PRÜFTECHNIK Group

PRÜFTECHNIK Group
A Portrait
For more than 30 years
PRÜFTECHNIK is a group of companies headquartered in Ismaning, near Munich, Germany,
with approximately 500 employees worldwide.
Our core business areas are high-tech measuring systems for industrial maintenance and
quality assurance.
PRÜFTECHNIK is the global leader in shaft
alignment systems. Our award-winning alignment products have become standard equipment in many sectors of industry.
Innovative machine monitoring systems for all
machine types and sizes serve our customers
to optimize system availability and enable a
high level of productivity. Inspection systems
for the nondestructive testing of semi-finished
products are integrated in the production process to assure high product quality.
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We keep in close touch with our customers by
offering not only precision instruments but a
range of high-end maintenance services.
PRÜFTECHNIK was founded in 1972 by Dieter
Busch. The early international orientation of
the company proved to be crucial to the further growth of our business. With 13 operational sales, service, development and production locations, and exports to over 70 countries, PRÜFTECHNIK has evolved into a successful global player.
With the family-run company now firmly in the
hands of the second generation, the stage is
set for a promising future and solid continuity.
Management Team
– alphabetical –
1 Dr. Sebastian Busch
Management Board
PRÜFTECHNIK AG
2 Dr. Thomas Knöll
Managing Director
PRÜFTECHNIK NDT GmbH
3 Johann Lösl
Managing Director
PRÜFTECHNIK
Condition Monitoring GmbH
1
4 Michael Stolze
Managing Director
PRÜFTECHNIK
Alignment Systems GmbH
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3
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At a glance
Products and services
With our products, processes and services for condition
monitoring and availability optimization, we help ensure
that your machines run smoothly and generate an
output of consistently high quality. This also includes
Alignment Systems
systems for automatic process control and quality
assurance that are integrated directly in your production
process. PRÜFTECHNIK consists of the following three
business areas:
Condition Monitoring
Nondestructive Testing
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Laser measurement systems and services
for the following applications
Measurement systems and services for
machine maintenance
Systems and services for quality assurance
and process control in production
Shaft alignment
Data collectors
Eddy current testing equipment
Bore and bearing shell alignment
Vibration analyzers
Flux leakage testing systems
Straightness and flatness measurement
Online continuous monitoring systems
Turnkey testing tables
Roll parallelism measurement
Consulting/training
Reporting/analysis software
Monitoring of positional changes
Worldwide machine and diagnostic
service
Training
Service
Premium services for special industrial applications
Roll alignment service with our innovative inertial laser gyroscope system
Inspection of machine functions and
evaluation of machine conditions
Turbine alignment service
Telemonitoring & telediagnosis
Geometric measurements
Training & consulting
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Inventors of Laser Shaft Alignment
Minor cause, major impact
When shafts are well-aligned – with their axes in a straight line – machines run
smoothly. Misalignment is the underlying cause for around 50% of all machine failures. The ensuing downtime, production losses and repairs can generate staggering
costs. The answer to these problems is provided by laser-based measurement systems.
Achievements we are proud of:
EDDYTHERM® – First microprocessorcontrolled induction heating device
OPTALIGN® – The world’s first laseroptical shaft alignment system
ALI 2000 – First alignment computer for
shaft alignment with an LCD graphic display
SYSTEM 2 – First multifunctional measuring device with a softkey user interface,
plug-in program and memory cards, and plug-in hardware modules
First laser-optical 5-axial sensor that
transmits results via a wireless IR system
PERMALIGN® – First laser-optical coordinates measuring
system for four degrees of freedom
1980
1985
1990
ROTALIGN® – First shaft alignme
with patented Sweep measuring
CENTRALIGN® – First measuring system
for determining turbine housing alignment
1995
Alignment Systems
Correct machine alignment is centrally important to smooth
operations and high product quality. To ensure that machines are correctly positioned, and to correct those that
are not, maintenance specialists around the world rely on
our high precision laser measurement systems:
during machine installation
when commissioning machines
after refitting
As the inventor of laser-optical shaft alignment, PRÜFTECHNIK began leading the way in industrial maintenance more
than 30 years ago. With 300 patents, we are persistently
advancing our technological leadership. Through our daily
dialog with customers, and innumerable assignments and
discussions on location, we ensure that our future developments will continue to meet the increasing demands placed
on modern maintenance.
after repairs
Our products and services:
Shaft alignment
Alignment of bores and bearing shells
Laser systems now make it
possible to objectively
determine whether or not
circular machine components – as they are used in
turbines – are truly circular,
and record the information
for future use.
