- Fulcrum

ROAD - CYCLOCROSS
TECHNICAL
MANUAL
2013
TECHNICAL MANUAL 2013
- ROAD &
CYCLOCROSS
1
TECHNICAL MANUAL 2013 - ROAD & CYCLOCROSS
SAFETY RECCOMANDATIONS
2
ROAD & CYCLOCROSS WHEELS
MAINTENANCE
ROAD - CYCLOCROSS
TECHNICAL MANUAL 2013 - ROAD & CYCLOCROSS
3
TECHNICAL MANUAL 2013 - ROAD & CYCLOCROSS
ATTENTION!
The operations described below require specific competences, experience and adequate equipment. This is why this section of the technical manual is reserved only and exclusively to specialised personnel (Service Center and specialised mechanics).
4
TECHNICAL MANUAL 2013 - ROAD & CYCLOCROSS
MAINTENANCE INDEX
C/C*
CI*
001
HUB ADJUSTMENT FRONT/REAR
x
12
002
SERVICING FRONT HUB ASSEMBLY
x
13
003
REPLACING THE STEEL AERO SPOKE
x
21
004
REMOVAL AND INSTALLATION OF FREEHUB BODY
x
23
005
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
x
25
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
x
007
REPLACING THE ALUMINIUM AERO SPOKE
x
30
008
REPLACING THE SPOKE NUT/PLATE FRONT WHEEL AND REAR WHEEL LEFT SIDE
x
32
009
RE0PLACING THE SPOKE NUT/PLATE REAR WHEEL FREE WHEEL BODY SIDE
x
33
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
x
x
35
011
SPOKE GUARD ASSEMBLY
x
x
36
012
MALE VALVE EXTENSION ASSEMBLY
x
37
013
FEMALE VALVE EXTENSION ASSEMBLY
x
38
014
SERVICING FRONT HUB ASSEMBLY
x
39
015
REPLACING THE SPOKES
x
42
016
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
x
43
x
28
ROAD - CYCLOCROSS
OPERATION INDEX
*C/C= cone/cup mechanism - CI= industrial bearings mechanism
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TECHNICAL MANUAL 2013 - ROAD & CYCLOCROSS
MAINTENANCE
WHEELS INDEX
RACING ZERO 2-WAY FIT (spare parts on page 5)
001
HUB ADJUSTMENT FRONT/REAR
12
002
SERVICING FRONT HUB ASSEMBLY
13
004
REMOVAL AND INSTALLATION OF FREEHUB BODY
23
005
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
25
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
007
REPLACING THE ALUMINIUM AERO SPOKE
30
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
011
SPOKE GUARD ASSEMBLY
36
RACING 1 2-WAY FIT (spare parts on page 6)
001
HUB ADJUSTMENT FRONT/REAR
12
002
SERVICING FRONT HUB ASSEMBLY
13
004
REMOVAL AND INSTALLATION OF FREEHUB BODY
23
005
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
25
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
007
REPLACING THE ALUMINIUM AERO SPOKE
30
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
011
SPOKE GUARD ASSEMBLY
36
RACING 3 2-WAY FIT (spare parts on page 7)
001
HUB ADJUSTMENT FRONT/REAR
12
002
SERVICING FRONT HUB ASSEMBLY
13
003
REPLACING THE STEEL AERO SPOKE
21
004
REMOVAL AND INSTALLATION OF FREEHUB BODY
23
005
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
25
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
011
SPOKE GUARD ASSEMBLY
36
RACING ZERO (spare parts on page 8)
6
001
HUB ADJUSTMENT FRONT/REAR
12
002
SERVICING FRONT HUB ASSEMBLY
13
004
REMOVAL AND INSTALLATION OF FREEHUB BODY
23
005
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
25
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
007
REPLACING THE ALUMINIUM AERO SPOKE
30
TECHNICAL MANUAL 2013 - ROAD & CYCLOCROSS
MAINTENANCE
WHEELS INDEX
RACING ZERO (spare parts on page 8)
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
011
SPOKE GUARD ASSEMBLY
36
RACING 1 clincher (spare parts on page 10)
001
HUB ADJUSTMENT FRONT/REAR
12
002
SERVICING FRONT HUB ASSEMBLY
13
004
REMOVAL AND INSTALLATION OF FREEHUB BODY
23
005
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
25
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
007
REPLACING THE ALUMINIUM AERO SPOKE
30
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
011
SPOKE GUARD ASSEMBLY
36
001
HUB ADJUSTMENT FRONT/REAR
12
002
SERVICING FRONT HUB ASSEMBLY
13
003
REPLACING THE STEEL AERO SPOKE
21
004
REMOVAL AND INSTALLATION OF FREEHUB BODY
23
005
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
25
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
011
SPOKE GUARD ASSEMBLY
36
RACING 5 (spare parts on page 12)
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
011
SPOKE GUARD ASSEMBLY
36
014
SERVICING FRONT HUB ASSEMBLY
39
015
REPLACING THE SPOKES
42
016
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
43
ROAD - CYCLOCROSS
RACING 3 clincher (spare parts on page 11)
RACING 7 (spare parts on page 13)
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
011
SPOKE GUARD ASSEMBLY
36
014
SERVICING FRONT HUB ASSEMBLY
