SystemStak Valves
Transcription
SystemStak Valves
® VICKERS SystemStak® Valves ISO 4401-03; NFPA-D03; 315 bar (4500 psi); 60 L/min (15.7 USgpm) GB 2027B 1 Build a Compact, Cost-Effective, Reliable Hydraulic System with Vickers SystemStakt Valves Reduces System Space Requirements SystemStak valves make compact hydraulic systems in which specific function valves are “sandwich” mounted between a directional valve and a standard mounting surface. SystemStak Systems... Easy to Understand, Easy to Design SystemStak circuitry is best shown using slightly different symbols than those for traditional valve configurations. Each SystemStak symbol has the same basic form and size as shown in fig. 1. Reduce Cost SystemStak valves eliminate intervalve piping and leak-prone tube and pipe connections. Installed cost is less than when using conventional valves. Versatile and Easy to Install SystemStak valves have all the internal passages necessary to serve the directional valve topping them. Mounting surfaces and port patterns are to international standards: any valve conforming to ISO 4401 size 03; ANSI/B93.7M size D03; NFPA-D03; CETOP 3; and DIN 24340, NG6 mounting interface can be used with these SystemStak valves. Rugged and Reliable Internal working parts are produced from hardened steel and mounted in ductile (spheroidal graphite) iron bodies. Excellent reliability is ensured. Working parts are accessible without removing valves from an assembled stack. P T B A Figure 1 P P T B T B A A Figure 4 Figure 2 For ease of understanding, remember the directions of flow for each line, and that all four flow paths pass through each valve (see fig. 2). For clarity, directional valves are drawn vertically in SystemStak circuit diagrams (see fig. 3). Relief valves should normally be positioned next to the mounting surface (i.e. at the bottom of the stack). When both a flow control and a pilot operated check valve are required, it is recommended that the flow control valve be between the check valve and the actuator to prevent check valve chatter. P T B A Figure 5 P T B A Figure 3 Each station (valve stack) is a combination of functions. When designing and assembling SystemStak valves, care must be taken to ensure that they interact as required by stacking the functions in the correct sequence (fig. 4 is an example). 2 A combination of directional valve, SystemStak valve(s) and subplate/manifold block (fig. 5: single station subplate and fig. 6: multi-station manifold) completes the assembly. SystemStak Systems . . . Easy to Understand, Easy to Design P T B A B A Figure 6 Fig. 7 represents a complete SystemStak system, showing typical use of functions available from this range. The circuit diagram also shows the use of a tapping plate for accessing line pressure readings, and a blanking plate to close off an unused station of a multi-station manifold. P T B A B A Figure 7 3 B A Table of Contents Function Basic symbol Basic model Features Relief DGMC Single, dual and crossport models 5 Counterbalance DGMR Control in port T 9 Sequence DGMR1 Single port P sequence 9 Reducing/relieving DGMX Piloted from (and reduced pressure in) port P, A or B 9 Direct check DGMDC Single check in any port; dual check in ports A and B only 13 Pilot operated check DGMPC Single in port A or B; dual in ports A and B 16 Flow restrictor DGMFN Single or dual port, meter-in or meter-out 19 Further information: Mounting bolts, subplates and manifold blocks Hydraulic fluids Filtration requirements Temperature limits Pressure drop at other viscosities Types H and K adjusters Warranty and repair Ordering procedure Page 22 Operating Data Maximum flow rate 60 L/min (16 USgpm) Maximum operating pressure 315 bar (4500 psi) Pressure drops See graphs Mounting position Optional Mass, Approximate: DGMC . . . . . . . . . . . . . . . . 1,3 kg (2.9 lb) DGMC2 . . . . . . . . . . . . . . . 2,5 kg (5.5 lb) DGMR(1) . . . . . . . . . . . . . . 1,3 kg (2.9 lb) DGMX . . . . . . . . . . . . . . . . 1,3 kg (2.9 lb) DGMDC . . . . . . . . . . . . . . . . . 1 kg (2.2 lb) DGMPC . . . . . . . . . . . . . . . 0,8 kg (1.8 lb) DGMFN . . . . . . . . . . . . . . . 1,1 kg (2.2 lb) 4 Relief Valves DGMC-3-4* DGMC2-3-4* General Description Typical Section These two-stage adjustable pressure relief valves limit the maximum pressure in the line(s) controlled by the integral relief valve elements. Pressure adjustment options of control knob (with or without keylock) or screw/locknut design are available. The two-stage operation is basically identical to long-established balanced piston valves, described in detail in Vickers Industrial hydraulics manual. Functional Symbols For simplicity these two-stage valves are represented as single-stage models Model Code for Relief Valves DGMC(2) -3- ** - * * (-B * - * * )- * - 4* DGMC-3-PT-** P T 1 B 2 3 4 5 6 7 8 9 A 1 Type 2 = Dual relief function Omit for single relief function 2 First function Single relief, or first line of dual models DGMC2-3-AT-**-BT-** P T B A DGMC-3-BA-** P T B A DGMC2-3-AB-**-BA-** P T B A Code Pressure limited in Discharge into Usage PT AB BA AT BT P A B A B T B A T T Single only Single, or dual with BA Single only Single, or dual with BT Single only 3 Pressure adjustment range, first function A = 3-50 bar (43.5-725 psi) B = 3-100 bar (43.5-1450 psi) C = 10-200 bar (145-2900 psi) G = 50-315 bar (725-4500 psi) 4 Pressure adjustment/ locking method, first function H = Handknob K = Micrometer with keylock W = Screw and locknut 5 Relief Valves DGMC-3-4* DGMC2-3-4* Performance Characteristics 5 Second function Second line of dual models Code Pressure Discharge limited in into Usage BA B A BT B T Dual with AB Dual with AT Pressure override Typical performance for PT models at max. pressure settings with mineral oil at 21 cSt (102 SUS) and at 50_C (122_F). psi bar Omit for single line models 5000 350 6 Pressure adjustment range, second function Options as in 3 4000 300 Pressure 250 7 Pressure adjustment/ locking method, second function Options as in 4 3000 200 2000 150 100 1000 0 8 Gage port: option on AT and PT single models only B = G1/4I (1/4 BSPF) S = SAE 4 (7/16I-20 UNF-2B) Blank = No gage port 50 0 10 0 20 4 30 8 Flow rate 9 Design number, 40 series Subject to change. Installation dimensions unchanged for design numbers 40 to 49 inclusive. 