Instruments and Robots

Da utilizzare mino al 10%
DA-11-GE-CA-122.1
INSTRU
MENTS
& ROBOTS
Know-How in Process Control
INNOVATION AND
RESEARCH FOR IMPROVED
MEASUREMENT
Since the beginning of its activity
This strategy, supported by
The main events characterizing
in 1969, DANIELI AUTOMATION
the continuous research and
our background are:
has developed special sensors
development over the years,
› 60s, totally static sensors
for steelworks applications.
allowed us to make available to
customers and market special
to register roll stock
presence in rolling mills;
Our products are defined by
devices meeting the demand of
› 70s, first optical system to register
technological solutions which allow
process and steel plants, as well
the steel level in the mould during
their utilization in the extreme
as systems through which the
the continuous casting process,
conditions typical of steel industry.
sensor becomes the innovative
which permitted the introduction
Our design and production
part for the continuous check
of its automatic control system;
have always been focused on:
of the final product quality.
› The use of environment
› 80s, first electromagnetic
sensor to register the steel
compatible elements, adopting
The knowledge gained from the
level in the mould followed
the state of the art solution
several applications and the ability
by the introduction of optical
for semiconductors
to manage the measurement
devices for long products
technology applied in the
gauge in hot rolling mill;
› Totally static solutions
representing the absolute
steel plants has allowed us to
› 90s, first optical detector of
innovation for sensors in the 60s.
propose our anthropomorphic
hot profile shape and size
robots. These are supported by
vision and artificial intelligence
systems and are employed during
during rolling process;
› 2000, availability of
electromagnetic sensors.
repetitive and risky operations.
DANIELI AUTOMATION
3
SKILLS
TECHNOLOGY
RESEARCH
AND DEVELOPMENT
› System design based on
› Optical metrology
› Concept design
electromagnetic fields, radiation,
› Laser metrology
› Modelling
infrared, laser light and X-rays
› Electromagnetic metrology
› Cooperation with universities
› Finite elements modelling
of multi-discipline systems
› Algorithm development
and optimization
› Design of analogue and
digital electronics circuits
(FPGA, microprocessors,
DSP, optoelectronics)
› Sizing of power
electromagnetic systems
› Integrated systems with interfaces
to automation systems
› Metallurgy
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DANIELI AUTOMATION
and detection
for innovative solutions
› X-ray metrology
› Algorithm development
› Image processing
› Laboratory testing
TECHNICAL
DEPARTMENT
PRODUCTION
AND ASSISTANCE
RETURN ON
INVESTMENT
› Mechanical engineering
› System test design
› Certified quality
› Electrical engineering
› Functional test
› Production within tolerance
› System design
› System validation and tuning
› Quicker system adaptation
› Software design and development
› Specialized personnel
› Improved controls
› Product/system customization
› Integration with other
control systems
for assistance during
erection and start up
› On-line measurements without
the need of sampling
› Remote assistance
› Spare parts service
DANIELI AUTOMATION
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OPTICAL SENSORS
SM3000
Infrared Speed Meters
Non-contact speed measurement instruments specifically designed
for the harsh environments in steel and aluminum rolling mills.
3100 – Hot Bar and rod mills
› Speed measurement range: 0.5-100 m/s (1.6-330 ft/s)
› Accuracy < 0.2 %
3200 – Billet/bloom/slab casters
› Speed measurement range: -12 m/min to 12 m/min (-40 to 40 ft/min)
› Accuracy < 0.05 %
ID6000
Loop Detectors
The ID6000 devices are optical sensors designed to detect the position
of infrared emitting bodies and control the loop in hot rolling mills.
Model
Object temperature
› ID6201
•450 °C (840 °F)
› ID6100
•700 °C (1300 °F)
ID2000
Hot Metal Detectors
Optical detectors designed to detect the presence of infrared
emitting bodies in hot wire, rod, bar and section mills or in
hot plate and hot strip mills. Devices available depending
on minimum temperature of the testing material.
ID2250 FIBER OPTIC
Hot Metal Detectors with Fiber Optic Sensing Head
Hot metal detector for low temperature objects in harsh conditions
with space limitations, high temperatures, dust and/or water/oil mist.
