TVSS IV-D

ALARM
TOYOTA VEHICLE SECURITY SYSTEM
T VS S I V - D
INSTALLATION INSTRUCTIONS
for
MR2 (RHD)
PRELIMINARY
PART NUMBER
MAIN KIT
FITTING KIT
SUB KIT ( SIREN AND RADAR)
08585-12950
08586-17890
08586-1A890
FOR
Manual Ref. Nr. T4RW3-0-400
**W3*R
TOYOTA MOTOR CORPORATION
MR2 (W3)
TVSS IV-D
PRECAUTIONS
PLEASE READ THOROUGHLY THESE PRECAUTIONS
BEFORE THE TVSS INSTALLATION
• Be sure to disconnect the negative (-)
lead from the battery terminals.
• Use the correct tool when tightening
bolts or nuts.
• Do not pinch the rear wiring or harness
in the tightened part.
• When passing the wires through the
bulkhead or other panels, use a
grommet to ensure waterproofing.
• Protect the wiring with tape when it is
passed through a hole.
• Before drilling a hole, check that the rear
of the mounting wall is clear.
waterproof - O.K. !!
Grommet
Insert completely
• Be sure to firmly tighten connectors and
terminals.
Taping
Stop it !
• When disconnecting the connectors,
be sure to grip the connector body. Do
not tug on the wiring.
• Do not forcibly pull any car wiring harness. Rough tugging may result in opened connections, or a broken wire or
harness.
• Before connecting the power wiring to
the battery, check the wiring connections, harness, etc. to see that they
are properly secured.
• Check body and trim near area of installation to be certain no
dirt or scratches resulted from the installation.
• Confirm that lamps, horn, wiper and other car accessories operate normally.
• Protect your car with wing covers, seat
and so on.
02-00
MR2 (RHD) - 2
MR2 (W3)
TVSS IV-D
TABLE OF CONTENTS
Precautions
................................................................................................................................................................
2
System Components
• Fitting Kit ...........................................................................................................................................................
• Main Kit .............................................................................................................................................................
• Sub Kit ...............................................................................................................................................................
4
6
6
System Layout and Wire Harness Outline (main) .....................................................................................
7
System Layout and Wire Harness Outline (bonnet) .................................................................................
8
System Layout and Wire Harness Outline (engine)
9
.................................................................................
Connector Arrangement of the TVSS Fitting Kit (Pin View)
.................................................................
10
• Vehicle Disassembly ..........................................................................................................................................
• Wire Harness Installation Part 1 (Main) .............................................................................................................
• Mounting the Status Monitor .............................................................................................................................
• Wire Harness Installation Part 2 (Main) .............................................................................................................
• Mounting the Radar Sensor ...............................................................................................................................
• Vehicle Disassembly (Boot) ...............................................................................................................................
• Drilling the Holes ...............................................................................................................................................
• Wire Harness Installation (Boot) ........................................................................................................................
• Mounting the Siren ............................................................................................................................................
• Mounting the Hood Switch (Boot) .....................................................................................................................
• Vehicle Disassembly (Engine) ............................................................................................................................
• Wire Harness Installation (Engine) ....................................................................................................................
• Mounting the Hood Switch (Engine) ..................................................................................................................
• Mounting the TVSS ECU ....................................................................................................................................
• Attaching the Stickers ........................................................................................................................................
11
15
21
22
23
25
27
28
31
32
33
34
35
36
38
TVSS Installation Instructions
MR2 (RHD) - 3
02-00
MR2 (W3)
TVSS IV-D
FITTING KIT
Pos. No.
08586-17890
Description
Qty
1
TVSS WIRE HARNESS (MAIN)
1
2
TVSS WIRE HARNESS (BOOT)
1
3
TVSS WIRE HARNESS (ENGINE)
1
4
SIREN BRACKET
1
5
STATUS MONITOR
1
6
HOOD SWITCH BRACKET (BOOT)
1
7
HOOD SWITCH BRACKET (ENGINE)
1
8
HOOD SWITCH
2
9
BUTYL TAPE
3
10
FOAM (1 DIVISION ON 1 SHEET)
1
11
FOAM (2 DIVISIONS ON 1 SHEET)
1
12
WIRE TIE (150mm)
25
13
WIRE TIE (200mm)
5
14
BOLT
3
15
WINDOW STICKERS
2
02-00
MR2 (RHD) - 4
MR2 (W3)
TVSS IV-D
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
OT
OY
AT
MR2 (RHD) - 5
02-00
MR2 (W3)
TVSS IV-D
MAIN KIT
08585-12950
Pos. No.