6 40 50 12 60 L/min 16 USgpm Installation Dimensions in mm (inches) DGMC(2)-3**-**(-B*-**)-4* Models with type W adjuster To adjust valve setting slacken off locknut and turn adjuster screw . Turn clockwise to increase pressure; counter-clockwise to decrease pressure Re-tighten locknut after completing adjustment. A max. 79 (3.1) fully out T A B P Line A adjustment Line B or line P adjustment (according to model type) B max. 4 (0.16) max. over gage port plug 40 (1.57) 4 (5/32) A/F hex. socket 20 (0.79) Ø3 (0.12 dia) 3,5 (0.14) 4 holes through: Ø5,3 (0.21 dia) 12,7 (1/2) A/F hex. locknut Torque to 25-30 Nm (18-22 lbf ft) 4 off “O” seals supplied for this mounting face P 47,6 (1.87) 46 (1.8) B A T 39 (1.54) 76 (3) C max. D max. Model A B C D DGMC-3-AT-*W-4* DGMC-3-BT-*W-4* DGMC-3-AT-*W-*-4* DGMC-3-PT-*W-4* DGMC-3-PT-*W-*-4* DGMC2-3-AT-*W-BT-*W-4* – – – – – 234 (9.2) – – 160 (6.3) – 160 (6.3) – 154 (6.1) – – – – – – 156 (6.2) – 156 (6.2) – – 7 For gage port thread options see model code 8 Installation Dimensions in mm (inches) E max. T A B P Line A adjustment Line B adjustment 16,75 (0.66) 16,75 (0.66) 10 (0.4) max. 8 (0.13) max. F max. G max. Model E F G DGMC-3-AB-*W-4* DGMC-3-BA-*W-*-4* DGMC2-3-AB-*W-BA-*W-4* – – 234 (9.2) – 164 (6.5) – 164 (6.5) – – 8 Pressure Controls: Counterbalance, Sequence and Pressure Reducing Valves DGMR(1)-3-4* DGMX*-3-4* General Description Typical Section These single-stage valves operate by the application of pressure on the end of the valve spool, acting against a spring which is loaded by means of the adjustment mechanism. In the counterbalance and sequence valves the spool is offset by the spring such that flow cannot pass through the valve. When the force exerted by the pilot pressure on the spool end exceeds the force of the main spring, the spool is moved to allow flow through the valve. In the pressure reducing valve the flow path is normally open and is closed as the pilot pressure exceeds the setting of the valve. Excessive pressure in the reduced-pressure line is prevented by a pressure relieving function. Functional Symbols DGMX*-3-PB DGMR-3-TA P T B A P T B A T B A Pressure adjustment options of control knob (with or without keylock) or screw/locknut design are available. DGMX*-3-PP DGMR1-3-PP P T B A DGMX*-3-PA P T 9 B A P Model Code for Counterbalance, Sequence and Pressure Reducing Valves DGM *(*) -3- ** (*) - * * - * - 4* 1 2 3 4 5 1 Type R = Counterbalance function R1 = Sequence function X1 = Pressure reducing, underlapped X2 = Pressure reducing, overlapped X3 = Pressure reducing, overlapped, low leakage 2 Function ports For DGMR only: TA = Counterbalance control function in “T” port, controlled by pressure in “A” port For DGMR1 only: PP = Sequence control in “P” port, controlled by pressure in “P” port For DGMX only: PA = Pressure reducing function in line P, piloted from A PB = Pressure reducing function in line P, piloted from B PP = Pressure reducing function in line P, piloted from P 6 7 6 Gage port B = G1/8I (1/8 BSPF) S = SAE 4 (7/16I-20 UNF-2B) 7 Design number, 40 series Subject to change. Installation dimensions unchanged for design numbers 40 to 49 inclusive. 3 Adjuster location Option on DGMX only L = Adjuster at “A”-port end of valve Blank = Adjuster at “B”-port end of valve 4 Pressure adjustment range For DGMX only: Y = 1,40-7,0 bar (21-101 psi) R = 1,40-45,0 bar (21-652 psi) For DGMR and DGMX: A = 3-30 bar (43.5-435 psi) B = 3,5-70 bar (51-1000 psi) C = 10-140 bar (145-2000 psi) F = 20-250 bar (290-3625 psi) 5 Pressure adjustment/ locking method H = Handknob K = Micrometer with keylock W = Screw and locknut 10 Performance Characteristics Typical performance with mineral oil at 21 cSt (102 SUS) and at 50_C (122_F). DGMX*-3-P* psi 4000 DGMR1-3-PP DGMX3-3 DGMX2-3 DGMX1-3 bar 300 psi 4000 250 2000 250 Pressure Pressure 3000 bar 300 200 150 3000 2000 100 200 150 100 1000 1000 50 0 20 0 50 10 0 6 4 2 Reverse flow to T line 0 10 20 30 40 50 0 60 L/min 4 8 12 16 USgpm Reduced pressure line 0 10 0 20 4 30 40 8 Flow rate 50 12 60 L/min 16 USgpm Flow rate Reduced pressure setting DGMX*-3-P* Low Pressure/Flow Rate Minimum Performance psi 1000 bar 800 60 50 600 40 400 30 20 200 0 70 Effect of Back-Pressure The effective reduced pressure is equal to the valve adjustment setting plus any back-pressure in line T 10 0 0 10 20 4 30 8 Q max. 40 50 12 60 L/min 16 USgpm Dead Head Leakage Typical leakage flow at 250 bar inlet pressure from reduced pressure line into T at “Dead Head” condition (i.e. No flow required at the reduced pressure outlet.) This leakage flow must be provided at the inlet line P in order to maintain the reduced outlet pressure. DGMX1-3 = 1600 DGMX2-3 = 400 DGMX3-3 = 80 11 Installation Dimensions in mm (inches) DGMR-3-TA-**-*-4* DGMR1-3-PP-**-*-4* DGMX(*)-3-P*(L)-**-*-4* Models with type W adjuster To adjust valve setting slacken off locknut and turn adjuster screw Turn clockwise to increase pressure; counter-clockwise to decrease pressure. Re-tighten locknut after completing adjustment. DGMX2-3-**L models have adjuster and end cap/gage port locations interchanged from positions shown. T A B P 4 (5/32) A/F hex. socket 40 (1.57) 20 (0.79) Ø3 (0.12 dia) 3,5 (0.14) 4 holes through: Ø5,3 (0.21 dia) 4 off “O” seals supplied for this mounting face P 47,6 (1.87) 46 (1.8) 12,7 (1/2) A/F hex. locknut Torque to 25-30 Nm (18-22 lbf ft) B A T 14 (0.55) max. 39 (1.54) 76 (3) For gage port thread options see model code 6 , (pressure plug fitted) 12 80 (3,1) max. Direct Check Valves DGMDC-3-4* General Description Typical Section These valves allow free flow in one direction in the line in which the check valve element(s) is (are) located; flow in the opposite direction is not possible. Functional Symbols DGMDC-3-X-A* P T B A Model Code for Direct Check Valves DGMDC-3- * - * * (- * * )- 4* DGMDC-3-Y-A* P T B A 1 DGMDC-3-X-B* P T B A DGMDC-3-Y-B* P T B A DGMDC-3-Y-P* P T B A DGMDC-3-X-T* P T B A B A DGMDC-3-Y-A*-B* P T 2 3 4 5 1 Direction of flow X = Free flow away from actuator Y = Free flow towards actuator 2 Check location A = A line B = B line P = P line; with Y in T = T line; with X in 1 1 3 Check valve opening/cracking pressure K = 1 bar (14.5 psi) M = 2,5 bar (36 psi) N = 5 bar (72 psi) 4 Check location (second element of dual model) Only available as model type DGMDC-3-Y-A*-B*-4* B = B line 5 Check valve opening/cracking pressure (second function of dual model) Options as in 3 6 Design number, 40 series Subject to change. Installation dimensions unchanged for design numbers 40 to 49 inclusive. 