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Festo Pneumatics Installation Guide
Cover_PIK_2010_en_200809.qxd 20.08.2009 13:01 Uhr Seite 1 The Pneumatics Installation Guide 2010 54043 en 2009/08 Rückenstärke noch einrichten www.festo.com The right installation materials for every application – system solutions from Festo “Everything from a single source!” This is something you often see and hear. But when it comes to Festo’s tubing/threaded fitting range, it’s really true. This range has been consistently enhanced in recent years in terms of both tubing and fittings, with considerable effort going into ensuring applicationspecific tubing/threaded fitting combinations that are optimally 2 harmonised. The right solution for every task. Festo’s “Pocket Guide to Pneumatic Installation” will help you to navigate the wide range of fittings and connectors; non-return, pressure control and flow control valves and tubing to ensure you end up with the installation solution that is right for you. Festo AG & Co. KG – 2009/08 Overview 2009/08 – Festo AG & Co. KG 1 Tubing/threaded fitting combinations 7 2 Tubing/pipes 11 3 Fittings 43 4 Threaded fittings 129 5 Shut-off, pressure control and flow control valves 139 6 Couplings 175 7 Distribution manifolds 181 8 Rotary distributors 185 9 Pressure gauges 187 10 Accessories 193 11 Tips and tricks 199 3 Contents 1 Tubing/threaded fitting combinations 2 Tubing/pipes 11 2.1 Plastic tubing 11 2.1.1 Tubing, with standard O.D. 16 2.1.2 Tubing, with standard I.D. 33 2.1.3 Spiral tubing 36 2.2 39 Pipes 2.2.1 Compressed air piping PQ 41 3 43 Fittings 3.1 3.1.1 3.1.2 3.1.2.1 3.1.2.2 4 7 For standard O.D. tubing QSM-B, QS-B, core functionality Quick Star, standard QSM/QS, standard QSLV/QSQ/QST3, multiple distributor 3.1.2.3 QSK/QSR, function fittings 3.1.3 NPQM, Brass (nickel-plated) 3.1.4 QS-F, brass (nickel and chrome-plated) 3.1.5 NPQP, polypropylene 3.1.6 CRQS, stainless steel 3.1.7 QS-V0, welding-splash-proof 91 97 101 105 3.2 3.2.1 3.2.2 3.2.3 3.3 3.3.1 109 113 117 123 125 127 For standard I.D. tubing N/CN, barbed fittings CK, quick connectors CX, quick connectors For pipes CQ, push-in fittings 43 49 57 58 79 82 85 Festo AG & Co. KG – 2009/08 Contents 4 Threaded fittings 129 5 Shut-off, pressure control and flow control valves Shut-off valves Pressure control valves Flow control valves 139 139 153 159 6 Couplings 175 6.1 6.3 KD/KS, quick connection couplings shut-off at one end shut-off at both ends KDS/KSS, safety couplings Union nuts 180 180 7 Distribution manifolds 181 7.1 FR, distribution manifolds 182 8 Rotary distributors 185 9 Pressure gauges 187 9.1 Pressure gauge 188 5.1 5.2 5.3 6.2 10 11 2009/08 – Festo AG & Co. KG 177 177 179 Accessories 193 Sealing material Connecting/disconnecting tools for tubing Barbed tubing connectors Silencers 194 196 197 198 Tips and tricks 199 5 6 Festo AG & Co. KG – 2009/08 1 Tubing/threaded fitting combinations Well combined: Tubing-threaded connector for all individual situations While many of our competitors focus on tubing or on the threaded fittings, the Festo range is characterised by our trademark system solution approach. It has been consistently enhanced in recent years in terms of both tubing and fittings, with considerable effort going into ensuring application-specific tubing/threaded fitting combinations that are optimally harmonised. The perfect choice of tube and threaded fitting combination 2009/08 – Festo AG & Co. KG depends mainly on the exact place of installation. Each individual case is characterised by a series of different requirements for tubing/ threaded fitting combinations. However cases can often be pinned down using a single feature for rapid orientation. A glance at the overview of our most popular tubing/threaded fitting combinations will help you to make the right choice quickly and reliably. 7 1 Tubing/threaded fitting combinations Applications and environmental influences Tubing Fitting Core functions at an attractive price. Easy to install thanks to optimum resilience. Economic I PEN 20 QSM-B/QS-B 49 GRLA-QSB-20 159 Core functions at an attractive price. Can be widely used thanks to resistant materials. Economic II PEN 20 QSM-B/QS-B 49 NPQM 85 GRLA-QSRS-B 159 Multiple variants 57 PUN 23 QS GRLA-QSRS-D 159 Maximum flexibility in standard applications. More than 1,000 types of QS fittings. Resistant to hydrolysis For applications in 57 humid environments PUN-H 28 QS GRLA-QS or in contact with RS-B 159 water at up to 60°C. 8 Pressure ranges 14 bar. Pressure resistant I PAN 16 QS 57 GRLA-QSRS-B 159 Pressure ranges up to 16 bar. Pressure-resistant II PAN-R 18 QS-F 91 GRLA-F-QS-D 159 Festo AG & Co. KG – 2009/08 1 Tubing/threaded fitting combinations Applications and environmental influences Tubing Fitting Temperatures up to 150 °C. Resistant to heat PFAN 19 QS-F 91 GRLA-FQS-D 159 Risk of static disdis charge. Antistatic PUN-CM 27 NPQM 85 GRLA-FQS-D 159 Non-food areas of the food industry. Approved for use in the food industry I PUN-H 28 QS-F 91 CRGRLA 170 Approved for use in the food Highest possible corrosion protection industry II for the best possible PFAN 19 CRQS 101 CRGRLA hygiene. 170 Resistant to cleaning agents Intensive cleaning PLN 22 NPQP 97 environments. CRGRLA Ideal for food in 170 dustry splash zones. * Aggressive media. Optimal for food zones in the food industry. Resistant to media PFAN 19 NPQP 97 CRGRLA 170 Areas subject to fire risk. Flame retardant PUN-V0 31 NPQM 85 GRLA-FQS-D 159 Resistance to media: www.festo.com/mediaresistance 2009/08 – Festo AG & Co. KG 9 1 Tubing/threaded fitting combinations Applications and environmental influences Tubing Fitting Indirect proximity to Resistant to welding spatter I PUN-V0-C QS-F 91 welding splatter. 32 GRLA-F-QS-D 159 Direct proximity to welding splatter. * 10 Resistant to welding spatter II PAN-V0 QS-V0 19 105 Resistance to media: www.festo.com/mediaresistance Festo AG & Co. KG – 2009/08 2 Tubing/pipes 2.1 Plastic tubing Selection aid 12 Tubing – the flexible transmission component Tubing is indispensable in connecting pneumatic valves, cylinders and decentralised compressed air preparation systems because of its flexibility and low space requirement. Festo offers a full tubing range, optimised for special requirements. 2009/08 – Festo AG & Co. KG Further information www.festo.com/catalogue 11 2.1 Plastic tubing Selection aid Fire protection classification to UL 94 Antistatic Material Food industry approval Type Standard O.D. tubing PAN Polyamide PAN-R Polyamide PAN-V0 Polyamide PFAN Perfluoralkoxyalkan PEN Polyethylene PLN Polyethylene PUN Polyurethane PUN-DUO Polyurethane PUN-E Polyurethane PUN-CM Polyurethane PUN-H Polyurethane PUN-H-DUO Polyurethane PUN-V0 Polyurethane PUN-V0-C Polyurethane – – – – – – 2) – – – – – – – – – – – – – – – – – – – – – – – – – – Standard I.D. tubing PL Polyethylene PL-9/13 Polyvinyl chloride1) PP Polyamide PU Polyurethane PU-9/13 Polyurethane1) PU-DUO Polyurethane PCN Polyvinyl chloride P Nitrile rubber PX Nitrile rubber – – – – – – – – – – – – – – – – – – – – – – – – – – 1) 2) 12 fibre-reinforced blue and black version Festo AG & Co. KG – 2009/08 2.1 Plastic tubing Selection aid Resistance Hydrolysis Chemicals Standard O.D. tubing PAN PAN-R PAN-V0 – PFAN PEN – PLN PUN PUN-DUO PUN-E PUN-CM PUN-H PUN-H-DUO PUN-V0 PUN-V0-C – – – – – – + + + ++ +++ ++ + + + + ++ ++ ++ ++ + + + ++ ++ ++ – – + – + + + + 16 18 19 19 20 22 23 25 26 27 28 31 31 32 Standard I.D. tubing PL PL-9/13 – PP PU PU-9/13 PU-DUO PCN – P – PX – – – – – – – – – – ++ + + + + + – – – ++ – + – – – – – – 33 33 33 34 34 34 35 35 35 Halogen-free German Technical Control Board (TÜV) tested Page Suitable for chain link trunking Type +++ ++ + – Very well suited Well suited Limited suitability (upon request) Unsuitable 2009/08 – Festo AG & Co. KG 13 2.1 Plastic tubing Selection aid Fire protection classification to UL 94 Antistatic Material Food industry approval Type Spiral tubing PUN-S Polyurethane PUN-S-DUO Polyurethane – – – – – – Spiral tubing, pre-assembled PUN-SG Polyurethane PPS Polyamide – – – – – – 1) 2) 14 fibre-reinforced blue and black version Festo AG & Co. KG – 2009/08 2.1 Plastic tubing Selection aid Resistance Suitable for chain link trunking German Technical Control Board (TÜV) tested Hydrolysis Chemicals Page Halogen-free Type + + – – 36 37 Spiral tubing, pre-assembled PUN-SG – PPS – – – ++ + + + 37 38 Spiral tubing PUN-S PUN-S-DUO +++ ++ + – Very well suited Well suited Limited suitability (upon request) Unsuitable 2009/08 – Festo AG & Co. KG 15 2.1.1 Plastic tubing with standard O.D. PAN Type D1 di Tubing colour Part No. PAN 4 2.9 6 4 8 5.9 natural silver silver1) blue blue1) black black1) green red yellow natural silver silver1) blue blue1) black black1) green red yellow natural silver silver2) blue blue2) black black2) green red yellow 546284 152697 553888 553906 553894 553912 553900 553918 553924 553930 546285 152699 553889 553907 553895 553913 553901 553919 553925 553931 546286 152700 553890 553908 553896 553914 553902 553920 553926 553932 1) 2) 16 packaging unit 500 m packaging unit 400 m Festo AG & Co. KG – 2009/08 2.1.1 Plastic tubing with standard O.D. PAN Type D1 di Tubing colour Part No. PAN 10 7 12 8.4 16 12 natural silver silver1) blue blue1) black black1) green red yellow natural silver silver2) blue blue2) black black2) green red yellow natural silver silver3) blue blue3) black black3) green red yellow 546287 152701 553891 553909 553897 553915 553903 553921 553927 553933 546288 152702 553892 553910 553898 553916 553904 553922 553928 553934 546289 152703 553893 553911 553899 553917 553905 553923 553929 553935 1) 2) 3) packaging unit 300 m packaging unit 200 m packaging unit 100 m 2009/08 – Festo AG & Co. KG 17 2.1.1 Plastic tubing with standard O.D. PAN-R Type D1 di Tubing colour Part No. PAN-RR PAN 4 6 8 10 12 16 2.5 3.8 5 6.2 7.6 10 silver silver silver silver silver silver 541674 541675 541676 541677 541678 541679 18 Festo AG & Co. KG – 2009/08 2.1.1 Plastic tubing with standard O.D. PAN-V0 Type D1 di Tubing colour Part No. PAN-V0 PAN V0 4 6 0,75 4 8 6 10 7.5 12 9 blue1) black1) blue2) green2) red2) white2) yellow2) brown2) black1) blue2) green2) red2) white2) yellow2) brown2) black1) blue2) green2) red2) white2) yellow2) brown2) black1) blue2) green2) red2) white2) yellow2) brown2) 132899 160550 525466 525470 525474 525478 525482 525486 160551 525467 525471 525475 525479 525483 525487 160552 525468 525472 525476 525480 525484 525488 160553 525469 525473 525477 525481 525485 525489 1) 2) packaging unit 50 m packaging unit 20 m PFAN Type D1 di Tubing colour Part No. PFAN 4 6 8 10 12 2.9 4 5.9 7 8.4 natural 197061 197062 197063 197064 197065 2009/08 – Festo AG & Co. KG 19 2.1.1 Plastic tubing with standard O.D. PEN Type D1 di Tubing colour Part No. PEN 4 2.7 6 4 8 5.7 silver silver1) natural black black1) blue blue1) green red yellow silver silver1) natural black black1) blue blue1) green red yellow silver silver2) natural black black2) blue blue2) green red yellow 551462 551450 543246 543240 551438 551456 551444 551468 551474 551480 551463 551451 543247 543241 551439 551457 551445 551469 551475 551481 551464 551452 543248 543242 551440 551458 551446 551470 551476 551482 1) 2) 20 packaging unit 500 m packaging unit 400 m Festo AG & Co. KG – 2009/08 2.1.1 Plastic tubing with standard O.D. PEN Type D1 di Tubing colour Part No. PEN 10 7 12 8.4 16 10.8 silver silver1) natural black black1) blue blue1) green red yellow silver silver2) natural black black2) blue blue2) green red yellow silver silver3) natural black black3) blue blue3) green red yellow 551465 551453 543249 543243 551441 551459 551447 551471 551477 551483 551466 551454 543250 543244 551442 551460 551448 551472 551478 551484 551467 551455 543251 543245 551443 551461 551449 551473 551479 551485 1) 2) 3) packaging unit 300 m packaging unit 200 m packaging unit 100 m 2009/08 – Festo AG & Co. KG 21 2.1.1 Plastic tubing with standard O.D. PLN Type D1 di Tubing colour Part No. PLN 4 2.9 6 4 8 5.9 10 7 12 8.4 16 12 silver natural black blue red silver natural black blue red silver natural black blue red silver natural black blue red silver natural black blue red silver natural black blue red 558211 193403 195280 558205 558217 558212 193404 195281 558206 558218 558213 193405 195282 558207 558219 558214 193406 195283 558208 558220 558215 193407 195284 558209 558221 558216 539064 539065 558210 558222 22 Festo AG & Co. KG – 2009/08 2.1.1 Plastic tubing with standard O.D. PUN Type D1 di Tubing colour Part No. PUN 3 2.1 4 2.6 6 4.0 8 5.7 silver silver1) blue blue1) black black1) yellow green red silver silver1) blue blue1) black black1) yellow green red silver silver1) blue blue1) black black1) yellow green red silver silver2) blue blue2) black black2) yellow green red 152583 525738 159660 525745 159661 553936 178416 178423 178409 152584 525739 159662 525746 159663 553937 178417 178424 178410 152586 525740 159664 525747 159665 553938 178418 178425 178411 152587 525741 159666 525748 159667 553939 178419 178426 178412 1) 2) packaging unit 500 m packaging unit 400 m 2009/08 – Festo AG & Co. KG 23 2.1.1 Plastic tubing with standard O.D. PUN Type D1 di Tubing colour Part No. PUN 10 7 12 8 16 11 silver silver1) blue blue1) black black1) yellow green red silver silver2) blue blue2) black black2) yellow green red silver silver3) blue blue3) black black3) yellow green red 152588 525742 159668 525749 159669 553940 178420 178427 178413 152589 525743 159670 525750 159671 553941 178421 178428 178414 152590 525744 159672 525751 159673 553942 178422 178429 178415 1) 2) 3) 24 packaging unit 300 m packaging unit 200 m packaging unit 100 m Festo AG & Co. KG – 2009/08 2.1.1 Plastic tubing with standard O.D. PUN-DUO Type D1 di Tubing colour Part No. PUN-DUO PUN DUO 4 6 2.8 2.6 4 8 5.7 10 7 silver blue/black silver blue/black silver blue/black silver blue/black 152822 159674 152823 159675 152824 159676 152825 159677 2009/08 – Festo AG & Co. KG 25 2.1.1 Plastic tubing with standard O.D. PUN-E Type D1 di Tubing colour Part No. PUN-EE PUN 4 2.9 6 4.4 8 6 10 7.5 12 8.8 silver silver1) blue blue1) black black1) silver silver1) blue blue1) black black1) silver silver2) blue blue2) black black2) silver silver3) blue blue3) black black3) silver silver4) blue blue4) black black4) 535320 534170 535325 534171 538465 538460 535321 534172 535326 534173 538466 538461 535322 534174 535327 534175 538467 538462 535323 534176 535328 534177 538468 538463 535324 534178 535329 534179 538469 538464 1) 2) 3) 4) 26 packaging unit 500 m packaging unit 400 m packaging unit 300 m packaging unit 200 m Festo AG & Co. KG – 2009/08 2.1.1 Plastic tubing with standard O.D. PUN-CM antistatic Type PUN-CM PUN CM D1 di Tubing colour Part No. 4 6 8 10 12 2.5 4 5 6.5 8 black 188882 188883 130816 130817 130818 2009/08 – Festo AG & Co. KG 27 2.1.1 Plastic tubing with standard O.D. PUN-H Type