Precision Drive Trains for Power Transmission Solutions

Precision Drive Trains for
Power Transmission Solutions
Offering over 125 years of
knowledge and experience
Customised Geared Solutions
Power transmission solutions provider for heavy-duty industrial
applications
Santasalo’s long record of reliable gearbox performance is a testament to our
manufacturing expertise. As a full scope supplier, Santasalo can deliver complete
drive trains on a turnkey project basis. From design and engineering, to
manufacturing, installation, and full lifecycle service, Santasalo is there to support
your business every step of the way.
Santasalo – Your Single Source Supplier
• Project management for new and rebuilt gear units
• Dimensioning and selection of components
• Layout engineering of gear units, couplings, guards
and foundation accessories
• Manufacturing of gear units
• Product testing
• Installation and commissioning services
• Full lifecycle service support
Santasalo enjoys a rich gearbox history that spans more than a century and is tied
to many well-known brand names such as ASEA, Metso Drives, Rauma-Repola,
Sauerwald, Valmet Power Transmission and Wärtsilä*. As a result we are expert at
providing reliable, durable, and efficient mechanical power transmission solutions
for a wide range of industries. Our large, global installed base of customers
demonstrates the confidence customers place in us as a reliable and responsive
power transmission partner.
* Previously Santasalo Moventas and its predecessors have manufactured products under the brands shown above.
Today, we are independent of these brands and their current owners but continue to offer expert service for these
brands, just as we do for our own Santasalo and Moventas branded gear units.
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Why Santasalo?
Manufacturing Excellence
Engineering
Santasalo’s long record of reliable
gear unit performance is a testament
to our manufacturing expertise. Our
state-of-the-art manufacturing facilities
located in Jyväskylä, Finland; Wuppertal,
Germany; and Suzhou China, are all ISO
9001 quality certified.
With extensive expertise in all aspects
of power transmission and a belief that
customer involvement is important to
success, Santasalo engineers work in
partnership with customers to develop
new and insightful solutions designed to
meet their needs.
Every gear unit we make is subject to strict quality
standards. Components are meticulously inspected
for material quality and dimensional accuracy, and
key manufacturing processes are performed inhouse to ensure consistent quality across all stages
of production. The result: highly reliable gear units
built to meet the intense demands of industrial
processes.
From customising our standard product line to
designing fully customised products, Santasalo has
the expertise to meet even the most challenging
power transmission needs. Our engineered-toorder teams are located in Finland (Karkkila and
Jyväskylä), Germany, and China.
With a strong consideration for the environment, Santasalo follows the ISO 14001
environmental standard. In compliance with this standard, all new, and the majority
of old Santasalo product information is stored in a Product Lifecycle Management
system. This ensures traceability of all materials, components and products in
operation around the world.
Testing of customer equipment
at a Santasalo facility along with
performance testing on site at customer
locations, ensure performance levels of
drives are met.
Geared for Industry
Serving a vast range of industries
with fully customised solutions
Main industries served by Santasalo
include:
Calling on more than a century of
industrial gear unit experience,
Santasalo engineers, develops, and
manufactures a range of industryspecific power transmission solutions.
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Recognised as gear unit experts around the globe,
we work in close cooperation with many industrial
OEMs and end users, often working in tandem to
support the design of their own products. These
partnerships give us a deep understanding of the
markets we operate in and ensure our products
are perfectly matched to the requirements of our
industrial customers – no matter how demanding.
Mining & Minerals
Fibre, Paper & Tissue
Power Generation
Cement
Sugar
Marine & Offshore
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Geared for Service
Expert service – regardless of the brand
Santasalo Moventas is the service provider of choice for many of the world’s
leading industrial companies. With more than a century of gear unit design and
manufacturing expertise, Santasalo Moventas understands how to maintain and
service the most difficult, process-critical gear units to ensure optimal results and life
extension, regardless of the brand. Our global service network means we’re close to
you, providing support and technical expertise where and when you need it.
Getting the most from your process
equipment calls for a long-term, proactive
approach to service and maintenance.
Santasalo provides proactive service across
the entire lifecycle of your machines. We
work with you to identify when to carry out
maintenance, how to replace parts before
they fail, and when to upgrade existing gear
units to achieve maximum performance and
trouble-free operation.
Replacement
Gearboxes
Condion
Monitoring
& Reporng
High End
Technical
Services
Field Service
Engineering
Workshop
Service and
Repairs
Product
Upgrade &
Rerates
OEM
Spare Parts
Installaon &
Commissioning
3rd Party Gear
Replacement &
Components
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Re-engineering
& Spare Parts
Global Footprint
Worldwide local support
Positioned close to our customers, Santasalo’s local sales and service network
currently operates globally: Finland, Sweden, Denmark, Germany, Italy, Spain,
France, Canada, Chile, Brazil, India, China, Australia and the United States. Our sales
and service network is further complimented with sales agents in six countries,
and we are agile at expanding to new markets. State-of-the-art, ISO 9001 certified
manufacturing centres are located in Jyväskylä, Finland; Wuppertal, Germany; and
Suzhou, China.