13 6 Performance Characteristics Typical performance with mineral oil at 21 cSt (102 SUS) and at 50_C(122_F) Pressure drop: free flow through check valve psi bar 30 400 27 Pressure drop 24 300 21 18 200 15 12 9 100 6 3 0 0 10 0 20 4 30 40 8 50 12 60 L/min 16 USgpm Flow rate For other viscosities, see “Further Information”. Internal Leakage Across Closed Check Valve Less than 0,25 ml/min (0.015 in3/min) at 250 bar (3625 psi) 14 Installation Dimensions in mm (inches) DGMDC-3-Y-A*-B*-4* DGMDC-3-X-A*-4* DGMDC-3-X-T*-4* DGMDC-3-Y-A*-4* DGMDC-3-Y-P*-4* T T A A B B P P 101 (4) max. 13 (0.51) 40 (1.57) H H Ø3 (0.12 dia) 3,5 (0.14) 12 (0.47) 88 (3.46) max. 4 off “O” seals supplied for this mounting face 4 holes through: Ø5,3 (0.21 dia) DGMDC-3-X-B*-4* DGMDC-3-Y-B*-4* P 47,6 (1.87) 46 (1.8) B A H T 39 (1.54) 13 (0.51) 76 (3) Model type H DGMDC-3-X-A*-4* DGMDC-3-X-B*-4* DGMDC-3-Y-P*-4* 16,75 (0.66) DGMDC-3-X-T*-4* DGMDC-3-Y-A*-4* DGMDC-3-Y-B*-4* DGMDC-3-Y-A*-B*-4* 23,25 (0.92) 89 (3.5) max. 15 Pilot Operated Check Valves DGMPC-3-4* General Description Typical Section These valves provide pilot operated check functions in one or both service lines (A or B), the operating pilot supply coming from the opposite service line. Thus with pressure in one service line the check valve in the other service line will be open (subject to system/actuator pressures being correct for the valve area ratios). A 3:1 area ratio of pilot piston to check valve seat is supplemented by an optional 10:1 decompression feature. Functional Symbols DGMPC-3-(D)AB*-(D)BA* B1 P T B A1 A DGMPC-3-(D)AB* P T B1 A1 B A B1 A1 DGMPC-3-(D)BA* P T B Model Code for Pilot Operated Check Valves DGMPC-3-(D)** * [- (D) ** *] - 4* A 1 2 3 4 5 1 Decompression feature D = 10:1 decompression ratio Omit if not required 2 Function AB = Check in line A, pilot operated from line B BA = Check in line B, pilotoperated from line A (single check model only) 3 Check valve opening/cracking pressure K = 1 bar (14.5 psi) M = 2,5 bar (36 psi) N = 5 bar (72 psi) 4 Decompression feature (second function of dual models) As in 1 Omit for single line models,and if not required for dual models Note: “D” must be specified here, for dual models, if called for in 1 5 Second function of dual models BA = Check in line B, pilot operated from line A Omit for single line models 16 7 6 6 Check valve opening/cracking pressure (second function of dual models) Options as in 3 Omit for single line models 7 Design number, 40 series Subject to change. Installation dimensions unchanged for design numbers 40 to 49 inclusive. Performance Characteristics Pressure Drop Data Typical performance with mineral oil at 21 cSt (102 SUS) and at 50_C(122_F) u Pressure drop: flow path A1 to A or B1 to B (no pilot-pressure operation) psi Pressure drop: flow path A to A1, or B to B1 with check valve pilot-operated fully open bar 30 400 psi 27 300 300 18 200 15 12 9 100 bar 25 21 Pressure drop Pressure drop 24 6 200 20 15 10 100 5 3 0 0 0 10 0 20 4 30 40 8 50 12 60 L/min 16 USgpm 0 10 0 20 4 30 8 Flow rate Flow rate u For other viscosities see “Further Information”. Pilot Pressures Pilot area ratios: Main check valve . . . . . . . . . . . . . . . . 3:1 Decompression poppet . . . . . . . . . . 10:1 Use applicable ratio and opening/ cracking pressure to calculate pilot pressure to open valve element, applied to the following formulae: To open valve or decompression poppet in line A: p A ) p C – p A1 Pressure at B1 = + pA1 Area ratio factor To open valve or decompression poppet in line B: p B ) p C – p B1 Pressure at A1 = + pB1 Area ratio factor Where: pA = Pressure at A pC = Cracking/opening pressure pA1 = Pressure at A1 pB = Pressure at B pB1 = Pressure at B1 A = Service line location; B = see functional symbols A1= B1= Leakage Less than 0,25 ml/min (0.015 in3/min) at 250 bar (3625 psi). 17 40 50 12 60 L/min 16 USgpm Installation Dimensions in mm (inches) DGMPC-3-(D)AB*-(D)BA*-4* DGMPC-3-(D)AB*-4* T T A A B B P P 101 (4) max. 13 (0.51) 40 (1.57) 23 (0.9) Ø3 (0.12 dia) 3,5 (0.14) 12 (0.47) 97 (3.82) DGMPC-3-(D)BA*-4* 4 off “O” seals supplied for this mounting face 4 holes through: Ø5,3 (0.21 dia) P 47,6 (1.87) 46 (1.8) B(B1) A(A1) T 13 (0.51) 39 (1.54) 97 (3.82) 76 (3) 18 Flow Restrictor Valves DGMFN-3-4* General Description Typical Section These valves regulate flow by means of an adjustable orifice which is not pressure compensated, and flow through the valve is entirely dependent upon pressure drop at any particular setting of the orifice. Dual service-line models with an integral non-return valve around each control orifice provide for meter-in or meter-out control; single line versions of these are available. For flow restriction in P or T lines (where reverse free flow is not required) models without check valves are available. Adjustment options are either screw/locknut or handknob. Model Code for Flow Restrictor Valves DGMFN-3- * - * * * (- * * * )- 4* 1 Functional Symbols DGMFN-3-X-A**-B** P T B A DGMFN-3-Y-A**-B** P T B A DGMFN-3-Z-P** P T B A T 3 4 5 1 Direction of flow control (with respect to machine actuator) X = Meter-in control, applicable to lines A and B Y = Meter-out control, applicable to lines A and B Z = Meter-in control, line P only and meter-out control, line T only. 2 Location of control function (single model or first line of dual model) P = Line P (single model only) T = Line T (single model only) A = Line A (single model or first line of dual model) B = Line B (single model only) 3 Type of control