D1 di Tubing colour Part No. PUN-H PUN H 3 2.1 4 2.6 6 4 natural natural1) blue blue1) black black1) silver silver1) red green yellow natural natural1) blue blue1) black black1) silver silver1) red green yellow natural natural1) blue blue1) black black1) silver silver1) red green yellow 197375 558263 197382 558256 197389 558249 558277 558270 558284 558291 558298 197376 558264 197383 558257 197390 558250 558278 558271 558285 558292 558299 197377 558265 197384 558258 197391 558251 558279 558272 558286 558293 558300 1) 28 packaging unit 500 m Festo AG & Co. KG – 2009/08 2.1.1 Plastic tubing with standard O.D. PUN-H Type D1 di Tubing colour Part No. PUN-H PUN H 8 5.7 10 7 12 8 natural natural1) blue blue1) black black1) silver silver1) red green yellow natural natural2) blue blue2) black black2) silver silver2) red green yellow natural natural3) blue blue3) black black3) silver silver3) red green yellow 197378 558266 197385 558259 197392 558252 558280 558273 558287 558294 558301 197379 558267 197356 558260 197393 558253 558281 558274 558288 558295 558302 197380 558268 197387 558261 197394 558254 558282 558275 558289 558296 558303 1) 2) 3) packaging unit 400 m packaging unit 300 m packaging unit200 m 2009/08 – Festo AG & Co. KG 29 2.1.1 Plastic tubing with standard O.D. PUN-H Type D1 di Tubing colour Part No. PUN-H PUN H 16 11 natural natural1) blue blue1) black black1) silver silver1) red green yellow 197381 558269 197388 558262 197395 558255 558283 558276 558290 558297 558304 1) 30 packaging unit 100 m Festo AG & Co. KG – 2009/08 2.1.1 Plastic tubing with standard O.D. PUN-H-DUO Type D1 di Tubing colour Part No. PUN-H-DUO PUN H DUO 4 6 8 10 2.6 4 5.7 7 blue/black 197396 197397 197398 197399 Type D1 di Tubing colour Part No. PUN-V0 PUN V0 6 4 8 5.7 10 7 12 8 black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown 525438 525442 525446 525450 525454 525458 525462 525439 525443 525447 525451 525455 525459 525463 525440 525444 525448 525452 525456 525460 525464 525441 525445 525449 525453 525457 525461 525465 PUN-V0 2009/08 – Festo AG & Co. KG 31 2.1.1 Plastic tubing with standard O.D. PUN-V0-C flame-retardant Type D1 PUN-V0-C PUN V0 C 32 di Tubing colour Part No. 6 2 8 4 10 6 12 8 black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown black blue green red white yellow brown 561698 561702 561706 561710 561714 561718 561722 561699 561703 561707 561711 561715 561719 561723 561700 561704 561708 561712 561716 561720 561724 561701 561705 561709 561713 561717 561721 561725 Festo AG & Co. KG – 2009/08 2.1.2 Plastic tubing with standard I.D. PL Type D1 di Tubing colour Part No. PL 4.3 3 6.2 4 8.4 6 natural blue black natural blue black natural blue black 3856 3453 4640 2236 3861 4641 2237 3862 4642 D1 di Tubing colour Part No. 11.6 17.6 9 13 blue 2238 4103 Type D1 di Tubing colour Part No. PP 4.3 6 8.2 3 4 6 natural 4572 4231 4191 PL with fabric Type PL PP 2009/08 – Festo AG & Co. KG 33 2.1.2 Plastic tubing with standard I.D. PU Type D1 di Tubing colour Part No. PU 3.2 2.2 4.3 2.9 6.1 3.9 8.3 5.9 11 8 blue black blue black blue black blue black blue black 13365 13366 5732 5731 6204 5733 9159 6731 8976 11255 9 13 black 12134 12133 Fibre-reinforced 11.6 PU 17.6 PU-DUO Type D1 di Tubing colour Part No. PU-DUO PU DUO 3.2 4.3 6.1 8.3 11 2.2 2.9 3.9 5.9 8 blue/black 19581 11958 11959 11960 13295 34 Festo AG & Co. KG – 2009/08 2.1.2 Plastic tubing with standard I.D. PCN for use with condensate drains on D series service units Type D1 di Tubing colour PCN 6.5 4 P Tubing for barbed hose fitting N Type D1 di P 13 16 23 31 6 9 13 19 7134 Tubing colour Part No. blue 2231 2232 2234 2235 black PX Metal braided hose for quick connector CK Type D1 di Tubing colour PX 7 9 12 2009/08 – Festo AG & Co. KG 4 6 9 Part No. natural silver Part No. 4093 4094 4095 35 2.1.3 Spiral plastic tubing PUN-S Type D1 di Working length [m] Tubing colour Part No. PUN-SS PUN 4 2.6 0.5 blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black blue black 197587 197602 197588 197603 197589 197604 197590 197605 197591 197606 197592 197607 197593 197608 197594 197609 197595 197610 197596 197611 197597 197612 197598 197613 197599 197614 197600 197615 197601 197616 1 1.5 6 4 1 2 6 8 5.7 1 2 6 10 7 1 2 6 12 8 1 2 6 36 Festo AG & Co. KG – 2009/08 2.1.3 Spiral plastic tubing PUN-S-DUO Type D1 di Working length [m] Tubing colour PUN-S-DUO PUN S DUO 4 2.6 6 4 8 5.7 10 7 12 8 0.5 1 1.5 1 2 6 1 2 6 1 2 6 1 2 6 blue/black 197617 197618 197619 197620 197621 197622 197623 197624 197625 197626 197627 197628 197629 197630 197631 Working length [m] Tubing colour Part No. 2.4 4.8 6 4.8 6 blue 533463 533464 533465 533466 533467 PUN-SG with 2 threaded fittings G¼ and Gy Type D1 di PUN-SG PUN SG 9.5 6.4 11.7 7.9 2009/08 – Festo AG & Co. KG Part No. 37 2.1.3 Spiral plastic tubing PPS with 2 threaded fittings G¼ Type D1 di PPS 6.35 4.75 7.95 6.35 Free of copper, PTFE and silicone PPS 6.35 4.75 7.95 38 6.35 Working length [m] Tubing colour Part No. 7.5 15 7.5 15 blue 19798 19799 19796 19797 7.5 15 7.5 15 blue 165871 165870 165873 165872 Festo AG & Co. KG – 2009/08 2 Tubing/pipes 2.2 Pipes Selection aid 40 Pipes Ideally suited for supplying compressed air within machines and also for small compressed air networks within buildings: compressed air piping PQ. Available in both aluminium and polyamide designs, the PQ range is the perfect complement for the push-fit system CQ. And regardless of whether plastic or aluminium – both designs ensure optimum flow conditions thanks to their smooth inside walls. 2009/08 – Festo AG & Co. KG Further information www.festo.com/catalogue 39 2.2 Pipes Selection aid Design Type Page Polyamide pipe PQ-PA 41 Aluminium pipe PQ-AL 41 Pipe clamp PQ-RK-…-B 42 ZR 42 Pipe cutter 40 Festo AG & Co. KG – 2009/08 2.2.1 PQ, compressed air piping Polyamide pipe Type O.D. Part No. PQ-PA PQ PA 12 15 18 22 28 177728 177729 177730 177731 194594 Operating medium: Operating pressure: Ambient temperature: Compressed air, vacuum and liquids –0.95 … 7 bar –25 … 75 °C Aluminium pipe Type O.D. Part No. PQ-AL PQ AL 12 15 18 22 28 177732 177733 177734 177735 194593 Operating medium: Operating pressure: Ambient temperature: Compressed air, vacuum and liquids –0.95 … 7 bar –30 … 75 °C 2009/08 – Festo AG & Co. KG 41 2.2.1 PQ, compressed air piping Pipe clamp Type For pipes with O.D. Part No. PQ-RK-…-B PQ RK … B 12 15 18 22 28 550595 550596 550597 550598 550599 Pipe cutter Type ZR 42 Part No. Pipe cutter 194592 Festo AG & Co. KG – 2009/08 3 Fittings 3.1 For standard O.D. tubing Push-in fittings QS, Quick Star Selection aid 44 Quick Star: The synonym for unlimited tubing connectors Quick Star is not just a fitting, but the name for a whole range of products. In fact the name says it all: it is the perfect synthesis of continuous and meaningful enhancement. Our designers are constantly working to develop the range for new applications. The latest examples: Material innovations used in the NPQP fittings made from polypropylene - as a cost-effective alternative to stainless steel. Also new is our NPQM series, which is cost-optimised for applications of metal fittings. QSM-B/QS-B: Cost-optimised core functionalities QSM/QS: Standard series with a wide range of variants NPQM: Cost-optimised metal series, nickel-plated brass QS-F: Highly functional metal series, nickel and chrome-plated brass NPQP: Polypropylene series, resistant to cleaning agents CRQS: Proven stainless steel series QS-V0: For applications involving flying sparks Further information www.festo.com/catalogue 2009/08 – Festo AG & Co. KG 43 3.1 Quick Star push-in fittings QS Selection aid Design Type Straight design QSM-B QS-B QSM QS NPQM-D… QS-F NPQP-D… CRQS QS-V0 QSM-B-…-I QS-B-…-I QSM-…-I QS-…-I NPQM-D… NPQM-DK… QS-F-…-I QSMF QSF QSF-F NPQM-D… QSMP QSM QS NPQM NPQP 44 Page 50 52 58 64 86 92 98 102 106 50 52 58 65 86 86 92 59 65 65 86 59 QS-F-…-H 93 QSSF-…-F 93 QSM QS NPQM-D… QS-F NPQP-D… QS-V0 59 66 87 94 99 106 Mini Standard Brass (nickel-plated) Polypropylene Design Type Straight design QSMS QSS QSS…-F NPQM-H… QSS-F CRQSS QSSF NPQP-H… QSMC QSC QSC-F QSM-…H QS-…H NPQM-D… QS-F-…H NPQP-D… QSH NPQM-D… QSH-F QSMC-…H QSC-…H QSC-F-…H NPQP-P… QS-V0 QS-F CRQS Page 59 66 66 88 95 102 66 99 59 67 59 67 87 94 100 67 88 94 59 67 94 100 Resistant to welding spatter Brass (nickel-plated and chromed) Stainless steel Festo AG & Co. KG – 2009/08 3.1 Quick Star push-in fittings QS Selection aid Design Type Page L-shape QSM QS NPQM NPQP Design Type Page QSLL-B QSMLL QSLL QSMLV-…I 53 60 69 61 QSMLLV-…I 61 QSLF 69 QSLV-…I 70 NPQM-LK… QSLV 89 70 NPQM-LH… 89 L-shape QSL-B QSML QSL QSL-F NPQM-L… NPQP-L… QSL-V0 QSML-…H QSL-…H QSL-…HL 53 61 71 95 87 99 107 61 71 71 NPQM-L-… QSML-B QSL-B QSML QSL QSL-F QSLL-F NPQM-L… NPQP-L… NPQP-LQ… CRQSL QSL-V0 87 51 53 60 68 95 95 86 98 98 103 107 Mini Standard Brass (nickel-plated) Polypropylene 2009/08 – Festo AG & Co. KG QS-V0 QS-F CRQS Resistant to welding spatter Brass (nickel-plated and chromed) Stainless steel 45 3.1 Quick Star push-in fittings QS Selection aid Type Design Page T-shape Design Type Page QSMX 63 QSX 75 QSY-B 55 QSMY QSY QSY-F NPQP-Y… CRQSY QSY-…H 63 75 96 100 104 76 NPQM-Y… NPQP-Y… QSYL 88 99 77 QSYLV 77 QSYTF 78 X-shape QSMT-B QST-B QSMT QST NPQM-T… QST-F NPQP-T… CRQST QSTL-B QSMTL 51 54 62 72 87 96 99 103 54 62 NPQM-T… NPQP-T… QSMT 88 98 63 QST-F QSTF 96 73 QSTL 74 QSW 74 QSW-HL 74 Y-shape W-shape Releasing tool QSO QSM QS NPQM NPQP 46 Mini Standard Brass (nickel-plated) Polypropylene QS-V0 QS-F CRQS 108 Resistant to welding spatter Brass (nickel-plated and chromed) Stainless steel Festo AG & Co. KG – 2009/08 3.1 Quick Star push-in fittings QS Selection aid Function fittings Push-in self-sealing fittings Design Type Page Multiple distributors Design Type Page 82 QSLV2 79 QSK 82 NPQM-LFK… 89 QSLV3 79 QSSK 82 Straight design QSK L-shape QSLV4 80 QSLV6 80 QSQ 81 QST3 81 L-shape QSKL Push-in rotary fittings Type Design Straight design QSR 83 Page 84 T-shape L-shape QSRL QSM QS NPQM NPQP Mini Standard Brass (nickel-plated) Polypropylene 2009/08 – Festo AG & Co. KG 84 QS-V0 QS-F CRQS Resistant to welding spatter Brass (nickel-plated and chromed) Stainless steel 47 48 Festo AG & Co. KG – 2009/08 3.1 For standard O.D. tubing 3.1.1 QS-B, Core functionality Always reliably connected in standard applications The standard combination with an attractive price/performance ratio. Of course the push-in fitting QS-B also offers the usual Festo quality. Vacuum-compatible, halogen-free and always reliably connected in standard applications. This is ensured by the stainless steel retaining claw with the proven quick connection principle. The temperature resistance of 0 to 60 °C (with QS standard –10 to 80 °C), the permissible operating pressure of –0.95 to 10 bar (QS standard: –0.95 to 14 bar) and the product range of the QS-B with the 176 most popular types are designed for the core functionality. Ideal for basic pneumatic applications in combination with plastic tubing PEN. 2009/08 – Festo AG & Co. KG 176 types of QS-B fitting Available in mini and standard sizes Metric and R thread Quick installation: simply plug and work Simple uncoupling: just press down the blue release ring to disconnect tubing Further information www.festo.com/catalogue 49 3.1.1 QSM-B, Quick Star, mini Core functionality Push-in fitting Male thread with external hex Push-in fitting Male thread with internal hex Type D1 D2 Part No. Type D1 QSM-B QSM B M3 132102 130894 132103 130895 130896 QSM-B-…-I QSM B…I M5 3 4 3 4 6 M3 3 4 M5 3 4 6 M7 4 6 132116 130909 132117 130910 130911 130912 130913 Type D1 D2 Part No. QSM-B QSM B RÁ 4 6 Type D1 Part No. QSM-B-…-I QSM B…I RÁ 4 6 132104 132105 D2 D2 Part No. 132118 132119 Tubing, with standard O.D. 16 50 Festo AG & Co. KG – 2009/08 3.1.1 QSM-B, Quick Star, mini Core functionality Push-in L-fitting 360° rotatable Male thread with external hex Push-in T-fitting 360° rotatable Male thread with external hex Type D1 D2 Part No. Type D1 D2 Part No. QSML-B QSML B M3 3 4 3 4 6 4 6 132106 130899 132107 130900 130901 132108 132109 QSMT-B QSMT B M3 M5 3 4 3 4 6 132112 130904 132113 130905 130906 Type D1 D2 Part No. QSMT-B QSMT B RÁ 4 6 M5 M7 Type D1 D2 QSML-B QSML B RÁ 4 6 2009/08 – Festo AG & Co. KG Part No. 132114 132115 132110 132111 51 3.1.1 QS-B, Quick Star, standard Core functionality Push-in fitting Male thread with external hex Push-in fitting Male thread with internal hex Type D1 D2 Part No. Type D2 Part No. QS-B QS B Rx 4 6 8 10 R¼ 4 6 8 10 12 Ry 6 8 10 12 16 R½ 10 12 16 130914 130915 130916 132120 130917 130918 130919 132121 132122 130920 130921 130922 132123 132124 130924 130925 132125 QS-B-…-I QS B … I Rx 4 6 8 10 R¼ 6 8 10 12 Ry 8 10 12 R½ 10 12 D1 130990 130991 130992 132151 130994 130995 132152 132153 130997 130998 132154 132000 132001 Push-in connector Type D1 D2 Part No. QS-B QS B 4 6 8 10 12 16 4 6 8 10 12 16 130964 130965 130966 130967 130968 132144 4 4 6 6 8 8 10 130969 132145 130970 132146 130971 132147 130972 Reducing 6 QS-B QS B 8 10 12 Tubing, with standard O.D. 16 52 Festo AG & Co. KG – 2009/08 3.1.1 QS-B, Quick Star, standard Core functionality Push-in L-fitting 360° rotatable Male thread with external hex Push-in long L-fitting 360° rotatable Male thread with external hex Type D1 D2 Part No. Type D1 D2 Part No. QSL-B QSL B Rx 4 6 8 10 R¼ 4 6 8 10 12 Ry 6 8 10 12 16 R½ 10 12 16 130926 130927 130928 132126 130929 130930 130931 132127 132128 130932 130933 130934 132129 132130 130936 130937 132131 QSLL-B QSLL B Rx 4 6 8 R¼ 4 6 8 10 Ry 6 8 10 12 R½ 10 12 132002 132003 132004 132155 132006 132007 132156 132008 132009 132010 132157 132012 132013 Push-in L-connector Type D1 Part No. QSL-B QSL B 4 6 8 10 12 16 130950 130951 130952 130953 130954 132138 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 53 3.1.1 QS-B, Quick Star, standard Core functionality Push-in T-fitting 360° rotatable Male thread with external hex Push-in T-fitting 360° rotatable Male thread with external hex Type D1 D2 Part No. Type D1 D2 Part No. QST-B QST B Rx 4 6 8 10 R¼ 4 6 8 10 12 Ry 6 8 10 12 16 R½ 10 12 16 130938 130939 130940 132132 130941 130942 130943 132133 132134 130944 130945 130946 132135 132136 130948 130949 132137 QSTL-B QSTL B Rx 4 6 8 R¼ 4 6 8 Ry 6 8 10 12 R½ 10 12 16 130978 130979 130980 130981 130982 130983 130984 130985 130986 132149 130988 130989 132150 Push-in T-connector Type D1 Part No. QST-B QST B 4 6 8 10 12 16 130973 130974 130975 130976 130977 132148 Tubing, with standard O.D. 16 54 Festo AG & Co. KG – 2009/08 3.1.1 QS-B, Quick Star, standard Core functionality Push-in Y-fitting 360° rotatable Male thread with external hex Push-in Y-connector Type D1 D2 Part No. QSY-B QSY B M5 4 6 132158 132159 Type D1 D2 Part No. QSY-B QSY B Rx 4 6 8 R¼ 4 6 8 10 Ry 6 8 10 12 R½ 10 12 132014 132015 132016 132017 132018 132019 132160 132020 132021 132022 132161 132024 132025 Type D1 D2 Part No. QSY-B QSY B 4 6 8 10 12 16 4 6 8 10 12 16 130955 