HOW TO CUT - Urschel Laboratories, Inc.

Transcription

HOW TO CUT - Urschel Laboratories, Inc.
HOW TO CUT
BAKERY &
SNACK
P r o d u c t s
®
The Global Leader in Food Cutting Technology
Urschel Laboratories, Inc.
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CUTTING
OVERVIEW
1. Impeller Paddle
2. Slicing Knife
The Model CC can be
converted to a Model
CCL Lattice Slicer
to produce specialty
lattice slices.
1. Impeller Paddles
2. Slicing Knife
3. Adjustable Slice Gate
4. Rotating Feed Drum
Potatoes
Coarse Lattice
Slice
SPECIFICATIONS
The Urschel Model CC uniformly slices, strip cuts, shreds, and granulates a wide
variety of snack and bakery foods at high production capacities including potato
chips, potato sticks, coconut shreds, and nut slicing and granulating. The versatile
machine features interchangeable cutting heads that enable the processor to
change the type of cut in just minutes. Specially designed knives do not require
sharpening and are inexpensive to replace. The Model CC features continuous
operation for uninterrupted production and is designed for easy cleanup and
maintenance. Maximum input product size is 4" (95.3 mm) in any dimension.
Measurements and weights may vary
depending on machine configuration.
Length: 48.03" (1220 mm), 2 or 5 HP
51.74" (1314 mm), 10 HP
Width: 35.26" (896 mm)
Height: 3
1.47" (799 mm), 2 or 5 HP
30.28" (769 mm), 10 HP
Net Weight: 550 lb (250 kg), 2 or 5 HP
680 lb (310 kg), 10 HP
Motor: 2, 5, or 10 HP (1.5, 3.7, or 7.5 kW)
TYPES OF CUTS
NEW!
Contact your local Urschel office to verify salability.
NEW!
*Z-Cut Slice
Slice thickness up to .325" (8.3 mm) with 2.1
corrugations per inch. Corrugation depth of
.135" (3.4 mm); Centers: .394" (10 mm).
*Limited availability based on customer application.
Contact your local Urschel office to verify salability.
V SliceS
Slice thickness up to .500" (12.7 mm)
.125" Slice: 8 “V’s” per inch. “V” depth of
.050" (1.3 mm); Centers: .125" (3.2 mm).
.212" Slice: 4.7 “V’s” per inch. “V” depth of
.084" (2.1 mm); Centers: .212" (5.4 mm).
standard crinkle slice
Slice thickness up to .500" (12.7 mm)
with 3-1/2 waves per inch. Crinkle depth
of .080" (2 mm); Centers: .300" (7.6 mm).
Potatoes
.080"
(2.0 mm)
“V” Slice
flat sliceS
Slice thickness up to .500" (12.7 mm)
NEW!
FULL & REDUCED Flat-V ShredS
Full Flat-V Shred: Hexagonal-shaped
cross section approximately .150"
(3.8 mm) on all sides.
Reduced Flat-V Shred: Flattened top and
bottom that form a corrugated shred.
®
5. Feed Roll
6. Circular Knives
7. Crosscut Knives
8. Stripper Plate
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NEW!
MODEL CC
Slicer
*Flat-V® Slice
Slice thickness up to .180" (4.6 mm) with
2.1 corrugations per inch. Corrugation depth
of .125" (3.2 mm); Centers: .473" (12 mm).
*Limited availability based on customer application.
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CUTTING OVERVIEW
FULL SHREDS & REDUCED V SHREDS
Full Shred: Diamond-shaped cross
section available in four thicknesses: .070,
.097, or .125", *285" (1.8, 2.5, 3.2, or *7.2 mm).
Reduced V Shred: “V”-shaped cross section
*Limited availability based on customer application.
Contact your local Urschel office to verify salability.
OVAL SHREDS
Oval Shred: Oval-shaped cross section
approximately .125" (3.2 mm) thick by
.250" (6.4 mm) wide.