needle/orifice (single model or first line of dual model) 1 = Fine control 2 = Standard control DGMFN-3-Z-T** P 2 B A 4 Adjuster type (single model or first line of dual model) H = Handknob W = Screw/locknut 5 Control in second line B = Line B (use for dual models with “A” specified at 2 ) Omit for single models 19 6 7 8 6 Type of control needle/orifice (second line of dual models) Options as in 3 Omit for single models 7 Adjuster type (second line of dual models) Options as in 4 Omit for single models 8 Design number, 40 series Subject to change. Installation dimensions unaltered for design numbers 40 to 49 inclusive. Performance Characteristics Pressure Drop Typical performance with mineral oil at 21 cSt (102 SUS) and at 50_C(122_F) Type “1” needle (see model codes psi 3 and 6 ) Type “2” needle (see model codes Number of turns of adjuster bar 60 1 800 2 3 4 psi 5 6 40 30 400 20 200 600 400 ) 1 2 3 4 40 30 5 20 6 200 10 0 10 0 10 0 20 30 4 40 8 50 60 L/min 12 16 USgpm Flow rate psi 200 150 100 50 bar 14 12 10 8 6 4 2 0 0 10 0 20 4 30 8 0 0 10 0 20 4 30 8 Flow rate Free flow through check valve Pressure drop 6 50 Pressure drop Pressure drop 600 and Number of turns of adjuster bar 60 800 50 3 40 50 12 60 L/min 16 USgpm Flow rate For other viscosities see “Further Information”. 20 40 50 12 60 L/min 16 USgpm Installation Dimensions in mm (inches) DGMFN-3-X-***(-***)-4* DGMFN-3-Y-***(-***)-4* DGMFN-3-Z-***-4* Models with type W adjuster To adjust valve setting, slacken off locknut and turn screw . Re-tighten locknut after completing adjustment. Line A or line T adjustment (according to model type) Line B or line P adjustment (according to model type) T T A A B B P 4 (5/32) A/F hex. socket P 12,7 (1/2) A/F hex. locknut . Torque to 25-30 Nm (18-22 lbf ft) A max. D max. 47 (1.85) max. B max. 40 (1.57) E max. E max. Ø3 (0.12 dia) 3,5 (0.14) 4 holes through: Ø5,3 (0.21 dia) 4 off “O” seals supplied for this interface P 47,6 (1.87) 46 (1.8) B A T 39 (1.54) 45 (1.8) max. 76 (3) C max. Type H adjuster Turn clockwise to decrease flow (increase restriction); counter-clockwise to increase flow (reduce restriction). Ø32 (1.26 dia) M4 locking screw 2 (5/64) A/F hex. socket 56 (2.2) max. Model A B C D E DGMFN-3-X-A*W-4* DGMFN-3-X-A*W-B*W-4* DGMFN-3-X-B*W-4* DGMFN-3-Y-A*W-4* DGMFN-3-Y-A*W-B*W-4* DGMFN-3-Y-B*W-4* DGMFN-3-Z-P*W-4* DGMFN-3-Z-T*W-4* 121 (4.76) – – 121 (4.76) – – – – – – 122 (4.8) – – 122 (4.8) – – – 167 (6.6) – – 167 (6.6) – – – – – – – – – 123 (4.8) 123 (4.8) 16,75 (0.7) 16,75 (0.7) 16,75 (0.7) 23,25 (0.9) 23,25 (0.9) 23,25 (0.9) 16,75 (0.7) 23,25 (0.9) 21 Further Information Mounting Bolts, Subplates and Manifold Blocks Mounting Bolts The length of mounting bolt used to install a SystemStak assembly is dependent on the number of valves being used, plus the length needed for mounting other valves in the assembly, such as: – solenoid operated, or other type of directional valve – tapping plate – blanking or crossover plate. Vickers offers a large selection of bolt kits (one bolt kit for these SystemStak valves comprises 4 bolts) in metric and inch sizes as listed. To determine your needs, use the following guide for bolt length calculation. Bolt Kit Selection Metric: M5-6g Inch: 10-24 UNC-3A Length (mm) Vickers bolt kit number Length (in) Vickers bolt kit number 50 60 70 80 90 100 110 120 130 140 150 160 170 BKDG3699M BK466836M BK464125M BK466837M BK466838M BK466839M BK466840M BK466841M BK466842M BK466843M BK466844M BK466845M BK466846M 2.0 2.375 2.75 3.125 3.5 3.937 4.312 4.75 5.125 5.5 5.937 6.312 6.687 BKDG3698 BK466849 BK870017 BK466850 BK466851 BK466852 BK466853 BK466854 BK466855 BK466856 BK466857 BK466858 BK466859 Subplates and Manifold Blocks See “Subplates and Auxiliary Connection Plates” catalog 2425. Hydraulic Fluids A L B C A = Bolt clamp length in directional valve, blanking plate, crossover plate, etc. B = Height of intermediate valve stack, comprising Vickers SystemStak valve(s) plus tapping plates, etc. C = Depth of thread engagement in sub-plate/ manifold block: 8/10 mm (0.3/0.4I), valid for: 315 bar (4500 psi) when using cast iron or steel subplates/manifold blocks, or 210 bar (3045 psi) when using Vickers aluminium alloy manifold blocks. L = Required bolt length; select from the table. Materials and seals used in these valves are compatible with : Anti-wear petroleum oils . . . . . . . . L-HM Water glycols . . . . . . . . . . . . . . . . L-HFC Invert emulsions . . . . . . . . . . . . . . L-HFB Non-alkyl based phosphate esters . . . . . . . . . . . . . L-HFD The extreme operating range is 500 to 13 cSt (270 to 70 SUS) but the recommended running range is 54 to 13 cSt (245 to 70 SUS). For further technical information about fluids see 694. Filtration Requirements Recommendations on filtration methods and the selection of products to control fluid condition are included in Vickers publication 561 or 9132. For products in this catalog the recommended fluid cleanliness levels are: Up to 210 bar (3050 psi) . . . . . 18/16/13 Above 210 bar (3050 psi) . . . . 17/15/12 Notes 1. Bolts should be torqued to 7-9 Nm (63-80 lbf in) with threads lubricated. 2. If not using Vickers bolt kits, bolts must be to Grade 12.9 (ISO 898) or better. 22 Temperature Limits Ambient range . . . . . . . –20_C to +80_C (–4_F to +176_F) Fluid temperatures Min. Max.* Petroleum oil Watercontaining –20_C (–4_F) +80_C (+176_F) +10_C (+50_F) +54_C (+129_F) * To obtain optimum service life from both fluid and hydraulic system, 65_C (150_F) is the recommended maximum fluid temperature, except for water-containing fluids. For other fluids where limits are outside those of petroleum oil, consult fluid manufacturer or Vickers representative. Whatever the actual temperature range, ensure that viscosities stay within those specified under “Hydraulic Fluids”. Further Information Pressure Drop at Other Viscosities 140 % Factor Published pressure drop data is valid for a fluid viscosity of 21 cSt (102 SUS). The graph shows the approximate percentage change in pressure drop for a range of other viscosities. To determine the approximate pressure drop for any given fluid viscosity, multiply the published data by the % factor for the required viscosity. 