Chrysler de México - Suppliers Partnership

Chrysler de México - Suppliers Partnership

Chrysler de México
Suppliers Partnership for the
Environment (SP)
Oct 23th., 2013
Materials & Waste Management and Resource Creation
Environmental Vision
Environmental Mission
Chrysler Mexico seeks to be a
World Class Manufacturing Company
distinguished by its commitment to
taking care of the environment.
In Chrysler de Mexico, we work
every day to reduce environmental
impacts to nature by caring for our
products and processes to be more
environmentally friendly.
ENVIRONMENTAL POLICY
“At Chrysler de Mexico we are committed to operating in an
environmentally responsible manner”
Continually improving our processes, products and operations,
setting objectives and targets to prevent the pollution to
comply with applicable government and corporate environmental
requirements.
Supported by the 7 environmental principles:
Environmental
Responsibility
Pollution Prevention
Supplier’s
Involvement
Continuous
Improvement
Environmental Education
to Personnel
Sustainable
Development
Internal & External
Environmental Education
Reduction of Waste and Losses System
Management
Commitment
Competence of
Organization
Clarity of Objectives KPI
Time & Budget
Route Map to
WCM
Allocation of Highly
Quality People
Level of Detail
Level of
Expansion
ENVIRONMENT
PEOPLE DEVELOPMENT
EARLY EQUIPMENT MANAGEMENT
LOGISTICS
QUALITY CONTROL
PROFESSIONAL MAINTENANCE
AUTONOMOUS ACTIVITIES
FOCUSED IMPROVEMENT
COST DEPLOYMENT
SAFETY
WORLD CLASS MANUFACTURING
Commitment of
Organization
Motivation of Operators
180
OP 169: ASRS
(BUFFER)
Rocktool
Cap. 681 lts.
16
ASRS(BUFFER)
OP 209
GANTRY 18
CONV 16
Op 1 47: Gantry
GANTRY 16
180
180-1
Op 177: Gantry
3785 LTS.
OP 170-1 LAVADORA CAP.
170
OP 189: ASRS (BUFFER)
170B
Op 157-A: Gantry
OP 16 0B LAVADORA CAP.
3 785 LTS.
159B
140
160
Op 137-A: Gantry
Fu ture
F utu re
110A-1
110A-2
110A-3
CONVEYOR 9
GANTRY 10
Future
120A-1
120A-2
120A-3
109B
150A-1
130A-1
130A-2
130A-3
90A
150A-2
Op 127-A: Gantry
CONVEYOR 10
CONV 7
70A-1
60 A-1
60A-2
60A-3
70A-3
70A-2
60A-4
CONVEYOR 5
60A-5
60A-6
60A-7
60A-8
70A-4
CONVEYOR 6
70A-5
70A-6
70A-7
70A-8
Fu tu re
50A-2
50A-3
50A-4
CON VEYOR 4
50A-5
50A-6
50A-7
50A-8
40A-1
40A-2
40A-3
40A-4
CONVEYOR 3
40A-5
40A-6
40A-7
40A-8
30A-1
30A-2
30A-3
30A-4
CONVEYOR 2
30A-5
30A-6
30A-7
30A-8
20A-1
20A-2
20A-3
20A-4
CON VEYOR 1
20A-5
20A-6
20A-7
20A-8
LOAD C ONVEYOR
150A-3
130
GAN TRY 9
CONVEYOR 11
GAN TRY 11
C ONVEYOR 12
Op 067-A: Gantry
CONVEYOR 13
Op 117-A: Gantry
110
120
Buffer
110A-4
OP 8 9 - A:
120A-4
100
130A-4
90
140A-1
100B
110A-5
GAN 10
120A-5
80
130A-5
lts.
CON VEYOR 8
20B-2
20B-3
20B-4
CONVEYOR 1
20B-5
Op.
