Briquetting Machines

Transcription

GOLDMARK
BRIQUETTING MACHINE
~QUICK OPERATING GUIDE~
Version 1.0
Rev 1
©2002 Goldmark Limited. All rights reserved.
This Quick Operating Guide contains informations, procedures and technical
specification related to GOLDMARK Briquetting Machines Series.
Copyright protection claimed includes all forms and matters of copyrightable material
and information now allowed by statutory or judicial law or hereinafter granted, including
without limitation, material generated from the software programs that are displayed on
the screen such as styles,templates, icons, screen displays, looks, etc.
Other company brands and product names may be trademarks or registered
trademarks of their respective companies and are also acknowledged.
Changes are periodically made to this document. Technical updates will be included in
subsequent editions.
Goldmark ltd. Braşov, Romania
Tel/fax: 0040 – 268 – 41.35.78
www.goldmark.ro
Rev 0.3
ii
Briquetting Machine Quick Reference Guide
TABLE OF CONTENTS
Safety Notes..................................................................................................................VII
Electrical Safety...................................................................................................VII
Operational Safety...............................................................................................VII
Disconect Device................................................................................................VIII
Maintenance Safety............................................................................................VIII
Machine Overview..........................................................................................................1
Front Right View....................................................................................................1
Rear View..............................................................................................................2
Control Panel View................................................................................................2
Work Process..................................................................................................................3
1 Start the Machine................................................................................................3
2 Switch To Manual Work Cycle............................................................................4
3 Verifying Position Limiters……………………………………………………………5
4 Start the Motor Pump..………………………………………..………………………6
5 Switch to Automatic Work Cycle.........................................................................7
6 Loading the Sawdust...........................................................................................8
7 Adjusting the Filling Dosimeter………………………………………………………9
8 Stopping the Work Process...............................................................................10
9 Adjustments......................................................................................................11
10 Changing the Oil / Oil Filter.............................................................................14
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Safety Notes
Electrical Safety
• Use only the power cord supplied with this
equipment.
• Plug the power cord directly into a correctly
grounded electrical outlet. Do not use an extension
cord. If you do not know whether or not an outlet is
grounded, consult a qualified electrician.
• Do not use a ground adapter plug to connect this
equipment to an electrical outlet that lacks a ground
connection terminal.
WARNING: You may get a severe electrical shock if
the outlet is not correctly grounded.
• Do not place the briquetting machine where people
may step on or trip on the power cord. Do not place
objects on the power cord.
• Do not override or disable electrical or mechanical
interlocks.
• Do not obstruct the ventilation openings. These
openings are provided to prevent overheating of the
machine.
v
WARNING: Never push objects of any kind into
slots or openings on this equipment. Making a
contact with a voltage point or shorting out a part
could result in fire or electrical shock.
• If any of the following conditions occur,
immediately switch off the power to the machine
and disconnect the power cord from the electrical
outlet. Call an authorized Goldmark service
representative to correct the problem:
— The machine emits unusual noises or odors.
— The power cord is damaged or frayed.
— A wall panel circuit breaker, fuse, or other safety
device has been tripped.
— Liquid is spilled into the briquetting machine.
— The machine is exposed to water.
– Any part of the machine is damaged.
Operational Safety
Your Goldmark equipment and supplies were
designed and tested to meet strict safety
requirements. Your attention to the following safety
guidelines will help ensure the continued safe
operation of your briquetting machine:
Use the materials and supplies specifically
designed for your machine. The use of
unsuitable materials may result in poor
performance of the machine and possibly a
hazardous situation.
Follow all warnings and instructions that are
marked on or supplied with the machine.
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Place the machine in a room that provides adequate
space for ventilation and service.
Place the machine on a level, solid surface that has
adequate strength to support the weight of the
machine
Do not attempt to move the machine.
Do not set up the machine near a heat source.
Do not set up the machine in direct sunlight.
.Do not set up the machine in line with the cold air
flow from an air conditioning system.
Do not place containers of coffee or other liquid on
the machine.
Do not block or cover the slots and openings on
the machine. Without adequate ventilation, the
machine may overheat.
Do not attempt to override any electrical or
mechanical interlock devices.
This equipment is not primarily intended for use in
a domestic environment.
WARNING: In order to allow this equipment to
operate in proximity to Industrial, Scientific
and Medical (ISM) equipment, the external
radiation from ISM equipment may have to be
limited or special mitigation measures taken.
If you need any additional safety information
concerning the machine or materials, contact your
Goldmark representative.