160 120 100 80 15 75 100 25 35 150 45 55 200 65 250 300 75 85 cSt 350 400 SUS Viscosity Type H Adjuster To adjust valve setting, slacken M4 locking screw and rotate knob . Re-tighten locking screw after completing adjustment. Ø32 (1.26 dia) Available on DGMC-3 DGMR-3 DGMX-3 89 (3.5) max. M4 locking screw 2 (5/64) A/F hex. socket Type K Adjuster Key must be inserted and turned to allow valve to be adjusted . When key is removed, adjustment mechanism can be freely turned without changing valve setting. Ø32 (1.26 dia) Available on DGMC-3 DGMR-3 DGMX-3 115 (4.5) max. Turn clockwise to increase pressure; counter-clockwise to decrease pressure Spare Parts Warranty and Repair Valves are sold complete with all seals. Part numbers for available spare seal kits: DGMC-3-40/41 . . . . . . . . . . . . . . 870738 DGMC2-3-40/41 . . . . . . . . . . . . . 870737 DGMR(1)-3-40/41 . . . . . . . . . . . 870739 DGMX(*)-3-40/41 . . . . . . . . . . . . 870739 DGMDC-3-40/41 . . . . . . . . . . . . 870708 DGMPC-3-40/41 . . . . . . . . . . . . 870708 DGMFN-3-40/41 . . . . . . . . . . . . . 870707 Units to be returned under warranty should be sent, with a description of the fault, to the Vickers representative in your area. Note: Seal kits cover various model options for the respective types. Redundant seals will be found for some models. Repair of these size 03 valves is not generally economically viable. Contact your nearest Vickers representative before returning any unit for repair. Ordering Procedure Specify requirements by valve model code, and by seal kit number. 23 25 (1) 18 (0.71) for key removal Vickers® Solenoid Operated Directional Valves Catalog DG4V-3 flows to 80 l/min (21 USgpm), 6* design DG4V-3S flows to 40 l/min (10.5 USgpm), 6* design ISO 4401, size 03; ANSI/ B93.7M-D03 Table of Contents Introduction 01 Features and Benefits 02 Characteristics 03 Functional Symbols 04 Model Code 05 Operating Data 07 Performance Data 09 Installation Dimensions 12 DG4V-3-*A(L)-(V)M-S6-U-**-60 14 DG4V-3-*A(L)-(Z)-(V)M-S3-FPA5W-*2-60 14 DG4V-3-*A(L)-(Z)-(V)M-S4-FPA5W-*2-60 14 DG4V-3-*A(L)-(Z)-(V)M-S5-F-*2-60 14 Electrical Plugs and Connectors 15 Subplates, Connection Plates and Mounting Surfaces 18 DGMA-3-B-1* Blanking Plate 19 DGMA-3-C2-11 Crossover Plate 19 DGMA-3-T*-1*-* Tapping Plate 19 DGAM-3-01-1*-R (Metric bolt tapping) DGAM-3-01-1* (UNC bolt tapping) 20 Adaptor plate, Size 05 to 03 for pressure up to 210 bar (3000 psi) 20 DGVM-3-1*-*, DGMS-3-1E(Y)-1*-* Single station subplate, rear and side tapped port 21 DGMS-3-3E-1*-* Multi-station subplate 22 Mounting Surface 23 Appendix 24 Mounting Bolts 24 Spare Parts Data 25 Seal Kits 25 Solenoid Coils 25 Mass, approx. kg (lb) 25 Mounting Attitude 25 Temperature Limits 26 Fluid Temperature 26 Fluid Cleanliness 26 Ordering Procedure 26 Introduction General description These solenoid operated directional control valves are for directing and stopping flow at any point in a hydraulic system. This 60-design series has been specially designed and developed to cover expanded demands in the industry as well as the many traditional uses of the earlier designs. Some of the more important benefits to users are outlined. • Efficient control of greater hydraulic powers without increasing solenoid power consumption. • Installed cost and space savings from higher power/weight-and-size ratios. • Increases system efficiency; the result of improved manufacture of spools and bores. • Installation flexibility resulting from choice of numerous combinations of solenoid connectors and locations. • Multi-fluid capability without need to change seals. • Higher sustained machine productivity and higher uptime because of proven fatigue life and endurance, tested over 20 million cycles. • Solenoid coils can be changed quickly and easily without leakage from hydraulic system. • Compact, cost effective system design when used with Vickers® SystemStak™ valves and subplates. DG4V-3 and DG4V-3S High and standard performance models: • Up to 80 l/min (21 USgpm) and up to 40 l/min (10.5 USgpm) respectively at 350 bar (5000 psi). • Builds on Eaton's experience as the major supplier of size 03 valves worldwide. • Offers designers the opportunity to select the optimum value package for each application. • International standard interface. The valve mounting face conforms to ISO 4401, size 03 and is compatible with related international standards. Features and Benefits 400 300 200 100 10 20 300 200 100 30 40 10 50 60 20 Flow rate (l/min) DG4V-3S 16 5000 4000 3000 2000 1450 70 30 80 40 50 60 Flow rate (l/min) 70 20 21 80 5000 4000 3000 2000 1450 DG4V-3S DG4V-3 DG4V-3 Typical maximum pressure differential (P-A-B-T) flow envelope, blocked center spool. Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 1 Pressure differential (psi) Flow rate (USgpm) Flow rate (USgpm) 8 0 12 4 16 8 20 2112 400 4 Pressure differential (bar) 0 Pressure differential (psi) Highly reliable operation up to 80 l/min (21 USgpm) at 350 bar (5000 psi). Establishes new market standards and opens new possibilities to design engineers on valve size selection. Pressure differential (bar) • High pressure and flow capabilities, thanks to special design features Features and Benefits • Minimal pressure drop, i.e. 2,5 bar (36 psi) at 30 l/min (7.9 USgpm) Achieved by optimization of the valve body, spool and spool-stroke design. The results: low energy consumption and improved efficiency. • High reliability Design of spring forces and profile of DC solenoid force characteristics ensure spool position selection under extreme operating conditions. Result is a valve with high reliability when being energized or de-energied. Force Pressure Pressure differential differential Performance leader Vickers bar psi Flow rate (USgpm) solenoid force 0 3 6 9 12 15 18 21 Normal solenoid 14 200 force range on the market 12 150 10 Vickers spring 8 force 100 Normal spring 6 force range on 4 50 the market 2 0 0 Solenoid Solenoid 10 20 30 40 50 60 70 80 energized de-energized Flow rate (l/min) DG4V-3S DG4V-3 • Scratch-proof manual override seal Internal seals are located such that they are beyond reach of any bore damage caused by small tools used to operate the manual override. Result is no messy oil drips from the manual overrides. Small diameter manual overrides prevent inadvertent operation. DG4V-3 – High Performance • Electrical connections P A B T Conduit box design that simplifies electrical wiring connections to solenoids. Orientation tabs prevent incorrect positioning. DG4V-3S – Standard Performance Mounting surface to ISO 4401 size 03 • Ease of servicing Wet-armature solenoid, screw-in core tube design allows coils to be changed without removing valve from installation and without oil spillage or risk of contaminating system fluid. • Surge supression for DC valves Surge suppression is used to prevent coil damage by reducing contact burnoff – increasing switch life – and protecting electrical controllers from inductive spikes. ISO4400 (DIN 43650) coil shown Three coil options are available: D1 – Encapsulated diode (Industrial application) D2 – Encapsulated diode (Mobile application) D7 – Transzorb type 2 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 Characteristics High performance DG4V-3, 6* design Standard performance DG4V-3S, 6* design Mounting interface ISO 4401 size 03 ANSI/B93.7M size D03 CETOP RP65H, size 3 DIN 24340, NG6 Basic characteristics Maximum pressure: DG4V-3 350 bar (5075 psi) DG4V-3S 350 bar (5075 psi) Maximum flow: DG4V-3 up to 80 l/min (21 USgpm) DG4V-3S up to 40 l/min (10.5 USgpm) DG4V-3 models are direct solenoid operated four-way directional control valves. Their primary function in a hydraulic circuit is to direct fluid flow. This, in turn, would determine the direction of movement of a fluid cylinder, or the direction of rotation of a fluid motor. Port connections are made by mounting the valve on a subplate or manifold. The valve has wet armature type solenoids. Electrical connections to the valve are made in the electrical wiring housing or thru various plug-in connectors such as a DIN 43650 type coil. Good hydraulic design practice suggests that detented models be mounted with longitudinal axis horizontal. Other models may be mounted in any position. Operating considerations Temperature limits 1. Dependent on the application and the system filtration, any sliding spool valve if held shifted under pressure for long periods of time, may stick and not move readily due to fluid residue formation. It may therefore need to be cycled periodically to prevent this from happening. Minimum ambient -20°C (-4° F) Maximum ambient Valves with coils listed in model code and at stated percentages of rated voltage. Construction of a typical single solenoid model 2. Surges of fluid in a common tank line serving two or more valves can be of sufficient magnitude to cause inadvertent shifting of these valves. This is particularly critical in no-spring detented models, separate drain lines are necessary. Fluid temperature Fluid Temp. Mineral oil Watercontaining Min Max.* +10°C (+50°F) +54°C (+129°F) –20°C (-4°F) +70°C (+158°F) * To obtain optimum service life from both fluid and hydraulic system, 65°C (150°F) normally is the maximum temperature except for watercontaining fluids. Coil type andPercentageMaximum ambient temperature frequencyvoltageDG4V-3 DG4V-3S Dual frequency coils @ 50 Hz @ 50 Hz @ 60 Hz @ 60 Hz 107% 110% 107% 110% 40°C (104°F) 30°C (86°F) 50°C (122°F) 40°C (104°F) 65°C (149°F) 65°C (149°F) 65°C (149°F) 65°C (149°F) @ 50 Hz DC coils 110% 110% 40°C (104°F) 70°C (158°F) 65°C (149°F) 70°C (158°F) For synthetic fluids consult manufacturer or Eaton representative where limits are outside those for mineral oil. Whatever the actual temperature range, ensure that viscosities stay within the limits specified in the “Hydraulic fluids” section. Single frequency (50 Hz) coils Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 3 Functional Symbols U.S. solenoid standard Double solenoid valves, two position, detented AA SSool.l. BB BB A S ol. B PP BB A Spool types shown represent the highest proportion of market requirements. For other spool functions that may be required, consult your Eaton sales representative. s Transient Solenoids identified to U.S. standards DG4V-3(S)-*N(V) Functional symbols related to solenoid identity “A” and/or “B” according to NFPA/ANSI standards, i.e. energizing solenoid “A” gives flow P to A, solenoid “B” gives flow P to B (as applicable). Port P Port A Solenoid Port T For spool Solenoid type B A BB A BAA BB A B Sol. PBP TT P TPP TT P Sol.AA TSol. condition only The valve function schematics apply to both U.S. and European valves. 2 2 DG4V-3(S)-*A(V) 2 DG4V-3(S)-*AL(V) 0 0 0 0 0 0 2 2 2 2 2 2 22 22 22 22 22 22 24 24 24 24 24 24 DG4V-3(S)-*B/F(V) DG4V-3(S)-*C(V) DG4V-3(S)-*BL/FL(V) 0 0 0 0 0 0 0 Port B 2 2 2 2 2 2 2 2 2 6 6 66 66 6 66 6 6 66 66 6 66 6 6 66 66 6 66 7 7 7 7 7 7 7 7 7 22 22 22 22 22 22 22 22 22 33 33 34 34 33 34 33 33 34 34 33 34 33 33 34 34 33 34 52 52 52 5 2 15 2 1 521 52 52 52 56 56 56 5 6 15 6 1 561 56 56 56 Solenoid All A except “8” “8”only B Functional symbols related to solenoid identity “A” and/ or “B” according to European convention i.e. solenoid “A” adjacent to “A” port, solenoid “B” adjacent to “B” port of valve. Sol. A S ol. A 0 0 Solenoids identified to European standards (specify “V” in model code) DG4V-3(S)-8C(V) 8 8 DG4V-3(S)-8BL(V) 8 8 8 8 DG4V-3(S)-8B(V) 8 8 8 European solenoid standard Double solenoid valves, two position, detented AA BB A Single solenoid valves, solenoid at port A end B AA BB A Single solenoid valves, solenoid at port B end ABA BB A B Port P Port A Solenoid Solenoid A B Port B Port T • For differences in valve function, refer to Performance Data page 11. 