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DANIELI AUTOMATION
ELECTROMAGNETIC SENSORS
HiSLAG®
Slag Detection System for Ladle or EBT Furnaces
HiSLAG is an electromagnetic system providing accurate and reliable early
detection of slag in the teeming nozzle, and therefore preventing slag being
poured. HiSLAG enables ladle pouring, yield and quality of the heat to all
be optimized, providing excellent metallurgical and economic advantages.
HiLEVEL®
Mould Level Measurement
HiLEVEL is an electromagnetic mould level control system
aimed at continuous casting machines for small blooms and
billets. It can be used either for detection of the steel level in
the mould or measurement of casting powder thickness when
utilised in conjunction with a radioactive level sensor.
MD2000
Hot and Cold Magnetic Metal Detector Family
Toroidal metal detectors units, able to identify bar presence during rolling
process. Perfect device to install inside conveying channels, MD2000
can reliably work even in harsh environments with water and steam.
DANIELI AUTOMATION
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SYSTEMS FOR LONG PRODUCTS
HiPROFILE®
Laser Profile Gauge
HiPROFILE is a family of laser based measurement instruments
providing non-contact on-line profile shape inspection and dimension
measurement for either hot or cold rolled products. From simple
rounds, squares and flats through to angles, beams up to 1100 mm,
channels, sheet pile and other special profiles, HiPROFILE provides
the optimum solution to improve production performance and quality.
More than 70 references prove a world technology leadership.
HiPROFILE® LITE
Laser Profile Gauge
From the well known and reliable technology of the HiPROFILE a new
compact solution for the measurement of rebars and small profiles.
HiSTRAIGHT®
Straightness & Torsion On-Line Gauge System
HiSTRAIGHT is a family of systems for non-contact direct
on-line measurement of straightness and torsion for rolled sections
based on the well known and proven HiPROFILE technology.
HiSTRAIGHT is specifically designed for round, square, equal and
unequal angles, channel-bars, H-beams, I-beams and rails.
HiGAUGE®
Optical Diameter Gauge
HiGAUGE is a family of optical systems for non-contact on-line
measurement of hot or cold rolled long product diameter.
HiGAUGE is specifically designed for the measurement
of round, square and hexagonal rolled bar.
More than 50 references worldwide.
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DANIELI AUTOMATION
HiSECTION®
Section Gauge System
HiSECTION is a non-contact eddy current system for on-line
measurement of the cross sectional area of hot-rolled bars.
The MD5000 range of sensors can measure rounds, ovals and rebars.
Ideal for:
› bar balancing in slitting lines
› roll and roller guides wear monitoring
› tension control
› weight/meter calculation
HiTEST®
In-Line Round Bar Surface Inspection System
HiTEST is a non-contact inspection system dedicated to the
on-line detection of surface defects in rolled round bars up to 80 mm.
The system is designed to specifically detect surface defects such as
cracks, holes and cavities, scale entrapments, overlaps and scale.
HiLINE® IFB
Roller Guide Calibration and Alignment System
HiLINE IFB is a calibration system designed to aid the operator during:
› Set-up of the roller guide in a workshop
› Alignment of the roller guide mounting bases either
side of the roll stands in the fast finishing blocks
DANIELI AUTOMATION
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SYSTEMS FOR FLAT PRODUCTS
HiWEDGE®
Slab Wedge Gauge
HiWEDGE is a non-contact laser optical system for direct on-line
measurement of the wedge and the width of hot and cold slabs or plates.
When located up-stream of the roughing mill, the HiWEDGE
system can provide information to the rougher control to minimize
camber and to clearly identify any profile shape change.
Information provided by the system can also be used
at the caster to improve process control.
HiWIDTH®
Stereoscopic Width Gauge
HiWIDTH is a contactless sensor designed to continuously measure
the width and the centerline deviation of hot and cold flat products.
Stereoscopic principles ensure correct width measurement
irrespective of how the strip or plate is laying on or above
the roll table and without the need of backlight.
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DANIELI AUTOMATION
HiTHIX®
X-Ray Thickness Gauge
HiTHIX is a family of X-ray systems designed to directly measure the
thickness of flat products along the production line of cold strip mills.
The innovative technological solutions implemented by
DANIELI AUTOMATION in HiTHIX guarantee first class
performances expected by today’s steel industries.