140A-2
C ap. 6 81
F utu re
Rocktool
110A-6
30B-2
30B-3
30B-4
CONVEYOR 2
20B-6
20B-7
20B-8
70
Fu ture
40B-2
40B-3
40B-4
CONVEYOR 3
30B-5
30B-6
30B-7
30B-8
20-1
20-2
CONV 1
20B-1
Op 057-A: Gantry
60
Fu ture
Op 057-A: Gantry
30B-1
Op 047-A: Gantry
50
Future
Op 047-A: Gantry
40B-1
Op 037-A: Gantry
Fu tu re
50B-2
50B-3
Op 037-A: Gantry
60B-1
60B-2
60B-3
50B-4
CONVEYOR 4
Op 027-A: Gantry
70B-1
70B-2
70B-3
60B-4
CONVEYOR 5
40B-5
40B-6
40B-7
40B-8
Op 017-A: Gantry
40
Future
CONV 9
70B-4
CONVEYOR 6
50B-5
50B-6
50B-7
50B-8
Op 027-A: Gantry
30
F utu re
Op 107-A: Gantry
F utu re
110B-1
110B-2
CONV 7
60B-5
60B-6
60B-7
60B-8
22-1
22-2
Op 017-A: Gantry
20
140A-3
Op 107-A: Gantry
Fu ture
120B-1
Op 107: Gantry
Future
120B-2
130B-1
Op 117-A: Gantry
130B-2
90B
110B-3
LTS.
120B-3
Op 77-A: Gantry
130B-3
CONVEYOR 10
70B-5
70B-6
70B-7
70B-8
30-1
C ONV 2
10-1
10-2
LOAD CON VEYOR
170A
OP 160 A LAVADORA CAP.
3785 LTS.
Op 157-A: Gantry
179
Op 175B : Overhead T ransfer to ASRS B
190
Washer Machines maintenance includes change of the cleaning solution which mainly
contains coolant. This solution used to be drained and was sent to the WWTP.
CONVEYOR 14
1500 LTS.
CONVEYOR 11
110B-4
GANTR Y 9
C ONVEYOR 12
120B-4
OP 80B LAVADORA CAP. 3785
150B-4
160-2 SUPFINAS CAP.
110B-5
Op 067: Gantry
150B-5
Op 147: Gantry
CONVEYOR 8
30-4
30-5
C ONV 3
Op 017: Gantry
CONVEYOR 13
150
130B-4
Op 137: Gantry
89B
120B-5
80
130B-5
Op 117: Gantry
F utu re
Op 077: Gantry
110B-6
Op 057: Gantry
Fu ture
50-1
50-2
50
Fu ture
80-1
Op 047: Gantry
Future
120-1
60-1
60-2
CONV 4
30-2
20-1
20-2
20-3
20-4
20-5
CONVEYOR 1
20-6
20-7
20-8
CRANK
CONVEYOR 15
Op 157: Gantry
150-3
80-2
CONV 6
40-1
22-3
Op 007: Gantry
150B-6
160-1 SUPFINA CAP. 1500
110-1
CONV 7
CON V 5
Future
30-1
30-2
30-3
30-4
CONVEYOR 2
30-5
30-6
20-9
LOAD CONVEYOR
CONVEYOR 14
LTS.
681 lts.
140B-4
160
roc ktool Cap.
140B-5
Op 11 7: Ga ntry
120-2
GANTRY 9
CONV 8
OP 70.
Future
140
142
60-3
Op 037: Gantry
150-2
120
70-1
3785LTS.
150-1
110
100-1
OP 42-1 LAVADORA CAP.
CONV 9
Op 04 7: Ga ntry
CONV 1 0
90
110-2
LAVADORA
130-1
30-3
40-2
Op 02 7: Ga ntry
F utu re
Op 1 37: Gantry
Op 027: Gantry
40
CONV 11
40-1
40-2
40-3
40-4
40-5
CONVEYOR 3
40-6
40-7
Future
30-7
Op 01 7: Ga ntry
20
140B-6
Op 10 7: Ga ntry
60-4
Future
50-1
50-2
50-3
50-4
CONVEYOR 4
50-5
Op 03 7: Ga ntry
30
142-1
Op 097 : Ga ntry
22
CONV 12
90-2
70
70-2
60
90-1
60-1
60-2
60-3
60-4
60-5
CONVEYOR 5
60-6
50-6
40-8
40-9
Future
Op.