Description
Qty
I
TVSS ECU
1
II
ECU PROTECTIVE BRACKET
1
III
BLIND RIVET
2
III
II
I
SUB KIT (RADAR AND SIREN)
Pos. No.
08586-1A890
Description
Qty
i
RADAR SENSOR
1
ii
CAP
2
iii
SIREN
1
iv
SIREN BRACKET
1
v
BOLT
2
vi
NUT
2
vii
SIREN WIRE HARNESS
1
i
ii
vi
vii
02-00
iii
MR2 (RHD) - 6
iv
v
MR2 (W3)
TVSS IV-D
SYSTEM LAYOUT AND WIRE HARNESS OUTLINE (MAIN)
D
E
F
H
C
G
A
B
I
J
A
TVSS ECU
B
TVSS ECU connector (26P female grey)
C
Pre-wired connector (3P male white)
D
Pre-wired connector (1P female and male white)
E
Ground terminal
F
Pre-wired connector (11P male white)
G
Status monitor connector (2P female clear)
H
Status monitor
I
Radar sensor connector (4P female)
J
Radar sensor
MR2 (RHD) - 7
02-00
MR2 (W3)
TVSS IV-D
SYSTEM LAYOUT AND WIRE HARNESS OUTLINE (BONNET)
c
d
b
a
a
Pre-wired connector (6P male grey)
b
Siren Connector (6P female grey)
c
Hood switch connector (2P female white)
d
Siren
02-00
MR2 (RHD) - 8
MR2 (W3)
TVSS IV-D
SYSTEM LAYOUT AND WIRE HARNESS OUTLINE (ENGINE)
f
e
e
Pre-wired connector (2P male grey)
f
Hood switch connector (2P female white)
MR2 (RHD) - 9
02-00
MR2 (W3)
TVSS IV-D
CONNECTOR ARRANGEMENT OF THE TVSS (PIN VIEW)
B
C
Female pin
Male pin
F
Male pin
02-00
Male pin
G
b
Female pin
E
Female pin Ground terminal
I
Female pin
Male pin
a
D
Female pin
c
e
f
Female pin
Male pin
Female pin
MR2 (RHD) - 10
MR2 (W3)
TVSS IV-D
VEHICLE DISASSEMBLY
1.
Remove the passenger’s side front door
scuff plate 1 .
: Clip (4x)
1
Figure 1
2.
Remove the passenger’s side kick panel
2 .
100 : Retainer (1x)
: Clip (1x)
100
2
Figure 2
3.
Remove the glove compartment door
assembly 3 .
: Clip (2x)
3
Figure 3
MR2 (RHD) - 11
02-00
MR2 (W3)
TVSS IV-D
4.
Remove the passenger’s seat 4 .
114 : Bolt (4x)
114
114
4
Figure 4
5.
Remove the driver’s seat 5 .
5
114 : Bolt (4x)
114
114
Figure 5
6.
Remove the underdash cover 6 .
103 : Bolt (1x)
102 : Screw (1x)
: Clip (4x)
6
103
102
Figure 6
02-00
MR2 (RHD) - 12
MR2 (W3)
TVSS IV-D
7.
8
9
a)
Turn the steering wheel 7 to the left,
then remove the screw 8 .
b)
Turn the steering wheel 7 to the right,
then remove the screw 9 .
7
7
Figure 7
8.
Remove the steering column lower cover
10 .
104 : Screw (1x)
10
104
Figure 8
9.
Remove the coin holder 11 .
11
Figure 9
MR2 (RHD) - 13
02-00
MR2 (W3)
TVSS IV-D
10.
12
105
a)
Remove the shift knob 12 .
b)
Remove the console box RR cover 13 .
c)
Remove the console box RR 14 .
14
105 : Screw (4x)
13
105
Figure 10
11.
106
Remove the luggage lid 15 .
106
106 : Bolt (6x)
15
Figure 11
02-00
MR2 (RHD) - 14
MR2 (W3)
TVSS IV-D
WIRE HARNESS INSTALLATION PART 1 (MAIN)
1.