Our laser-based, contactfree alignment systems
measure to a precision of
one thousandth of a millimeter. They calculate the
correction values needed to
achieve good alignment
and record the alignment
condition.
Straightness and flatness measurement
Roll parallelism measurement
The straightness and flatness of surfaces, foundations, machine beds, tables
and flanges can be measured down to 1/1000 of a
millimeter.
Monitoring of positional changes
AlignmentCenter – the complete program
Very small positional
changes in machines can be
recorded by a non-contacting method during operation. Machine operators use
this information to initiate
appropriate measures to
compensate for shifts in
position.
OPTALIGN® PLUS – Laser-optical alignment system featuring
very user-friendly operation for industrial environments
nt system
g method
AlignmentCenter is the PC
software common to all
alignment systems. It can be
used to clearly visualize the
measurement results in
graphic displays, and to
record and archive the data.
LEVALIGN® – Measuring/recording of surface flatness
ALIGNMENT CENTER – PC software for millwrights and engineers
PARALIGN® – First inertial parallelism
measurement system for the alignment of rolls
smartALIGN® – First shaft
alignment system with joystick control
2000
5
Parallel rolls in paper machines are critical for paper
quality. A new, patented
procedure makes it possible
for first time to quickly obtain precise information on
the exact position of the
rolls in a system.
OPTALIGN® PLUS Series – Alignment ‘à la carte’
SHAFTALIGN® – Redefining the standard
ROTALIGN® Ultra II – High end modular alignment system
ROTALIGN® Ultra – The third generation
INCLINEO® – Precision measurement of angles
OPTALIGN® smart – Alignment system
ALIGNEO® – Alignment system
LEVALIGN® Ultra – Precision measurement and recording of flatness
2005
2010
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The Condition Monitoring Experts
Measuring systems for every requirement – specialists for every challenge
Optimal production and smooth processes are only possible when machines run without vibration.
The identification of problematic machine conditions and – more importantly – the
elimination of their causes is the business of the Condition Monitoring Division. We
provide innovative analysis systems and specialists experienced in this field.
Achievements we are proud of:
VIBROCORD®: Portable vibration strength measurement device
VIBROSPECT®: First frequency analyzer
VIBROTIP®: First multifunctional measuring device with 5 different
First industrial vibration transducer with line drive amplifier for use
X-TECTOR®: First ‘intelligent sensor‘
for vibration, bearing and cavitation
VIBROCORD® Ex: Vibration strength measurement
device for potentially explosive environments
SYSTEM 2: First diagnosis and measuring system
First “tandem piezo transducer“ for vibration and
1980
1985
measurement functions
in severe environments
1990
for rotating machines
shock pulse measurement
VIBREX®:
tion and m
VIBRONET®: First online
with multiplex design
VIBCODE®: First vibration transdu
automatic measurement location d
1995
Condition Monitoring
When it comes to keeping their machine parks running
smoothly, customers turn to us for the latest measurement
technology and solid know-how. The wide range of industries that relies on our products and services is evidence of
their universal and flexible use:
The product spectrum ranges from simple hand-held measuring devices to multi-channel, permanently installed monitoring systems for large machine parks. With experience in
condition monitoring that spans 30 years, PRÜFTECHNIK is
a reliable global partner and solution provider in industrial
maintenance.
PRÜFTECHNIK Condition Monitoring stands for:
Industrial production
Power generation
Increased system availability
Machine building (OEM)
Process optimization
Offshore oil & gas
Greater production reliability
Our products and services:
Data collectors & vibration analyzers
Worldwide service
Portable measuring devices
are used for the routine
monitoring of machine
conditions. When measurement values are elevated,
the equipment delivers
reliable information on the
causes.
The services offered by our
specialists include: machine
installation, taking machines into service, maintenance, acceptance measurements, mobile diagnosis
measurements, field balancing, surveys, development
of maintenance strategies.
Machine protection systems
Certified diagnostic center
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The Service & Diagnostic
Center, founded in 2005,
excels in offering knowhow in the following sectors and disciplines:
To ensure productivity
where online monitoring
systems do not yet appear
cost-effective, machine
protection systems are
indispensable.
Certified diagnostic
center
Certified monitoring of
wind turbines
Telediagnosis of marine
and industrial systems
Online continuous monitoring systems
Temporary telediagnosis
services (TTS)
Permanently installed
measuring systems monitor
machines critical to production around the clock. Fault
messages are automatically
sent to the operator by
eMail, SMS or fax.