Jyväskylä
Gothenburg
Cambridge
Wuppertal
Bordeaux
Madrid
Milan
Beijing
Greenville
Suzhou
Chennai
Sorocaba
Johannesburg
Sanago
USA - Greenville, South Carolina
Somersby
Finland - Rautpohja, Jyväskylä
Australia - Somersby, NSW
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Solutions for Industrial Applications
Mining & Minerals
Santasalo offers a full line of robust drive solutions designed to meet the intense needs of mining and
mineral processing. Our application-specific products offer improved efficiency, an optimised torque weight
ratio, high capacity utilisation, and reduced noise and vibration levels.
Applications
• Grinding
• Bulk Material Handling
• Slurry Handling
• Pyro Processing
• Compaction
XO Conveyor Gear Unit
Fibre, Paper & Tissue
Some of the most productive and efficient fibre, pulp, paper and tissue processing machines are driven
by Santasalo mechanical drives. Our extensive installation base gives us a deep understanding of industry
processing requirements.
Applications
• Wood Handling
• Chemical Recovery
• Paper/Board Machines
• Chemical & Mechanical
• Pulping
• Fibre Recycling
• Stock Preparation
• Tissue Machines
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Yankee Cylinder Gear Unit
Power Generation
Energy production environments require continual process availability and therefore high rates of reliability.
Santasalo develops and manufactures a range of energy drive solutions for the energy sector, tailored to
each application’s specific requirements and engineered to deliver optimum performance.
Applications
• Grinding
• Material Handling
• Sedimentation Handling
Vertical Roller Mill Gear Unit
Cement
Santasalo manufactures engineered solutions for the cement processing industry. With a rich heritage of
experience and knowledge in gear manufacturing, we provide robust gear units offering reliability and
efficiency.
Applications
• Grinding
• Liquid-solid Separation and Mixing
• Pyro Processing
• Material Handling
Roller Press Gear Unit
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Solutions for Industrial Applications
Sugar
Working in unison with the natural growing cycle, sugar processing plants operate at nearly 100% capacity
during harvest time demanding constant availability for all process equipment. Santasalo delivers powerful
gear units with a strong record of reliable performance in the sugar cane and sugar beet industries.
Applications
• Extraction
• Sugar Processing / Refining
• Material Handling
Diffuser Gear Unit
Marine & Offshore
Marine and offshore drive applications often involve complex tasks, demand near-constant operation of the
gearbox, and require a high degree of reliability – frequently under extreme weather conditions. Santasalo
has a deep understanding of marine gear units as they relate to jack-up rigs and lift boats. For optimum
performance, Santasalo gears are tailored to each customer’s application, ensuring the highest results.
Applications
• Jacking Systems
• Propulsion Drives
• Large Winches (Anchor handling;
AHC Winches; Storage Winches etc.)
Jacking System Gear Unit
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Our Locations
Americas
Europe
Asia Pacific
Brazil
Sorocaba, São Paulo
T: + 55 15 3031 5300
E: [email protected]
Finland
Rautpohja
T: + 358 20 184 7000
F: + 358 20 184 7001
E: [email protected]
Australia
Somersby
T: + 61 2 4340 2338
F: + 61 2 4340 2339
E: [email protected]
France
Bordeaux
T: + 33 547 745 402
F: + 33 547 745 403
E: [email protected]
China
Suzhou
T: + 86 512 6299 8852
F: + 86 512 6299 8853
E: [email protected]
Germany
Wuppertal
T: + 49 202 24 14 0
F: + 49 202 24 14 200
E: [email protected]
China
Beijing
T: + 86 10 6775 6792
F: + 86 10 6778 2312
E: [email protected]
Italy
Milan
T: + 39 349 0826296
E: [email protected]
India
Chennai
T: + 91 44 4204 9521
F: + 91 44 4204 9522
E: [email protected]
Chile
Santiago
T: + 562 2920 6778
E: [email protected]
USA
Greenville, SC
T: + 1 864 627 1700
F: + 1 864 627 1705
E: [email protected]
Manufacturing plant
Service centre
Sales office
Spain
Madrid
T: + 34 91 48 61 518
E: [email protected]
Sweden
Gothenburg
T: + 46 31 710 20 50
F: + 46 31 710 20 60
E: [email protected]
Africa
South Africa
Johannesburg
T: + 27 (0)11 452 3044/5/6
F: + 27 (0)11 524 0490
E: [email protected]
Scan our QR code for quick
access to our website
www.santasalo.com
2013/01_EN
Canada
Cambridge, Ontario
T: + 1 519 621 6390
F: + 1 519 621 7660
E: [email protected]