wilmar oil

WILMAR
OIL
OIL SECTOR
Wilmar Continental Edible Oil and Fats (Pty) Ltd
Randfontein, South Africa
Group: Wilmar International Limited
!"#$%"&'()&*+&(,-./-,0123&4-5$.-46$,
!".-7&8) &9:::&)-77$;"<$,
Smiline Conveyor belts
GEO LOCATION
40
INSTALLATION / Wilmar Oil
I
! "#$%&! '()*+,-! ./! 0*1#23%3)4!
534%! #(! 6#&, 347$)8! * ! %&3!
9)#:* +3! #(! ;,$%3 8! *4! %&3!
%#5 !#(!<, =(# %3* -!(#$ =3=!* !>?@A!
with the aim to serve the recently
discovered gold mines.
B:3 ! %&#$8&! <, =(# %3* ! 5,4!
developed in the twentieth century
,4!,!4%),%38*+!,)3,!(#)!%&3!3C%),+%*# !
#(! 8#1=-! %#=,D! %&3! 1#+,1! 3+# #2D! *4!
based on important metallurgical,
%3C%*13!, =!(##=!* =$4%)*34E!
Among them is Wilmar Continental
B=*713! F*1! , =! G,%4-! # 3! #(! %&3!
13,=* 8! "#$%&! '()*+, ! 2, $(,+%$)3)4!
#(!4$ (1#53)!433=!, =!#%&3)!433=4!#*1E!
Since the company recently installed
,! 35!HBI!1* 3!(#)!%&3!7#%%1* 8!#(!#*1!
in 350 ml and 500 ml bottles, SMI
9)#:*=3=! ,! "2*(13C*! JKH! L/! 5),9M
,)#$ =! +,439,+03)-! , ! ,$%#2,%*+!
APS 3000 palletizer and the Smiline
+# :3D#)! 731%4! (#)! +# 3+%* 8! %&3!
machines together.
41
Investing in
technology
TO MEET
MARKET DEMANDS
W
between
42
ilmar Continental Edible
F*1! 5,4! (#$ =3=! * ! LA>>!
()#2! ,! N#* %! :3 %$)3!
Wilmar
International
INSTALLATION / Wilmar Oil
Limited, Asian group leader in the
(##=! * =$4%)D! (#$ =3=! * ! >@@>! * !
Singapore, and Continental Oil Mills
OH%DP!J*2*%3=-!# 3!#(!%&3!2,N#)!"#$%&!
'()*+, !* =$4%)*,1!+#29, *34!* :#1:3=!
* !%&3!9)#=$+%*# !#(!3=*713!#*1!5&#43!
#)*8* 4! =,%3! 7,+0! %#! >@Q?E! R ! %&,%!
D3,)-!* !(,+%-!+$))3 %!SBF!'7=$1!T,=3)!
Moosa started up his own company
* ! %&3! 9)#=$+%*# ! , =! 2,)03%* 8! #(!
edible oil, drawing on the experience
8,* 3=!3,)1*3)!* !%&*4!(*31=E!
largest company worldwide in terms
#(!%$) #:3)!, =! $273)!#(!3291#D334E
F:3)! %&3! 9,4%! (35! D3,)4-! K*12,)!
Continental Edible Oil and Fats has
327,)03=!# !,!1,)83M4+,13!3C9, 4*# !
program that made it necessary to
commission to SMI the engineering
study, through its local agent Caltech
'83 +*34-! (#)! %&3! #9%*2*Y,%*# ! #(!
its line-end operations in the new
R ! 4$743U$3 %! D3,)4-! %&3! (#$ =3)V4!
%&)33!4# 4!W!+$))3 %1D!S&*3(!BC3+$%*:3!
"* +3! %&3! X##4,! (,2*1D! &,4! ,15,D4!
733 ! ,%! %&3! (#)3()# %! * ! =)*:* 8!
Mohammed
Ferouze,
Operations
X, ,83)!G,DD,Y!, =!",134!Z!X,)03%* 8!
X, ,83)!'4*(! W! N#* 3=! %&3*)! (,%&3)! * !
%&3! 2, ,8323 %! #(! S# %* 3 %,1! F*1!
Mills (Pty) Limited.
%&3! 3:#1$%*# ! #(! %&3! +##0* 8! #*1!
production industry, it made huge
investments since the very start to
3U$*9! *%4! (,+%#)*34! 5*%&! %&3! 2#4%!
modern systems.