Locate the connectors in the vehicle before fitting the TVSS wire harness (main).
17 ’
17 ’
17
17
16
18
Figure 12
MR2 (RHD) - 15
02-00
MR2 (W3)
TVSS IV-D
2.
Locate the 3P connector 16 (white) in passenger’s side cowl area and remove the
tape 19 from the connector 16 .
16
19
Figure 13
3.
Connect the TVSS wire harness (main) 1
3P connector C (white) to the vehicle side
3P connector 16 (white).
16
C
1
Figure 14
4.
Locate and disconnect 1P connector 17
(female) and 17 ’ (male) in up side passenger’s cowl side area.
17 ’
17
D
1
Figure 15
02-00
MR2 (RHD) - 16
MR2 (W3)
TVSS IV-D
5.
17
17 ’
Insert the 1P connectors D of the TVSS
wire harness (main) 1 between connectors 17 (female) and 17 ’ (male).
D
D
1
Figure 16
6.
12
D
D
a)
Route the TVSS wire harness (main)
1 as shown in Fig. 17.
b)
Secure the TVSS wire harness (main)
1 and the connectors D to the vehicle harness using the wire ties 12 (3x).
1
1
12
Figure 17
MR2 (RHD) - 17
02-00
MR2 (W3)
TVSS IV-D
7.
1
12
F
a)
Wire the TVSS wire harness (main) 1
temporarily to the position around the
centre console.
E
b)
Fix the TVSS wire harness (main)
the heater unit using the foam tape
G
F
E
d)
Run 11P connector F (white), 2P
connector G (clear) and the ground
terminal E of the TVSS wire harness
(main) 1 to the driver’s side through
the back of the centre console.
e)
Run the TVSS wire harness (main) 1 ,
26P connector B (grey) and 4P connector I (white) from the back of the
centre console through under the carpet and wire them temporarily.
12
1
G
Figure 19
02-00
8.
Secure the TVSS wire harness (main)
using the wire ties 12 (2x).
12
MR2 (RHD) - 18
.
Fix the TVSS wire harness (main) 1
to the vehicle harness using the wire
tie 12 (1x).
I
Figure 18
10
c)
10
B
1
1
MR2 (W3)
TVSS IV-D
9.
Locate the 11P connector 18 (white) in
under the steering comumn area and
remove the tape 20 from the connector 18 .
18
20
F
E
G
1
Figure 20
10.
Connect the TVSS wire harness (main) 1
11P connector F (white) to the vehicle side
11P connector 18 (white).
18
E
F
1
G
Figure 21
11.
a)
Remove the bolt 109
ground terminal.
b)
Locate ground terminal E of the TVSS
wire harness (main) 1 .
c)
Secure the ground terminal E together with ground terminal by using the
bolt 109 .
that secures
109
1
E
Figure 22
MR2 (RHD) - 19
02-00
MR2 (W3)
TVSS IV-D
12.
18
1
12
12
Figure 23
02-00
MR2 (RHD) - 20
a)
Secure the 11P connector 18 (white)
to the vehicle wire harness using the
wire tie 12 (1x).
b)
Secure the TVSS wire harness (main)
1 to the vehicle wire harness using
the wire ties 12 (4x).
MR2 (W3)
TVSS IV-D
MOUNTING THE STATUS MONITOR
1.
Fit the status monitor
5
to the switch hole.
5
Figure 24
2.
1
a)
Connect the 2P connector G (clear) of
TVSS wire harness (main) 1 to the
status monitor 5 2P connector (clear).
b)
Secure the 2P connectors G at the
position shown in Fig. 25 using the wire
tie 12 (1x).
G
5
12
Figure 25
MR2 (RHD) - 21
02-00
MR2 (W3)
TVSS IV-D
WIRE HARNESS INSTALLATION PART 2 (MAIN)
1.
Route the TVSS wire harness (main) 1 as
shown in Fig. 26, and secure the TVSS
wire harness (main) 1 to the vehicle wire
harness using the wire ties 12 (4x).
1
12
Figure 26
2.
I
a)
Lift the rear luggage tray 21 slightly and
turn the floor carpet 22 .
b)
Route the TVSS wire harness (main)
1 as shown in Fig. 27.
B
21
22
21
1
Figure 27
02-00
MR2 (RHD) - 22
MR2 (W3)
TVSS IV-D
MOUNTING THE RADAR SENSOR
1.