Wide Oval Shred: .125" (3.2 mm)
thick by .375" (9.5 mm) wide.
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AFFINITY®
DICER
Specifications
Length: 6
4.92" (1649 mm)
Width: 62.52" (1588 mm)
Height: 6
9.46" (1764 mm)
Net Weight: 2800 lb (1270 kg)
Motors: 5 HP (3.6 kW), 25 HP (18 kW)
Peanuts
#8 Grating
Screen
Almonds
(Conditioned)
.080" (2.0
mm) Flat &
“V” Slice
crescent shredS
Crescent Shred: Crescent-shaped
cross section.
Wide Crescent Shred: Wide crescentshaped cross section.
TYPES OF CUTS
Slice thickness
1/8 to 3/4" (3.2 to 19.1 mm)
Dices
A slicing knife, circular knife
spindle, and crosscut knife
spindle are used for dicing.
Changing the dice size is done
by adjusting the slice thickness,
variable frequency drive, and
cutting spindles as needed.
Circular Knife Spindle:
1/8 to 2" (3.2 to 50.8 mm)
Crosscut Knife Spindle:
1/8 to 2" (3.2 to 50.8 mm)
Strip Cuts
Flat strips can be made by
removing either the crosscut
knife spindle or the circular
knife spindle. Combinations
of circular knives or crosscut
knives can be used to shorten
the length of the strips.
STRIP CUTS
Rectangular cross section.
Widths: 3/32, 1/8, 3/16, 1/4, 3/8, 1/2, 9/16,
and 3/4" (2.4, 3.2, 4.8, 6.4, 9.5, 12.7, 14.3,
and 19 mm)
grating optionS
Grating heads offer cuts including
powdered parmesan, coarse granules,
and a variety of shreds.
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1/8 to 2" (3.2 to 50.8 mm) in length
Fresh Coconut
.070" (1.8 mm)
Shred
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The new Affinity Dicer is the largest dicer Urschel
manufactures. The machine specializes in the output of
maximum capacity and the cutting of difficult-to-cut products
such as candied fruits, cheese, soft meats, cold temperature
applications, or products with high fat content. The machine
accepts a large infeed product size of up to 10" (254 mm) in
largest single product dimension. All transitional components
work with the cutting elements to maintain positive
advancement of the product throughout the cutting process
- this is critical in difficult-to-cut applications. The rotating
feed drum and feed roll are especially key in maintaining
consistent, positive feeding into the dicing elements. Driven
by a 25 HP gear motor with heavy duty gears and belts and
equipped with a 5 HP VFD (variable frequency drive) motor
on the crosscut, the Affinity excels at delivering maximum
capacities. The 5 HP VFD motor allows significant savings
by changing speeds instead of purchasing additional
crosscut spindles. For ultimate sanitation, stainless steel
contact surfaces on all components are polished to an Ra
32 finish. The Affinity delivers precise dices on products
such as dried/candied fruits, bread/croutons, cheese, beef/
chicken logs, pepperoni, ham, and salami.
The Affinity is manufactured in two different models —
standard (shown above) and with a built-in conveyor. The
built-in conveyor model offers a built-in conveyor feed chute to
optimize feeding. The Affinity accepts a wide range of infeed
products in different shapes and sizes. The standard Affinity
accepts product infeed up to 7" (178 mm) maximum. The
Affinity with conveyor feed chute accepts maximum infeed of
blocks up to 7" (178 mm) or up to 10" (254 mm) maximum in
largest single dimension depending on the product.
Bread, 1/4 x 1/8 x 1/8"
(6.4 x 3.2 x 3.2 mm)
Dried Cranberries
1/8" (3.2 mm) Strips
Potatoes
Flat-V® Slice
Cranberries
Halved
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Urschel Laboratories, Inc.