130956 130957 130958 130959 132139 4 4 6 6 8 8 10 12 130960 132140 130961 132141 130962 132142 130963 132143 Reducing 6 QSY-B QSY B 8 10 12 16 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 55 56 Festo AG & Co. KG – 2009/08 3.1 For standard O.D. tubing 3.1.2 QSM, Quick Star, mini and QS, Quick Star, standard Individual solutions thanks to a wide range of variants An unbeatable range of variants: the proven QS push-in fittings from Festo. Over 1,000 variants to suit the needs of your applications. In combination with the plastic tubing PUN the optimum choice for maximum flexibility in standard applications. From A to Z, always the fitting of your choice: over 1,000 types Quick installation: simply plug and work Simple uncoupling: just press down the blue release ring to disconnect tubing Further information www.festo.com/catalogue 2009/08 – Festo AG & Co. KG 57 3.1.2.1 QSM, Quick Star, mini Push-in fitting Male thread with external hex Push-in fitting Male thread with internal hex Part No. Type D1 M6 3 4 3 4 6 6 153301 153303 153302 153304 153306 132600 QSM-…-I QSM …I M3 3 4 M5 3 4 6 M7 4 6 153312 153314 153313 153315 153317 153319 153321 Type D1 D2 Part No. Type D1 Part No. QSM Rx 4 6 153305 153307 QSM-…-I QSM …I Rx 4 6 153316 153318 Type D1 Part No. Type D1 Part No. QSM Gx 4 6 186264 186265 QSM-…-I QSM …I Gx 4 6 Type QSM D1 M3 M5 D2 D2 D2 D2 D2 Part No. 186266 186267 Push-in fitting Round release ring Typ D1 QSM-…-I-R QSM …IR M3 3 4 M5 3 4 6 M7 6 D2 TN 132914 132915 132916 132917 132918 132919 Tubing, with standard O.D. 16 58 Festo AG & Co. KG – 2009/08 3.1.2.1 QSM, Quick Star, mini Push-in fitting Female thread with external hex Push-in bulkhead connector Type D1 D2 Part No. QSMF M3 QSMF M5 M5 3 4 3 4 153308 153310 153309 153311 Push-in fitting Male thread with internal hex Type D1 D2 Part No. QSMP M6x0.75 4 M8x0.75 6 153320 153322 Push-in connector Type D1 D2 Part No. QSM 3 4 6 3 4 6 153323 153324 153325 Reducing 4 QSM 6 3 4 153326 153327 Type D1 Part No. QSMS 3 4 6 153375 153376 153377 Type D1 Part No. QSMC 3 153381 Push-in cap Push-in connector with push-in sleeve Type D1 D2 Part No. QSM-…H QSM …H 4 6 3 4 153328 153329 Blanking plug Type D1 Part No. QSMC-…H 3 153382 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 59 3.1.2.1 QSM, Quick Star, mini Push-in L-fitting 360° rotatable Male thread with external hex Push-in long L-fitting 360° rotatable Male thread with external hex Type D1 D2 Part No. Type D1 D2 Part No. QSML M3 3 4 3 4 6 4 6 153330 153332 153331 153333 153335 186352 186353 QSMLL M3 3 4 3 4 6 4 6 153337 153338 130838 153339 153341 186354 186355 D2 D2 Part No. M5 M7 M5 M7 Type D1 Part No. Type D1 QSML Rx 4 6 153334 153336 QSMLL Rx 4 6 153340 153342 Type D1 Part No. Type D1 Part No. QSML Gx 4 132897 186268 186269 QSMLL Gx 4 6 D2 6 D2 186270 186271 Tubing, with standard O.D. 16 60 Festo AG & Co. KG – 2009/08 3.1.2.1 QSM, Quick Star, mini Push-in L-fitting 360° rotatable with internal hex Push-in L-connector Type D1 D2 Part No. QSMLV-…-I QSMLV …I M5 3 4 M7 4 6 Type D1 Part No. QSML 3 4 6 153343 153344 153345 130830 130831 130832 130833 Push-in L-connector with push-in sleeve Push-in long L-fitting 360° rotatable with internal hex Type D1 D2 Part No. QSMLLV-…-I QSMLLV …I M5 3 4 M7 4 6 130834 130835 130836 130837 Type D1 D2 Part No. QSML-…H QSML …H 3 4 6 3 4 6 153346 153347 153348 4 6 3 4 153349 153350 Reducing QSML-…H QSML …H Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 61 3.1.2.1 QSM, Quick Star, mini Push-in T-fitting 360° rotatable Male thread with external hex Push-in T-fitting 360° rotatable Male thread with external hex Type D1 D2 Part No. Type D1 D2 Part No. QSMT M3 153351 153353 153352 153354 153356 QSMTL M3 M5 3 4 3 4 6 M5 3 4 3 4 6 153358 153360 153359 153361 153363 Type D1 D2 Part No. Type D1 D2 Part No. QSMT Rx 4 6 153355 153357 QSMTL Rx 4 6 153362 153364 Type D1 Part No. Type D1 Part No. QSMT Gx 4 6 186272 186273 QSMTL Gx 4 6 D2 D2 186274 186275 Tubing, with standard O.D. 16 62 Festo AG & Co. KG – 2009/08 3.1.2.1 QSM, Quick Star, mini Push-in T-connector Push-in Y-connector Type D1 D2 Part No. Type D1 D2 Part No. QSMT 3 4 6 3 4 6 153365 153366 153367 QSMY 3 4 6 3 4 6 153370 153371 153372 Reducing 4 QSMT 6 3 4 153368 153369 Reducing 4 QSMY 6 3 4 153373 153374 Push-in X-connector Type D1 Part No. QSMX 3 4 6 153378 153379 153380 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 63 3.1.2.1 QS, Quick Star, standard Push-in fitting Male thread with external hex Type D1 D2 Part No. Type D1 D2 Part No. QS Rx 4 6 8 10 R¼ 4 6 8 10 12 Ry 6 8 10 12 16 R½ 10 12 16 153001 153002 153004 190643 190644 153003 153005 153007 164980 190645 153006 153008 153009 164957 190646 153010 153011 QS Gx 4 6 8 G¼ 6 8 10 12 Gy 8 10 12 16 G½ 12 16 186095 186096 186098 186097 186099 186101 186350 186100 186102 186103 186347 186104 186105 Tubing, with standard O.D. 16 64 Festo AG & Co. KG – 2009/08 3.1.2.1 QS, Quick Star, standard Push-in fitting Male thread with internal hex Push-in fitting Female thread with external hex Type D1 D2 Part No. Type D1 D2 Part No. QS-…-I QS …I Rx 4 6 8 10 R¼ 6 8 10 12 Ry 8 10 12 R½ 10 12 153012 153013 153015 190647 153014 153016 153018 190649 153017 153019 153020 190648 153021 QSF Gx 4 6 8 G¼ 4 6 8 10 12 Gy 6 8 10 12 G½ 12 16 153022 153023 153025 190650 153024 153026 153028 190651 190652 153027 153029 153030 190653 190654 Type D1 D2 Part No. QS-…-I QS …I Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 186106 186107 186109 186108 186110 186112 186111 186113 186114 186115 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 65 3.1.2.1 QS, Quick Star, standard Push-in connector Push-in bulkhead connector with fixed collar Type D1 D2 Part No. Type D1 Part No. QS 4 6 8 10 12 16 4 6 8 10 12 16 153031 153032 153033 153034 153035 153036 QSS-…-F QSS …F 4 6 8 10 12 193950 193951 130642 130643 130644 4 4 6 6 8 8 10 153037 130606 153038 130607 153039 130608 153040 Reducing 6 QS 8 10 12 Push-in bulkhead connector Type D1 Part No. QSS 4 6 8 10 12 153157 153158 153159 153160 153161 Push-in bulkhead fitting with female thread Type D1 D2 Part No. QSSF Gx 4 6 8 G¼ 4 6 8 10 Gy 6 8 10 12 G½ 12 16 153162 153163 153165 190655 153164 153166 153168 190656 153167 153169 153170 153171 190657 Tubing, with standard O.D. 16 66 Festo AG & Co. KG – 2009/08 3.1.2.1 QS, Quick Star, standard Push-in cap Push-in sleeve Reducing Type D1 Part No. Type D1 D2 Part No. QSC 4 6 8 10 12 153262 153263 153264 153265 153266 QSH 6 8 4 4 6 6 8 8 10 12 153257 130625 153258 130626 153259 130627 153260 153261 10 12 16 Push-in connector with push-in sleeve Blanking plug Type D1 D2 Part No. QS-…H QS …H 4 6 8 8 10 10 12 12 153041 130622 153042 130623 153043 130624 153044 6 8 10 Type D1 Part No. QSC-…H QSC …H 4 6 8 10 12 16 153267 153268 153269 153270 153271 153272 Plug screw Push-in sleeve Type D1 Part No. Typ D1 TN QSH 4 6 8 10 12 16 153251 153252 153253 153254 153255 153256 QSC-F QSC-F QSC-F QSC-F QSC-F QSC-F M5 M7 Gx G¼ Gy G½ 556855 556856 556857 556858 556859 556860 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 67 3.1.2.1 QS, Quick Star, standard Push-in L-fitting 360° rotatable Male thread with external hex Type D1 D2 Part No. Type D1 D2 Part No. QSL Rx 4 6 8 10 R¼ 4 6 8 10 12 Ry 6 8 10 12 16 R½ 10 12 16 153045 153046 153048 190658 190659 153047 153049 153051 164981 190660 153050 153052 153053 164958 190661 153054 153055 QSL Gx 4 6 8 G¼ 6 8 10 12 Gy 8 10 12 16 G½ 12 16 186116 186117 186119 186118 186120 186122 186351 186121 186123 186124 186348 186125 186126 Tubing, with standard O.D. 16 68 Festo AG & Co. KG – 2009/08 3.1.2.1 QS, Quick Star, standard Push-in long L-fitting 360° rotatable Male thread with external hex Push-in L-fitting Female thread with external hex Type D1 D2 Part No. Type D1 D2 Part No. QSLL Rx 4 6 8 R¼ 4 6 8 10 Ry 6 8 10 12 R½ 10 12 153076 153077 153079 190662 153078 153080 153082 190663 153081 153083 153084 190664 153085 QSLF Gx 4 6 8 G¼ 6 8 10 Gy 8 10 153273 153274 153276 153275 153277 153279 153278 153280 Type D1 D2 Part No. QSLL Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 16 186127 186128 186130 186129 186131 186133 186132 186134 186135 186136 190665 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 69 3.1.2.1 QS, Quick Star, standard Push-in L-fitting 360° rotatable Male thread with internal hex Push-in L-fitting 360° rotatable Male thread with external hex Type D1 D2 Part No. Type D1 D2 Part No. QSLV-…-I QSLV …I Rx 6 8 R¼ 6 8 10 Ry 8 10 12 R½ 12 153097 153099 153098 153100 153102 153101 153103 153104 153105 QSLV M5 6 190666 Type D1 D2 Part No. QSLV Type D1 D2 Part No. QSLV-…-I QSLV …I Gx 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 186148 186150 186149 186151 186153 186152 186154 186155 186156 Rx 4 6 8 R¼ 6 8 10 Ry 8 10 12 R½ 12 16 153086 153087 153089 153088 153090 153092 153091 153093 153094 153095 153096 Tubing, with standard O.D. 16 70 Festo AG & Co. KG – 2009/08 3.1.2.1 QS, Quick Star, standard Push-in L-fitting 360° rotatable Male thread with external hex Push-in L-connector with push-in sleeve Type D1 D2 Part No. QSLV Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 16 186137 186138 186140 186139 186141 186143 186142 186144 186145 186146 186147 Type D1 D2 Part No. QSL-…H QSL …H 4 6 8 10 12 4 6 8 10 12 153056 153057 153058 153059 153060 6 8 10 12 4 6 8 10 153061 153062 153063 153064 Reducing QSL-…H QSL …H Push-in L-connector with long push-in sleeve Push-in L-connector Type D1 Part No. QSL 4 6 8 10 12 16 153070 153071 153072 153073 153074 153075 Type D1 D2 Part No. QSL-…HL QSL …HL 4 6 8 10 12 4 6 8 10 12 153065 153066 153067 153068 153069 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 71 3.1.2.1 QS, Quick Star, standard Push-in T-fitting 360° rotatable Male thread with external hex Type D1 D2 Part No. Type D1 D2 Part No. QST Rx 4 6 8 10 R¼ 4 6 8 10 12 Ry 6 8 10 12 16 R½ 10 12 16 153106 153107 153109 190667 190668 153108 153110 153112 190669 190670 153111 153113 153114 164959 190672 153115 153116 QST Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 16 G½ 12 16 186157 186158 186160 186159 186161 186163 186162 186164 186165 186349 186166 186167 Tubing, with standard O.D. 16 72 Festo AG & Co. KG – 2009/08 3.1.2.1 QS, Quick Star, standard Push-in T-connector Push-in T-fitting 360° rotatable with male and female thread Type D1 D2 Part No. QST 4 6 8 10 12 16 4 6 8 10 12 16 153128 153129 153130 153131 153132 153133 4 4 6 6 8 8 10 12 153134 130613 153135 130614 153136 130615 153137 130616 Reducing 6 QST 8 10 12 16 Type D1 D2 Part No. QSTF Rx 4 6 8 R¼ 6 8 10 Ry 8 10 12 R½ 12 153182 153183 153185 153184 153186 153188 153187 153189 153190 153191 Type D1 D2 Part No. QSTF Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 186199 186200 186202 186201 186203 186205 186204 186206 186207 186208 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 73 3.1.2.1 QS, Quick Star, standard Push-in T-fitting 360° rotatable Male thread with external hex Push-in angled fitting 360° rotatable Male thread Type D1 D2 Part No. Type D1 D2 Part No. QSTL Rx 4 6 8 R¼ 6 8 10 Ry 8 10 12 R½ 12 16 153117 153118 153120 153119 153121 153123 153122 153124 153125 153126 153127 QSW Rx 4 6 8 R¼ 6 8 10 Ry 8 10 R½ 12 16 130596 130597 130598 130599 130600 130601 130602 130603 130604 130605 Push-in angled connector with push-in sleeve Type D1 D2 Part No. QSTL Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 16 186168 186169 186171 186170 186172 186174 186173 186175 186176 186177 186178 Type D1 D2 Part No. QSW-…HL QSW …HL 4 6 8 10 12 4 6 8 10 12 130617 130618 130619 130620 130621 Tubing, with standard O.D. 16 74 Festo AG & Co. KG – 2009/08 3.1.2.1 QS, Quick Star, standard Push-in X-connector Push-in Y-fitting 360° rotatable Male thread with external hex Type D1 Part No. Type D1 D2 Part No. QSX 8 10 12 153285 153286 153287 QSY Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 186179 186180 186182 186181 186183 186185 186184 186186 186187 186188 Push-in Y-fitting 360° rotatable Male thread with external hex Type D1 D2 Part No. QSY M5 4 6 190673 190674 Type D1 D2 Part No. QSY Rx 4 6 8 R¼ 4 6 8 10 Ry 8 10 12 R½ 12 153138 153139 153141 190675 153140 153142 153144 153143 153145 153146 153147 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 75 3.1.2.1 QS, Quick Star, standard Push-in Y-connector Push-in Y-connector with push-in sleeve Type D1 D2 Part No. Type D1 D2 Part No. QSY 4 6 8 10 12 16 4 6 8 10 12 16 153148 153149 153150 153151 153152 130609 QSY-…H QSY …H 4 6 8 10 12 4 6 8 10 12 130628 130629 130630 130631 130632 Reducing QSY-…H QSY …H 6 8 10 12 4 6 8 10 130633 130634 130635 130636 Reducing 6 QSY 8 10 12 16 4 4 6 6 8 8 10 12 153153 130610 153154 130611 153155 130612 153156 190708 Tubing, with standard O.D. 16 76 Festo AG & Co. KG – 2009/08 3.1.2.1 QS, Quick Star, standard Push-in Y-fitting 360° rotatable Male thread with external hex Push-in Y-fitting 360° rotatable Male thread with external hex Type D1 D2 Part No. Type D1 D2 Part No. QSYL Rx 4 6 8 R¼ 6 8 10 Ry 8 10 12 R½ 12 153172 153173 153175 153174 153176 153178 153177 153179 153180 153181 QSYLV Rx R¼ Ry R½ 6 8 10 12 153192 153193 153194 153195 Type D1 D2 Part No. QSYLV Gx G¼ Gy G½ 6 8 10 12 186209 186210 186211 186212 Type D1 D2 Part No. QSYL Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 186189 186190 186192 186191 186193 186195 186194 186196 186197 186198 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 77 3.1.2.1 QS, Quick Star, standard Push-in Y-fitting Male and female thread with external hex Type D1 D2 Part No. QSYTF Rx R¼ Ry R½ 6 8 10 12 153196 153197 153198 153199 Type D1 D2 Part No. QSYTF Gx G¼ Gy G½ 6 8 10 12 186213 186214 186215 186216 Tubing, with standard O.D. 16 78 Festo AG & Co. KG – 2009/08 3.1.2.2 QSLV, Quick Star Multiple distributor Multiple distributor 2 series outlets 360° rotatable Multiple distributor 3 series outlets 360° rotatable Type D1 D2 Part No. Type D1 D2 Part No. QSLV2 Rx 4 6 8 R¼ 6 8 10 Ry 8 10 12 R½ 12 153211 153212 153214 153213 153215 153217 153216 153218 153219 153220 QSLV3 Rx 4 6 8 R¼ 6 8 10 Ry 8 10 12 R½ 12 153221 153222 153224 153223 153225 153227 153226 153228 153229 153230 Type D1 D2 Part No. Type D1 D2 Part No. QSLV2 Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 186223 186224 186226 186225 186227 186229 186228 186230 186231 186232 QSLV3 Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 186233 186234 186236 186235 186237 186239 186238 186240 186241 186242 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 79 3.1.2.2 QSLV, Quick Star Multiple distributor Multiple distributor 4 parallel outlets 360° rotatable Multiple distributor 6 parallel outlets 360° rotatable Type D1 D2 Part No. Type D1 D2 Part No. QSLV4 Rx 4 6 8 R¼ 6 8 10 Ry 8 10 12 R½ 12 153231 153232 153234 153233 153235 153237 153236 153238 153239 153240 QSLV6 Rx 4 6 8 R¼ 6 8 10 Ry 8 10 12 R½ 12 153241 153242 153244 153243 153245 153247 153246 153248 153249 153250 Type D1 D2 Part No. Type D1 D2 Part No. QSLV4 Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 186243 186244 186246 186245 186247 186249 186248 186250 186251 186252 QSLV6 Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 186253 186254 186256 186255 186257 186259 186258 186260 186261 186262 Tubing, with standard O.D. 16 80 Festo AG & Co. KG – 2009/08 3.1.2.2 QSQ/QST3, Quick Star Multiple distributor Multiple distributor 360° rotatable Male thread with external hex 4 parallel outlets D2 Multiple distributor 360° rotatable Male thread with external hex 3 series outlets Type D1 Part No. Type D1 D2 Part No. QSQ Rx 4 6 R¼ 4 6 153206 153208 153207 153288 QST3 Rx 6 R¼ 8 Ry 10 153200 153201 153202 Type D1 D2 Part No. Type D1 Part No. QST3 QSQ Gx 4 6 G¼ 4 6 Gx 6 G¼ 8 Gy 10 186217 186218 186219 D2 186220 186222 186221 186263 Push-in connector 360° rotatable 4 parallel outlets, reducing Type D1 D2 Part No. QSQ 6 8 4 6 153209 153210 Push-in connector 360° rotatable 4 series outlets, reducing Type D1 D2 Part No. QST3 6 8 10 6 8 10 153203 153204 153205 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 81 3.1.2.3 QSK, Quick Star Push-in self-closing fittings Push-in self-closing fitting Male thread with external hex Type D1 D2 Part No. QSK M5 4 6 153291 153292 Type D1 D2 Part No. QSK Rx 4 6 8 R¼ 6 8 10 Ry 8 10 12 R½ 12 153419 153420 153422 153421 153423 153425 153424 153426 153427 153428 Type D1 D2 Part No. QSK Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 186294 186295 186297 186296 186298 186300 186299 186301 186302 186303 Self-closing push-in connector Type D1 Part No. QSK 4 6 8 10 12 153439 153440 153441 153442 153443 Push-in bulkhead connector Type D1 Part No. QSSK 4 6 8 10 12 130637 130638 130639 130640 130641 Tubing, with standard O.D. 16 82 Festo AG & Co. KG – 2009/08 3.1.2.3 QSK, Quick Star Push-in self-closing fittings Self-closing push-in L-fitting 360° rotatable Male thread with external hex Type D1 D2 Part No. QSKL M5 4 6 153294 153295 Type D1 D2 Part No. QSKL Rx 4 6 8 R¼ 6 8 10 Ry 8 10 12 R½ 12 153429 153430 153432 153431 153433 153435 153434 153436 153437 153438 Type D1 D2 Part No. QSKL Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 186304 186305 186307 186306 186308 186310 186309 186311 186312 186313 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 83 3.1.2.3 QSR, Quick Star Push-in rotary fittings Push-in rotary fitting 360° rotatable Male thread with external hex Rotary push-in L-fitting 360° rotatable, with ball bearing Male thread with external hex Type D1 D2 Part No. Type D1 D2 Part No. QSR M5 4 6 153526 153527 QSRL M5 4 6 153529 153530 Type D1 D2 Part No. Type D1 D2 Part No. QSR Rx 4 6 8 R¼ 6 8 Ry 8 10 12 R½ 12 153401 153402 153404 153403 153405 153406 153407 153408 153409 QSRL Rx 4 6 8 R¼ 6 8 Ry 8 10 12 R½ 12 153410 153411 153413 153412 153414 153415 153416 153417 153418 Type D1 D2 Part No. Type D1 D2 Part No. QSR Gx 4 6 8 G¼ 6 8 Gy 8 10 12 G½ 12 186276 186277 186279 186278 186280 186281 186282 186283 186284 QSRL Gx 4 6 8 G¼ 6 8 Gy 8 10 12 G½ 12 186285 186286 186288 186287 186289 186290 186291 186292 186293 Tubing, with standard O.D. 16 84 Festo AG & Co. KG – 2009/08 3.1 For standard O.D. tubing 3.1.3 NPQM Brass (nickel-plated) Sturdy and with high load bearing capacity, not only in the automotive industry The sold-metal fitting NPQM is characterised by its sturdiness and high load bearing capacity. Optimum connection with the electrically conductive tubing PUN-CM for dissipating possible electric charges. 2009/08 – Festo AG & Co. KG Housing and release ring: Nickelplated brass Operating pressure: –0.95 to 16 bar ”Antistatic” in combination with PUN-CM ”Flame-retardant” in combination with PUN-VO 85 3.1.3 NPQM Brass (nickel-plated) Push-in fitting Male thread with internal hex Push-in fitting Female thread with external hex Type D1 D2 TN Type D1 NPQM NPQMDK… M5 4 6 4 6 558657 558658 558659 558660 NPQM NPQMD… Gx 4 6 8 G¼ 6 8 10 M7 Push-in fitting Male thread with external hex D2 TN 558674 558675 558676 558678 558679 558680 Push-in L-fitting Male thread with external hex Type D1 D2 NPQM NPQMD… Gx 4 6 8 G¼ 6 8 10 12 Gy 8 10 12 G½ 10 12 TN 558661 558662 558663 558664 558665 558666 558667 558668 558669 558670 558671 558672 Type D2 TN NPQM-L… NPQM L… M5 D1 4 6 558704 558705 Type D2 TN D1 NPQM-L… NPQM L… Gx 4 6 8 G¼ 6 8 10 12 Gy 8 10 12 G½ 10 12 558708 558709 558710 558711 558712 558713 558714 558715 558716 558717 558718 558719 Tubing, standard O.D. 16 86 Festo AG & Co. KG – 2009/08 3.1.3 NPQM Brass (nickel-plated) Push-in T-fitting Male thread with external hex Push-in connector with push-in sleeve Type Type D1 D2 NPQM NPQMT… Gx 4 6 8 G¼ 6 8 10 Gy 8 10 12 G½ 12 TN 558736 558737 558738 558739 558740 558741 558743 558744 558745 558747 D1 D2 TN NPQM-D… NPQM D… 4 4 6 6 6 6 8 8 8 10 6 8 4 8 10 12 6 10 12 12 558765 558766 558767 558768 558769 558770 558771 558772 558773 558774 Push-in L-connector Push-in L-connector Type D1 D2 TN Type D1 D2 TN NPQM NPQMD… 4 6 8 10 12 4 6 8 10 12 558760 558761 558762 558763 558764 NPQM-L… NPQM L… 4 6 8 10 12 4 6 8 10 12 558776 558777 558778 558779 558780 Push-in L-connector with push-in sleeve Type D1 D2 TN NPQM-L… NPQM L… 4 6 8 10 4 6 8 10 558781 558782 558783 558784 Tubing, standard O.D. 16 2009/08 – Festo AG & Co. KG 87 3.1.3 NPQM Brass (nickel-plated) Push-in T-connector Push-in bulkhead connector Type D1 D2 TN NPQM NPQMT… 4 6 8 10 12 4 6 8 10 12 558786 558787 558788 558789 558790 Type D2 TN NPQM NPQMH… 4 6 8 10 12 558806 558807 558808 558809 558810 Push-in sleeve Push-in T-connector with push-in sleeve Type D1 D2 TN NPQM NPQMT… 4 6 8 10 4 6 8 10 558791 558792 558793 558794 Type D1 TN NPQM NPQMD… 4 6 8 10 12 558811 558812 558813 558814 558815 Push-in Y-connector Type D1 D2 TN NPQM NPQMY… 4 6 8 10 12 4 6 8 10 12 558798 558799 558800 558801 558802 4 6 8 558803 558804 558805 Reducing 6 NPQMNPQM 8 Y… 10 Tubing, standard O.D. 16 88 Festo AG & Co. KG – 2009/08 3.1.3 NPQM Brass (nickel-plated) Push-in L-fitting Male thread with internal hex Push-in L-fitting Male thread with external hex Type D1 D2 TN Type D1 D2 TN NPQM NPQMLK… M5 3 4 558816 558817 NPQM NPQMLH… M5 4 6 558827 558828 Type D1 D2 TN Type D1 D2 TN NPQM NPQMLK… Gx 4 6 8 G¼ 6 8 10 Gy 10 558818 558719 558820 558821 558822 558823 558825 NPQM NPQMLH… Gx 4 6 8 G¼ 6 8 Gy 8 10 12 558829 558830 558831 558832 558833 558834 558835 558836 Multiple distributor 2-way Type D1 D2 NPQM NPQMLFK… Gx 4 6 8 G¼ 6 8 TN 558837 558838 558839 558840 558841 Tubing, standard O.D. 16 2009/08 – Festo AG & Co. KG 89 90 Festo AG & Co. KG – 2009/08 3.1 For standard O.D. tubing 3.1.4 QS-F, Quick Star Brass (nickel-plated and chromed) The all-metal fitting QS-F – the economical solution for sensitive applications More robust, resistant to high temperatures, systematically easier to clean thanks to enhanced corrosion protection and also with food industry approval. In combination with the high temperature-resistant, German Technical Control Board (TÜV) tested tubing PFAN, the push-in fitting QS-F can withstand temperatures up to 150 °C at operating pressures of up to 16 bar. With 100 new QS-F types, the range offers a wide choice for every user. 2009/08 – Festo AG & Co. KG Sturdy push-in fitting in all-metal design Temperature resistant to 150 °C at up to 16 bar Highly resistant to corrosion and cleaning agents thanks to nickel/ chrome coating Suitable for the food industry thanks to FDA approval (e.g. sealing ring made of fluorocarbon rubber) Further information www.festo.com/catalogue 91 3.1.4 QS-F, Quick Star Brass (nickel-plated and chromed) Push-in fitting Male thread with external hex Push-in fitting Male thread with internal hex Type D1 D2 Part No. Type D1 D2 Part No. QS-FF QS M5 4 6 4 6 533844 533845 533846 533847 QS-F-…-I QS F…I M5 4 6 4 6 533924 537014 533925 533926 M7 M7 Type D1 D2 Part No. Type D1 D2 Part No. QS-FF QS Gx 4 6 8 G¼ 6 8 10 12 Gy 8 10 12 G½ 10 12 193408 193409 193410 193411 193412 193413 533848 193414 193415 197487 193416 193417 QS-F-…-I QS F…I Gx 4 6 8 G¼ 8 10 Gy 12 533927 533928 533929 533930 533931 533932 Tubing, with standard O.D. 16 92 Festo AG & Co. KG – 2009/08 3.1.4 QS-F, Quick Star Brass (nickel-plated and chromed) Push-in fitting Female thread with external hex Push-in fitting with push-in sleeve Type D1 QSF-FF QSF Gx 4 6 8 G¼ 4 6 8 D2 Part No. Type D1 D2 Part No. 533854 533856 533858 533855 533857 533859 QS-F-…H QS F …H M5 4 6 4 6 533874 533875 533876 533877 Push-in bulkhead fitting with female thread Type D1 QSSF-FF QSSF Gx 4 6 8 G¼ 6 8 D2 Part No. 533919 533920 533922 533921 533923 M7 Type D1 D2 Part No. QS-F-…H QS F …H Gx 4 6 8 G¼ 6 8 10 12 Gy 8 10 12 G½ 10 12 533878 533879 533880 533881 533882 533883 533884 533885 533886 533887 533888 533889 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 93 3.1.4 QS-F, Quick Star Brass (nickel-plated and chromed) Push-in connector Push-in sleeve Type D1 D2 Part No. Type D1 D2 Part No. QS-FF QS 4 6 8 10 12 4 6 8 10 12 533939 533940 533941 533942 533943 QSH-FF QSH 4 6 8 10 12 4 6 8 10 12 533890 533891 533892 533893 533894 6 8 12 4 6 8 564889 564890 564891 6 8 12 4 6 8 564892 564893 564894 Reducing QS-FF QS Push-in connector with push-in sleeve Reducing QSH-FF QSH Blanking plug Type D1 D2 Part No. Type D1 Part No. QS-F-…H QS F …H 4 4 6 4 6 8 6 8 10 6 8 8 10 10 10 12 12 12 533895 533896 533897 533898 533899 533900 533901 533902 533903 QSC-F-…H QSC F …H 4 6 8 10 12 533904 533905 533906 533907 533908 Tubing, with standard O.D. 16 94 Festo AG & Co. KG – 2009/08 3.1.4 QS-F, Quick Star Brass (nickel-plated and chromed) Push-in L-fitting 360° rotatable Male thread with external hex Push-in long L-fitting Male thread with external hex Type D1 D2 Part No. QSL-FF QSL M5 4 6 4 6 533849 533850 533851 533852 M7 Type D1 D2 Part No. QSL-FF QSL Gx 4 6 8 G¼ 6 8 10 12 Gy 8 10 12 G½ 10 12 193418 193419 193420 193421 193422 193423 533853 193424 193425 197486 193426 193427 Typ D1 QSLL-FF QSLL Gx 4 6 8 G¼ 6 8 10 12 Gy 8 10 12 G½ 10 12 D2 TN 556843 556844 556845 556846 556847 556848 556849 556850 556851 556852 556853 556854 Push-in bulkhead connector Type D1 Part No. QSS-FF QSS 4 6 8 10 12 533909 533910 533911 533912 533913 Push-in L-connector Type D1 Part No. QSL-FF QSL 4 6 8 10 12 533860 533861 533862 533863 533864 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 95 3.1.4 QS-F, Quick Star Brass (nickel-plated and chromed) Push-in T-fitting Male thread with external hex Push-in T-connector Type D1 D2 Part No. QST-FF QST M5 4 6 4 6 533914 533915 533916 533917 M7 Type D1 D2 Part No. QST-FF QST Gx 4 6 8 G¼ 6 8 10 12 Gy 8 10 12 G½ 10 12 193428 193429 193430 193431 193432 193433 533918 193434 193435 197485 193436 193437 Type D1 D2 Part No. QST-FF QST 4 6 8 10 12 4 6 8 10 12 533865 533866 533867 533868 533869 Reducing 4 QST-FF QST 6 8 10 6 8 10 12 533870 533871 533872 533873 Push-in Y-connector Type D1 D2 Part No. QSY-FF QSY 6 8 10 6 8 10 533933 533935 533937 4 6 8 533934 533936 533938 Reducing 6 QSY-FF QSY 8 10 Tubing, with standard O.D. 16 96 Festo AG & Co. KG – 2009/08 3.1 For standard O.D. tubing 3.1.5 NPQP Polypropylene Cost-effective alternatives for areas requiring thorough cleaning Its high corrosion resistance and resistance to chemicals makes the NPQP an effective alternative to expensive stainless steel fittings. It also offers error-free operation even in areas requiring thorough cleaning. 2009/08 – Festo AG & Co. KG Housing and release ring: Polypropylene Error-free operation even in areas requiring thorough cleaning Operating temperature: –20 to 60 °C Operating pressure: –0.95 to 10 bar 97 3.1.5 NPQP Polypropylene Push-in fitting Male thread with external hex Type D1 Push-in L-fitting Male thread with external hex D2 NPQP-D… NPQP D… Rx 4 6 8 R¼ 4 6 8 10 Ry 10 12 R½ 12 TN Type D1 132417 132418 132419 132420 132421 132422 132423 132424 132425 132426 NPQP NPQPLQ… Rx 4 6 8 R¼ 4 6 8 10 Ry 10 12 R½ 12 Push-in L-fitting Male thread with external hex Type D1 D2 TN 132439 132440 132441 132442 132443 132444 132445 132446 132447 132448 Push-in T-fitting Male thread with external hex D2 NPQP-L… NPQP L… Rx 4 6 8 R¼ 4 6 8 10 Ry 10 12 R½ 12 TN Type 132428 132429 132430 132431 132432 132433 132434 132435 132436 132437 NPQP-T… NPQP T… Rx 4 6 8 R¼ 4 6 8 10 Ry 10 12 R½ 12 D1 D2 TN 132450 132451 132452 132453 132454 132455 132456 132457 132458 132459 Tubing, standard O.D. 16 98 Festo AG & Co. KG – 2009/08 3.1.5 NPQP Polypropylene Push-in Y-fitting Male thread with external hex Push-in bulkhead connector Type Type D1 D2 NPQP-Y… NPQP Y… Rx 4 6 8 R¼ 4 6 8 10 Ry 10 12 R½ 12 TN 132461 132462 132463 132464 132465 132466 132467 132468 132469 132470 D1 D2 TN NPQP-D… NPQP D… 4 6 8 10 12 4 6 8 10 12 132537 132538 132539 132540 132541 Reducing NPQP-D… NPQP D… 6 8 10 12 4 6 8 10 TN 132548 132549 132550 132551 132552 Push-in L-connector Type D1 D2 TN NPQP-L… NPQP L… 4 6 8 10 12 4 6 8 10 12 132554 132555 132556 132557 132558 Push-in connector Type D2 NPQP-H… NPQP H… 4 6 8 10 12 Push-in T-connector Type D1 D2 TN NPQP-T… NPQP T… 4 6 8 10 12 4 6 8 10 12 132560 132561 132562 132563 132564 6 8 10 12 4 6 8 10 132566 132567 132568 132569 132543 132544 132545 132546 Reducing NPQP-T… NPQP T… Tubing, standard O.D. 16 2009/08 – Festo AG & Co. KG 99 3.1.5 NPQP Polypropylene Push-in Y-connector Type Push-in connector with push-in sleeve D1 D2 TN NPQP-Y… NPQP Y… 4 6 8 10 12 4 6 8 10 12 132571 132572 132573 132574 132575 Reducing NPQP-Y… NPQP Y… 6 8 10 12 4 6 8 10 132577 132578 132579 132580 Type D1 D2 TN NPQP-D… NPQP D… 6 8 8 10 10 12 12 4 4 6 6 8 8 10 132588 132589 132590 132591 132592 132593 132594 Blanking plug Type D1 NPQP P… 4 NPQP-P… 6 8 10 12 TN 132582 132583 132584 132585 132586 Tubing, standard O.D. 16 100 Festo AG & Co. KG – 2009/08 3.1 For standard O.D. tubing 3.1.6 CRQS, Quick Star Stainless steel Holds firm in conditions that other fittings fail to meet. Maximum corrosion protection means being at home in the food processing and packaging industries. In combination with the tubing PFAN, the fitting CRQS is particularly suited to use in the most aggressive media such as acids and alkalies. The extended range includes 30 new types in the most popular designs. For demanding applications in aggressive environmental conditions Maximum corrosion resistance Temperature range –15 to +120 °C 70 different types available Suitable for use with acids and alkalies, resistant to cleaning agents and lubricants Further information www.festo.com/catalogue 2009/08 – Festo AG & Co. KG 101 3.1.6 CRQS, Quick Star Stainless steel Push-in fitting Male thread with external hex Push-in connector Type D1 D2 Part No. CRQS M5 4 6 162860 162861 Type D1 D2 Part No. CRQS Rx 4 6 8 R¼ 6 8 10 Ry 10 12 R½ 12 16 132643 162862 162863 132644 162864 162865 162866 162867 162868 162869 Male thread with internal hex Type D1 D2 Part No. 4 6 Rx 6 8 R¼ 8 10 Ry 10 12 R½ 12 16 132328 132329 132330 132331 132332 132333 132334 132335 132336 132337 CRQS-…-I CRQS … I M5 Type D1 D2 Part No. CRQS 4 6 8 10 12 16 4 6 8 10 12 16 130645 130646 130647 130648 130649 