Corporate Brochure English

Table of Contents
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04
05
06
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P Series
RSC Series
RSP-H Series
RSP-V Series
DT Series
DT Series
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10
11
12
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RSD Series
B Series
FC Series
DRM
Overprinter
Customised
Company Profile
ROTOCONTROL designs and manufactures leading edge inspecton, slitting,
rewinding and die cutting finishing machines for the narrow web industry.
Our machines provide a convenient and simple
rewinding configurations but can be fitted with
operator interface through graphical input
numerous modules either at order or later in the
and display with touch screen input as well as
field for enhanced capabilities such as integrated
excellent access to all web viewing and handling
vision inspection, semi automatic turrets as
areas. Ultimate tension control through the
well as multiple slitting, counting and product
S-Drive servo/software system supports the
detection methods. Advanced machines for
widest variety of materials without mechanical
finishing with full insetting/registration control,
reconfiguration of the machine or complicated
single pass re-inspection (security applications),
reprogramming.
in-mold label, booklet insertion, cold and hot foil
The machines are available in basic inspection/
and flexo overprinting are also available.
P Series Slitting, Counting
RSC Series Inspection Slitter / Rewinder
Machines
The Practice is an automatic machine, developed and proven in practical applications,
for the longitudinal slitting of self-adhesive labels, foils and paper. Its particularly sturdy
and rugged construction is appealing.
The RSC series offers a full suite of standard features in an economical, compact
machine designed to maximize operator efficiency. Standard features such as cartridge
slitting system, vertical inspection zone, automatic tension control, S-Drive servo driven
operation, job save and simple, functional controls means more time producing labels
and less time in set up.
Standard Configuration includes:
Available Options:
Standard Configuration includes:
Available Options:
• High-quality standard equipment
• Missing label control with up to 15 channels
• Compact, robust, full featured
• NEW– EPOS programmable slitting system
• Large, 12.9“ machine control touch
• Strobe illumination
• Fully electronic controlled
with automatic stop function of the winding shaft
• Modular construction on request
- also for transparent materials/clear-on-clear
• Existing die-cutting tools can be used
materials
• Suitable for processing films and bubble wraps
• Available in all current working widths
up to 510 mm.
• Waste paper rewind unit for the automatic
winding of marked faulty print
• Vertical Inspection area
• S-Drive Servo/software control system on
unwind, rewind and draw stations
• Built-in roll lift
• Seperate high capacity (1.2m) unwind
with roll-lift
• Dual rewind with web advance and
• Additional rewind unit
• 320 m/m speed capable
• ROTOCONTROL Web Advance for saving time
• 340, 440, 540 and 640 mm
• DRM Semi-automatic turret
• Cartridge slitting system with shear, razor and
• Advanced vertical vacuum splice table with
when changing rolls
• Lay-down rollers for thin and sensitive materials
• Shear and razor knife slitting
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screen panel
crush options
• Label counting incl. butt cut
lay-on rollers
integrated waste rewind
• Single die station with matrix rewind– NEW!
• Roll lifter for diameters up to 1200 mm
• 100% Vision inspection
• Lamination unit
• Shear or razor slitting catridges
• Production of sheets
• SVS missing label and countingsystem
• Turret rewinder
• Ink jet integration
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RSP-H and RSP-V Pharmaceutical Security
The ROTOCONTROL RSP-H series machines are specifically designed for compliance
The ROTOCONTROL RSP-V series machines incorporate a fully integrated 100% vision
with the most demanding security label inspection and finishing applications. The
inspection system which stops the machine when a fault is detected, prior to slitting
vision system provides 100% inspection of the web and stops the machine when a
or other post-inspection operations. The faulty label is automatically placed on the
fault is detected, prior to slitting or other post-inspection operations. The faulty label
inspection/splice table where the operator can perform corrective action. Once the
is automatically placed on the inspection/splice table where the operator can perform
fault is corrected the web is rewound in its entirety onto a high capacity rewind for
corrective action. Once the fault is corrected, the web reverses and the corrected
re-inspection prior to slitting for 100% compliance requirements. For lower security
label passes under the vision system a 2nd time, ensuring 100% compliant product is
applications, the web can continue directly on to slitting and other post-inspection
passed to the next stages of production.
operations.
The machines can operate in 3 distinct levels of
Controlled Compliance
compliance conforming to the required level of
In this mode, the operator can choose to re-inspect
security.
the corrected label with a single button push,
or bypass the re-inspection system and accept
These include:
Full Compliance
a defective label after manually inspecting or
correcting it. This mode is intended for premium
value-add labels that require the highest quality but
In Full Compliance mode, a defective label must be leave some discretion to the operator in order to
corrected and re-inspected before the process can
continue and cannot be overridden by the operator.
This mode is intended for applications where 100%
compliant labels must be guaranteed.
increase throughput.
Standard Configuration includes:
• 100% servo motor control- unwind, rewind,
drawstation
• RSP S-Drive 100% Security software and
moveable operator touch screen panel
• 320 m/m speed capable (machine speedmaterial and vision system dependent)
• Large capacity servo rewind (matches unwind
capacity)
• Large, 12.9” machine control touch screen
• Utrasonic unwind webguide with splice table
• Ultrasonic slitting webguide with splice table
• Waste wind-up at slitting splice table
• Static accumulator
• Integration platform ready to accept industry
leading vision systems including webguide
• Cartridge slitting system to accept shear or
razor cartridges
• Standard webclamp at rewind
panel
• Large 19” vision system display touch screen
panel
• High accuracy length based label counter
including butt cut
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DT Series Digital finishing line
Digitakt SFR is a universal Machine. The integrated printing and die-cutting unit, as
well as the special register control, make it suitable for processing and finishing digitally
for finishing additionally printed rolls.