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(Left) Peanut Butter Cups
3/4" (19.1 mm) Granulation
(Left) Sandwich Cookies
1/4" (6.4 mm) Granulation
(Right) Pineapple
1/16 x 1/8 x 1/8"
(1.6 x 3.2 x 3.2 mm)
(Right) Chocolate Chip
Cookie Dough
3/8" (9.5 mm) Dice
NEW!
DIVERSACUT
®
SPRINT DICER
DIversacut
2110A™ Dicer
The largest machine in the DiversaCut® line, the ßßDiversaCut 2110A™
Dicer produces dices, strips, slices, granulations, and shreds at high
production capacities. With a maximum infeed of 10" (254 mm) in any
dimension, the machine offers cost-savings by eliminating the need to precut product. This new dicer promotes more precise cut tolerances with slice
adjustment and lockdown features. Fine-tuning of cuts is accomplished
through adjustable collars on both cutting spindles for ultimate precision.
The dicer features continuous operation for high production yields, and is
designed for easy cleanup and maintenance.
Specifications
Length: 64.07" (1627 mm)
Width: *63.62" (1616 mm)
Height: 68.44" (1738 mm)
Net Weight: 1500 lb (680 kg)
Motor: 5 HP (3.7 kW)
or 10 HP (7.5 kW)
TYPES OF CUTS
Slices
By removing the crosscut spindle and the circular knife spindle, the
machine can make slices through the full range of slice thicknesses.
Specifications
Length: 53.81" (1367 mm)
Width: 53.86" (1386 mm)
Height: 65.59" (1666 mm)
Net Weight: 860 lb (390 kg)
Motor: 1.5 HP (1.1 kW)
*Various discharge chutes are available.
Machine width varies depending on
style of discharge chute. Width listed is
the maximum machine width available.
Flat slices: 1/16 to 1" (1.6 to 25.4 mm)
Crinkle slices: 1/8 to 1" (3.2 to 25.4 mm)
Deep crinkle slices: 1/8 to 1/2" (3.2 to 12.7 mm)
Types of Cuts
Sandwich Cookies
5/16" (7.9 mm)
Granulation
Dices/granulations
Changing the dice size is done by using the required
cutting spindles and adjusting the slice thickness.
Circular knife cuts: 1/8 to 3" (3.2 to 76.2 mm)
Crosscut knife cuts: 1/8 to 1-1/2" (3.2 to 38.1 mm)
Crosscut knife crinkle cuts: 9/32 to .583" (7.1 to 14.8 mm)
Crosscut knife deep crinkle cuts: 3/8 to 1/2" (9.5 to 12.7 mm)
Crosscut knife V-cuts: 5/16 to 1/2" (7.9 to 12.7 mm)
Bread
1/4" (6.4 mm)
Granulation
Panini Bread
1 x 3/4 x 1"
(25.4 x 19 x 25.4 mm) Dice
CUTTING OVERVIEW
Cutting Overview
1. Impeller Paddles 3. Circular Knives
2. Slicing Knife
4. Crosscut Knives
1. Slicing Knife
2. Circular Knives
3. Crosscut Knives
STRIP CUTS
Flat and crinkle strip cuts in a variety of widths
can be made by removing either the crosscut
knife spindle or the circular knife spindle assembly.
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DICES
A slicing knife, circular knife spindle, and crosscut
knife spindle are used for dicing. Changing the dice
size is done by using the required cutting spindles
and adjusting the slice thickness.
Graham Cracker
3/16" Granulation
Circular knife cuts: 1/8 to 3" (3.2 to 76.2 mm)
Crosscut knife cuts: 3/32 to 1-1/2" (2.4 to 38.1 mm)
Crosscut knife crinkle cuts: 9
/32 to 9/16" (7.1 to 14.3 mm)
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SLICES
By removing the crosscut spindle and the circular
knife spindle, the machine can make slices
through the full range of slice thicknesses.