I&3!+#29, D!*4!5311!0 #5 !%&)#$8&#$%!
"#$%&! '()*+,! (#)! %&3! BC+311,-! "VJ*%3-!
Pan, Canola oil brands and the Conti
mayonnaise, which are sold in retail
4%#)34-! 4$93)2,)03%4! , =! %&)#$8&!
mass retail channels.
For these reasons the Continental
F*1! X*114! 91, %4! #(! <, =(# %3* ! , =!
[*1N#3 40)## -! 5&*+&! ,)3! 1#+,%3=!
QA! 02! 3,4%! , =! @A! 02! 4#$%&M3,4%! #(!
6#&, 347$)8-! )3493+%*:31D-! &,:3!
always had cutting-edge high-tech
machines.
Continental Oil Mills also specializes
* ! %&3! 9)#=$+%*# ! , =! 2,)03%* 8!
#(! ,! 5*=3! :,)*3%D! #(! 9)#=$+%4! (#)!
wholesale companies as well as the
&#%31!Z!+,%3)* 8!* =$4%)DE
>A-?AA! 79&! 9)#=$+%*# ! (,+*1*%D! * !
<, =(# %3* -! 5&*+&! 7#%%134! , =!
9,+0,834!%&3!\/A!21!, =!/AA!21!HBI!
bottles.
I&3!"XR!4$991D!* +1$=34!,!"2*(13C*!JKH!
L/! 5),9M,)#$ =! +,439,+03)-! 5&*+&!
3 4$)34! &*8&! U$,1*%D! 9,+0,8* 8! * !
completely closed cardboard boxes,
and the Smipal APS 3000 automatic
palletizing system that arranges the
\C.! +#11,%*# ! 9,+04! ()#2! %&3! 5),9M
,)#$ =!+,439,+03)!# !%&3!>AAAC>LAA!
mm pallets.
Their lines produce the main
4$ (1#53)!, =!#%&3)!433=!#*1!7), =4-!
%&3! =*4%)*7$%*# ! #(! 5&*+&! 5*11! 73!
($)%&3)! 3C9, =3=! %&)#$8&! %&3!
recent agreement with the U.S.
multinational Walmart Stores
R +E-!#5 3)!#(!%&3!&#2# D2#$4!
+&,* ! #(! )3%,*1! 4%#)34-! 5&*+&!
)3+3 %1D!1,$ +&3=!,!2,)03=!
investment plan in South
'()*+,E!
Walmart Stores is
the largest retailer
in the world and,
in 2010, was the
43
I&3! "2*(13C*! JKH! +,439,+03)4!
2, $(,+%$)3=! 7D! "XR! ,)3! 4$*%,713!
I&3!8)#$9!#(!+# %,* 3)4!%#!73!9,+0,83=!
*4!(#)23=!7D!23, 4!#(!,!)3+*9)#+,%* 8M
(#)!9,+0,8* 8!,!:,)*3%D!#(!+# %,* 3)4!
in corrugated cardboard boxes
motion
mechanical
system.
A synchronized separator bar receives
or cardboard trays through the
continuous wrap-around system and
%&3! 9)#=$+%4! ()#2! %&3! 9 3$2,%*+!
separator, places them in the required
(3,%$)3!,!4*291*(*3=!2#=$1,)!=34*8 E!
I&3!3 %*)3!+,)=7#,)=!71, 04!2,8,Y* 3!
(#)2,%!, =!,++#29, *34!%&32!%&3!7#C]
%),D!(#)2* 8!$ *%-!2,0* 8!%&3!9,+0,8* 8!
*4! 1#+,%3=! 73 3,%&! %&3! 2,+&* 3V4!
* (33=! +# :3D#)! 4#! ,4! %#! 8)3,%1D!
process extremely smooth and precise.
I&3! 2, $,1! (#)2,%! +&, 83#:3)! *4!
)3=$+3!%&3!#:3),11!=*23 4*# 4!#(!%&3!
4*2913!, =!(,4%!4* +3!*%!*4! #%! 3+344,)D!
%#! )391,+3! , D! #(! %&3! 2,+&* 3V4!
LWP and to allow it to be installed
3:3 ! * ! 2, $(,+%$)* 8! 91, %4! 5*%&!
limited space available.
I&3! "2*(13C*! JKH! 43)*34! *4! 3U$*993=!
with a motorized oscillating sorter,
91,+3=!# !%&3!* (33=!+# :3D#)-!5&*+&!