39
015
REPLACING THE SPOKES
42
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TECHNICAL MANUAL 2013 - ROAD & CYCLOCROSS
MAINTENANCE
WHEELS INDEX
RACING 7 (spare parts on page 13)
016
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
43
RACING LIGHT XLR (spare parts on page 14)
001
HUB ADJUSTMENT FRONT/REAR
12
002
SERVICING FRONT HUB ASSEMBLY (cono/calotta)
13
004
REMOVAL AND INSTALLATION OF FREEHUB BODY
23
005
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
25
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
008
REPLACING THE SPOKE NUT/PLATE FRONT WHEEL AND REAR WHEEL LEFT SIDE
32
009
RE0PLACING THE SPOKE NUT/PLATE REAR WHEEL FREE WHEEL BODY SIDE
33
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
RED WIND XLR (spare parts on page 16)
001
HUB ADJUSTMENT FRONT/REAR
12
002
SERVICING FRONT HUB ASSEMBLY
13
003
REPLACING THE STEEL AERO SPOKE
21
004
REMOVAL AND INSTALLATION OF FREEHUB BODY
23
005
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
25
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
012
MALE VALVE EXTENSION ASSEMBLY
37
013
FEMALE VALVE EXTENSION ASSEMBLY
38
RED WIND (spare parts on page 34)
003
REPLACING THE STEEL AERO SPOKE
21
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
012
MALE VALVE EXTENSION ASSEMBLY
37
013
FEMALE VALVE EXTENSION ASSEMBLY
38
014
SERVICING FRONT HUB ASSEMBLY
39
016
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
43
RACING SPEED XLR (spare parts on page 38)
8
001
HUB ADJUSTMENT FRONT/REAR
12
002
SERVICING FRONT HUB ASSEMBLY
13
004
REMOVAL AND INSTALLATION OF FREEHUB BODY
23
005
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
25
TECHNICAL MANUAL 2013 - ROAD & CYCLOCROSS
MAINTENANCE
WHEELS INDEX
RACING SPEED XLR (spare parts on page 38)
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
008
REPLACING THE SPOKE NUT/PLATE FRONT WHEEL AND REAR WHEEL LEFT SIDE
32
009
RE0PLACING THE SPOKE NUT/PLATE REAR WHEEL FREE WHEEL BODY SIDE
33
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
001
HUB ADJUSTMENT FRONT/REAR
12
002
SERVICING FRONT HUB ASSEMBLY
13
003
REPLACING THE STEEL AERO SPOKE
21
004
REMOVAL AND INSTALLATION OF FREEHUB BODY
23
005
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
25
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
008
REPLACING THE SPOKE NUT/PLATE FRONT WHEEL AND REAR WHEEL LEFT SIDE
32
009
RE0PLACING THE SPOKE NUT/PLATE REAR WHEEL FREE WHEEL BODY SIDE
33
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
012
MALE VALVE EXTENSION ASSEMBLY
37
013
FEMALE VALVE EXTENSION ASSEMBLY
38
RACING SPEED (spare parts on page 40)
001
HUB ADJUSTMENT FRONT/REAR
12
002
SERVICING FRONT HUB ASSEMBLY
13
004
REMOVAL AND INSTALLATION OF FREEHUB BODY
23
005
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
25
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
008
REPLACING THE SPOKE NUT/PLATE FRONT WHEEL AND REAR WHEEL LEFT SIDE
32
009
RE0PLACING THE SPOKE NUT/PLATE REAR WHEEL FREE WHEEL BODY SIDE
33
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
ROAD - CYCLOCROSS
RACING SPEED XLR 80 (spare parts on page 39)
RACING CHRONO (spare parts on page 41)
001
HUB ADJUSTMENT FRONT/REAR
12
002
SERVICING FRONT HUB ASSEMBLY
13
004
REMOVAL AND INSTALLATION OF FREEHUB BODY
23
005
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
25
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
RACING 5 CX (spare parts on page 42)
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
9
TECHNICAL MANUAL 2013 - ROAD & CYCLOCROSS
MAINTENANCE
WHEELS INDEX
RACING 5 CX (spare parts on page 42)
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
011
SPOKE GUARD ASSEMBLY
36
014
SERVICING FRONT HUB ASSEMBLY
39
015
REPLACING THE SPOKES
42
016
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
43
RACING 7 CX (spare parts on page 43)
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
011
SPOKE GUARD ASSEMBLY
36
014
SERVICING FRONT HUB ASSEMBLY
39
015
REPLACING THE SPOKES
42
016
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
43
RED WIND XRL CX (spare parts on page 44)
10
001
HUB ADJUSTMENT FRONT/REAR
12
002
SERVICING FRONT HUB ASSEMBLY
63
003
REPLACING THE STEEL AERO SPOKE
21
004
REMOVAL AND INSTALLATION OF FREEHUB BODY
23
005
DISASSEMBLY AND REASSEMBLY OF THE REAR HUB
25
006
RADIAL/AXIAL CLEARANCE ADJUSTMENT
28
010
REPLACING THE PAWLS OF THE FREEWHEEL BODY
35
012
MALE VALVE EXTENSION ASSEMBLY
37
013
FEMALE VALVE EXTENSION ASSEMBLY
38