Five Critical Features You Need in a Vision System

Transcription

Five Critical Features You Need in a Vision System
Five Critical Features You Need
in a Vision System
Webinar
Agenda
Introduction
Top five features
Questions
2 | © 2013 Cognex Corporation
Why Machine Vision?
Optimize quality
Eliminate defects
Verify assembly
Track parts
Reduce costs
Increase throughput
3 | © 2013 Cognex Corporation
Cognex Vision Solutions
Checker® vision sensors
 Easy to use, affordable
 Reliable inspection and part detection
 Multiple inspections with a single device
In-Sight® Vision systems
 Part inspection, identification and guidance
 Self-contained with advanced vision tools
 Includes line scan and color models
VisionPro® vision software
 Advanced programming in a
graphical environment
 Total hardware independence
 Ideal for integrators, OEMs and
advanced users
4 | © 2013 Cognex Corporation
Focus on Vision Systems
1. Flexible deployment options
2. Intuitive user interface
3. Robust vision tool library
4. Comprehensive
communications
5. Easy maintenance and
monitoring
5 | © 2013 Cognex Corporation
1. Flexible Deployment Options
What Attributes Make Setup Easy?
Form factor
 X, Y and Z dimensions
 Right angle design
“Out of the Box” setup
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Standard Ethernet cable (straight and R/A)
Power and I/O
Integrated lighting
Autofocus lens
Flexible optics and lighting
 External light connectors
 Lenses, filters and more
7 | © 2013 Cognex Corporation
In-Sight 7000: Machine Vision Right of the Box
High acquisition speed
Integrated lighting
Autofocus functionality
Field-replaceable optics
IP67 rated industrial housing
Right-angle design
Power and control lighting
8 | © 2013 Cognex Corporation
Poll Question #1
Which vision system feature is most important to you?
1. Solving color applications
2. Storing focus values and autofocus on a part with a touch
of a button
3. Solving applications immediately with little training, right
out of the box
4. Integrated lighting and ability to power external lighting
9 | © 2013 Cognex Corporation
2. Intuitive User Interface
No Training or Special Skills Required
Low cost of ownership
Drag and drop,
image-centric interface
Never write a single line
of code
11 | © 2013 Cognex Corporation
In-Sight Explorer EasyBuilder®
1
2
3
4
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3. Robust Vision Tool Library
Guidance Tools
Part location
 Locate parts even with
wide variations in part
orientation, size and
appearance
Trained Model
Lighting and focus changes
Part occlusion and background changes
14 | © 2013 Cognex Corporation
Inspection Tools
Edge inspection
 Verify the correct assembly of
components and find flaws in
part appearance
 Find deviations in edge position
and defects and gaps with
position and width
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Inspection Tools
Flaw detection
 Find edge and
surface defects
 Find boundary defects
to determine conformity
of shape
 Find surface defects like
stains and scratches
 Find print inspection as in
silk screen logos
16 | © 2013 Cognex Corporation
Gauging Tools
Measurement
 Measure distances
between features,
verify tolerances,
and locate edges
17 | © 2013 Cognex Corporation
Optical Character Recognition Tools
OCRMax™ Algorithm
 Verify and read
alphanumeric text strings
 High read rates
 Simple, fast setup
18 | © 2013 Cognex Corporation
Poll Question #2
Which of these features of an Optical Character
Recognition (OCR) is most important to you?
1. Easy to set up
2. Working on a high speed line
3. Highest read rates
20 | © 2013 Cognex Corporation
4. Comprehensive Communications
Connect to Anything
Link to a wide range of
factory automation
equipment
 Support open-standard
communications
protocols
 Support older PLCs
and devices
 Preconfigured drivers,
ready-to-use templates
 No need for
additional equipment
22 | © 2013 Cognex Corporation
Cognex Connect™ Communications Suite
Factory ready with support for industry standard
communication protocols
The industry’s most comprehensive list of factory communication
protocols
23 | © 2013 Cognex Corporation
5. Easy Maintenance and Monitoring
Flexible Visualization and Control
Ethernet connectivity
Seamless integration
“Plug-and-Go” configuration
Automatic detection
View multiple systems
Display full color images
Image viewing flexibility
Operator controls view
Run-time ability to train fonts
25 | © 2013 Cognex Corporation
VisionView® Operator Interface
Most flexible operator interaction
Easy visualization and control
 View up to nine vision systems on one screen
 Password controlled access
 Operator access to tool parameters and positions
Available four ways
 VisionView panel mount display
 Plug and play connection to In-Sight
 VisionView PC
 Software runs on any PC
 VisionView VGA
 VisionView CE-SL
 Software runs on third party CE Panels (Rockwell and Siemens)
26 | © 2013 Cognex Corporation
CONFIDENTIAL
VisionView CE
Third-party panels
 Siemens MP-277, MP-277 Mobile, MP-377
 “New” Rockwell PanelView Plus
Benefits
 Reduce monitor clutter
 Offer seamless integration with
plant floor HMI
 Support larger screen sizes
 Offer higher performance
27 | © 2013 Cognex Corporation
Cognex Explorer™ Control Center
Displays a graphical view of all Cognex vision
systems, ID readers and visualization systems
connected to your network
Easy to use point and
click interface
No training required
28 | © 2013 Cognex Corporation
Poll Question #3
Which visualization option is the most important
feature for you?
1. Ethernet connectivity
2. Ability to monitor many vision systems from a single
screen
3. Easy to use interface with no training or special skills
4. Handle a high speed production line
29 | © 2013 Cognex Corporation
Five Features of an Effective Vision System
1. Flexible deployment options
2. Intuitive user interface
3. Robust vision tool library
4. Comprehensive communications
5. Easy maintenance and monitoring
30 | © 2013 Cognex Corporation
Questions?
www.cognex.com

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