(,+*1*%,%34! %&3! +&, 31* 8! #(! 1##43!
containers towards the grouping
,)3,! * ! %&3! (#)2,%! 4313+%3=! 7D! %&3!
operator, thus preventing abrupt
4%#94!* !%&3!(33=* 8!(1#5E!
44
INSTALLATION / Wilmar Oil
mechanical or electronic parts.
'(%3)! +#2913%* 8! %&3! )3U$*)3=!
mechanical adjustments, the operator
# 1D! 33=4! %#! 4313+%! %&3! 35! (#)2,%!
via the POSYC control terminal.
B:3 !45*%+&* 8!()#2!,!42,11!%#!,!1,)83!
9,+0! #)! :*+3! :3)4,! +, ! 73! 93)(#)23=!
U$*+01D! 4* +3! %&3! #93),%#)! +, ! 3,4*1D!
change machine pitch, which is
indicated by the colored position
indicators located on the chains.
I&3! "2*(13C*! JKH! +,439,+03)4! ,)3!
managed and controlled through
the POSYC operator panel that not
only allows instant access to the
2,+&* 3V4! 2, $,14! 7$%! ,14#! ,11#54!
D#$!%#!$9=,%3]+&, 83!%&3!43%!5#)0* 8!
parameters and monitor the entire
9,+0,8* 8!9)#+344E!
I&3!JKH!+,439,+03)4!,)3!3,4D!%#!$43!3:3 !
7D!1344!40*113=!#93),%#)4!%&, 04!%#!%&3*)!
$43)M()*3 =1D! 8),9&*+,1! $43)! * %3)(,+3-!
touch screen and real-time advanced
diagnostics and technical support.
South Africa:
the largest open-air
museum in the world
S#1#)4-!+&,)2!, =!()33=#2E!
R 3C%)*+,713! 2,Y3! #(! %),=*%*# 4-!
93#9134-! 1, 8$,834-! 1*(34%D134! , =!
(,4+* ,%* 8!
+# %),=*+%*# 4^!
%&*4!
*4! &#5! "#$%&! '()*+,! 531+#234! *%4!
:*4*%#)4-! 5&#! 5*11! 7)* 8! 7,+0! &#23!
232#)*34-! *2,834! , =! (331* 84! %&,%!
,)3!*29#44*713!%#!(#)83%E!
"#$%&!'()*+,!*4!,14#!%&3!1,)834%!#93 M,*)!
museum in the world: extraordinary
animals that live together with
ancient trees, incredible sunrises that
(,=3!%#!73+#23!7)3,%&%,0* 8!4$ 43%4!
and then the mountains, deserts,
%)#9*+,1!(#)34%4!, =!8),441, =4E!
'11!%&*4!* !,!N#$) 3D!($11!#(!=*4+#:3)*34-!
thoughts and dreams to live.
This huge country is also populated
7D!,!(, %,4%*+!(,$ ,^!* !(,+%-!2, D!#(!
%&3! 1,)834%! ,%*# ,1! 9,)04! ,)3! &#23!
%#! %&3! '()*+, ! _7*8! (*:3`-! *E3E! %&3!
7*8! 2,22,14^! 3139&, %4-! 7$((,1#34-!
lions, rhinos and leopards.
' =! *(! %&*4! 53)3! #%! 3 #$8&-! 5*%&! *%4!
2#)3! %&, ! LA-AAA! 493+*34! #(! 91, %4-!
"#$%&!'()*+,! *4! ,! 42,11! 91, %! 9,),=*43!
, =-! #%!13,4%-!%&3!+),=13!#(!2, 0* =^!
* !(,+%!%&*4!*4!5&3)3!%&3!#1=34%!(#44*14!
%&,%!2,)0!%&3!#)*8* !#(!2, !53)3!(#$ =E!
I&343! (,4+* ,%* 8! 1, =4+,934! +#3C*4%!
5*%&! %&3! 2#=3) *%D! #(! +*%*34! , =!
* =$4%)*,1! +3 %3)4! %&, 04! %#! %&3!
=*,2# =-! 2, $(,+%$)* 8! , =! 2* * 8!
businesses (especially gold and
uranium).
"#$%&! '()*+,V4! * %3) ,%*# ,1*%D! , =!
technological
development
has
allowed it to host the 2010 World
S$9-! =$)* 8! 5&*+&! %&3! +#$ %)DV4!