C ONV 13
Op 087 -1: Gantry
140-1
LTS.
90-2
CAP. 3,785
110-3
PROVADORA DE
FUGAS CAP 1800
120-3
Op 0 77: Gantry
10
142-2
Future
Future
80-1
GANTRY 7
140-2
Future
110-1
110-2
110-3
80-2
CON 6
Op 05 7: Ga ntry
CONV 14
Future
120-1
120-2
120-3
CON 9
CON 8
60-7
50-7
50-8
Future
LOAD CONVEYOR
CONV 15
140-1
140-2
140-3
140-4
Gage 1
100-1
CONVEYOR 10
100-2
CONVEYOR 7
60-8
60-9
Future
BLOCK
C ONVEYOR 15
Future
150-1
110-4
CONVEYOR 11
Gage 2
90-1
190-2
3,785 LTS.
120-4
CONVEYOR 12
110-5
80-3
Future
Op.
190-1
Op 1 87: Gantry
CONVEYOR 17
OP 160-1 LAVADORA CAP.
140-5
COMV 13
120-5
Future
(BUFFER)
CONVEYOR 14
140-6
Future
110-6
OP 89 ASRS
CONVEYOR 15
150-2
120-6
120-7
90
140-7
60
Future
50
80-4
80-5
40
140-8
100
Future
30
CONVEYOR 18
150
Future
Future
110
120-8
20
180-2
160
180-1
CONV 19
140
Future
120
Future
80
140-9
Materials & Waste Management and Resource Creation
Wastewater Sludge Reduction
This waste is generated when emulssion brake is carry on at WWTP.
HEAD
Op 77-A: Gantry
OP 80A LAVADORA CAP. 3785
LTS.
Op 067-A: Gantry
GANTRY 11
100A
A: Buffer
OP 109 -
Op 127-A: Gantry
Op 137-A: Gantry
A: Buffer
OP 1 59 -
Materials & Waste Management and Resource Creation
By the time maintenance takes place, the main content of the cleaning solution is coolant.
Then this solution is compatible with the coolant solution of the filtration systems
Wastewater that
used to be sent
to the WWTP
UBICACION
VOLUMEN/ LTS
OP 70 BLOCK
3,785
OP 160 BLOCK
3,785
OP 42 CRANK
3,785
OP 170 CRANK
3,785
SUPFINA OP 160-1 CRANK
1,500
SUPFINA OP 160-2 CRANK
1,500
OP 80A HEAD
3,785
OP 160A HEAD
3,785
OP 80B HEAD
3,785
OP 160B HEAD
3,785
ROCKTOOL HEAD
681
Maintenance Program
33,961 liters
Materials & Waste Management and Resource Creation
Situacion Actual
BEFORE
Sludge Generation
Washer Machine
Waste disposal as
hazardous waste
Dirty Cleaning
solution that goes
to the trenches
At the WWTP it is
stored at the tanks
No. 8, 9 & 10.
11
Oil emulsion brake
at the WWTP
Ultrafiltration System for clear
water
Materials & Waste Management and Resource Creation
Propuesta
AFTER
Washer Machine
Filtration System
The dirty cleaning solution from the Washer Machines now goes to the Filtration
System using the existing flumes instead of going to the WWTP.
In this way we have made a reduction of 30% of the treated water at the WWTP,
which means a reduction of 1,080 kg/month of hazardous waste.
Materials & Waste Management and Resource Creation
Sludge Generation
18000
16347
15415
16000
14470
14000
13100
11890
12000
kg
10000
10780
9250
8660
7740
8000
6000
4000
2000
0
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Benefits:
- Reduction of chemicals usage at WWTP
- Reduction of hazardous wastes
- Reduction of well water as cleaning solution
compensates evaporation at the filtration system
- Electricity reduction as one batch treatment has
been reduced at the WWTP,
Sep
Oct
Nov
Dec
Materials & Waste Management and Resource Creation
Best Practice Saltillo Engine Plant
BEFORE
AFTER
Environmental Awareness is the right thing to do!
Cuatro Cienegas Coahuila México 11