ID6000F
Centerline Deviation Sensor for Flat Products
ID6000F is an infrared optical detector for flat hot rolled products for the
measurement of the offset of the material from the center-line. Placed
above the rolling line, so as to observe the rolled product proceeding along
the roller table, these sensors provide information both on the offset of the
material from the roller table center, and on the width of the rolled product.
DANIELI AUTOMATION
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ROBOTS
Q-ROBOT Melt
Anthropomorphic robot for temperature sampling
and steel analysis in EAF’s
Robotic sampling system specifically designed for both Electric
Arc Furnaces and in Continuous Caster tundish applications.
The Q-Robot MELT is designed for automatic sampling of
temperature and chemical composition of a steel bath.
Q-ROBOT Cast
Robotic system for powder management in continuous casting processes
Q-Robot CAST takes over the laborious dosage and distribution of
casting powder in continuous casters for slab, bloom and billet.
The system applies a thin and uniform powder thickness over
the liquid meniscus in the mould and compensates for any nonuniform powder consumption, which results in a higher and more
constant product quality, thanks to an automatic vision system.
Q-ROBOT Zinc
Anthropomorphic robot for skimming and zinc dross removal
Based on an industrial 6-axis anthropomorphous robot with its own control
system and using a specially designed tool, Q-Robot ZINC continuously
skims the surface of the zinc bath to remove dross and place it in a
dross container, as performed by a human operator. Q-Robot Zinc can
be supervised by a PLC and integrated in a level 1 automation system.
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DANIELI AUTOMATION
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LOCATIONS WORLDWIDE
WORLDWIDE OFFICES AND CUSTOMER SERVICE
MAIN OFFICES
1
Buttrio / ITALY
3
Katowice / POLAND
2
Genova / ITALY
4
5
11
El Cairo / EGYPT
Bucharest / ROMANIA
12
Al-Kohbar / SAUDI ARABIA
Kolkata / INDIA
13
Pittsburgh / USA
6
Rayong / THAILAND
14
San Paolo / BRAZIL
7
Beijing / CHINA
15
Yokohama / JAPAN
8
Poole & Sheffield / UK
16
Ho Chi Minh / VIETMAN
9
Moskow / RUSSIA
17
Abu Dhabi / UAE
10
Dnipropetrovk / UKRAINE
DANIELI AUTOMATION S.P.A.
SALES & MARKETING
SERVICE
Via Bonaldo Stringher, 4
PH. (39) 0432.518655
PH. (39) 0432.518936
33042 Buttrio (UD) Italy
FAX (39) 0432.518199
FAX (39) 0432.518188
PH. (39) 0432.518111
[email protected]
[email protected]
FAX (39) 0432.673177
[email protected] - www.dca.it
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DANIELI AUTOMATION
WORLDWIDE DANIELI COMPANIES
GERMANY
FRANCE
UNITED KINGDOM
SPAIN
Brunshofstrasse, 12
D-45470 Mülheim - Ruhr
Phone (49) 208.3780000
Fax (49) 208.3780200
[email protected]
722 Prince of Wales Road
Sheffield S9 4EU
Phone (44) 114.2800300
Fax (44) 114.2800319
[email protected]
SWEDEN
Les Mercuriales
F-93176 Bagnolet Cedex
Phone (33) 1.49722269
Fax (33) 1.49722538
[email protected]
Poligono Sondikalde
Calle Portu Bidea, 2
48150 Sondika - Vizcaya
Phone (34) 94.4872800
Fax (34) 94.4872806
[email protected]
USA
CHINA
INDIA
THAILAND
600CranberryWoodsDrive
Suite 200
Cranberry Township, PA 16066
Phone (1) 724.7785400
Fax (1) 724.7785401