Available Options:
• Cold press unit
Production of sheets
• Waste paper rewind unit for the automatic
Standard Configuration includes:
winding of marked faulty print
• Shear and razor knife slitting
• Fully electronic controlled
• Roll lifter for diameters up to 1200 mm
• Modular construction on request
• Lamination unit
• Existing die-cutting tools can be used
• Can be equipped either with printing or die-
• Feeding unit for dispensing the inserts, offering
cutting unit
• Turret rewinder
• Special autoload unit for dispensing the inserts
• Hotmelt sheet-die-application. Intermittent
feature can be freely selected via PC control
• Due to its extra big idler rollers and a direct web
path, this special slitting machine allows you to
finish your booklets quickly and easily.
simple operation and flexible settings
• Register controlled
• Available in all current working widths
up to 510 mm
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RSD Series Die Cutting, Finishing Slitting,
Rewinding
B Series Booklet production line
The RSD product line is based on an S-Drive servo driven die cutting station with
The Booklabel is a machine, developed in practical application, to produce booklet
800mm unwind, cartridge shear/razor slitting and rewind system. Turret rewinders,
labels with variable scopes and formats. The machine‘s appeal is its particularly sturdy
multiple die stations and a complete line of finishing options are available including flexo
and solid construction and the especially developed technology.
and lamination stations. Touch panel Graphical User Interface conveniently mounted on
a swing-arm provides operators with complete control at all stations.
Standard Configuration includes:
Available Options:
Standard Configuration includes:
• Lamination unit
• Can be equipped either with printing
• Extremely robust, fully modular construction for • Register controlled diecutting or printing
multi-shift operation
• Fully electronic controlled
• SVS missing label and counting system
• Modular construction on request
• Cold press unit
• S-Drive automatic tension control
• Shear or razor slitting catridges
• Existing die-cutting tools can be used
• Production of sheets
• Kocher and Beck die stations standard
• Separate high capacity (1.2m) unwind
• Feeding unit for dispensing the inserts, offering
• Turret rewinder
• Matrix rewind with adjustable pull-up angle,
with roll-lift
simple operation and flexible settings
independent tension zones for pull-up and
• Flag and splice detect
• Register controlled
rewind
• Dual rewind with web advance and
• Available in all current working widths
• Catridge slitting system with shear, razor and
crush options
lay-on rollers
up to 510 mm
• 100% Vision inspection
• Sheeting with conveyor / stacker
• Rotary slikscreen modules
• Flexo printing, laminate, coat, cold foil, hot foil,
emboss
• Screen print options
• Special autoload unit for dispensing the inserts
• Hotmelt sheet-die-application. Intermittent
feature can be freely selected via PC control
• On request we offer the B Series Booklet line.
Due to its extra big idler rollers and a direct web
Available Options:
• Booklet insertion modules
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or die-cutting unit
path, this special slitting machine allows you to
finish your booklets quickly and easily.
• Waste paper rewind unit for the automatic
winding of marked faulty print
• Shear and razor knife slitting
• Roll lifter for diameters up to 1200 mm
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FC Series FastChange 4-spindle turret rewinder
DRM Semi-automatic Turret Rewinder
The FastChange 4-spindle turret rewinder impresses with its innovative control and
The DRM series dual rewind semi-automatic turrets are offered as an accessory to the
drive concept, setting new standards in the finishing of self-adhesive labels.
RSC and RSD line of Slitter/Rewinder and Die Cutting machines. The DRM features
Available in 440mm and 540mm web widths, FastChange has been specifically
dual mode operation where the module can be operated as a turret or alternatively
engineered to reduce set-up and make-ready times allowing quick job changes. It is
in dual rewind mode with the shafts locked in position. Automated cutting and core
an effective solution designed for the automatic turret rewinding of self-adhesive label
attachment along with full integration into the all RSC and RSD machines make the
products.
DRM an excellent way to increase product throughput and profitability.
Standard Configuration includes:
Optional Features:
Standard Configuration includes:
• Web width: 440mm, 540mm
• Glueless start system
• Servo-driven, automatic tension control
• Max. roll diameter 450mm
• Core glue system
• Controlled stop, cut and core attach
• 4 air mandrels at 76mm each
• Shear knife slitting
• Extremely fast cycle times
• Full S-Drive tension control system
• Crush knife slitting
• Simple operator interface
• Job memory
• Razor knife slitting
• Fully integrated option for ROTOCONTROL
• Graphical touch screen control system
• Unwinder for offline finishing
• No mechanical connection required between
• Various shaft sizes for rewinding
turret and printing machine
• Lower cost alternative to full automatic
• End of roll marking system
• Compact design
• Automatic core loader
• User-friendly
• High-speed tail label roll closure system
• Quick job changeover system
finishing machines
with printer
• Label/meter counting
• Turn bar
• Remote assistance via internet
• Webguide
• Automatic roll eject
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Overprinter Imprints, Slitting, Counting
RSD Series Special Application
With the Overprinter texts or symbols can be imprinted with accurate fit on premanufactured self- adhesive labels via flexographic printing.
Standard Configuration includes:
• Electronic control
• Reduced setup times with variety of types
• Relieving your printing press
• Compact, space-saving design
• All formats are shown with a single printing
cylinder. Additional printing cylinders are not
necessary.
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ROTOCONTROL GmbH
your finishing partner
Hamburger Str. 82, 22946 Trittau, Germany
www.rotocontrol.com
LEOMAT GmbH
Hamburger Str. 82, 22946 Trittau, Germany
www.leomat.de
MADE IN GERMANY