NeoPod pre-built bathroom systems. Challenging traditional thinking

Transcription

NeoPod pre-built bathroom systems. Challenging traditional thinking
NeoPod pre-built bathroom systems.
Challenging traditional thinking by replacing it with new ideas.
NEOPOD SYSTEMS.
REVOLUTIONIZING THE CONSTRUCTION PROCESS
THROUGH INNOVATIVE thinking..
NEOPOD systems.
PRE-BUILT BATHROOM PODS.
Neo. It’s the definition of new, it’s ground-breaking, the next great
thing. We like to think of it as outside of the box thinking - maybe, in
this case, a revolutionary example of how to think inside the box. At
NeoPod Systems, we’re taking a new approach to traditional building methods. By combining nearly 70 years of design, construction
and manufacturing experience with our innovative pre-engineered
pod designs, NeoPod Systems is changing the way the industry
conducts traditional on-site construction.
NeoPods offer a revolutionary two-step process. You literally “plug
and play”. The concept is simple. We custom pre-fabricate pods to
your highest individual design standards, with all their components
and finishes installed and tested by seasoned professionals in a
highly controlled environment. The completed pods are then delivered to the construction site ready for installation. All that’s left to
do is for the construction team to slide them in, connect them and
the rooms are ready to go.
By challenging traditional thinking and replacing it with new ideas,
NeoPod Systems will add value and save construction time on a
variety of projects including Hotels, Student Housing, Apartments,
Assisted Living Facilities, and more.
What is a NeoPod.
With the innovation of the NeoPod pre-built bathroom comes the “next phase” in the advancement of
building methods. Pre-built bathroom pods are a revolutionary step in the componentization of building products. Think about the time and effort it takes to build a bathroom on-site. Considering the
fact that it requires a variety of highly-skilled trade professionals, all working together within such a
confined space, it’s no wonder that the bathroom was one of the leading causes of schedule delays
and costly overuns.
Neopods are
pre-BUILT BATHROOMS designed,
CONSTRUCTED, and finished to MEET
OUR client’s exact architectural
specIFICATIONS IN NEOPOD’S
CONTROLLED production facility
under the strictest quality control
standards. THIS PROCESS DELIVERS
IMPROVED PRODUCT QUALITY
WHILE SAVING YOU TIME AND MONEY.
NeoPod has assembled a team of highly skilled professionals to handle all aspects of the manufacturing
process to ensure the highest quality finished product. Each bathroom pod is shipped to the project site
complete as a sealed, locked unit, pre-tested and fully equipped, ready to be installed according to the
developer’s project timeline. The interior of the unit is finished to the highest standards complete with
all fixtures and accessories, and outfitted to the project’s specifications. The exterior of the unit is left
exposed with no concealed areas to allow proper inspection access. In 10 to 15 minutes, the pod can
be placed in its final location. Once in place, the pod can be quickly connected by the on-site plumbing,
mechanical and electrical contractors.
With NeoPod System’s pre-built bathroom pods, you can save up to 20% on your project timeline.
Plus, with our strict adherence to your design standards, we can save you the aggravation caused by post
construction punch list delays.
THE NeoPod
ADVANTAGE.
From the project’s initial planning phase, NeoPod’s
A
All plumbing fixtures spec’d by
the owner/designer are meticulously
installed to meet the highest standards.
B
Each fixture, from the shower head to
the bathroom mirror, are held in place
by solid backing.
C
Tiles are carried under all fixtures
including toilets and vanities to create
a clean finish and to ensure moisture
resistance.
D
Floors are engineered to provide
a flat, seamless transition without
having to compromise the
concrete slab.
E
All vanities and fixtures are securely
mounted using solid backing and
connected directly to the steel frame.
engineers work closely with you and your team to
ensure the highest quality, seamless integration,
and shortest time to market for your project. Becoming a critical part of the design team early on will maximize the benefits that are achievable for the project.
NeoPod continuously researches the latest building
methods – staying at the forefront of industry trends.
Our purchasing managers are also experts at identifying the most cost-effective solutions to your specific project’s needs. However, our flexible process
allows us to enter a project at almost any time while
still maintaining substantial savings for our clients.
A
B
C
D
Each NeoPod bathroom is custom-designed
to meet each project’s unique specifications.
E
THE NeoPod ADVANTAGE.
SAVE TIME. IMPROVE QUALITY. LOWER COSTs. INCREASE PROFITS.
NeoPod pre-built bathroom systems provide an innovative
solution to traditional on-site construction. Our off–site method
of production saves time, delivers a higher quality product and
reduces costs, resulting in higher profits and lower risk.
T+Q= P
(TIME)
(QUALITY)
(PROFITS)
Time is money.