Flat slices: 1/16 to 1" (1.6 to 25.4 mm)
Crinkle slices: 1/8 to 1" (3.2 to 25.4 mm)
Minimum flat strips such as .079 x 1/8" x length of product (2 x 3.2 mm
x length of product); crinkle strips such as 9/32 x 9/32" x length of product
(7.1 x 7.1 mm x length of product); Maximum flat strips such as 1 x 1" x length
of product (25.4 x 25.4 mm x length of product); crinkle strips such as 5/8 x
5/8" x length of product (15.9 x 15.9 mm x length of product).
Candy Bar with Caramel
and Nuts 1/2" (12.7 mm)
Granulation
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The three-dimensional DiversaCut Sprint Dicer offers assorted dices and
granulations of candy, cookies, and fruit bits while taking up minimal floor
space. The machine features continuous operation for uninterrupted production and is designed for easy cleanup and maintenance. Maximum
input product is 6.5" (165 mm) in any dimension.
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Kiwi Dice
3/8"
(12.7 mm)
Urschel Laboratories, Inc.
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(Left to Right)
Soft Tortilla Shells
Model 3600
Crackers
Model 3600
Sandwich Cookies
Model 1700
COMITROL
PROCESSORS
®
SPECIFICATIONS
The word “Comitrol” means controlled comminution. Comminution is the
process of reducing something to a smaller size. The Comitrol uses the
principle of incremental shear; the product is efficiently and uniformly
reduced gradually as it continues to rotate and pass through a stationary
reduction head.
CUTTING OVERVIEW
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1. Impeller
2. Horizontal Separators
3. Vertical Knives
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2
Microcut Head
Wafer Cookie
Model 1700
(Precut (top) on
Model RA-A)
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MODEL 3600 SLANT
Length: 35.69" (907 mm)
Width: 29.21" (742 mm)
Height: 38.64" (981 mm)
Net Weight: 400 lb (180 kg)
Motor: 1
0 HP (7.5 kW)
MODEL 9300 WITH FEEDER
Length: 94.06" (2389 mm)
Width: 60.06" (1526 mm)
Height: 88.00" (2235 mm)
Net Weight: 3500 lb (1590 kg)
Motor: 1
50 or 200 HP
(112 or 149.1 kW)
1. Impeller
2. Knife
3
Cutting Head
Jelly-Filled Cookies
Model 1700
TVP
Model 1700
Length: 50.69" (1288 mm)
Width: 33.31" (846 mm)
Height: *72.13" (1832 mm)
Net Weight: 1100 lb (500 kg)
Motor: 1
5, 30, or 40 HP
(11.2, 22.4, or 30 kW)
*Height with 40 HP motor. This
height will vary depending on horse
power and motor manufacturer.
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Slicing Head
Coconut Shreds
Model 1700
(Precut (top) on
Model RA-A)
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MODEL 1700
The Comitrol® Processor is widely used throughout the world as an
effective solution for a multitude of dry, paste, and liquid size reduction
applications. Several different models are available to accommodate
different applications. Comitrol Processors vary in feed/discharge
configurations, cutting head and impeller options, and horsepower. Every
model features continuous operation for high capacity throughputs and
simple cleanup. Standard operations include: granulating, flaking, slicing,
milling, shredding, liquefying, pureeing, and dispersing.
1. Impeller
2. Cutting Blades
Peanut Butter
Model 9300
2
2
Uniformly Mill, Granulate, Flake Cut, or Puree at High Throughputs
Model 1700 [ 1 ]
Model 3600 [ 2 ]
Model 9300 [ 3 ]
The Comitrol Processor Model 1700
is the most versatile machine in the
Comitrol line. Model 1700’s wide
range of applications include peanut
butter, coconut for cream or shreds,
cereal products, bread crumbs/flakes,
corn masa, granulated toppings/coatings, biscuit/cookie rework, various
nuts, and fruits for fillings, pastes,
sauces, juices, and more.
The compact size of the Comitrol
Processor Model 3600 makes it ideal for small volume to high capacity
production and is universally accepted for difficult rework applications.