Load measurements
(torque, bending moment, load distribution)
Natural vibration and
noise analyses
Evaluation services (CPK)
Consultation & training
Channel machine protecmonitoring system
system
ucer with
etection
VIBSCANNER®: First data collector with
joystick operation
VIBROCORD®: 2-channel FFT data collector
designed for user-friendly operation
smartSCANNER® – First hand-held maintenance instrument that combines vibration analysis, balancing, shaft alignment
WEARSCANNER® – Particle size distribution counter
VIBROTECTOR® – Vibration monitor for one meas. location
VIBRONET® Signalmaster: First online system with Internet
capabilities for remote diagnosis and analysis of machines
2000
VIBXPERT® – Dual channel FFT data collector, signal analyzer, balancing instrument and data recorder
VIBROWEB® – Diagnostic online system for complex machine trains with up to 32 measurement locations
VIBROWEB® XP – Diagnostic online system for critical machines with up to 8 measurement locations
VIBNODE® – Economical online system for standard machines with up to 12 measurement locations
2005
2010
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The Nondestructive Testing Specialists
Over 30 years of experience – a good basis for the future!
At NDT we ensure that manufacturers of semi-finished products and their customers obtain
products of the best possible quality. Our eddy current and flux leakage testing equipment of
the EDDYCHEK® and NOVAFLUX® series detects flaws in semi-finished metal products, which
can then be marked and sorted out. Our systems are also employed in the optimization of
production processes and the reduction of scrap.
Achievements we are proud of:
EDDYSENSOR – Simple testing unit for
process control and automation
EDDYCHEK® – First eddy current tester with microprocessor-based signal processing
EDDYCHEK® 2 – First modular eddy current tester
EDDYCHEK® 3 – First computer-driven eddy
current multi-channel testing device
EDDYCHEK® S – Cost-effective multi-channel
system for high speed testing
RS 25 – First eddy current rotating probe
system with a coaxial design
1980
1985
EDDYCHEK® 4 – Multi-channel real-time ed
current system with touchscreen operation
1990
1995
ddy
Nondestructive Testing
More than 30 years of experience have turned us into a
global market leader in the testing of semi-finished products:
Our customers are manufacturers of semi-finished metal
products who employ our testing equipment in the quality
control of the following products:
Tubes
Quality control
Wire
Process optimization
Bars
High sensitivity testing
Our application engineers work closely with customers to
develop customized testing solutions, including complete
turnkey systems, and personally look after project planning
and implementation.
etc.
These producers, in turn, supply a diverse range of industries that rely on top quality semi-finished material, including the transport, automotive and construction sectors, to
name but a few.
Our applications can be found in the following areas:
Tube mills
Wire producers
Tube manufacturers use
NDT devices coupled with
a variety of sensors for
tube leakage testing. The
testing method meets the
requirements of recognized
international standards.
Special tube applications
Wire drawing lines and recoiling plants employ eddy
current testing together
with rotating systems,
which excel in the reliable
detection of longitudinal
defects and grooving.
Bar mills
Hot rolling mills
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Producers of high quality
steel bar rely on the latest
NDT product, a magnetic
flux leakage tester, for
finding very small cracks
and imperfections on black
and bright steel bar.
Special sensors and testers
developed specifically for
this field enable the inspection of thick-walled tubing.
Formed parts manufacturers
NDT testing equipment
tests cold heading wire before it enters a cold former,
without interrupting the
production process. After
forming, the defective
parts are automatically
sorted out.
Water-cooled sensors are
used in eddy current testing at temperatures of up
to 1200 °C and at very
high speeds to create flaw
statistics and monitor the
production process.
EDDYCHEK® 5 compact – Cost-effective networked eddy
current testing unit for use with any Windows® PC
EDDYCHEK® 5 – Digital eddy current testing unit
with networking capabilities and a touchscreen
EDDYCHEK® 5 advanced – State-of-the-art eddy current testing unit including DATA
LOGGER software for documentation and optional EDDYTREND results analysis software
RS35 HS – Precision testing system
for the detection of defects on tube, bar or wire
2000
2005
NOVAFLUX® – Ultra sensitive, high speed bar testing based
on the magnetic flux leakage method
2010
Facts – Figures – Highlights
[1]
Headquarters
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PRÜFTECHNIK AG
Oskar-Messter-Str. 19-21
85737 Ismaning, Germany
www.pruftechnik.com
Our customers in Germany and
Austria are supported by
13 regional sales offices.
Sales and service subsidiaries
Belgium / Netherlands
PRUFTECHNIK N.V.
Antwerp
www.pruftechnik.be
Japan
PRUFTECHNIK K.K.
Tokyo
www.pruftechnik.co.jp
Brazil
PRUFTECHNIK Ltda
São Paulo
www.pruftechnik.com
Poland
PRUFTECHNIK WIBREM sp. z o.o.