All pods are built to meet or
With a completed high quality
NeoPod’s pre-built bathrooms
exceed local and national codes.
product delivered on-site and
are produced concurrently
Throughout the production
on schedule, ready to plug and
rather than sequentially
process, we test and certify
play, NeoPod Systems pre-built
as with traditional on-site
all pods before locking, shrink
bathrooms keep construction
bathroom construction, saving
wrapping and delivering them
projects ahead of the critical path
up to 20% on the overall
to the project site. This process
and in the end, increase the
project’s timeline.
creates uniformity and helps
project’s bottom line while
prevent costly delays, punch list
reducing overall risk.
items and chargebacks.
The NeoPod solution provides clients with key benefits not achievable in traditional building construction:
A Single Source
NeoPod provides all framing, drywall, tile, pipes,
wiring, fixtures, mirrors, countertops, paint or wallpaper
as a single unit sourced from a single vendor. Our strict
quality control practices inspect and correct potential
problems prior to the unit leaving our factory. Our goal
is zero punch list items, something unthinkable with
on-site bathroom construction.
Highest Quality Construction
By incorporating the latest proven modern manufacturing techniques into our processes, our highly skilled
professionals achieve a level of quality not possible in
traditional on-site construction. All systems (electrical,
plumbing, and mechanical) are tested before they leave
the assembly line.
Simplicity, Efficiency, & Cleanliness
NeoPod utilizes an optimized and controlled process
in the factory to achieve the highest level of quality in
the shortest amount of time. Once on the project site,
easy, fast hook-ups and installation with no trades
bumping into each other, allows for a seamless and more
efficient project completion. To further enhance the
project installation process, minimal supervision and
coordination is required. In addition, a large reduction in
storage of materials and trash generation is achieved.
Code Compliance
All pods are manufactured according to the client’s
specifications. We ensure that all pods are built to meet
or exceed all local codes for the project. All wiring,
piping, and connections are visually exposed so that they
can be inspected at the factory and on site.
Time is Money
Utilizing pods in a project has been shown to save up
to over 20% on the entire construction schedule which
results in less interest, reduced insurance costs, and
quicker income generation. While site work and the shell
are being built, your pods are constructed and stored
off-site, ready for delivery to suit your building team’s
schedule.
Fewer Headaches
Our pods leave the factory as complete and sealed
units with all fixtures and finishes installed (hardware,
tile, plumbing, accessories, etc.). The doors on the pods
are locked to avoid damage and theft. Trades are no
longer required to coordinate at the last minute, which
often causes damage and re-work nightmares. Not
only are chargebacks and remedial work problems
eliminated, but there is no need to coordinate the trades
to get the work done in the first place.
Sustainability
Our pod manufacturing process will use the latest
technologies to reduce our carbon footprint as well as
minimize waste while providing the clients with a product
that significantly contributes to their LEED certification
pursuit. Our team includes LEED accredited professionals to help our clients with their LEED requests.
“Utilizing pods in a project
has been shown to save
up to 20% of the entire
construction schedule.”
THE NEOPOD
PROCESS.
From the initial planning stage, NeoPod works closely
with our clients to provide the highest quality product.
Our pre-built bathroom pods are built in a controlled
factory setting and shipped to the construction site
based on the GC’s project timeline. They come fully
equipped and can be placed in their final location in
just a few minutes – ready to plug and play.
1
1
DESIGN
During this stage in the process, we work closely with the client and its
related design team to determine the most efficient design to stream-
2
line the process and maximize savings. By involving NeoPod in the
design process early on, we may be able to propose project design
recommendations that can result in significant optimization opportunities. During this stage, we also obtain all the necessary finishing
details for the units. Before we proceed to the prototype, we supply
the client with 3D drawings for their final approval.
2
PROTOTYPE
Our highly skilled workforce will build a full size sample unit and invite
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all of the project team members to inspect it. At this time, the design
can be validated to ensure total compliance of the design to the construction documents. Once the client approves the prototype, we can
begin producing the rest of the pods in our state-of-the-art facility.
3
MANUFACTURING
While the project site work commences, your pods will be fully built,
tested, certified, secured, and prepared for transport. All of our pods
are constructed to local and national codes with all systems and fix-
4
tures tested to ensure that they are in working order. Once your pod
is fully built and tested, they are shrink wrapped to ensure the units
arrive clean, dry, and in pristine condition. The door remains locked
from the time it leaves our facility until commissioning.
4
DELIVERY
The finished modules are delivered by flatbed trailers to your job site
based on project timeline requirements. Deliveries are phased according to the project’s stated schedule.
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5
INSTALLATION
The units are placed in the building according to the general
contractor’s schedule by either a shooting boom forklift (Lull) or a crane,
depending on the building type. The units may be relocated to accommodate other trades and work items by utilizing a variety of methods
(wheels, airsleds, jacks). Final connections are not required at this time
so as to maximize flexibility in the project’s critical path. A simple
method for final placement and 4 basic connections (waste, mechanical, water, and electrical) is provided. We can also assist your team
with the installation process or our full-service capabilities can place
the pods in their final location.