Bakery products high in fat and
moisture, fruits with high sugar content, and other products are cleanly
cut into precise, free-flowing granulations at high capacities. Rework
pretzels, pastas, pastries, cookies,
granola, sandwich crackers/cookies,
and many others.
The Comitrol Processor Model 9300
is the largest in the Comitrol series.
The machine is designed for onepass particle size reduction when the
final product will be a slurry, paste,
liquid, or powder.
®
The Model 1700 accommodates all
three types of 6" (152.4 mm) diameter reduction heads — cutting heads,
slicing heads, and microcut heads.
The standard two-piece enclosure
simplifies disassembly and cleaning. Optional parts available assist
processors in creating a sealed enclosure to deter escape of dust, vapor, and liquid when installed with a
collection system. Maximum infeed
dimension varies depending on the
type of head and impeller used.
TYPES OF CUTS
• Variety of 6" Cutting Heads offer
sizes from about .010 up to 1.5"
(.254 up to 38.1 mm)
• Variety of 6" Slicing Heads offer
thicknesses from about .020 up to
.060" (.5 up to 1.5 mm)
•
Variety of 6" Microcut Heads
offer the smallest particle sizes
from about .0012 up to .0237"
(.03 up to .6 mm)
The Model 3600 accommodates 6"
(152.4 mm) diameter cutting heads.
Maximum product infeed is 2.5"
(63.5 mm) in any dimension.
TYPES OF CUTS
Variety of 6" Cutting Heads offer
sizes from approximately .010 up to
1.5" (.254 up to 38.1 mm).
he Model
T
3600 is also
available with
a suitable
feeder, manufactured and
installed by a
third party.
The large machine also features a
larger 12" (304.8 mm) microcut head
and impeller, twice the size of microcut head assemblies found on the
Model 1700. This makes it possible
to achieve smaller particle sizes with
greater efficiency.
By using as much as 200 HP (149
kW), much larger throughputs are
possible. Standard soft start gradually
powers up the machine by creating a
reduced inrush current allowing more
efficient utility management. Maximum product infeed is 3/8" (9.5 mm)
TYPES OF CUTS
Variety of 12" Microcut Heads.
Approximate size range from micro-dimensions up to .0420" (1.1
mm).
Peanut Butter
Crackers
Model 3600
Soy Milk
Model 9300
Deli Mustard
Model 9300
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Urschel Laboratories, Inc.
7
Sweet Potatoes
.060" (1.5 mm)
Flat Slice,
MicroSlice Wheel
E TRANSLICER®
CUTTER
The E TranSlicer is ideally suited for elongated products such as
cassava, plantain, taro root, potatoes, and bread sticks. A variety
of interchangeable stainless steel cutting wheels offers maximum
versatility including the slicing wheel and ¥patented MicroSlice® wheel.
The machine features continuous operation for uninterrupted production.
The E TranSlicer accepts firm products up to 4" (101.6 mm) in diameter
and flexible, compressible products up to 6" (152.4 mm) in diameter.
Cassava
.030" (.8 mm)
Flat Slice
MicroSlice Wheel
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Bread
1/4" (6.4 mm)
Bias Crinkle Slice
Types of Cuts
Specifications
Taro Root
.060" (1.5 mm)
Flat Slice, MicroSlice Wheel
Bread Sticks, 3/16" (4.8 mm)
Flat Slices, Slicing Wheel
Microslice Wheel
Flat slices:
.020 to .240" (.5 to 6.4 mm)
Crinkle slices:
.069" (1.8 mm)
Model m6
Dicer
(TOP)
Beef Jerky
3/4 x 1-1/4"
(19.1 x 31.8 mm)
Specifications
Length: 143.34" (3641 mm)
Width: 31.96" (812 mm)
Height: 44.92" (1141 mm)
Net Weight: 884 lb (400 kg)
Motor: 2 HP (1.5 kW)
Feed Belt Motor: 3/4 HP (.56 kW)
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(BOTTOM)
Gourmet Croutons
1" (25.4 mm) Dice
SPECIFICATIONS
Length: 119.03" (3023 mm)
Width: 33.48" (850 mm)
Height: 50.37" (1280 mm)
Net Weight: 1600 lb (700 kg)
Motors: 5 HP (3.7 kW) or 7.5 HP (5.6 kW)
CUTTING OVERVIEW
CUTTING OVERVIEW
1. Infeed
Belt
1. Drive Roll
2. Feed Roll
3. Feed Drum
bias Flat when equipped
with miCrosliCe® wheel
.030 to .120" (.8 to 3 mm). Consult
factory. Requires certified print.