130650 Reducing 6 CRQS 8 10 12 16 4 6 8 10 12 130651 130652 130653 130654 130655 Push-in bulkhead connector Type D1 D2 Part No. CRQSS 4 6 8 10 12 16 4 6 8 10 12 16 164210 164211 164213 164215 164217 164219 Tubing, with standard O.D. 16 102 Festo AG & Co. KG – 2009/08 3.1.6 CRQS, Quick Star Stainless steel Push-in L-fitting 360° rotatable Male thread with external hex Push-in T-fitting 360° rotatable Male thread with external hex Type D1 D2 Part No. Type D1 D2 Part No. CRQSL M5 4 6 162870 162871 CRQST M5 4 6 164200 164201 Type D1 D2 Part No. Type D1 D2 Part No. CRQSL Rx 4 6 R¼ 6 8 10 Ry 10 12 R½ 12 16 132598 162872 132599 162873 162875 162876 162877 162878 162879 CRQST Rx 6 8 R¼ 8 10 Ry 10 12 R½ 12 16 164202 164203 164204 164205 164206 164207 164208 164209 Push-in T-connector Push-in L-connector Type D1 Part No. CRQSL 4 6 8 10 12 16 130662 130663 130664 130665 130666 130667 Type D1 D2 Part No. CRQST 4 6 8 10 12 16 4 6 8 10 12 16 130668 130669 130670 130671 130672 130673 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 103 3.1.6 CRQS, Quick Star Stainless steel Push-in Y-connector Type D1 D2 Part No. CRQSY 4 6 8 10 12 16 4 6 8 10 12 16 130656 130657 130658 130659 130660 130661 Tubing, with standard O.D. 16 104 Festo AG & Co. KG – 2009/08 3.1 For standard O.D. tubing 3.1.7 QS-V0, Quick Star Resistant to welding spatter Faultless operation in applications involving welding spatter No chance for welding spatter: the push-in fitting QS-V0 specially developed for the welding spatterresistant double-sheathed tubing PAN-V0 is designed to also hold the external tubing. This rules out the possibility of a gap forming between the tubing and fitting where welding spatter could gain entry. For environments with flying sparks For increased requirements for fire protection, for example in automobile production Flame-retardant to UL 94 V0 Further information www.festo.com/catalogue The materials used for the push-in fitting QS-V0 comply with the most stringent requirements category V0 according to UL 94 and therefore guarantee optimum protection in areas where there is a risk of fire. 2009/08 – Festo AG & Co. KG 105 3.1.7 QS-V0, Quick Star Resistant to welding spatter Push-in fitting Male thread with external hex Push-in connector Type D1 D2 Part No. QS-V0 QS V0 Rx 6 8 R¼ 6 8 10 12 Ry 8 10 12 R½ 10 12 160500 160501 160502 160503 160504 160505 160506 160507 160508 160509 160510 Type D1 D2 Part No. QS-V0 QS V0 Gx 6 8 G¼ 6 8 10 12 Gy 8 10 12 G½ 10 12 186314 186315 186316 186317 186318 186319 186320 186321 186322 186323 186324 Type D1 Part No. QS-V0 QS V0 6 8 10 12 160546 160547 160548 160549 Tubing, with standard O.D. 16 106 Festo AG & Co. KG – 2009/08 3.1.7 QS-V0, Quick Star Resistant to welding spatter Push-in L-fitting Male thread with external hex Push-in L-connector Type D1 D2 Part No. QSL-V0 QSL V0 Rx 6 8 R¼ 6 8 10 12 Ry 8 10 12 R½ 10 12 160511 160512 160513 160514 160515 160516 160517 160518 160519 160520 160521 Type D1 D2 Part No. QSL-V0 QSL V0 Gx 6 8 G¼ 6 8 10 12 Gy 8 10 12 G½ 10 12 186325 186326 186327 186328 186329 186330 186331 186332 186333 186334 186335 Type D1 Part No. QSL-V0 QSL V0 6 8 10 12 160540 160541 160542 160543 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 107 3.1.7 QS-V0, Quick Star Resistant to welding spatter Push-in T-fitting Male thread with external hex Push-in T-connector Type D1 D2 Part No. QST-V0 QST V0 Rx 6 8 R¼ 6 8 10 12 Ry 8 10 12 R½ 10 12 160522 160523 160524 160525 160526 160527 160528 160529 160530 160531 160532 Type D1 D2 Part No. QST-V0 QST V0 Gx 6 8 G¼ 6 8 10 12 Gy 8 10 12 G½ 10 12 186336 186337 186338 186339 186340 186341 186342 186343 186344 186345 186346 Type D1 Part No. QST-V0 QST V0 6 8 10 12 160533 160534 160535 160536 Release tool Release tool for QS push-in fittings Type D1 Part No. QSO 3 … 10 158419 Tubing, with standard O.D. 16 108 Festo AG & Co. KG – 2009/08 3 Fittings 3.2 For standard I.D. tubing Push-on fittings Selection aid 110 For secure and fast assembly: barbed fittings Fast, reliable, compact and extremely attractively priced: triedand-tested barbed fittings from the Festo range of accessories. Reliable for use in applications where repeated releasing of the connections is not required. 2009/08 – Festo AG & Co. KG N/CN, barbed fittings CK, quick connectors CX, quick connectors Further information www.festo.com/catalogue 109 3.2 Push-on fittings Selection aid Barbed fittings Design Type Straight design N-…-PK Barbed fittings Page Design Type Page Y-PK 116 Y-shape 114 CN-…-PK CRCN-…-PK 114 116 SCN-PK 114 RTU-PK 114 Barbed T-connector FC N-…-PK 116 Quick connectors Design L-shape LCN-…-PK LCNH-…-PK L-PK 115 Type Page Straight design ACK 118 115 CK 118 QCK 119 SCK 119 CV-PK 119 115 T-shape TCN-…-PK 115 T-PK 116 V-PK 116 V-shape 110 Festo AG & Co. KG – 2009/08 3.2 Push-on fittings Selection aid Quick connectors Design Type Multiple distributor Page L-shape Design Type Page VT 122 LK 122 TK 122 Hollow bolt GCK-…-KU 119 LCK 120 LCKN 120 Ring piece T-shape TCK 121 FCK-…-KU 121 For metal braided hoses PX Design Type Page Straight design ACX 124 Union nut Design Type Page MCK 121 CX 124 LCX 124 TCX 124 L-shape T-shape 2009/08 – Festo AG & Co. KG 111 112 Festo AG & Co. KG – 2009/08 3.2 For standard I.D. tubing 3.2.1 N/CN, barbed fittings N/CN barbed fittings: At home in tight corners Smart design makes this fitting extremely compact. Very popular in the electronics and food industries, in control cabinets or assembly frames. To connect, simply push the tubing onto the ribbed sleeve – ideally using the Festo connecting and disconnecting pliers. For tubing O.D. from 2 to 6 mm. Numerous variants. Variants: – With sealing ring – With barbed fittings for Festo tubing – Corrosion-resistant – Acid-resistant – Rotatable Further information www.festo.com/catalogue 2009/08 – Festo AG & Co. KG 113 3.2.1 N/CN, barbed fittings Barbed fitting with sealing ring Barbed bulkhead fitting Type D1 D2 Part No. N-…-PK N … PK M5 3 4 4446 4902 Barbed fitting with sealing ring Di Part No. SCN-PK SCN PK 2 3 4 6 19528 11972 11973 11974 Barbed tubing connector Type D1 Di Part No. CN-…-PK CN … PK M3 2 3 2 3 4 15871 15872 19521 12255 12256 Gx 3 4 6 G¼ 4 6 Gy 6 11944 11945 11946 11947 11948 11949 M5 Type Type D1 D2 Part No. RTU-PK RTU PK 2 3 2 2 3 4 4 6 6 19541 19542 4805 4499 4806 7604 7605 4 6 Tubing, with standard I.D. 33 114 Festo AG & Co. KG – 2009/08 3.2.1 N/CN, barbed fittings Barbed L-fitting 360° rotatable Barbed L-connector Type D1 Di Part No. LCN-…-PK LCN … PK M3 2 3 2 3 30491 30982 19523 12257 Gx 3 4 6 G¼ 4 6 Gy 6 11955 11956 11957 11958 11959 11960 M5 Barbed L-fitting 360° rotatable Type Type Di Part No. LL-PK PK 2 3 4 6 19539 7473 9584 150012 Barbed T-fitting 360° rotatable Type D1 Di Part No. TCN-…-PK TCN … PK M3 2 3 2 3 4 30492 30983 19525 12259 12432 Gx 3 4 6 G¼ 4 6 Gy 6 11961 11962 11963 11964 11965 11966 M5 D1 Di Part No. LCNH-…-PK LCNH … PK M5 2 3 35982 35983 Gx 3 4 6 G¼ 4 6 Gy 6 35985 35986 35987 35988 35989 35990 Tubing, with standard I.D. 33 2009/08 – Festo AG & Co. KG 115 3.2.1 N/CN, barbed fittings Barbed T-connector Barbed T-connector Type Di Part No. Type Di1 Di2 Part No. TT-PK PK 2 3 4 6 30919 7267 9585 150015 FCN 2 3 2 3 2 4 3 6 4 19527 14768 31314 14769 31315 14770 31316 4 6 Barbed V-connector Type Di Part No. VV-PK PK 2 3 4 6 30918 7268 30920 150014 Barbed Y-connector Type Di Part No. YY-PK PK 2 3 4 6 19540 7269 9586 150013 Barbed fitting Stainless steel with sealing ring Type D1 Di Part No. CRCN M5 2 3 4 30985 13967 13968 Gx 3 4 6 G¼ 4 6 Gy 6 13969 13970 13971 13972 13973 13974 Tubing, with standard I.D. 33 116 Festo AG & Co. KG – 2009/08 3.2 For standard I.D. tubing 3.2.2 CK, quick connectors CK quick connectors: The classic solution for stringent safety requirements Absolutely safe and extremely economical – wherever connectors are to be installed permanently. To connect, simply attach the tubing and secure it with the union nut. For tubing O.D. from 3 to 13 mm. Numerous variants. Variants: – Aluminium – Polyamide – Sealing ring – Moulded-on sealing rim Further information www.festo.com/catalogue 2009/08 – Festo AG & Co. KG 117 3.2.2 CK, quick connectors Quick connector Female thread with sealing ring Type D1 ACK Gx 3 4 6 G¼ 4 6 Gy 6 9 G½ 13 Di Quick connector Male thread with sealing ring or moulded-on sealing ring Part No. 5664 3714 7842 3713 3712 3711 3710 4099 Type D1 Di Part No. Aluminium design CK M5 3 4 Gx 3 4 6 G¼ 4 6 9 Gy 6 9 13 G½ 13 3561 3562 3563 2027 2028 2029 2030 2031 2032 2033 4097 4098 Polymer design CK-…-KU CK … KU Gx 3 4 6 G¼ 4 6 9 Gy 6 9 6253 6254 6255 6256 6257 6258 6460 6468 Tubing, with standard I.D. 33 118 Festo AG & Co. KG – 2009/08 3.2.2 CK, quick connectors Bulkhead quick connector Female thread with sealing ring Type D1 Di Part No. QCK M5 Gx G¼ Gy 3 4 6 9 9424 9425 9426 9427 End cap Type Di Part No. CV-PK CV PK 3 4 6 9 6213 6214 6215 6216 Elbow quick connector Bulkhead quick connector Type Di Part No. Aluminium design 3 SCK 4 6 9 9420 9421 9422 9423 Polymer design SCK … KU 3 SCK-…-KU 4 6 9 9387 9388 9389 9390 Type D1 GCK-…-KU GCK … KU Rx 4 6 R¼ 4 6 Ry 6 9 Di Part No. 6267 6268 6269 6270 6271 6272 Tubing, with standard I.D. 33 2009/08 – Festo AG & Co. KG 119 3.2.2 CK, quick connectors Elbow quick connector Rotatable with 2 sealing rings or moulded-on sealing ring Type D1 Di Part No. Die-cast zinc design LCK M5 3 4 Gx 3 4 6 G¼ 4 6 9 Gy 6 9 G½ 13 4468 4562 4136 4469 4470 4471 4472 11452 4473 4474 4100 Polymer design LCK-…-KU LCK … KU Gx 4 6 G¼ 4 6 6259 6260 6261 6262 Elbow quick connector Rotatable with sealing ring OL-… Type D1 LCKN M5 Di Part No. 3 4 Gx 3 4 6 G¼ 4 6 Gy 6 164995 164996 164997 164998 164999 165000 165001 165002 Tubing, with standard I.D. 33 120 Festo AG & Co. KG – 2009/08 3.2.2 CK, quick connectors T quick connector Rotatable Type D1 T-distributor Di Part No. Die-cast zinc design TCK M5 3 4 Gx 3 4 6 G¼ 4 6 4484 4563 4137 4485 4486 4487 4488 Aluminium design TCK Gy 6 9 G½ 13 4489 4490 4101 Type Di Part No. FCK-…-KU FCK … KU 3 4 6 9 6273 6274 6275 6276 Union nut for tubing connectors Type D1 FCK KU design Aluminium MCK Polymer design TCK-…-KU TCK … KU Gx 4 6 G¼ 4 6 6263 6264 6265 6266 3 4 4 6 9 13 Polymer design MCK-…-KU MCK … KU 3 4 6 9 Part No. 205254 2965 205257 2966 2967 206504 211289 211291 211292 211293 Tubing, with standard I.D. 33 2009/08 – Festo AG & Co. KG 121 3.2.2 CK, quick connectors Hollow bolt VT for 2 ring pieces Ring piece LK Type Type Connection Part No. VT M5 Gx G¼ Gy 206145 4593 206146 206147 206148 Connection Part No. Die-cast zinc design M5 LK Gx G¼ Gy Hollow bolt VT for 3 ring pieces Polymer design LK Gx G¼ Type Connection Part No. VT M5 Gx G¼ Gy 4594 4595 4596 2335 2336 4475 4597 4476 4477 4478 4479 4480 6280 6281 6282 6283 Ring piece TK Type Connection Part No. Die-cast zinc design M5 TK Gx G¼ Gy Polymer design TK Gx G¼ 4491 4598 4492 4493 4494 4495 4496 6284 6285 6286 6287 Tubing, with standard I.D. 33 122 Festo AG & Co. KG – 2009/08 3.2 For standard I.D. tubing 3.2.3 CX, quick connectors High load capacity If the mechanical loading of tubing and fittings is the order of the day, the quick connector CX designed specially for the metal braided hose PX is the perfect retainer to accommodate the metal braiding. It rules out the possibility of a gap forming between the tubing and connector – and thus eliminates any potential problems with the connection. 2009/08 – Festo AG & Co. KG For tubing O.D. from 4 to 9 mm Specially designed for the metal braided hose PX Further information www.festo.com/catalogue 123 3.2.3 CX, quick connectors Quick connector with female thread Elbow quick connector Type Connection Part No. ACX Gx G¼ Gy 4032 4033 4034 Type Connection Part No. LCX Gx G¼ Gy 4041 4042 4043 T quick connector Quick connector with male thread Type Connection Part No. CX Gx 4035 4453 4454 4036 4037 G¼ Gy Type Connection Part No. TCX Gx G¼ Gy 4044 4045 4046 Tubing, with standard I.D. 33 124 Festo AG & Co. KG – 2009/08 3 Fittings 3.3 For pipes Push-in fittings Selection aid 126 A comprehensive range of nominal sizes Practical design – for practical applications: the CQ system retains the pipes externally in a way which ensures that there is no reduction of nominal size. Extremely easy and fast to install; simply push in – you don’t even need any tools! Suitable for polyamide and aluminium pipes. For O.D.: 12, 15, 18, 22 and 28 mm Also suitable for plastic tubing PAN and PUN with O.D. 12 mm For compressed air, vacuum and liquids Can be re-used a number of times Plug connector materials FDA-approved Further information www.festo.com/catalogue 2009/08 – Festo AG & Co. KG 125 3.3 Push-in fittings Selection aid Design Type Straight design CQ CQ-…H Page Design Type Page CQD 128 Fluid separator CQA 128 Retaining ring CQSR 128 Distributor 127 127 CQ 127 CQ-…H 127 CQH-…-QS 127 CQC-…H 127 CQL 128 CQT 128 Release tool CQO 128 L-shape T-shape 126 Festo AG & Co. KG – 2009/08 3.3.1 CQ, push-in fittings Push-in fitting with sealing ring Push-in connector with push-in sleeve Type D1 D2 Part No. Type D1 D2 Part No. CQ Gy 12 G½ 12 15 18 G¾ 22 177682 177683 177684 177685 177686 CQ-…H CQ …H 12 15 15 18 22 15 18 22 22 28 177701 177702 177703 177704 196231 Push-in fitting with push-in sleeve and sealing ring Type D1 D2 Part No. CQ-…H CQ …H Gy 12 15 G½ 12 15 18 22 G¾ 22 G1 28 177705 177707 177706 177708 177709 177710 177711 194589 Push-in connector Type D1 Part No. CQ 12 15 18 22 28 177695 177696 177697 177698 194586 Push-in sleeve for connecting CQ to QS Type D1 D2 Part No. CQH-…-QS CQH … QS 15 12 177721 18 16 177722 22 16 177723 Blanking plug Type D1 Part No. CQC-…H CQC …H 12 15 18 22 28 177712 177713 177714 177715 194590 Pipes 39 2009/08 – Festo AG & Co. KG 127 3.3.1 CQ, push-in fittings Push-in elbow connector Fluid separator Type D1 Part No. Type D1 Part No. CQL 12 15 18 22 28 177691 177692 177693 177694 194587 CQA 22 177716 Push-in T-connector Type D1 D2 Part No. CQT 12 15 18 22 28 – – – – – 177687 177688 177689 177690 194588 15 15 177699 177700 Reducing 18 CQT 22 Fluid separator1) Type D1 Part No. CQA 28 196984 1) in combination with CQT-28, Part No. 194588 Retaining ring Type D1 Part No. CQSR 12 15 18 22 175727 175728 175729 175730 Distributor with 3 blanking plugs Release tool Type D1 Part No. CQD G½ 177717 Type D1 Part No. CQO 15 22 175725 175726 Pipes 39 128 Festo AG & Co. KG – 2009/08 4 Threaded fittings Selection aid 130 Threaded fittings NPFB: With the threaded fittings nothing now stands in the way of the costeffective installation of service units, control cabinets and other pneumatic installations. Operating temperature: –10 … +60 °C Operating pressure at 20 °C: –0.95 … +60 bar Medium: compressed air, vacuum, others on request Version: nickel-plated brass It is recommended to seal parallel threads with thread sealing tape GWB-0,1 (Part No. 9076) Further information www.festo.com/catalogue 2009/08 – Festo AG & Co. KG 129 4 Threaded fittings Selection aid Design