4 AA B SPoPl. B TT P SSoolT.l. AA SSool.l. BB Single solenoid valves, solenoid at port B end Solenoid For valves with type “8”spools, solenoid identity to U.S. convention is the same as for European convention. ◊ B Sol.BB TTSSooPl.l. AA T S ol. ASol. Double solenoid valves, spring centered AA Single solenoid valves, solenoid at port A end F build spools. Sol. Sol. AA PSol. Sol.P AP T T Sol. B BT Sol. BA A Sol. Sol. P AP Sol. TT P PTP T T P Sol. TB B Sol. Double solenoid valves, spring centered A B Sol. A P s Transient T Sol. B condition only Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 Sol. B Model Code DG4V—3(S)—** *(L)—(**)—(V)M—(S*)—* ** * D* (L)—* *—6*—(EN***)—(P**—A**—B**—T**) 1 2 3 4 1 odel Series M D – Directional valve G–S ubplate/manifold mounted 4 – Solenoid operated V – Pressure rating 350 bar (5075 psi) on P, A & B ports 2 tandard or high S performance 3 – High performance specification: up to 80 l/min (21 USgpm) at 350 bar (5075 psi) 3S – Standard performance specification: up to 40 l/min (10.5 USgpm) at 350 bar (5075 psi) 3 Spool type See “Functional symbols” section. 4 pool Spring S Arrangement A – Spring offset, end-to-end AL – Same as “A” but left hand build B – Spring offset, end to center BL – Same as “B” but left hand build C – Spring centered F – Spring offset, shift to center FL – Same as “F” but left hand build N–N o-spring detented 5 Manual override option No symbol – Plain override(s) in solenoid end(s) only s H – Water-resistant override(s) on solenoid end(s) s H2 – Water-resistant override both ends of solenoid. P2 – Plain override both ends of single solenoid. Yl – Latching manual override on solenoid ends (includes “H” feature seal) s Z – No overrides at either end s No override in non-solenoid end of single solenoid valves l Not available on DG4V-3S, AC models 5 6 6 7 8 9 10 11 12 olenoid energization S identity V – Solenoid “A” is at port “A” end and/ or solenoid “B” is at port “B” end, independent of spool type Omit for U.S. ANSI B93.9 standard requiring solenoid “A’’ energization to connect P to A and/or solenoid “B’’ to connect P to B, independent of solenoid location. NOTE: Type “8” spool valves conform to both U.S. and European solenoid designations. When ordering an “8” spool, designate a “V” in the model code. 7 Flag symbol M–E lectrical options and features 8 Spool indicator switch Available on high performance models, DG4V-3, only. Omit when not required. DG4V-3-*A(L)-(V)M models with type U (ISO4400) electrical connector to solenoid; spool type 0, 2 or 22 only: S6 – LVDT type DC switch with Pg7 connector plug. DG4V-3-*A(L)-(Z)-(V)M-S*-FPA5W valves with mechanical type AC (~) switch, wired to 5-pin receptacle: S3 – Switch, wired normally open S4 – Switch, wired normally closed DG4V-3-*A(L)-(Z)-(V)M-S5-F(T) W/J valves with mechanical type AC (~) switch: S5 – Switch, free leads 13 9 14 15 16 17 Coil type 18 11 Housing (F type coils only) U – ISO 4400 (DIN 43650) mounting u W–1 /2" NPT thread wiring housing U1– Connector fitted J–2 0 mm thread wiring housing U6 – Connector fitted w/lights U11 – C onnector fitted w/rectifier & lights** U12 – C onnector fitted w/rectifier** F–1 /2" NPT thread conduit box KU – Top exit flying leads* SP1 – Single 6,3 mm spade* u 12 S urge suppressor/ damper D1 – E ncapsulated diode (Industrial applications) D2 – E ncapsulated diode (Mobile applications) D7 – Transzorb type (F,KU,U,SP1,SP2 only) SP2 – Dual 6,3 mm spade* u X1 – F lame resistant solenoids TP EEx-d-11B-T4 X2 – H azardous location solenoids to meet UL & CSA approval X3 –Special protection solenoids to BASEEFA standar SFA009:1972, protection class EX-S-11-T4 u emale connector to be F supplied by customer * DC service only ** AC service only 13 Solenoid indicator lights Not available on PA, KU, U, SP1& SP2 14 Coil rating Full power coils, see “Operating Data”. A – 110V AC 50Hz B◊ – 110V AC 50Hz/120V AC 60 Hz C – 220V AC 50 Hz D◊ – 220V AC 50 Hz/240V AC 60 Hz G – 12V DC H – 24V DC 10 Electrical connector T – Wired terminal block PA – Instaplug male receptacle only PB – Instaplug male & female receptacle PA3 – Three pin connector PA5 – Five pin connector For DG4V-3 only (not usable with DG4V-3S): Low power coils, see “Operating Data”. (Not available with “N” – No-spring detented models) BL – 110V 50 Hz/120V 60 Hz DL – 220V AC 50 Hz/240V AC 60 Hz GL – 12V DC HL – 24V DC ◊ For 60 Hz or dual frequency Contact your Eaton representative for additional coil voltage options. Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 5 Model Code DG4V—3(S)—** *(L)—(**)—(V)M—(S*)—* ** * D* (L)—* *—6*—(EN***)—(P**—A**—B**—T**) 1 15 2 3 4 Port T code 5 6 17 7 8 9 10 11 12 “EN***” code number assigned as required. 2 – 10 bar (150 psi) for spool position indicator models S3, S4 and S5. EN21 – CSA approved models with 1/2” NPT entry conduit box, type FW and solenoid coil letter B,D,G, or H. 5 – 100 bar (1500 psi) for standard performance models, DG4V-3S, with AC or DC solenoids. 6 – 207 bar (3000 psi) for AC high performance models, DG4V-3, including spool position indicator type S6. 7 – 207 bar (3000 psi) for DC high performance models, DG4V-3, including spool position indicator type S6. 16 18 14 15 16 17 Special features Refer to “Operating Data” for port T pressure ratings. 4 – 70 bar (1000 psi) 13 Port restrictor plugs For details of plug orifice sizes and how to specify in model code see page 15. May be fitted to valves by agreement with your Eaton representative. Omit – N o restrictor plugs fitted Design number 60 – Basic design 61 – Type 8 spool 6 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 18 Operating Data Performance data is typical with fluid at 36cSt (168 SUS) and 50°C (122°F). Standard performance valve High performance valve FeatureDG4V-3S DG4V-3 Pressure Limits P, A and B ports T port: Spool indicator switch models Types S3, S4, S5 Type S6 All other models Flow rating Relative duty factor Type of protection: ISO 4400 coils with plug fitted correctly SP1 – Single spade 6,3 mm SP2 – Dual spade 6,3 mm Coil winding Lead wires (coils type F***) Coil encapsulation Permissable voltage fluctuation: Maximum Minimum Typical response times at 100% rated volts measured from application/removal of voltage to full spool displacement of “2C” spool at: Flow rate P-A, B-T Pressure AC (~) energizing AC (~) de–energizing DC (=) energizing DC (=) de–energizing Power consumption, AC solenoids (for coils listed in model code). Full power coils: Single frequency coils AC 50 Hz Dual frequency coils at 50 Hz Dual frequency coils at 60 HZ Low power coils, “BL” and “DL”: (Not available with “N” – No-spring detented models) Dual frequency coils at 50 Hz Dual frequency coils at 60 Hz Power consumption, DC solenoids at rated voltage and 20 C (68 F). Full power coils: 12V, model type “G” 24V, model type “H” Low power coils: 12V, model type “GL” 24V, model type “HL” 350 bar (5075 psi) n 350 bar (5075 psi) N/A N/A 100 bar (1450 psi) See performance data Continuous; ED = 100% 10 bar (145 psi) 210 bar (3045 psi) 210 bar (3045 psi) See performance data Continuous; ED = 100% IEC 144 class IP65 IEC 760 IEC 760 Class H Class H Class F IEC 144 class IP65 IEC 760 IEC 760 Class H Class H Class F Refer to temperature limits. 