Plantain, .060"
(1.5 mm) Bias Flat Slice
CUTTING
OVERVIEW
Plantain
.080"
(2.0 mm)
Flat Slice
MicroSlice
Wheel
Slicing Wheel
Flat or crinkle
slices: 1/32 to 3"
(.8 to 76.2 mm)
Length: 1
00.78" (2560 mm)
117.26" (2978 mm) with prep table
Width: 35.31" (897 mm)
Height: 61.79" (1569 mm)
66.36" (1686 mm) with prep table
Net Weight: 1328 lb (600 kg)
Motor: 3 HP (2.2 kW)
Feed Belt Motor: 1 HP (.75 kW)
Types of Cuts
BIAS FLAT &
BIAS CRINKLE SLICES
Wide range from 1/16 to 1-3/4"
(1.6 to 44.5 mm)
3
1. Feed Belt
2. Slicing Wheel
3. Slicing Knives
MODEL OC
SLICER
The Urschel Model OC features a
wide selection of bias slices. The
bias appearance is popular in the
production of plantain, cassava, and
bread slicing. The machine features
continuous operation for uninterrupted
production. Maximum input product size
of 2.5" (63.5 mm) in width or diameter.
2
2. Slicing
Wheel
3. Cutting
Knives
4. Circular Knives
5. Crosscut
Knives
2
1
2
3
1
The ßßModel M6 two-dimensional cutter uniformly dices and strip cuts bread,
meat snacks, extruded dough, brownie sheets, and other products. The machine
features continuous operation for uninterrupted production and is designed for
easy cleanup and maintenance. Maximum infeed thickness up to 1" (25.4 mm).
TYPES OF CUTS
DICES
Many sizes of cuts are possible by
combining the various selections of
circular knife spacings with different
crosscut knife spindles.
Circular knives: 3/16 to 1-1/2" (4.8
to 38 mm)
Crosscut knives: 1/8 to 3" (3.2
to 76.2 mm) standard sizes, up
Pork Skins
1 x 1-1/2"
(25.4 x
38.1 mm)
to 5.66" (144 mm) available with
alternate gearing.
STRIP CUTS
Strip cuts can be made by removing
the crosscut knife spindle from the
machine. The length and thickness
of the strips will depend upon the
size of the original product.
Brownies
1/2" (12.7 mm)
Dice
4
5
3
Urschel Laboratories, Inc.
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Model
ra-a DICER
Model CD-A
DICER
The three-dimensional Model RA-A is capable of
producing dices, strip cuts, or slices from a variety of
products such as fruits, vegetables, nuts, and processed
meats. Interchangeable drive parts provide maximum
versatility and optimum results in the small to intermediate
size range. Features continuous operation, and is
designed for easy cleanup and maintenance. Maximum
input product size is 3-1/2" (88.9) mm in any dimension.
The two-dimensional Model CD-A uniformly dices
and strip cuts in the small to intermediate size range.
The Model CD-A cuts raw or brined citrus peel, nuts,
dried prunes, and raisins. The machine features continuous operation, and is designed for easy cleanup
and maintenance. Maximum input product thickness
is 3/8" (9.5 mm).