Type Straight design SCM NPFB-D Page Design Type Page NPFB-L 136 NPFB-T 136 NPFB-Y 138 NPFB-X 138 L-shape 131 131 T-shape E 132 ESK 132 NPFB-S 132 QM 133 NPFB-R 133 QMR 133 NPFB-R 134 D 134 NPFB-E 135 B 135 Y-shape X-shape 130 Festo AG & Co. KG – 2009/08 4 Threaded fittings Internal bulkhead connector Type D1 D5 Part No. Blue anodised aluminium SCM M5 M10x1 9969 Gx G¼ Gy G½ M14x1,5 M20x1,5 M24x1,5 M30x1,5 2009/08 – Festo AG & Co. KG 9970 9971 9972 9973 Double nipple Type D1 D2 Part No. Nickel plated brass M7 Gx 547799 NPFB-D NPFB D Gx Gx G¼ Gy G¼ G¼ Gy G½ Gy Gy G½ G½ G½ 547800 547801 547802 547803 547804 547805 547806 547807 547808 Rx Rx R¼ Ry R¼ R¼ Ry R½ Ry Ry R½ R½ R½ R¾ R¾ R¾ R1 R1 547787 547788 547789 547790 547791 547792 547793 547794 547795 547796 547797 547798 131 4 Threaded fittings Double nipple with 2 sealing rings Type Double nipple Adjustable for angular compensation D1 D2 Part No. High-alloy steel E-…-S9 M3 M3 30987 Steel E M5 Type M5 4139 Gx 4138 Aluminium E Gx Gx G¼ G¼ G¼ Gy Gy Gy G½ G½ G½ G¾ G¾ G¾ Brass E 3573 3574 3575 3576 3578 3579 3580 3582 3584 M7 Gx 534148 15621 15622 534150 15623 15624 534149 15625 15626 15627 15628 15629 D1 D2 Rx Rx R¼ Ry R¼ R¼ Ry R½ Ry Ry R½ R½ R½ Part No. 151520 534151 534155 151521 534152 534153 151522 534154 151523 Pipe coupling sleeve Type Gx Gx G¼ Gy G¼ G¼ Gy G½ Gy Gy G½ G½ G½ G¾ G¾ G¾ 132 Brass ESK D1 Nickel plated brass M5 NPFB-SS NPFB Gx G¼ Gy G½ G¾ Part No. 547809 547810 547811 547812 547813 547814 Festo AG & Co. KG – 2009/08 4 Threaded fittings Pipe coupling sleeve Type Steel QM D1 M5 Reducing sleeve Part No. Type 3560 Aluminium Gy Gx 547815 NPFB-RR NPFB G¾ G½ 547816 Blue anodised aluminium Gx 2254 QM G¼ 2255 Gy 2256 G½ 2257 G¾ 4226 G1 9968 D1 D2 Reducing sleeve Type D1 D2 Nickel plated brass Gx M5 QMR G¼ Gx Gy G¼ G½ Gy Pipe coupling sleeve with sealing ring Type D1 D2 Part No. Steel QM M5 M5 36169 Part No. Part No. 153281 153282 153283 153284 Blue anodised aluminium Gx Gx 36170 QM G¼ G¼ 36171 Gy Gy 36172 G½ G½ 187387 2009/08 – Festo AG & Co. KG 133 4 Threaded fittings Reducing nipple Type D1 Reducing nipple with sealing ring D2 Nickel plated brass Gx M5 NPFB-RR NPFB G¼ Gx Gy Gx Gy G¼ G½ Gy Part No. 547817 547818 547819 547820 547821 Type D1 D2 Part No. Brass D M5 M7 161359 Type D1 D2 Part No. High-alloy stainless steel D M3 M5 30980 Type D1 D2 Nickel plated brass Gx M5 NPFB-RR NPFB G¼ Gx Gy Gx Gy G¼ G½ G¼ G½ Gy G¾ G½ 134 Part No. 547831 547832 547833 547834 547835 547836 547837 Brass D M5 M7 Gx 3842 G¼ 197632 Gx 534144 Gx G¼ Gy G¼ Gy G½ G¾ Gy G½ G¾ G½ G¾ G1 G¾ G1 3577 534147 3581 197633 534145 3585 534146 3588 197634 9168 Festo AG & Co. KG – 2009/08 4 Threaded fittings Extension piece Type D1 Nickel plated brass NPFB-E… NPFB E… Gx G¼ Gy G½ Gx G¼ Blanking plug with sealing ring Part No. 547822 547823 547824 547825 547826 547827 Gx G¼ 547828 547829 Gx 547830 2009/08 – Festo AG & Co. KG Type D1 Part No. High-alloy stainless steel B M3 30979 Type D1 Aluminium B M5 Part No. 3843 174308 Type D1 Part No. Steel B M7 174309 Gx G¼ Gy G½ G¾ G1 3568 3569 3570 3571 3572 5763 135 4 Threaded fittings Elbow fitting Type T-fitting Part No. Type Nickel plated brass M5 M5 NPFB-LL NPFB Gx Gx G¼ G¼ Gy Gy G½ G½ G¾ G¾ G1 G1 D1 547715 547716 547717 547718 547719 547720 547721 Nickel plated brass M5 M5 NPFB-TT NPFB Gx Gx G¼ G¼ Gy Gy G½ G½ G¾ G¾ G1 G1 547744 547745 547746 547747 547748 547749 547750 Type Part No. D1 D2 Part No. Type 547722 547723 547724 547725 547726 547727 547728 Nickel plated brass M5 M5 NPFB-TT NPFB Rx Gx R¼ G¼ Ry Gy R½ G½ R¾ G¾ R1 G1 Type Part No. D2 Nickel plated brass M5 M5 NPFB-LL NPFB Rx Rx R¼ R¼ Ry Ry R½ R½ R¾ R¾ R1 R1 136 D1 D2 Nickel plated brass M5 M5 NPFB-LL NPFB Rx Gx R¼ G¼ Ry Gy R½ G½ R¾ G¾ R1 G1 D1 D2 D1 D2 Part No. 547751 547752 547753 547754 547755 547756 547757 547729 547730 547731 547732 547733 547734 547735 Festo AG & Co. KG – 2009/08 4 Threaded fittings T-fitting Type T-fitting D1 D2 Nickel plated brass M5 M5 NPFB-TT NPFB Gx Rx G¼ R¼ Gy Ry G½ R½ G¾ R¾ G1 R1 Type D1 D2 Nickel plated brass Gx Rx NPFB-TT NPFB G¼ R¼ Gy Ry G½ R½ 2009/08 – Festo AG & Co. KG Part No. 547758 547759 547760 547761 547762 547763 547764 Part No. 547771 547772 547773 547774 Type D1 D2 Part No. Nickel plated brass Rx Gx NPFB-TT NPFB R¼ G¼ Ry Gy R½ G½ 547775 547776 547777 547778 Type Part No. D1 D2 Nickel plated brass Rx Rx NPFB-TT NPFB R¼ R¼ Ry Ry R½ R½ R¾ R¾ R1 R1 547765 547766 547767 547768 547769 547770 137 4 Threaded fittings Y-fitting Type X-fitting Part No. Type Nickel plated brass Gx Gx NPFB-YY NPFB G¼ G¼ Gy Gy G½ G½ D1 547736 547737 547738 547739 Nickel plated brass Gx Gx NPFB-XX NPFB G¼ G¼ Gy Gy G½ G½ 547779 547780 547781 547782 Type Part No. Type Part No. 547740 547741 547742 547743 Nickel plated brass Rx Gx NPFB-XX NPFB R¼ G¼ Ry Gy R½ G½ D1 D2 D2 Nickel plated brass Rx Gx NPFB-YY NPFB R¼ G¼ Ry Gy R½ G½ 138 D1 D1 D2 D2 Part No. 547783 547784 547785 547786 Festo AG & Co. KG – 2009/08 5 Shut-off, pressure control and flow control valves 5.1 Shut-off valves Selection aid 140 Non-return valves Quick exhaust valves Ball valves On-off valves 142 147 148 149 5.1.1 5.1.2 5.1.3 5.1.4 Shut-off valves – “Stop & Go” for your compressed air Whether used in maintenance tasks, for rapid stopping during horizontal movements or as part of a backup system in the event of a pressure failure – Festo’s shut-off valves are the obvious choice for applications requiring complete shut-off of compressed air thanks to their impressive ability to shut off and quickly restore the supply of compressed air. Piloted non-return valves HGL-... are activated as soon as no control signal is present. Quick exhaust valves SE/SEU-... for increased return speed of single- or double-acting cylinders. Optionally with ducted exhaust SE-... Ball valves QH-... and on-off valves W-.../HE-... switch off the flow – ensuring safety in both directions. Further information www.festo.com/catalogue 2009/08 – Festo AG & Co. KG 139 5.1 Shut-off valves Selection aid Non-return valve Design Type Non-return valve, piloted Page QS push-in connector at both ends H-QS 142 With connecting thread and QS push-in connection HA 142 HB 142 Connecting thread at both ends H 143 Design Type Page Connecting thread at both ends HGL 144 With connecting thread and QS push-in connection HGL-QS 145 With connecting thread and QS push-in connections, with holding function GRXA-HG 146 Manual override actuator HAB 146 Quick-exhaust valve Design Type Without silencer SE Page 147 With silencer SEU 140 147 Festo AG & Co. KG – 2009/08 5.1 Shut-off valves Selection aid Ball valve, manually actuated Design Type Page With QS push-in connection at both ends QH-QS 148 With QS push-in connection and bulkhead fitting QHS-QS 148 With PTFE-coated connecting thread and QS push-in connector QH-QS 148 On-off valve Design Type Page 2/2-way valve HE-2 149 3/2-way valve HE-3 150 Hand slide valve Design Type Page With connecting thread at both ends W 151 With connecting thread at both ends QH 148 2009/08 – Festo AG & Co. KG 141 5.1.1 Non-return valves Non-return valve Housing: Aluminium, black anodised; brass, nickel-plated Seals: Nitrile rubber Type Connection D1 qnN [l/min] Part No. H – 4 6 8 10 12 140 280 680 1480 1720 153462 153463 153464 153465 153466 D1 Housing: Brass, nickel-plated Seals: Nitrile rubber Type qnN [l/min] Part No. Flow direction: thread } push-in connection M5 4 HA 4 Rx 6 8 6 R¼ 8 10 Ry 12 R½ 12 Connection 150 140 310 330 300 670 1740 1880 2230 153444 153446 153448 153452 153450 153454 153456 153458 153460 Flow direction: push-in connection } thread M5 4 HB 4 Rx 6 8 6 R¼ 8 10 Ry 12 R½ 12 150 140 310 330 300 670 1740 1880 2230 153445 153447 153449 153453 153451 153455 153457 153459 153461 Tubing, with standard O.D. 16 142 Festo AG & Co. KG – 2009/08 5.1.1 Non-return valves Non-return valve Housing: Brass, nickel-plated Seals: Nitrile rubber Type Connection D1 qnN [l/min] Part No. H M5 – 115 36711) 1) 2 female threads Type Connection D1 qnN [l/min] Part No. H Gx-A/I – 280 33242) 2) 1 male thread, 1 female thread Housing: Wrought aluminium alloy, anodised Seals: Nitrile rubber Type Connection D1 qnN [l/min] Part No. H G¼ Gy G½ G¾ – 1000 2000 5500 5900 116893) 116903) 116913) 116923) 3) 2 male threads 2009/08 – Festo AG & Co. KG 143 5.1.1 Non-return valves Non-return valve, piloted Housing: Die-cast zinc, wrought aluminium alloy, anodised Seals: Nitrile rubber Type Connection D1 qnN [l/min] Part No. HGL M5 – 130 530029 Type Connection D1 qnN [l/min] Part No. HGL GÁ – 300 543253 Type Connection D1 qnN [l/min] Part No. HGL GÁ G¼ GÅ G½ – 300 550 1100 1600 530030 530031 530032 530033 -H- Note The HGL product family and all of its design variants must ONLY be used in safety-oriented applications in combination with additional measures detailed in EN 954-1. 144 A supplementary risk analysis by the user/designer is essential. The instructions and notices on the enclosed product leaflets must be observed. Festo AG & Co. KG – 2009/08 5.1.1 Non-return valves Non-return valve, piloted Housing: Die-cast zinc, wrought aluminium alloy, anodised Seals: Nitrile rubber Type Connection D1 qnN [l/min] Part No. HGL M5 4 130 530038 Type Connection D1 qnN [l/min] Part No. HGL GÁ 4 6 8 10 8 10 12 200 270 390 400 830 890 1400 530039 530040 530041 530042 530043 530044 530045 G¼ GÅ G½ -H- Note The HGL product family and all of its design variants must ONLY be used in safety-oriented applications in combination with additional measures detailed in EN 954-1. A supplementary risk analysis by the user/designer is essential. The instructions and notices on the enclosed product leaflets must be observed. Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 145 5.1.1 Non-return valves Non-return valve, piloted Housing: Polyacetate, wrought aluminium alloy, anodised, brass Seals: Nitrile rubber Type Connection D1 qnN [l/min] Part No. GRXA-HG GRXA HG GÁ 4 6 6 8 130 140 280 280 525667 525668 525669 525670 G¼ -H- Note The GRXA-HG product family and all of its design variants must ONLY be used in safety-relevant applications in combination with additional measures detailed in EN 954-1. A supplementary risk analysis by the user/designer is essential. The instructions and notices on the enclosed product leaflets must be observed. Manual override actuator Housing: Aluminium Seals: Nitrile rubber Type Connection D1 qnN [l/min] Part No. HAB Gx G¼ Gy G½ – 165 184585 184586 184587 184588 Tubing, with standard O.D. 16 146 Festo AG & Co. KG – 2009/08 5.1.2 Quick exhaust valves Quick exhaust valve without silencer Housing: Gx, G¼ die-cast zinc; Gy, G½ die-cast aluminium Seals: Nitrile rubber Type SE Connection Gx G¼ Gy G½ qnN [l/min] 1}2 2}3 300 960 2880 4560 660 1200 2760 6480 Part No. 9685 9686 9687 9688 Quick exhaust valve with silencer Housing: Gx, G¼ die-cast zinc; Gy, G½ die-cast aluminium Type SEU Connection Gx G¼ Gy G½ 2009/08 – Festo AG & Co. KG qnN [l/min] 1}2 2}3 300 960 2880 4560 550 1100 2280 4020 Part No. 4616 6753 6755 6822 147 5.1.3 Ball valves Ball valve, manually actuated Housing: Polybutylene terephthalate Type D1 Connection qnN [l/min] Part No. QH-QS QH QS 4 6 – 148 533 153483 153484 Type D1 Connection qnN [l/min] Part No. QHS-QS 6 – 528 153485 Type D1 Connection qnN [l/min] Part No. QH-QS QH QS 4 6 Rx 235 560 153486 153487 Ball valve, manually actuated Housing: Brass Seals: Polytetraflouroethylene Type D1 Connection qnN [l/min] Part No. QH – G¼ Gy G½ G¾ G1 G1½ 3400 7500 11500 21000 33000 84000 9541 9542 9543 9544 9545 6837 Tubing, with standard O.D. 16 148 Festo AG & Co. KG – 2009/08 5.1.4 On-off valves On-off valve, 2/2-way valve Housing: Polybutylene terephthalate Type Connection D1 qnN [l/min] Part No. HE-2-QS HE 2 QS – 6 8 10 12 280 390 760 830 153467 153468 153469 153470 Type Connection D1 qnN [l/min] Part No. HE-2-…-QS HE 2 … QS Rx R¼ Ry R½ 6 8 10 12 310 400 730 780 153471 153472 153473 153474 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 149 5.1.4 On-off valves On-off valve, 3/2-way valve Housing: Polybutylene terephthalate Type Connection D1 qnN [l/min] Part No. HE-3-QS HE 3 QS – 6 8 10 12 280 390 780 840 153475 153476 153477 153478 Type Connection D1 qnN [l/min] Part No. HE-3-…-QS HE 3 … QS Rx R¼ Ry R½ 6 8 10 12 300 380 730 800 153479 153480 153481 153482 Type Connection D1 qnN [l/min] Part No. HE-3 HE 3 Rx R¼ Ry – 300 380 730 153296 153297 153298 Tubing, with standard O.D. 16 150 Festo AG & Co. KG – 2009/08 5.1.4 On-off valves Hand slide valve Threaded spigot: Brass, nickel-plated Seals: Nitrile rubber Type Connection D1 qnN [l/min] Part No. W-33 W M5 Gx G¼ Gy G½ G¾ 20 24 34.5 45 45 50 120 600 1000 1400 2000 6800 4451 2339 2340 2341 2342 4052 Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 151 152 Festo AG & Co. KG – 2009/08 5 Shut-off, pressure control and flow control valves 5.2 Pressure control valves Selection aid 154 5.2.1 Pressure regulators 5.2.2 Differential pressure regulators 155 157 Pressure regulators – for optimum performance You need your system to operate at peak performance every day. Pressure regulators and differential pressure regulators can help you achieve this. They guarantee the required pressure directly at the system, regardless of the input pressure, and compensate pressure peaks on the supply side. Pressure regulators LR-... and LRMA-... keep the output pressure stable Swivel joint 360° rotatable Flow rates 22 to 125 l/min Variants: – With or without pressure gauge – Screw-in or inline variants Connections: – M5 to R¼ Differential pressure regulators LRL-... and LRLL-... maintain a manually set differential pressure between the primary pressure at the screw-in thread and the secondary pressure at the QS connection. Swivel joint 360° rotatable Flow rates 50 to 500 l/min LRL variants: – With non-return function – Screw-in or inline variants Connections: – M5 to R¼ Tubing with swivel connector, 360° rotatable Flow rates 0 to 100 l/min LRLL variants: – With or without pressure gauge – Screw-in or inline variants Connections: – M5 to R¼ Further information www.festo.com/catalogue 2009/08 – Festo AG & Co. KG 153 5.2 Pressure control valves Selection aid Pressure regulator without pressure gauge Design Type Differential pressure regulator without pressure gauge Page Design Type Page with QS push-in connector and individual thread LR 155 with QS push-in connector at top and screw-in thread LRL 157 with QS push-in connector at both ends LR 155 with QS push-in connector at side and screw-in thread LRLL 157 Pressure regulator with pressure gauge Design Type Page with QS push-in connector and individual thread LRMA 156 5r5ab00 with QS push-in connector at both ends LRMA 156 r5a5b0 154 Festo AG & Co. KG – 2009/08 5.2.1 Pressure regulators Pressure regulator without pressure gauge Housing: Polybuteneterephthalate Type Connection D2 qnN [l/min] Part No. LR M5 4 6 4 6 8 6 8 22 41 46 63 69 98 101 153532 153533 153534 153535 153536 153537 153538 Rx R¼ Type Connection D1 qnN [l/min] Part