Remove the bracket a and the screws
(2x) from the radar sensor i .
a
b
b
b
i
Figure 28
2.
ii
Fit the caps
ii
(2x) to the radar sensor
i
.
i
ii
Figure 29
3.
c
3
2
1
Remove the cap
sor i .
b)
Locate the trimmer
c)
Turn the trimmer
maximum position.
d)
Turn the trimmer d counterclockwise
between the second and the third position from the maximum.
e)
Test and adjust the radar sensor sensitivity in accordance with the SETTING
GUIDE.
f)
Refit the cap
MAX
MIN
i
c
a)
d
c
from the radar send
d
in the small hole.
clockwise to the
.
Figure 30
MR2 (RHD) - 23
02-00
MR2 (W3)
TVSS IV-D
4.
Attach the butyl tape
the radar sensor i .
i
9
to the bottom of
9
Figure 31
5.
Attach the radar sensor i on the body
floor surface as shown in Fig. 32.
25mm
i
15mm
I
B
1
Figure 32
02-00
MR2 (RHD) - 24
MR2 (W3)
TVSS IV-D
VEHICLE DISASSEMBLY (BOOT)
1.
Remove the front box cover 23 .
23
102 : Screw (4x)
102
102
Figure 33
107
107
107
2.
3
Remove the luggage compartment trim box
cover 24 .
107 : Clip (18x)
107
107
107
107
107
Figure 34
3.
Remove the spare tire 25 .
108
108 : Bolt
25
Figure 35
MR2 (RHD) - 25
02-00
MR2 (W3)
TVSS IV-D
4.
26
Remove the front box 26 .
110 : Bolt (4x)
110
110
Figure 36
02-00
MR2 (RHD) - 26
MR2 (W3)
TVSS IV-D
DRILLING THE HOLES
1.
a)
Measure and mark the hole centre
Ø36mm on the front box 26 .
b)
Drill the hole
1
1
.
1 Ø36mm
ce
nt
re
m
5m
7
2
26
Figure 37
2.
24
20mm
Ø30mm
220mm
50mm
a)
Drill a Ø30mm hole in the luggage
compartment trim box 24 following the
dimensions shown.
b)
Cut and remove the section marked
on the diagram following the
dimensions shown.
20mm
20mm
Figure 38
MR2 (RHD) - 27
02-00
MR2 (W3)
TVSS IV-D
WIRE HARNESS INSTALLATION (BOOT)
1.
Locate the 6P connector 27 (grey) and
remove the cap 28 from the connector 27 .
27
28
Figure 39
2.
c
a)
Connect the 6P connector a (grey) of
the TVSS wire harness (boot) 2 to
the pre-wired 6P connector 27 (grey).
b)
Wrap the 6P connector 27 and
the foam tape 11 .
c)
Route the TVSS wire harness (boot)
2 with the grommet under the bracket 29 .
2
a
29
d
a
in
11
27
Figure 40
3.
Route and attach the TVSS wire harness
(boot) 2 to the vehicle wire harness using
the wire ties 12 .
12
2
Figure 41
02-00
MR2 (RHD) - 28
MR2 (W3)
TVSS IV-D
4.
Run the wire ties
forcement holes.
13
13
(2x) through the rein-
13
2
2
13
Figure 42
5.
Run the TVSS wire harness (boot) 2
through the hole with Ø36mm which is
made on the front box 26 . Then fit the
grommet closely to the hole.
2
26
Figure 43
6.
Cut the butyl tape 9 in appropriate lengths
and put them around the grommet pushing
by fingers for waterproof.
9
26
9
2
2
Figure 44
MR2 (RHD) - 29
02-00
MR2 (W3)
TVSS IV-D
7.
Put the front box 26 temporarily at the original position. Then pull the extra length of
the TVSS wire harness (boot) 2 and fix it
to the headlamp harness 30 shown in Fig.
45 using the wire tie 12 .
30
12
12
2
Figure 45
02-00
MR2 (RHD) - 30
NOTE:
Ensure the harness is tightly routed in
this area
and there is no slack.
MR2 (W3)
TVSS IV-D
MOUNTING THE SIREN
1.
v
a)
Connect the siren wire harness
the siren iii .
b)
Fit the siren
vii
iii
vii
to the siren bracket
to
4
.
vi
iii
vi
4
Figure 46
2.