Types of Cuts
slices/diCes/granulations
Slice thickness: 1/16 to 3/8" (1.6 to 9.5 mm)
Circular knife cuts: 1/8 to 1" (3.2 to 25.4 mm)
Crosscut knife cuts: .050 to 3" (1.3 to 76.2 mm)
STRIP CUTS: Removal of the crosscut knife
spindle will produce strips of different lengths
depending on input product size. A circular spindle
change may also be necessary.
Strawberries
1/4”
(6.4 mm)
Dice
Corn Tortilla
Chips
1/4” (6.4
mm) Dice
Sandwich
Cookies
3/4" (19 mm)
Granulation
Cream Filled Wafer Cookies
1/4" (6.4 mm) Granulation
Peanut Butter Cups
3/4" (19 mm)
Granulation
Chocolate Covered Toffee Bars
3/16" (4.8 mm) Granulation
Specifications
Specifications
Length: 46.11" (1171 mm)
Width: 36.93" (938 mm)
Height: 71.39" (1833 mm)
Net Weight: 700 lb (320 kg)
Motor: 5 HP (3.7 kW)
Length: 41.37" (1051 mm)
Width: 38.60" (981 mm)
Height: 49.21" (1250 mm)
Net Weight: 556 lb (250 kg)
Motor: 2 HP (1.5 kW)
1
CUTTING
OVERVIEW
CUTTING
OVERVIEW
2
2
1. Impeller
2. Slicing Knife
3. Feed Roll
4. Feed Spindle
5. Circular Knives
6. Crosscut Knives
4
6
MODEL N
GRANULATOR
1
3
3
5
1. Feed Drum
2. Feed Spindle
3. Circular Knives
4.Crosscut Knives
4
Specifications
Pitted Dried Dates
3/8" (9.5 mm) Dice
Length: 39.96" (1015 mm)
Width: 26.67" (677 mm)
Height: 30.08" (764 mm)
Net Weight: 450 lb (200 kg)
Motor: .75 HP (.56 kW)
Types of Cuts
Graham Crackers
3/16" (4.8 mm)
Granulation
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Specifications
Length: 67.28" (1709 mm)
Width: 38.04" (966 mm)
Height: 59.58" (1513 mm)
Net Weight: 630 lb (290 kg)
Motor: 2 HP (1.5 kW)
1
CUTTING
OVERVIEW
1. Adjustable Gate
2. Vibratory Feeder
3. Adjustable Feed Roll
4. Adjustable Stripper Plate
5. Circular Knives
4
3
2
diCes/granulations
Circular knife cuts: 1/8 to 1"
(3.2 to 25.4 mm)
Crosscut knife cuts: 1/16
to 3" (1.6 to 76.2 mm)
STRIP CUTS
Removal of the
crosscut knife spindle
will produce strips
of different lengths
depending on input
product size.
The two-dimensional Model L-A uniformly dices and
strip cuts dried and dehydrated fruits for trail mixes,
bakery ingredients, and toppings. The machine features continuous operation, and is designed for easy
cleanup and maintenance. Maximum input product
size is 1/2" (12.7 mm) in thickness or diameter.
The Model N granulates nuts, cookies, and crackers, and scarifies
frozen or dehydrated fruits. An adjustable gate, feed roll, and stripper
plate accommodate changes in graded product size. By cutting the
product, instead of hammering or chopping, fewer fines are produced
and tighter product specifications are achieved.
GRANULATIONS
3/32 to 3/8" (2.4 to 9.6 mm) circular knife spindle spacing.
Pecans
Granulation
MODEL L-A
DICER
Walnuts
1/4" (6.4 mm)
Granulation
The Model N features simplified operation for uninterrupted
production, and is designed for easy cleanup and maintenance.
Readjusting gate, stripper plate, and feed roll for additional
Almonds
passes to obtain smaller particle sizes is easily accomplished
1/8" (3.2 mm)
Granulation
depending on desired end product dimension.