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Disconnect Device
The power cable is the disconnect device for this
equipment. It is attached to the back of the machine
as a plug-in device. To remove all electrical power
from the machine, disconnect the power cable from
the electrical outlet.
Maintenance Safety
•
Do not attempt any maintenance procedure that
is not specifically described in the
documentation that is supplied with your
machine.
•
Do not use aerosol cleaners. The use of
supplies that are not approved may cause poor
performance of the briquetting machine and
could create a dangerous condition.
•
Use the supplies and cleaning materials only as
directed in this manual. Keep all of these
materials out of the reach of children.
•
Do not remove the covers or guards that are
fastened with screws. There are no parts behind
these covers that you can maintain or service.
•
Do not perform any maintenance procedures
unless you have been trained to do them by a
Goldmark representative, or unless a procedure
is specifically described in this manual included
with your machine.
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.
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MACHINE OVERVIEW
FRONT RIGHT VIEW
Control Panel
Sawdust Tank
Command Shelf
Electrical
Motor
Briquettes
Evacuation
System
Oil Filter
Briquettes
Frame /
Oil Tank
Figure 1 Machine front right view
Name
Function
Sawdust Tank
This tank is necesarry for sawdust storage.
Control Panel
The Control Panel contains all the neccesary buttons to configure and
comand the machine.
Command Shelf
In this shelf, under the front door is the main control unit.
Briquettes Evacuation
System
Used for briquette evacuation.
Electrical Motor
Electrical motor used by the machine.
Oil Filter
For filtering oil used in hydraulically system.
Frame/Oil Tank
The frame is at the same time the oil tank for hydraulical system.
1
REAR VIEW
Electrical
Motor
Hydraulically
Relays Shelf
Oil Level
Indicator
Figure 2 Machine rear view
CONTROL PANEL
Power light
Power on/of
key
Pump button
(P)
Stop button
(Stops the
pump)
Manual
mode light
Automatic
mode light
Manual /
Automatic
switcher (M/A)
Button for
dosimeter
closing
Pressure
cylinder
retreating
Button for
dosimeter
opening
Briquettes
evacuating
button
Briquettes
counter
Figure 3 Control Panel view
2
WORK PROCESS
Note: Please follow the indications presented in this
manual and Operating Guide. Respect all
environmental conditions, warnings and cautions
presented in documentation.
Before start the machine see Section 5 in Operating
Guide.
1 START THE MACHINE
Power On
indicator
Figure 4 Machine start
•
Turn the key clockwise.
Note: After you turn the key clockwise the
corresponding indicator will light.
3
2 SWITCH TO MANUAL WORK CYCLE
Before starting the pump engine (after verified
the correct driving sense), the work cycle
switcher A/M will be put in manual position.
Note: Turn counterclockwise the A/M switcher
in M position.
Figure 5 Switching to manual work cycle
4
3 VERIFYING POSITION LIMITERS
L2 limiter
L1 limiter
L4 limiter
L3 limiter
Figure 6 Verifying position limiters
Verify this four position limiters.
Note: L1 & L2 limiters are located on the left side of
the machine under left cover.
5
4 START THE MOTOR PUMP
To start the motor pumps press the P button.
Figure 7 Starting the motor pump.
6
5 SWITH TO AUTOMATIC WORK
CYCLE
Figure 8 Switching on automatic work cycle
Switch on automatic turning clockwise the A/M
switcher in A position and let the machine to function
unloaded a couple of cycles, to observe correct
functioning of the machine
7
6 LOADING THE SAWDUST
Load the tank with sawdust.
Load sawdust
in the tank
Figure 9 Loading the sawdust
Note: You can load sawdust or any other dusting
material
Important: DO NOT load sawdust mixted with
solid corps (stumps, rocks, metalic objects, etc.)
8
7 ADJUSTING THE FILLING
DOSIMETER
Briquettes
evacuation
pipe
Filling
dosimeter
Figure 10 Adjusting the dosimeter lever
•
Let the machine functioning until first briquttes appear
on the evacuating pipe. If the motor is overloaded, the body
pressure filling dosimeter will be adjusted, moving to the left
(-) the lever.
•
Descrew to the left for 3-4 spins the rosette and move
it to the left or to the right, deppending of your needs.
•
Turn this screw until its blocked. – and + singns
indicating the loading degree. This adjustment is very
important and is dependent on sawdust granulation.
Note: For fine sawdust, move the screw to left, and for a
bigger granulation sawdust move the screw to right.
9
8 STOPPING THE WORK PROCESS
Figure 11 Stopping the work process
Press this button to stop the pump when the following conditions
appear:
- Hydraulically circuit is broken
- You want a short brake
- You want to stop the briquetting process, etc.
10
9 ADJUSTMENTS
Automatic
fuses
Figure 12 Reconnecting the fuses
This is not really an adjustment, but when a short
circuit appear in the electrical system will be
necessary to reconnect these fuses in their normal
position. Push up the levers.
11
Pressure relay
adjustment
Top cap of
work
pressure
adjusting
valve
Figure 13 Pressure relay adjustment
Pressure density adjustment by modifying the
comand point of pressure relays. Adjusting them to
open at a higher pressure offer a better briquette
compresion, but in the same time the motor will be
overloaded, the oil will be heated excessively and the
pump will have a shorter life.
12
Adjust work
pressure
Figure 14 Work pressure adjustments
Work pressure adjustment reduces or enlarges the
work frequency (productivity setting) and briquette
compression.
We recommend do not make adjutments on this valve
because is very sensistive.
13
10 CHANGING THE OIL/ OIL FILTER
Oil filter
Oil tank cap
Figure 15 Changing the oil / oil filter
Change the oil filter with regularity every 6 months or
when is necessary depending on briquetting activity.
Please place your order to command this supply or
use a compatible oil filter. For further references see
Spares & Supplies in Operating Guide.
Important: Briquetting machine is delivered without
oil for security reasons. Please use the oil
recommended by the manufacturer or compatible oil.
See Spares & Supplies in Operating Guide.
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15

Briquetting Machines

Transcription

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