No. LR – 4 6 8 67 70 127 153540 153541 153542 2009/08 – Festo AG & Co. KG 155 5.2.1 Pressure regulators Pressure regulator with pressure gauge Housing: Polybuteneterephthalate Type Connection D2 qnN [l/min] Part No. LRMA M5 4 6 4 6 8 6 8 36 42 60 75 87 96 97 153488 153490 153489 153491 153493 153492 153494 Rx R¼ Type Connection D1 qnN [l/min] Part No. LRMA – 4 6 8 50 76 124 153495 153496 153497 156 Festo AG & Co. KG – 2009/08 5.2.2 Differential pressure regulators Differential pressure regulator Housing: Polybuteneterephthalate Type Connection D2 qnN [l/min]1) Part No. LRL M5 R½ 4 6 4 6 8 6 8 10 8 10 12 12 45/30 45/30 110/96 110/115 110/120 150/241 150/224 150/231 300/463 300/476 300/438 500/760 153510 153512 153511 153513 153515 153514 153516 153518 153517 153519 153520 153521 Type Connection D2 qnN [l/min]1) Part No. LRLL M5 4 6 4 6 8 6 8 10 8 10 12 12 50/30 50/32 110/100 110/155 110/115 170/267 170/268 170/269 300/474 300/456 300/518 500/730 153498 153500 153499 153501 153503 153502 153504 153506 153505 153507 153508 153509 Rx R¼ Ry Rx R¼ Ry R½ 1) Flow control direction/non-return direction 2009/08 – Festo AG & Co. KG 157 158 Festo AG & Co. KG – 2009/08 5 Shut-off, pressure control and flow control valves 5.3 Flow control valves Selection aid 160 5.3.1 One-way flow control and flow control valves 163 One-way flow control valves – the right setting is crucial Setting made easy: such as metering a flow rate, for example for speed regulation of single- or double-acting cylinders. Festo’s compact and sturdy oneway flow control valves provide the right solution for every application. The numerous variants suit every environment and are quick and easy to fit. The product of your choice – for correct setting of the flow rate Fast installation with QS connections Maximum adaptability – directly at the cylinder or inline A large number of variants – GRLA/Z/O, GRGA/Z/O, GR/O Range of flow rates 0 – 2000 l/min Tight seal thanks to G thread Variants: – Precision flow control valves – Screw-in or inline variants – Stainless steel, die-cast zinc, polymer Connections: – For cylinders with M3 to G½ connecting thread – For tubing with ∅ 3 to 12 mm Further information www.festo.com/catalogue 2009/08 – Festo AG & Co. KG 159 5.3 Flow control valves Selection aid Standard flow control valve with QS push-in connection, D series Design Type Page Mini flow control valve with QS push-in connection PK Design Type Page L-shaped outlet, slotted head screw GRLA 163 GRLZ L-shaped outlet, slotted head screw GRLA 166 GRLZ GRLO L-shaped outlet, knurled screw GRLA 164 Parallel outlet, slotted head screw GRGA 166 GRGZ GRGO Parallel outlet, rotatable, slotted head screw GRXA 165 Standard flow control valve with female thread Design Standard flow control valve with female thread, B series Design Type Page Page L-shaped outlet, knurled screw GRLA 165 160 Type L-shaped outlet, slotted head screw GRLA 167 GRLZ GRLO L-shaped outlet, knurled screw GRLA 167 GRLZ Festo AG & Co. KG – 2009/08 5.3 Flow control valves Selection aid Standard flow control valve with barbed fitting PK Design Type Page L-shaped outlet, slotted head screw GRLA 168 GRLZ L-shaped outlet, knurled screw GRLA 168 GRLZ Corrosion-resistant flow control valve with female thread Design Design Type Slotted head screw GRLA GRLZ GRLO Page Inline flow control valve with QS push-in connections Type Page Knurled screw GR GRO 170 Design Mini flow control valve with female thread Type L-shaped outlet, slotted head screw CRGRLA 170 Page 169 Retainer for front panel mounting Design Type Page GR-H-QS 170 Retainer Mini flow control valve with barbed fitting PK Design Type Page L-shaped outlet, slotted head screw GRLA 169 GRLZ GRLO Parallel outlet, slotted head screw GRGA 169 GRGZ GRGO 2009/08 – Festo AG & Co. KG Standard inline flow control valve with female thread Type Page Knurled screw GR GRA 171 Design 161 5.3 Flow control valves Selection aid Flow control/silencer combination Design Type Slotted head screw GRE GRU Page Design 171 Type Page L-shaped outlet, slotted head screw VFOC 173 171 Precision flow control valve Design Standard flow control valve with QS push-in fitting Type Page GRP GRPO 172 One-way flow control valve with QS push-in fitting and adjustable pressure setting Design on sub-base for front panel mounting, with barbed fitting connection PK GRP 172 GRPO Type Page Precision adjustment via internal hex and setting of the ranges using a rotary switch GRLSA 173 Standard flow control valve with QS push-in fitting Functional combination with one-way flow control valve and piloted non-return valve Design Type Slotted head screw GRXA 162 Design Type Page Elbow outlet, swivel connection VFOV 173 Page 172 Festo AG & Co. KG – 2009/08 5.3.1 One-way flow control and flow control valves Standard flow control valve with QS push-in connection, D series Housing: Die-cast zinc Type Connection D1 Function1) L-shaped outlet, slotted head screw 3 GRLA M5 E 4 6 3 Gx 4 6 8 6 G¼ 8 10 6 Gy 8 10 G½ 12 3 GRLZ M5 S 4 6 3 Gx 4 6 8 qnN [l/min]2) Part No. 100/100 100/110 115/110 130/130 160/190 185/240 215/250 400/420 475/500 480/500 495/495 820/850 900/975 1580/1605 100/100 110/65 115/70 130/100 160/120 185/160 215/175 L-shaped outlet, slotted head screw, for high flow rates 6 400/420 GRLA Gx E 8 475/500 193137 193138 193139 193142 193143 193144 193145 193146 193147 193148 193149 193150 193151 193152 193153 193154 193155 193156 193157 193158 193159 537075 537076 1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 163 5.3.1 One-way flow control and flow control valves Standard flow control valve with QS push-in connection, D series Housing: Die-cast zinc Type Connection D1 L-shaped outlet, knurled screw 3 GRLA M5 4 6 3 Gx 4 6 6 G¼ 8 10 6 Gy 8 10 G½ 12 Function1) qnN [l/min]2) Part No. E 100/100 100/110 115/110 130/130 160/190 185/240 400/420 475/500 480/500 495/495 820/850 900/975 1580/1605 L-shaped outlet, knurled screw, for high flow rates Gx 6 400/420 GRLAGRLA E Gx 8 475/500 197576 197577 197578 197579 197580 197581 534338 534339 534340 534341 534342 534343 534344 537072 537073 1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16 164 Festo AG & Co. KG – 2009/08 5.3.1 One-way flow control and flow control valves Standard flow control valve with QS push-in connection, D series Housing: Die-cast zinc Type Connection D1 Function1) Parallel and rotatable outlet, slotted head screw 3 GRXA M5 E 4 6 3 Gx 4 6 8 6 G¼ 8 10 qnN [l/min]2) Part No. 100/60 110/65 115/70 130/100 160/120 185/160 215/175 400/290 475/325 480/345 195806 195807 195808 195809 195810 195811 195812 195813 195814 195815 Standard flow control valve with QS push-in connection, B series Housing: Polybutylene terephthalate, reinforced Type Connection D1 L-shaped outlet, knurled screw 6 GRLA Gx 8 6 G¼ 8 6 Gy 8 Function1) qnN [l/min]2) Part No. E 400/420 475/500 495/495 820/850 900/975 1580/1605 162965 162966 162967 162968 162969 162970 1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 165 5.3.1 One-way flow control and flow control valves Mini flow control valve with QS push-in connection Housing: Die-cast zinc Type Connection D1 Function1) L-shaped outlet, slotted head screw M3 3 GRLA E 3 M5 4 M3 3 GRLZ S 3 M5 4 M3 3 GRLO O 3 M5 4 qnN [l/min]2) Part No. 41/50 40/70 40/75 41/44 48/52 48/65 18 40 40 175041 175053 175056 175043 175055 175058 175042 175054 175057 Mini flow control valve with QS push-in connection Housing: Die-cast zinc Type Connection D1 Function1) Parallel outlet, slotted head screw M3 3 GRGA E 3 M5 4 M3 3 GRGZ S 3 M5 4 M3 3 GRGO O 3 M5 4 qnN [l/min]2) Part No. 41/50 40/70 40/75 41/44 48/52 48/65 18 40 40 175044 175062 175065 175046 175064 175067 175045 175063 175066 1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16 166 Festo AG & Co. KG – 2009/08 5.3.1 One-way flow control and flow control valves Standard flow control valve with female thread Housing: Die-cast zinc Type Connection D1 Function1) qnN [l/min]2) Part No. 95/95 340/420 610/820 1450/1600 2100/2200 4320/4720 95/95 340/420 610/820 95 151160 151165 151172 151178 151179 151180 151183 151188 151195 151181 Function1) qnN [l/min]2) Part No. E 95/95 340/420 610/820 1450/1600 2100/2200 4320/4720 151163 151169 151175 151186 151192 151198 L-shaped outlet, slotted head screw M5 M5 GRLA E Gx Gx G¼ G¼ Gy Gy G½ G½ G¾ G¾ M5 M5 GRLZ S Gx Gx G¼ G¼ GRLO M5 M5 O Type Connection D1 L-shaped outlet, knurled screw M5 M5 GRLA Gx Gx G¼ G¼ M5 M5 GRLZ Gx Gx G¼ G¼ S 1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 167 5.3.1 One-way flow control and flow control valves Standard flow control valve with barbed fitting PK Housing: Die-cast zinc Type Connection Di Function1) L-shaped outlet, slotted head screw 3 GRLA M5 E 4 3 Gx 4 6 4 G¼ 6 3 GRLZ M5 S 4 3 Gx 4 6 4 G¼ 6 Type Connection Di L-shaped outlet, knurled screw M5 3 GRLA 4 Gx 6 4 G¼ 6 M5 3 GRLZ 4 Gx 6 4 G¼ 6 qnN [l/min]2) Part No. 83/83 83/88 110/110 230/240 300/290 260/260 540/585 83/83 83/88 110/110 230/240 300/290 260/260 540/585 151161 151162 151166 151167 151168 151173 151174 151184 151185 151189 151190 151191 151196 151197 Function1) qnN [l/min]2) Part No. E 83/83 230/240 300/290 260/260 540/585 83/83 230/240 300/290 260/260 540/585 S 151164 151170 151171 151176 151177 151187 151193 151194 151199 151200 1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, standard I.D. 33 168 Festo AG & Co. KG – 2009/08 5.3.1 One-way flow control and flow control valves Mini flow control valve with female thread Housing: Die-cast zinc Type Connection Di Function1) qnN [l/min]2) Part No. GRLA M3 M5 M3 M5 M3 M5 M3 M5 M3 M5 M3 M5 E 18/20 40/75 18/20 40/65 18 40 GRLZ GRLO S O 175038 175047 175040 175049 175039 175048 Mini flow control valve with barbed fitting PK Housing: Die-cast zinc Type Connection Di Function1) L-shaped outlet, slotted head screw GRLA M5 3 E GRLZ M5 3 S GRLO M5 3 O Type Connection Di Function1) Parallel outlet, slotted head screw GRGA M5 3 E GRGZ M5 3 S GRGO M5 3 O qnN [l/min]2) Part No. 40/63 40/58 40 175050 175052 175051 qnN [l/min]2) Part No. 40/63 40/58 40 175059 175061 175060 1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, standard I.D. 33 2009/08 – Festo AG & Co. KG 169 5.3.1 One-way flow control and flow control valves Corrosion-resistant flow control valve with female thread Housing: High-alloy stainless steel Type Connection D1 Function1) qnN [l/min]2) Part No. CRGRLA M5 Gx G¼ Gy G½ M5 Gx G¼ Gy G½ E 95/95 340/420 610/820 1450/1600 2100/2200 161403 161404 161405 161406 161407 Inline flow control valve with QS push-in connections Housing: Polybutylene terephthalate, reinforced Type D1 Function1) qnN [l/min]2) Part No. GR 3 4 4 6 6 8 3 4 5 E/S 25/70 85/110 40/110 75/270 160/270 225/400 25 85 160 193965 193967 193966 193968 193969 193970 193971 193972 193973 GRO O Retainer for front panel mounting Polyacetate Type for valve with push-in connections Part No. GR-H-QS GR H QS QS-3/QS-4 QS-6/QS-8 195495 195496 1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16 170 Festo AG & Co. KG – 2009/08 5.3.1 One-way flow control and flow control valves Standard inline flow control valve with female thread Housing: Wrought aluminium alloy, die-cast zinc G¼, Gy, G½ Type Connection Function1) qnN [l/min]2) Part No. GR M3 M5 Gx Gy G½ G¾ G¼ E/S 29/29 94/115 220/217 1010/1150 1620/2760 3300/4800 420/780 15899 151213 151215 6308 3720 2103 6509 GRA Flow control/silencer combination Housing: Wrought aluminium alloy Type Connection qnN [l/min] Part No. GRE Gx G¼ Gy G½ 520 996 2000 3600 10351 10352 35310 10353 Housing: Die-cast aluminium Type Connection qnN [l/min] Part No. GRU Gx G¼ Gy G½ G¾ 1000 1500 1700 4000 8000 9516 9517 9518 9519 9520 1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 171 5.3.1 One-way flow control and flow control valves Precision flow control valve Sub-base: Wrought aluminium alloy, rotary knob: Reinforced polyamide Function1) qnN [l/min]2) Part No. on sub-base GRP Gx E/S GRPO O 19/60 38/90 19 38 542022 542023 542024 542025 qnN [l/min]2) Part No. Type Type Connection Function1) Di for front panel mounting, with barbed fitting connection PK 2/50 GRP 3 E/S 19/60 4 38/90 2 GRPO 3 O 19 4 38 12743 10802 12961 13229 10803 13230 Functional combination with one-way flow control valve and piloted non-return valve Housing: Polyamide Type D Di Function1) qnN [l/min]3) Part No. GRXA Gx 4 6 6 8 E 130/140/140 140/165/160 280/260/140 280/280/260 525667 525668 525669 525670 G¼ 1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16 172 Festo AG & Co. KG – 2009/08 5.3.1 One-way flow control and flow control valves Standard flow control valve with QS push-in fitting Housing: Die-cast zinc Type Di D1 Function1) L-shaped outlet, slotted head screw 4 4 VFOC E 6 6 4 4 S 6 6 qnN [l/min]2) Part No. 100/100 270/260 100/100 270/260 540362 540363 559723 559724 One-way flow control valve with QS push-in fitting and adjustable pressure setting Housing: Die-cast zinc Type D D1 Function1) qnN [l/min]2) Part No. GRLSA Gx G¼ 6 8 E E 250/310 450/500 540661 540662 One-way flow control valve with QS push-in fitting Housing: Polyacetate Type D D1 Function1) qnN [l/min]2) Part No. VFOV Gx Gx 6 8 E E 260/230 325/370 549155 549156 1) E = exhaust air; S = supply air, O = at both ends 2) Flow control direction/non-return direction Tubing, with standard O.D. 16 2009/08 – Festo AG & Co. KG 173 174 Festo AG & Co. KG – 2009/08 6 6.1 6.2 6.3 Couplings Selection aid 176 KD/KS, quick connection couplings shut-off at one end shut-off at both ends KD/KS, safety couplings MCK, union nuts All you need for fast, secure connections: couplings Whether with quick connection couplings KD/KS or safety couplings KDS/KSS: quick and safe connections can be yours when and where you need them. Festo’s range of couplings is suitable for all industries and applications. Whenever and wherever they’re needed. Particularly if you are looking for a quick, easy and, if need be, completely safe way of making and releasing connections. 