Types of Cuts
3
5
4
CUTTING
OVERVIEW
1
2
1. Feed Roll
2. Feed Drum
3. Circular Knives
4. Crosscut Knives
Types of Cuts
DICES
Circular knife cuts: 1/8 to 2" (3.2 to 50.8 mm)
Crosscut knife cuts: 1/8 to 3" (3.2 to 76.2 mm)
STRIP CUTS
Removal of the crosscut knife spindle will
produce strips of different lengths
depending on input product size.
Dried Cranberries
5/32" (4.0 mm)
Strip Cut
Urschel Laboratories, Inc.
11
Apple
3/8" (9.5 mm)
Dice
Model G-A DICER
Specifications
Bread
1/2" (12.7 mm)
Dice
The Urschel three-dimensional Model G-A Dicer uniformly slices, strip cuts,
and dices a variety of products including fruits and breads. The machine
features continuous operation, and is designed for easy cleanup and
maintenance. Maximum product input is 5-1/2" (140 mm) in any dimension.
Length: 73.73" (1873 mm)
Width: 45.94" (1167 mm)
Height: 49.25" (1251 mm)
Net Weight: 740 lb (340 kg)
Motor: 2 HP (1.5 kW)
Types of Cuts
Cutting Overview
SLICES 1/16 to 3/4" (1.6 to 19.1 mm)
1. Slicing Knife
2. Crosscut Knives
3. Circular Knives
DICES Many sizes of cuts are possible by combining the various
selections of circular knife spacings with different crosscut knife spindles.
Circular knives: 3/32 to 3" (2.4 to 76.2 mm
Crosscut knives: 9/32 to 7/8" (7.1 to 22.2 mm)
3
STRIP CUTS Strip cuts can be made by removing the crosscut knife
spindle from the machine. The length and thickness of the strips will
depend upon the size of the original product.
2
1
MODEL J9-A DICER
The Model J9-A two-dimensional cutter uniformly dices and strip cuts
bread, meat snacks, tortillas, and other products. The machine features
continuous operation for uninterrupted production and is designed for
easy cleanup and maintenance. Maximum product input thickness is
3/8" (9.5 mm) with standard parts, 1/2" (12.7 mm) with optional feed roll.
Types of Cuts
DICES Many sizes of cuts are possible by combining the various
selections of circular knife spacings with different crosscut knife spindles.
Circular and Crosscut knives: 3/16 to 3" (4.8 to 76.2 mm)
Specifications
Length: 99.08" (2517 mm) Net Weight:
Width: 44.34" (1126 mm) 930 lb (420 kg)
Height: 61.92" (1573mm) Motor: 5 HP (3.7 kW)
CUTTING OVERVIEW
1. Feed Roll 2. Circular Knives 3. Crosscut Knives
STRIP CUTS Strip cuts can be made by removing the crosscut knife
spindle from the machine. The length and thickness of the strips will
depend upon the size of the original product.
1
Flour Tortillas
1/4" (6.4 mm) Strips
1 x 1" (25.4 x 25.4 mm) Squares
2
3
Pita Chips
2 x 2" (50.8 x 50.8 mm)
®
The Global Leader in Food Cutting Technology
www.urschel.com
|
* [email protected]
You are invited to test cut your product
Urschel has a complete network of test facilities and experienced service
and sales representatives around the world ready to work for you on any size
reduction application. Contact your local Urschel representative to schedule
a comprehensive, no-obligation test cut today at www.urschel.com.
Urschel, Flat-V, Affinity, DiversaCut, DiversaCut Sprint, Comitrol, TranSlicer, and MicroSlice are registered trademarks of Urschel. ™ DiversaCut 2110A pending.
The Model M6 may contain parts protected by U.S. Patent No. 6148709. †† Julienne knife is protected by U.S. Patent nos. 5896801 and 6460444. Shear edge is
protected by U.S. Patent nos., 6792841, 6920813. MicroSlice is protected by U.S. Patents nos. 5992284, 6148702, 6148709, 7178440, 7721637, and EP1042107.
®
ßß
L2683
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AUGUST 2014
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(s.s. L2561)