Fit the siren assembly to the front box 26
using the bolts 110 (2x).
110
iii
110
b
26
Figure 47
3.
b
a)
Connect the 6P connector (grey) of the
TVSS wire harness (boot) 2 to the 6P
connector b (grey) of the siren harness.
b)
Wrap the 6P connectors into the foam
tape 11 .
c)
Attach the connectors to the siren
bracket 4 using the wire tie 12 .
4
10
12
Figure 48
MR2 (RHD) - 31
02-00
MR2 (W3)
TVSS IV-D
MOUNTING THE HOOD SWITCH (BOOT)
1.
Remove the hole cover 31 (2x).
31
Figure 49
2.
Attach the hood switch bracket (boot)
using the bolts 14 (2x).
6
6
14
Figure 50
3.
a)
b)
8
c
c)
2
12
Figure 51
02-00
MR2 (RHD) - 32
Fit the hood switch
switch bracket (boot)
to the hood
8
6
.
Connect the 2P connector
TVSS wire harness (boot)
hood switch 8 .
c
2
of the
to the
Attach the TVSS wire harness (boot) to
the vehicle wire harness using the wire
tie 12 (1x).
MR2 (W3)
TVSS IV-D
VEHICLE DISASSEMBLY (ENGINE)
1.
32
33
111
34
a)
Disconnect the positive lead from the
battery terminal 33 .
b)
Remove the bracket 34 .
c)
Remove the battery 35 .
111 : Nut (1x)
35
Figure 52
MR2 (RHD) - 33
02-00
MR2 (W3)
TVSS IV-D
WIRE HARNESS INSTALLATION (ENGINE)
1.
36
a)
Locate the pre-wired 2P connector 36
(grey) in front of the relay box.
b)
Remove the cap 37 from the connector 36 .
37
Figure 53
2.
36
f
e
3
Figure 54
02-00
MR2 (RHD) - 34
a)
Connect the 2P connector e (grey) of
the TVSS wire harness (engine) 3 to
the pre-wired 2P connector 36 (grey).
b)
Install the clips (2x) of the TVSS wire
harness (engine) 3 .
MR2 (W3)
TVSS IV-D
MOUNTING THE HOOD SWITCH (ENGINE)
1.
Attach the hood switch bracket (engine)
using the bolt 14 (1x).
7
7
14
Figure 55
2.
a)
8
b)
3
Fit the hood switch 8
switch bracket (engine)
7
to the hood
.
Connect the 2P connector
TVSS wire harness (engine)
hood switch 8 .
f
3
of the
to the
f
Figure 56
MR2 (RHD) - 35
02-00
MR2 (W3)
TVSS IV-D
MOUNTING THE TVSS ECU
1.
I
a)
Connect the TVSS wire harness
(main) 1 26P connector B (grey) to
the TVSS ECU I .
b)
Fit the protective bracket II to TVSS
ECU I with the blind rivets III (2x).
II
III
B
1
III
Figure 57
A
2.
C
113
112
B
a)
Fit the nose adapter fitting 112 to the
nose of the riveting tool 113 .
b)
Open the riveting tool 113 and put the
blind rivet III on the nose.
c)
Insert the tip of the blind rivet III
through the hole in TVSS ECU I as
far as it will go.
d)
Close the riveting tool 113 arms
repeatedly until the blind rivet III
comes away.
D
III
113
Figure 58
3.
Attach the second butyl tape
tom of the TVSS ECU I .
9
I
Figure 59
02-00
MR2 (RHD) - 36
9
to the bot-
MR2 (W3)
TVSS IV-D
4.
centre
I
Attach the TVSS ECU I on the body floor
surface as shown in Fig. 60.
I
1
Figure 60
5.
Attach the 4P connector I of the TVSS
wire harness (main) 1 and the TVSS wire
harness (main) 1 using the wire tie 12 .
I
12
1
Figure 61
MR2 (RHD) - 37
02-00
MR2 (W3)
TVSS IV-D
ATTACHING THE STICKERS
1.
a)
Clean the inside surface of both door
windows.
b)
Attach the stickers 15 to the inside of
both windows as shown.
15
15mm
55mm
Figure 62
REFIT THE TRIM AND REMOVED PARTS.
02-00
MR2 (RHD) - 38
GENUINE PARTS