* (),4%)$+%$)34!
53)3!
($)%&3)!
improved.
45
END-OF-LINE AUTOMATION
FOR FLEXIBLE
PALLETIZING SYSTEMS
he Smipal palletizing system
T
* 4%,113=! ,%! %&3! <, =(# %3* !
91, %! #(! K*12,)! S# %* 3 %,1!
Edible Oil and Fats (Pty) Limited
belongs to the APS 3000 series that
* +1$=34!
,$%#2,%*+!
4D4%324!
(#)!
9,113%*Y* 8!+,)=7#,)=!71, 04-!7$ =134-!
%),D4! , =! 9,+04! * ! 83 3),1E! ! I&3!
9,113%*Y* 8!4D4%324!#((3)3=!7D!"2*9,1!
set a new standard in the panorama
#(! )#7#%*+! 9,113%*Y3)4! 5*%&! 2, M1*03!
movements and are characterized by
%&3!(,+%!%&,%!%&3D!,)3!&*8&1D!(13C*713!
and easily adaptable to any logistics
+# =*%*# ! #(! %&3! 1* 3M3 =! ,)3,! * ! ,!
5*=3! ), 83! #(! 43+%#)4^! 73:3),83-!
(##=-!
+&32*+,1-!
9&,)2,+3$%*+,1-!
detergents, glass, paper and many
others.
I&3!+3 %),1!9*11,)!#(!%&3!'H"!9,113%*Y* 8!
systems is driven by brushless motors
that
ensure
harmonic
and
extremely
precise
dynamic,
movements
thus ensuring high reliability, reduced
maintenance and low management
46
INSTALLATION / Wilmar Oil
+#4%4!(#)!%&3!3 %*)3!9)#+344E
In
addition,
the
accurate
System management is made even
design
3,4*3)! 7D! %&3! $43! #(! ,=:, +3=!
#(! %&3! +#1$2 ! , =! %&3! &#)*Y# %,1!
graphics, touch screens and a wide
beam, together with the sliding on
), 83! #(! =*,8 #4%*+4! , =! %3+& *+,1!
)3+*)+$1,%* 8! 7,11! 71#+04-! 3 4$)3!
support
(1$*=!, =!+# %* $#$4!2#:323 %4!5*%&!
G* ,11D-!3 %3)* 8!%&3!493+*(*+,%*# 4!#(!
minimal dynamic bending and virtual
%&3! 9,+0,83=! 9,+0-! 4*Y3! , =! $273)!
,743 +3!#(!:*7),%*# 4^!%&*4!*4!%&3!03D!
#(! 1,D3)4-! %&3! 4D4%32! ,$%#2,%*+,11D!
%#! 3 4$)* 8! ,! 1# 8! 1*(3+D+13! #(! %&3!
proposes all the possible palletizing
mechanical components.
layouts on the operator panel screen.
available
in
real
time.
'$%#2,%*# ! , =! # M7#,)=! +# %)#1! #(!
Smipal palletizers rely on innovative
%3+& #1#8D! 7,43=! # ! "3)+#4! (*31=7$4!
through
which
the
operator
can
U$*+01D! , =! 3,4*1D! 2, ,83! ,11!
palletizing operations at the end
#(! %&3! 1* 3! $4* 8! ,! 4*2913! , =! $43)M
()*3 =1D!
2, M2,+&* 3!
* %3)(,+3E!
Phelophepa, the health train.
H)343 %3=! (#)! %&3! (*)4%! %*23! * ! >@@.-! %&3! _&3,1%&!
%),* `! O* ! (,+%! H&31#9&39,! 23, 4! _&3,1%&D-! +13, `P!
is a 16-wagon train that travels nine months a year
%&)#$8&#$%! "#$%&! '()*+,-! 4%#99* 8! * ! 2, D! %#5 4! , =!
small villages to provide medical assistance to people.
R !%&*4!5,D-!%&#$4, =4!#(!93)4# 4-!5&#!* !%&3!9,4%!53)3!
(#)+3=!%#!5,10!(#)!=,D4!%#!)3,+&!%&3! 3,)34%!323)83 +D!
$ *%-! (#)! %&3! (*)4%! %*23! * ! %&3*)! 1*:34! +, ! #5! )3+3*:3!
adequate medical care in the place where they live.