2009/08 – Festo AG & Co. KG Easy and safe Quick connection couplings KD/KS Safety couplings KDS and KSS, “S” for Safety Threads from M3 to G ½ Wide range of connections: male and female thread, barbed fittings, fittings with union nut, bulkhead fittings Further information www.festo.com/catalogue 175 6 Couplings Selection aid Quick connection coupling Design Type Page Shut-off at one end KD…/KS… 177 Shut-off at both ends KD…/KS… 179 Safety coupling Design Type Shut-off at one end KD…/KS… Page 180 Union nut Design Type for quick connector MCK-PK-… 176 Page 180 Festo AG & Co. KG – 2009/08 6.1 KD/KS, quick connection couplings shut-off at one end Quick coupling socket Quick coupling plug Type Nom. size Part No. Type Nom. size Part No. KD1-M3-A 1.5 151995 KS1-CN-2 1.5 151996 Type Nom. size Part No. Type Nom. size Part No. KD2-M5-A 2.7 KD2-M5-I KD2-CK-3 KD2-CK-4 KD2-CN-4 KD2-CN-4-S 4087 531620 531621 531622 531623 531624 KS2-M5-A 2.7 KS2-M5-I KS2-CK-3 KS2-CK-4 KS2-CN-4 KS2-CN-4-S 531658 531660 4091 4090 531663 531664 Type Part No. Type Part No. 2142 531626 531627 531628 531629 531630 531631 531632 KS3-x-A 5 KS3-¼-A KS3-x-I KS3-¼-I KS3-CK-4 KS3-CK-6 KS3-CX-4 KS3-CN-6 KS3-CN-6-S Nom. size KD3-x-A 5 KD3-¼-A KD3-x-I KD3-¼-I KD3-CK-4 KD3-CK-6 KD3-CN-6 KD3-CN-6-S 2009/08 – Festo AG & Co. KG Nom. size 3492 531666 531668 531669 3326 3478 4047 531672 531673 177 6.1 KD/KS, quick connection couplings shut-off at one end Coupling socket Type Part No. Type KD4-¼-A 7.2 KD4-y-A KD4-½-A KD4-¼-I KD4-y-I KD4-½-I KD4-CK-6 KD4-CK-9 KD4-CK-9-S KD4-N-9 2143 2144 2145 531636 531637 531638 531639 531640 531642 531641 KS4-¼-A 7.2 KS4-y-A KS4-½-A KS4-¼-I KS4-y-I KS4-½-I KS4-CK-4 KS4-CK-6 KS4-CK-9 KS4-CX-6 KS4-CX-9 KS4-CK-9-S KS4-N-6 KS4-N-9 2154 2155 531676 531678 531679 531680 2150 2151 531683 4048 4049 531686 2152 2153 Type Nom. size Part No. Type Nom. size Part No. KD5-½-I 13 4088 KS5-½-A KS5-CK-13 KS5-N-13 13 531687 4096 4089 178 Nom. size Quick coupling plug Nom. size Part No. Festo AG & Co. KG – 2009/08 6.1 KD/KS, quick connection couplings shut-off at both ends Coupling socket Type Nom. size Quick coupling plug Part No. Type KD3-x-A-R 5 531659 KS3-x-A-R 5 531667 Type Part No. Type Part No. 531694 KS4-¼-A-R 7.2 Nom. size KD4-¼-A-R 7.2 2009/08 – Festo AG & Co. KG Nom. size Nom. size Part No. 531677 179 6.2 KDMS/KDS/KSS, safety couplings shut-off at one end Quick coupling socket Type Nom. size Quick coupling plug Part No. Steel design KDMS6-¼-A 7.8 KDMS6-y-A KDMS6-½-A 151776 151777 151778 Brass design KDS6-¼-A 7.8 KDS6-y-A KDS6-½-A KDS6-¼-I KDS6-y-I KDS6-½-I KDS6-CK-9 KDS6-CK-13 KDS6-CK-9-S KDS6-N-9 531647 531648 531649 531650 531651 531652 531653 531654 531656 531655 Type Nom. size Steel design KSS6-¼-A 7.8 KSS6-y-A KSS6-½-A KSS6-x-A KSS6-¼-A KSS6-y-A KSS6-½-A KSS6-¼-I KSS6-y-I KSS6-½-I KSS6-CK-9 KSS6-CK-13 KSS6-CK-9-S KSS6-N-9 Part No. 151779 151780 531693 151781 151779 151780 531693 531695 531696 531697 531698 531699 531701 531700 Union nut for quick connector Type Part No. MCK-PK-3-KD MCK-PK-4-KD MCK-PK-6-KD MCK-PK-9-KD MCK-PK-13-KD 533672 533673 533674 533675 533676 180 Festo AG & Co. KG – 2009/08 7 Distributor 7.1 FR, distribution manifold Selection aid 182 Distributor The following pages contain all the important information you will need to order tried-and-tested aluminium FR distribution manifolds. Further information www.festo.com/catalogue The broad selection of multiple distributors with push-in fittings is detailed in Section 3.1.6 on the Quick Star range pages. 2009/08 – Festo AG & Co. KG 181 7.1 Distribution manifolds Selection aid Type Page 4 connections FR-4 183 8 connections FR-8 183 9 connections FR-9 183 12 connections FR-12 183 Design 182 Festo AG & Co. KG – 2009/08 7.1 FR, distribution manifolds Distribution manifold 1 supply line 4 outlets Distribution manifold 1 supply line 9 outlets Type Supply Outlet Part No. Type Supply Outlet Part No. FR-44 FR Gx G¼ Gy G½ FR-9 Gx Gx G¼ Gy G½ 6701 7849 6703 6704 M3 30981 Distribution manifold 2 supply lines 12 outlets Distribution manifold 2 supply lines 8 outlets Type Supply Outlet Part No. FR-88 FR Gy G½ G¾ Gx G¼ G½ 2009/08 – Festo AG & Co. KG Type Supply Outlet Part No. FR-12 Gx M5 4525 2077 2078 6411 183 184 Festo AG & Co. KG – 2009/08 8 Rotary distributors Completely flexible media supply and return Whether it’s compressed air, vacuum, liquids or gases – the new single and multiple rotary distributors GF from Festo guarantee the secure transmission of media from stationary sources to rotating machine parts. 2009/08 – Festo AG & Co. KG Radial and axial outputs with multiple rotary distributors Sturdy design with double bearings to protect against mechanical loads Further information www.festo.com/catalogue 185 8 Rotary distributors Rotary distributor Single Rotary distributor Double Type D1 GF Gx M5 539290 G¼ Gx 539291 G½ G¼ 539292 186 D2 Part No. Type D1 n Part No. GF Gx 2 G¼ 2 G½ 2 539287 539288 539289 Festo AG & Co. KG – 2009/08 9 Pressure gauges 9.1 Pressure gauge Selection aid 188 Festo pressure gauge for every application: Whether they’re being used for compressed air or vacuum. Measured in bar, psi or MPa. On a service unit or flanged in a control cabinet. The broad range of pressure gauges offers the right solution for every application. 2009/08 – Festo AG & Co. KG Easy installation Various scales (bar/psi/MPa) Rapid pressure monitoring thanks to the red-green pressure gauge Further information www.festo.com/catalogue 187 9.1 Pressure gauge Selection aid Pressure gauge Design Type Flanged pressure gauge Page Pressure gauge to DIN EN 837-1 MA-…-EN 189 Pressure gauge to DIN EN 837-1, with red-green range MA-…-RG 189 Pressure gauge MA 190 Design Type Page Flanged pressure gauge to DIN EN 837-1 FMA-…-EN 192 Flanged pressure gauge FMA 192 Precision flanged pressure gauge to DIN EN 837-1 FMAP-…-EN 192 Precision pressure gauge to DIN EN 837-1 MAP-…-EN 191 Pressure gauge with QS fitting MA-…-QS 191 188 Festo AG & Co. KG – 2009/08 9.1. Pressure gauge MA-…-EN Type MA-…-EN MA … EN Nominal size Indicating range [bar] [MPa] [psi] 40 0 … 10 0 … 16 0 … 25 0…6 0 … 10 0 … 16 0 … 25 0…6 0 … 10 0 … 16 0 … 25 0 … 2,5 0 … 10 0 … 16 0…1 0 … 2,5 0 … 10 0 … 16 0 … 145 0 … 232 0 … 360 0 … 87 0 … 145 0 … 232 0 … 360 0 … 87 0 … 145 0 … 232 0 … 360 0 … 36 0 … 145 0 … 232 0 … 14,5 0 … 36 0 … 145 0 … 232 50 63 – – – – – – – – – – – – – – – – – – D1 Part No. Rx 162835 162836 526167 R¼ 187078 187079 187080 187081 G¼ 183899 183900 183901 183902 G¼ 162837 162838 162839 G¼ 162844 162845 162840 162841 MA-…-RG Type MA-…-RG MA … RG Nominal size Indicating range [bar] [MPa] 40 0 … 10 0 … 16 – – – – – – 0…1 0 … 1,6 2009/08 – Festo AG & Co. KG – – D1 Part No. [psi] – – – – Rx 525725 525726 526778 526779 0 … 145 526786 0 … 232 526787 189 9.1. Pressure gauge MA-…-RG Type MA-…-RG MA … RG Nominal size Indicating range [bar] [MPa] 50 0 … 2,5 0 … 10 0 … 16 – – – – – – 63 0 … 2,5 0 … 10 0 … 16 – – – – – – D1 Part No. [psi] – – – – R¼ – – 0 … 0,25 – 0…1 – 0 … 1,6 – – 0 … 36 – 0 … 145 – 0 … 232 – – R¼ – – – – 0 … 0,25 – 0…1 – 0 … 1,6 – – 0 … 36 – 0 … 145 – 0 … 232 525727 525728 525729 526780 526781 526782 526788 526789 526790 525730 525731 525732 526783 526784 526785 526791 526792 526793 MA Type MA Nominal size Indicating range [bar] [MPa] 23 0…6 0 … 10 0 … 16 0 … 10 0 … 16 0 … 10 – – – – – 0 … 87 Rx 183896 0 … 145 183897 0 … 232 183898 0 … 145 Rx 541733 0 … 232 541734 – – 0…1 – – – 0 … 160 27 190 D1 Part No. [psi] M5 526323 526324 527405 Festo AG & Co. KG – 2009/08 9.1. Pressure gauge MA Type MA Nominal size Indicating range [bar] [MPa] [psi] 40 0 … 10 0 … 16 – – 0 … 145 Gx 359874 0 … 232 345395 – – – – – – 0…1 0 … 1,6 0 … 0,6 0…1 0 … 1,6 0 … 2,5 – – – – – – 0 … 10 0 … 16 – – – 0…1 0 … 1,6 D1 Part No. 63 0 … 0,25 – 192732 192733 G¼ 184285 184286 184287 184288 0 … 145 G¼ 359873 0 … 232 356759 – 192734 – 192735 0 … 3,6 G¼ 7169 Nominal size Indicating range [bar] [MPa] [psi] 40 0…1 0…4 0…6 0 … 16 0 … 15 Rx 161126 0 … 58 162842 0 … 87 161127 0 … 232 161128 Nominal size Indicating range [bar] [MPa] [psi] 15 0…8 – 50 MAP-…-EN Type MAP-…-EN MAP … EN – – – – D1 Part No. MA-…-QS Type MA-…-QS MA … QS 2009/08 – Festo AG & Co. KG – D1 Part No. QS-4 QS-6 QS-8 153383 153384 183385 191 9.1. Pressure gauge FMA-…-EN Type FMA-…-EN FMA … EN Nominal size Indicating range [bar] [MPa] [psi] 40 0 … 10 0 … 16 0 … 2,5 0 … 10 0 … 16 0 … 2,5 0 … 10 0 … 16 0 … 145 G¼ 159596 0 … 232 159597 0 … 36 G¼ 159598 0 … 145 159599 0 … 232 159600 0 … 36 G¼ 159601 0 … 145 159602 0 … 232 159603 50 63 – – – – – – – – D1 Part No. FMA Type FMA Nominal size Indicating range [bar] [MPa] [psi] 63 0 … 0,25 – 0 … 3,6 Nominal size Indicating range [bar] [MPa] [psi] 63 0…1 0…4 0…6 0 … 16 0 … 15 G¼ 161129 0 … 58 162843 0 … 87 161130 0 … 232 161131 D1 Part No. G¼ 225783 FMAP-…-EN Type FMAP 192 – – – – D1 Part No. Festo AG & Co. KG – 2009/08 10 Accessories With Festo, you don’t need a magnifying glass to find accessories You only really notice accessories when you need them and you can’t find them. Then it’s like searching for a needle in the proverbial haystack. Not with Festo! Our comprehensive range of accessories including sealing rings, tubing cutters or silencers is carefully thought through – to ensure you have everything you need for speedy installation. 2009/08 – Festo AG & Co. KG Sealing material Cutting tools for tubing Tubing strap Silencer Silencer LFU Further information www.festo.com/catalogue 193 10 Accessories Sealing material Sealing ring Type for thread Polyvinyl chloride M3 O M5 Gx G¼ Gy G½ G¾ G1 Polyvinylidenfluoride M5 CRO Gx G¼ Gy G½ G¾ G1 194 Sealing ring with metal housing Part No. 30290 3565 2223 2224 2225 2226 2227 210893 165191 165192 165193 165194 165195 165196 165197 Type for thread Part No. Stainless steel, nitrile rubber M5 34634 OL M6 161180 M10 161181 M12 161182 M14 161183 M16 165298 M22 165299 Gx G¼ 33840 34635 Aluminium, nitrile rubber Gy 34636 OL G½ 34637 G¾ 34638 Festo AG & Co. KG – 2009/08 10 Accessories Sealing material Sealing ring with support ring Type for thread Thread sealing tape Part No. Type Part No. GWB-0,1 9076 Stainless steel, nitrile rubber M3 130949 OK M5 130850 M7 130851 Polyamide, thermoplastic polyurethane Gx 531771 OK G¼ 531772 Gy 531773 G½ 531774 G¾ 531775 Sealing ring assortment Type for thread Quantity Part No. OL M5 Gx G¼ Gy G½ G¾ 50 100 100 40 30 10 161355 2009/08 – Festo AG & Co. KG 195 10 Accessories Connecting/disconnecting tools for tubing Tubing cutter for flame-retardant tubing PAN-V0 Type for D1 Part No. PAN-V0S PAN V0S 6 8 10 12 160554 160555 Connecting pliers for connecting plastic tubing PP-3, PU-3, PP-4 and PU-4 to barbed nipples Type Part No. ZMS-PK-3/4 9341 Pipe cutter ZR for plastic pipes PQ-PA up to O.D. 28 mm Hose cutter for metal braided hose Type Part No. Type Part No. PXS-B 11572 ZR 194592 Disconnecting pliers for removing plastic tubing PP-3, PU-3, PP-4 and PU-4 from barbed nipples Type Part No. ZDS-PK3 ZDS-PK-4 9090 9522 196 Festo AG & Co. KG – 2009/08 10 Accessories Connecting/disconnecting tools for tubing Pipe cutter ZRS for plastic tubing with and without fabric reinforcement up to O.D. 20 mm Type Part No. ZRS 7658 Tubing strap Type Bundle ∅ [mm] Part No. PB 30 45 100 6741 6742 6743 Tubing support NPAW Type Quantity Spare blades ZRS 10 2009/08 – Festo AG & Co. KG Part No. 218606 Type Size TN NPAWS-T3 NPAWS-T4 NPAWS-T5 Small 554026 Medium 554027 Large 554028 197 10 Accessories Silencers Silencer U Compact design Type Silencer UC-QS with push-in sleeve for push-in fitting QS D1 Part No. Sintered metal U-M3 M3 U-M5 M5 163978 4645 Silencer U Type D1 Part No. Polymer U-x U-¼ U-y U-½ U-¾ U-1 Gx G¼ Gy G½ G¾ G1 2307 2316 2309 2310 2311 2312 Die-cast metal U-x-B Gx U-¼-B G¼ U-y-B Gy U-½-B G½ U-¾-B G¾ U-1-B G1 198 6841 6842 6843 6844 6845 151990 Type D1 Part No. Polyethylene UC-QS-3H UC-QS-4H UC-QS-6H UC-QS-8H UC-QS-10H 3 4 6 8 10 165005 165006 165007 175611 526475 Type D1 Part No. Polyethylene UC-M5 UC-M7 UC-x UC-¼ M5 M7 Gx G¼ 165003 161418 161419 165004 Silencer UC Filter silencer LFU Input pressure 0 … 16 bar Type D1 Part No. LFU-¼ LFU-y LFU-½ LFU-1 G¼ Gy G½ G1 539132 539133 10494 10495 Festo AG & Co. KG – 2009/08 11 Tips and tricks The illustration below shows the structure of a push-in fitting. These fittings are equally well suited to vacuum or compressed air. Steel retaining claws secure the tubing without damaging its surface. Vibration and pressure surges are safely absorbed. The tubing can be released by pressing in the release ring. The claw is then lifted away from the tubing. This push-in/ clamp function is used in many types of fitting. Push-in connector/fitting for tubing a) How a push-in connector works (Festo, QS, QS-V0, CRQS, QS-CM) b) Push-in fitting (Festo, QS-F) 2009/08 – Festo AG & Co. KG 1 2 3 4 5 6 7 8 Plastic tubing Release ring Break-proof housing Stainless steel retaining claw Flexible sealing sleeve Stainless steel clamping collet Brass housing O-ring seal 199 11 Tips and tricks Fire protection classification to UL 94 Antistatic Material Food industry approval Type Standard O.D. tubing PAN Polyamide PAN-R Polyamide PAN-V0 Polyamide PFAN Perfluoralkoxyalkan PEN Polyethylene PLN Polyethylene PUN Polyurethane PUN-DUO Polyurethane PUN-E Polyurethane PUN-CM Polyurethane PUN-H Polyurethane PUN-H-DUO Polyurethane PUN-V0 Polyurethane PUN-V0-C Polyurethane – – – – – – 2) – – – – – – – – – – – – – – – – – – – – – – – – – – Standard I.D. tubing PL Polyethylene PL-9/13 Polyvinyl chloride1) PP Polyamide PU Polyurethane PU-9/13 Polyurethane1) PU-DUO Polyurethane PCN Polyvinyl chloride P Nitrile rubber PX Nitrile rubber – – – – – – – – – – – – – – – – – – – – – – – – – – 1) 2) 200 fibre-reinforced blue and black version Festo AG & Co. KG – 2009/08 11 Tips and tricks Resistance Hydrolysis Chemicals Standard O.D. tubing PAN PAN-R PAN-V0 – PFAN PEN – PLN PUN PUN-DUO PUN-E PUN-CM PUN-H PUN-H-DUO PUN-V0 PUN-V0-C – – – – – – + + + ++ +++ ++ + + + + ++ ++ ++ ++ + + + ++ ++ ++ – – + – + + + + 16 18 19 19 20 22 23 25 26 27 28 31 31 32 Standard I.D. tubing PL PL-9/13 – PP PU PU-9/13 PU-DUO PCN – P – PX – – – – – – – – – – ++ + + + + + – – – ++ – + – – – – – – 33 33 33 34 34 34 35 35 35 Halogen-free German Technical Control Board (TÜV) tested Page Suitable for chain link trunking Type +++ ++ + – Very well suited Well suited Limited suitability (upon request) Unsuitable 2009/08 – Festo AG & Co. KG 201 11 Tips and tricks Measuring methods Flow-relevant bending radius Rd The tubing is bent in the direction of its inherent flection until a 5% flattening of the tubing O.D. occurs. The Rd is then calculated. There is no reduction in the flow rate up until the Rd is reached Minimum bending radius Rmin The tubing attached to a movable plate is bent until the deformation results in a kink. The measured value is the minimum bending radius Rmin. This Rmin leads to considerable reductions in flow. Cross section flattened as a result of bended tubing d= non deformed tubing OD d1 = deformed tubing OD 202 Festo AG & Co. KG – 2009/08 Tips and tricks 2009/08 – Festo AG & Co. KG Tubing ID in mm When using tubing, people often make the mistake of combining different diameters within a string. This has the effect of reducing the flow pressure. Another common mistake people make is selecting tubing lengths that are too long. Spiral tubing has a higher pressure drop than normal straight tubing precisely because of its long length. The diagram opposite illustrates the pressure drop that occurs with increasing tubing length by illustrating the decreasing flow rate. An output pressure of 7 bar (effective) and a pressure drop of 0.2 bar were selected as fixed variables. The tubing is a PVC tubing with a sleeve and fittings at both ends. Volumetric flow rate in litre(s) 11 Tubing length in m If the Festo push-in system is used there is no reduction of cross section within the tubing, which has a positive effect on the pressure drop. 203