6
INSPECTION
After the pod has been installed in its proper location and has been
In a matter of hours,
the NeoPod System
is hooked up to all
plumbing and electric
and ready for final
inspection.
connected to all building systems, it is ready for final inspection of all
components. Once all systems have been approved, the client and our
project manager will inspect all of the units to ensure total satisfaction
of the finished product.
1- Single connection for
water supply (hot/cold)
Abuse/water resistant
wallboard material
Backer board is
installed at all critical
connection points
Templates are provided
to ensure proper
floor slab penetration
locations
POD is easily connected to
traditional water supply lines,
waste stack, exhaust ductwork,
and electrical supply.
Light gauge steel studs
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NEOPODS FOR
distinct MARKETS.
HOTELS
With the introduction of the bathroom pod, the hotel industry finally
has a solution to an ongoing construction problem. The inconsistent
craftsmanship of traditional on-site bathroom construction has cost
the owners millions of dollars in scheduling delays and costly overruns. Having brand-approved bathroom pods designed and built to a
hotel’s specific requirements allows for consistent quality and installation in days, rather than months.
STUDENT HOUSING
In today’s extremely competitive market, Colleges and Universities
are turning to some inventive ways to attract students. By offering
undergraduates individual rooms with private baths, these institutions
of higher learning have created a unique selling tool – a home away
from home. NeoPod Systems has developed an extremely costeffective, high quality solution with pre-built bathrooms that not only
look smart, but are easy to maintain.
HEALTHCARE
With the new trend of improving the quality of healthcare through
building architecture and design, hospital and healthcare facilities
alike are turning to Evidence-Based Design (EBD) which is based on
using credible research to achieve the best possible outcomes for
the patient. NeoPod Systems have taken the lessons learned through
EBD including infection control and safety and incorporated them into
our pre-built bathrooms.
MILITARY HOUSING
To help reduce costs, improve quality and limit construction time, the
US government has turned to pre-engineered construction in many
of their multi-unit projects. With NeoPod Systems, contractors now
have the ability to provide high-quality, durable, pre-built bathrooms
designed to meet the stringent standards and uncompromising timelines established by the Department of Defense.
NeoPod pre-built bathrooms
can be specifically designed
for any markets involving
multi-unit construction.
NeoPod pre-built bathrooms
are designed and built to meet
the demanding requirements of
a variety of professionals.
NEOPODS
who they benefit.
DEVELOPERS
NeoPod’s solutions are designed to maximize benefits to the developer by compressing the project timeline (up to 20 %), eliminating complexity, and ensuring finished product quality. The end result is quicker time to market, which in essence, reduces financial
risk, accelerates revenue generation, and increases overall profits.
ARCHITECTS
NeoPod works closely with the client’s design team to ensure
strict adherence with the architect’s specifications and drawings.
We also utilize our construction expertise to identify potential
value engineering opportunities in related areas. Our engineering
team creates 2D & 3D drawings of all units that can be integrated
into the overall project architectural package as well as a full scale
mock-up before commencing full scale production.
CONTRACTORS
NeoPod brings together all of the required trades in a controlled
factory environment in order to ensure the highest quality product.
NeoPod provides a unit with 4 basic connections (electrical, mechanical, waste, and water), thus eliminating delays, complexity,
and re-work that typically occurs with on-site construction. Our
factory process also ensures that all required construction building codes have been strictly adhered to.
INSPECTORS
All NeoPod units are built to conform to all required codes and
leave the factory with all of their components having passed our
rigorous testing requirements. The units are placed on-site with
no concealed areas to allow for easy access for site electrical,
mechanical, and plumbing component inspections.
NEOPOD systems.
evolution
through
REvolutioN.
What sets us apart in an industry that often settles for the status quo is our
revolutionary approach to the evolution of on-site construction. NeoPod’s
experienced leadership team is comprised of skilled professionals with over
70 years in the construction, engineering, and manufacturing industries.
At NeoPod Systems, we pride ourselves on challenging traditional thinking
and replacing it with innovative new ideas. We continually research the best
practices throughout Europe and the United States, studying the requirements of our clients and negotiate with the world’s leading manufacturers to
provide the finest product selections at the best prices. Our turnkey manufacturing process enables us to deliver a fully equipped, pre-tested bathroom
pod ready to plug and play on time and within budget.
To learn more about NeoPod Systems and our revolutionary approach to
traditional building methods, please visit us online or call today.
1355 Shotgun Road
Fort Lauderdale, FL 33326
Office: 954.603.3100
Fax: 954.603.3110
NEOPODSYSTEMS.COM
NEOPOD SYSTEMS.
Challenging traditional thinking
by replacing it with new ideas.
NeoPod Systems 1355 Shotgun Road, Ft. Lauderdale, FL 33326
Ph: 954.603.3100 Fax: 954.603.3110 NeoPodSystems.com