Wrocław
www.pruftechnik.com.pl
Canada
PRUFTECHNIK Maintenance
Technology Service Inc.
Montréal
www.pruftechnik.ca
Russia
OOO PRÜFTECHNIK
Saint Petersburg
www.pruftechnik.ru
China
PRUFTECHNIK Shanghai
Shanghai
www.pruftechnik.com.cn
France
PRUFTECHNIK S.A.R.L.
Petite Forêt
www.pruftechnik.fr
Great Britain / Ireland
PRUFTECHNIK LTD.
Burntwood, Staffs
www.pruftechnik.co.uk
Italy
PRUFTECHNIK s.r.l.
Cesano Boscone (MI)
www.pruftechnik.it
South East Asia
PRUFTECHNIK S.E.A. Pte. Ltd.
Singapore
www.pruftechnik.com.sg
Spain
PRUFTECHNIK, S.L.
Sant Just Desvern (Barcelona)
www.pruftechnik.es
Thailand
PRUFTECHNIK S.E.A. Thai Office
Bangkok
www.pruftechnik.com
U.S.A.
PRUFTECHNIK Service, Inc.
Blackwood, NJ (Philadelphia)
www.pruftechnik-service.com
Sales partners and distributors for PRÜFTECHNIK
products and services are active on five continents in
over 70 countries around the globe.
Current contact data can be found on our website.
PRÜFTECHNIK Group
[1]
[2]
[3]
We are proud of
The PRÜFTECHNIK Group employs 500 employees
worldwide – on whose commitment and knowhow the high quality of our products and services
rests.
A youth project sponsored by PRÜFTECHNIK is
spectacularly successful in a motorcycle racing
series. [2]
It is not only at their desks that PRÜFTECHNIK
employees demonstrate excellence. [3]
We are proud to present the new measurement
laboratory [1] which features a unique set of
technical specifications – the granite measurement
table and the 11 meter measurement bench
together with their foundation tip the scale at 66
tons – with the sole purpose of ensuring the high
precision of our measurement systems.
Annual turnover
(Mio. EUR)
If you find these international perspectives
enticing, please contact us. We are looking forward to meeting you.
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11
40
30
20
10
0
2006
2007
2008
2009
2010
Patents/trademarks
Approx. 300 patents worldwide (granted
or pending) and approx. 150 globally
registered trademarks.
Awards
IF Design, Red Dot Award, Product of
the Year, Design Award of the Federal
Republic of Germany, etc.
Quality management
Certified to ISO 9001 (since 1994)
Certificates
Monitoring Center
and Condition
Monitoring System
are certified by the
Germanische Lloyd.
Many systems have
an ATEX (intrinsic
safety) certificate.
Vocational training
PRÜFTECHNIK offers
a varied, challenging
and top notch
training program in
line with the latest
techniques.
A career with PRÜFTECHNIK
The continuous growth of our company allows
us to offer our employees excellent career opportunities – both within Germany and internationally with one of our subsidiaries. We are always on
the look out for new, motivated and experienced
colleagues who can join us in achieving our goals.
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©Copyright 2010 by PRÜFTECHNIK AG. OPTALIGN®, ROTALIGN®, SHAFTALIGN®, ALIGNEO®, INCLINEO®, smartALIGN®, AXALIGN®,
PARALIGN ® , LEVALIGN, pocketALIGN ® , NOVALIGN ® , BORALIGN ®, PERMALIGN ®, CENTRALIGN ®, EDDYTHERM ® , CSDchek ® ,
HYDRALIGN®, LAMIBLOC® and PERMABLOC® – VIBROTIP®, VIBSCANNER®, VIBXPERT®, VIBCODE®, VIBREX®, VIBROWEB®, VIBNODE®,
VIBRONET®, VIBROTECTOR®, TIPTECTOR®, TIPTREND®, WEARSCANNER® and OMNITREND® – EDDYCHEK® and NOVAFLUX® are registered trademarks of PRÜFTECHNIK Dieter Busch AG. No copying or reproduction of this information, in any form whatsoever, may be
undertaken without express written permission of PRÜFTECHNIK AG. The information contained in this leaflet is subject to change without further notice due to the PRÜFTECHNIK policy of continuous product development.
.
PRÜFTECHNIK AG
85737 Ismaning
Germany
Tel:
+49 89 99616-0
Fax:
+49 89 99616-200
eMail: [email protected]
www.pruftechnik.com
A member of the PRÜFTECHNIK Group
Printed in Germany XX.9000.01.11.en
Oskar-Messter-Str. 19-21