[email protected]
Technopolis Building
Plot 4, Block - BP, 5th Floor
Wing -B, Sector - V, Salt Lake
700 091 Kolkata - West Bengal
Phone (91) 33.39847777
Fax (91) 33.39847501
[email protected]
No. 19, Xing Gang Road,
CEDZ
Changshu, Jiangsu 215513
Phone (86) 512 52267088
Fax (86) 512 52267223
[email protected]
Land Plot N. K11
The Eastern Seaboard Ind. Estate
Tambol Pluakdaeng,
Amphur Pluakdaeng,
21140 Rayong
Phone (66) 38 955888
Fax (66) 38 959096
[email protected]
Nya Ågatan, 23
S-77782 Smedjebacken
Phone (46) 240.668500
Fax (46) 240.668501
[email protected]
AUSTRIA
HEADQUARTERS
WORLDWIDE OFFICES AND SERVICE CENTERS
DANIELI
Via Nazionale, 41
33042 Buttrio (UD) Italy
Phone (39) 0432.1958111
Fax (39) 0432.1958289
www.danieli.com
[email protected]
DANIELI AUTOMATION
Via B. Stringher, 4
33042 Buttrio (UD) Italy
Phone (39) 0432.518111
Fax (39) 0432.673177
www.dca.it
[email protected]
Max Planck Strasse, 5
A - 9100 Völkermarkt
Phone (43) 4232.51440.6101
Fax (43) 4232.51440.6105
[email protected]
CHINA
Jingyuan Street, 8
BDA
Beijing, 100176
Phone (86) 10.58082828
Fax (86) 10-58082929
[email protected]
CANADA
RUSSIA
TAIWAN
BRAZIL
RUSSIA
THAILAND
MEXICO
RUSSIA
4210 South Service Road
Burlington
Ontario L7L 4X5
Phone (1) 905.3049337
Fax (1) 905.3047975
[email protected]
Av. Ibirapuera, 2332
cj 121 - 12th floor
CEP 04029 200 São Paulo
Phone (55) 11.35085900
Fax (55) 11.35085924
[email protected]
Edificio Sierra Madre
Ave.Vasconcelos Oriente 310
Colonia del Valle
66250 Garza Garcia, N.L.
Phone (52) 81.83781055
Fax (52) 81.83781058
[email protected]
EGYPT
Kutuzovsky Prospekt 12
Building 2, Floor 5
121248 Moscow
Phone (7) 495.6612636
Fax (7) 495.6612637
[email protected]
Prospect Pobedi,
Building 288, Floor 10,
454106 Chelyabinsk RF
Phone (7) 351.2674632
Fax (7) 351.2674631
[email protected]
Leningradskaya str. 79
Building 14
455000 Magnitogorsk
Phone (7) 351.9232831
Fax (38) 351.9220317
[email protected]
UKRAINE
Mohamed Farid Street, 37
11351 Heliopolis West-Cairo
Phone (20) 2.26379229
Fax (20) 2.26379525
[email protected]
Most Citi Business Center
Glinky Street, 2, 3rd Floor
49000 Dnepropetrovsk
Phone (380) 56.7904301
Fax (380) 56.7904304
[email protected]
UAE
INDIA
Prestige Car Bldg.
Flat 1604 - Khalidiya
P.O. Box 127231 Abu Dhabi
Phone (971) 2.6812268
Fax (971) 2.6813368
[email protected]
KSA
Silver Tower 6th floor
P.O. Box 4867
Al-Khobar 31952
Phone (966) 3.8993145
Fax (966) 3.8993198
[email protected]
271 Business Park, 5th floor
Model Industrial Colony
Off Aarey road
Goregaon (E) Mumbai 400 063
Phone (91) 22.39917100
Fax (91) 22.39917191
[email protected]
26F-1, No. 31
Hai-BianRoad
Kaohsiung City, Taiwan 802
Phone (886) 7.3358655
Fax (886) 7.3358755
[email protected]
Muang Thai-Phatra Office
16th Floor, Tower II
252-91 Rachadaphisek Road
Huaykwang - Bangkok 10310
Phone (66) 2.6933520
Fax (66) 2.6933529
[email protected]
KOREA
Room 201, Daecheon Building
157-4 Samsung-dong
Gangnam-gu 135-090, Seoul
Phone (82) 2.5626622
Fax (82) 2.5623639
[email protected]
JAPAN
42F, Yokohama Landmark Tower
2-2-1, Minatomirai, Nishi-ku,
Yokohama-City
220-8142 Japan
Phone (81) 45.651.7077
Fax (81) 45.651.7033
[email protected]
SWITZERLAND
Olsbergerstrasse 2
4310 Rheinfelden
Phone (41) 61.8368310
Fax (41) 61.8318314
[email protected]