47
interwiew
THE WORD TO THE CUSTOMER
Interview with Fayyaz Moosa and Fanie
Hotzhauzen of Wilmar Continental.
From the left:
Floh Thiele of Caltech Agencies with
Fayyaz Moosa, Wilmar Continental
Operations Manager
Fayyaz Moosa, Operations Manager,
and Fanie Hotzhauzen, Plant Manager
of Wilmar Continental Edible Oil,
state their expectations on the new
SMI supply to Floh Thiele of Caltech
Agencies during a business meeting.
“For this new and relatively small
production line, we decided to invest
* ! 2,+&* 3)D! #(! 3C+3113 %! U$,1*%D`!
says
Fayyaz
Moosa,
Operations
X, ,83)!#(!K*12,)!S# %* 3 %,1!B=*713!
48
INSTALLATION / Wilmar Oil
Oil, adding that “the investment was
needed to meet the rapid growth in
1#+,1! =32, =E! K3! ,)3! 5311! ,5,)3! #(!
the cutting-edge technology that all
"XR!2,+&* 34!(3,%$)3!, =!%)$4%!* !%&3!
4$99#)%! #(! %&3*)! 1#+,1! ,83 %! S,1%3+&!
Agencies”.
During the interview, Fayyaz Moosa
comments on the technical solutions
=34*8 3=! 493+*(*+,11D! 7D! "XR! %#! 233%!
%&3*)! 493+*(*+! )3U$*)323 %4! , =!
%&3!4%$=D!, =!=3:31#923 %!4%,834!#(!
35! 9)#N3+%4! ,4! 5311! ,4! ,(%3)M4,134!
service” concludes Fayyaz Moosa,
company Operations Manager.
Below:
Continental Oil Mills (Pty) Limited
and Wilmar International Limited
announce their joint venture to
form the Wilmar Continental Edible
Oils and Fats (Pty) Limited company.
The managing staff of Wilmar Continental:
(From the left) Rob Abendanon, Vice-Chairman; Mohammed Ferouze Moosa,
Chief Executive; AK Moosa, Chairman; Asif Moosa, Sales & Marketing Manager;
Fayyaz Moosa, Operations Manager.
3C91,* 4!5&D!%&3!)3,4# 4!(#)!+&##4* 8!
production center to cover the whole
competent partners continues to play
4#$%&3) ! &32*49&3)3! 2,)03%-! 5&*+&!
,!+)$+*,1!)#13!(#)!K*12,)!S# %* 3 %,1E!
aims to be among the most advanced
“Since our company merged with the
in
Wilmar International group, we have
Moosa, who has a long experience
5*% 3443=! ,! 4%)# 8! 8)#5%&! #(! #$)!
* ! %&3! %), 4(#)2,%*# ! 9)#+344! %&,%!
business. Our production capacity
8#34! ()#2! %&3! 433=! &,):34%! %#! %&3!
has expanded considerably and we
9)#=$+%*# ! , =! 2,)03%* 8! #(! 3=*713!
3C93+%! 4*8 *(*+, %! 8)#5%&! * ! %&3!
oil.
coming years.
“Quality,
I&3!
our
sector”
continues
reliability,
Fayyaz
exceptional
35! <, =(# %3* ! 91, %! %,034!
%3+& *+,1!4$99#)%!, =!U$*+0!)349# 43!
%&3! +)3=*%! (#)! ,! 4$74%, %*,1! 9,)%! #(!
%*234!,)3!,2# 8!%&3!=3+*4*:3!(,+%#)4!
this large-scale expansion, which is
%&,%!53!%,03!* %#!+# 4*=3),%*# !5&3 !
equipped with high-speed machines
choosing
(#)! %&3! 9)#=$+%*# ! #(! ,! 5*=3!
by the main suppliers” adds Fanie
), 83! #(! 9)#=$+%4! #(! #$)! 9#)%(#1*#-!
a#%Y&,$Y3 -!H1, %!X, ,83)!#(!K*12,)!
4$743U$3 %1D! 2,)03%3=! 7D! $23)#$4!
Continental
retail distribution centers.
pleased to be able to count on the
I#!
,==)344!
8)#5* 8!
2,)03%!
the
machines
Edible
Oil.
submitted
“We
are
4%)# 8! 4$99#)%! #(! "XR! , =! S,1%3+&!
competition, our company is also
Agencies and on their presence in
planning
our production sites, both during
to
build
an
integrated
49