90% rated Refer to temperature limits. 90% rated 20 l/min (5.3 USgpm) 175 bar (2537 psi) 18 ms 32 ms 60 ms 40 ms Initial s Holding VA (RMS) VA (RMS) 40 l/min (10.6 USgpm) 175 bar (2537 psi) 15 ms 23 ms 45 ms 28 ms Initial s Holding VA (RMS) VA (RMS) 225 265 260 265 280 300 54 61 58 Low power coils not usable with DG4V-3S valves. 170 190 37 37 30W 30W 30W 30W – – 18W 18W – – 39 49 48 – – Low power coils not usable with DG4V-3S valves. applications where valves are to remain pressurized (either energized or de-energized) at pressures over 210 bar (3045 psi) For without frequent switching, it is recommended to use the high performance model, DG4V-3. s 1st half cycle; armature fully retracted. n Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 7 Operating Data Spool Position Indicator Models, high performance valve DG4V-3 ONLY Spool/spring arrangement types 0A (L), 2A(L), 22A(L) DC model type “S6” (see page 14 for Installation Dimension) This product has been designed and tested to meet specific standards outlined in the European Electromagnetic Compatibility. Directive (EMC) 89/336/EEC, amended by 91/263/EEC, 92/31/EEC and 93/68/EEC, article 5. For instructions on installation requirements to achieve effective protection levels see this leaflet and the Installation Wiring Practices for Eaton's Vickers® Electronic Products leaflet 2468. Wiring practices relevant to this Directive are indicated by Electromagnetic Compatibility (EMC). • Input: Supply voltage Current, switch open Current, switch closed 10 to 35V DC inclusive of a maximum 4V pk-to-pk ripple 5 mA 255 mA Output: Voltage Maximum continuous current Maximum load impedance Maximum switching frequency 1V below input at maximum load 250 mA 136Ω at maximum input volts 10 Hz Plug connections: Pin 1 (output 1) Pin 2 Pin 3 Pin 4 (output 2) Switching point Connector Protection Normally open (ie. not connected to pin 3) Supply +ve 0V Normally closed (ie.connected to pin 3) Within the spool spring offset condition • Pg7 plug (supplied with valve) Overload and short-circuit protected; self re-setting. IEC 144 class IP65 with connector correctly fitted. • Factory setting ensures this condition under all combinations of manufacturing tolerance and of temperature drift (see “Temperature Limits”). Wiring Connections • Electric panel Warning All power must be switched off before connecting or disconnecting any plugs LVDT Solenoid Customer’s protective ground connection WARNING: Electromagnetic Compatibility (EMC) • It is necessary to ensure that the unit is wired up in accordance with the connection arrangements shown above. For effective protection the user’s electrical cabinet, the valve subplate or manifold and the cable screens should be connected to efficient ground points. In all cases both valve and cable should be kept as far away as possible from any sources of electromagnetic radiation such as cables carrying heavy current, relays and certain kinds of portable radio transmitters, etc. Difficult environments could mean that extra screening may be necessary to avoid the interference. Micro-switch type “S3”, “S4” and “S5” Voltage Maximum current 8 250V maximum 50/60 Hz 5A Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 Performance Data Maximum flow rates Typical with mineral oil at 36 cSt (168.6 SUS) and a specific gravity of 0.87. Performance based on full power solenoid coils warm and operating at 90% rated voltage. See note at bottom of next page when using low power coils (DG4V-3 models only). DG4V-3S models (standard performance) Graph 1 Graph 2 AC solenoid valves with dual frequency coils operating at 50 Hz AC solenoid valves with Pressure 4000 3000 2000 bar 350 300 2 3 1 6 8 250 200 4000 4 5 7 150 100 1000 psi 5000 Pressure psi 5000 0 2 20 30 4 6 8 Flow rate 40 l/min 10 DC solenoid valves Pressure 4000 3000 2000 bar 350 1 300 2 250 3 200 4 150 8 100 1000 0 7 50 0 0 0 10 2 1 300 3 250 5 6 20 30 4 6 8 Flow rate 40 l/min 10 USgpm 2 4 200 5 6 150 7 8 50 0 USgpm Graph 3 psi 5000 2000 1000 10 0 3000 bar 350 100 9 50 0 – Single frequency (50 Hz) coils operating at 50 Hz –D ual frequency coils operating at 60 Hz 0 0 10 2 20 30 4 6 8 Flow rate 40 l/min 10 USgpm Spool/spring code Graph 1 curve Graph 2 curve Graph 3 curve 0A(L) 0B(L) & 0C, 0F 2A(L) 2B(L) & 2C, 2F 2N 6B(L) & 6C, 6F 7B(L) & 7C, 7F 8B(L) & 8C 22A(L) 22B(L) & 22C 24A(L) 33B(L) & 33C 34B(L) & 34C 52BL, 52C, 56BL & 56C 66B(L) & 66C 521B & 561B 1 1 5 2 1 6 6 8s 9 7 6 4 6 6 6 3 6 1 1 5 2 1 6 6 7 s 8 7 6 4 6 6 6 3 6 3 1 3 3 1 5 2 8s 7 6 5 4 5 5 5 5 5 sC onsult Eaton regarding each application that will jointly have flow rates approaching this curve and a pressurized volume exceeding 2000 cm3 (122 cu.in.) Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 9 Performance Data DG4V-3 models (high performance) Graph 4 – Single-frequency coils Graph 5 AC solenoid valves with: – Dual-frequency coils operating at 50 Hz AC solenoid valves with dualfrequency coils operating at 60 Hz Pressure 4000 3000 2000 bar 350 2 3 300 5 250 1 4 4000 6 200 9 7 150 8 1000 7&9 0 10 0 3 20 30 40 50 6 9 Flow rate 12 6 Pressure 3000 2000 3 7 250 2 4 200 4 8 6 5 100 1000 0 50 2,3 4&6 0 10 0 3 20 30 6 Flow limits applicable to the following usages: 1. All valves except types 22 and 52 spools having simultaneous equal flow rates from P to A or B and from B or A to T and S3, S4, S5 (limit switch) models. 2. Valves with type 22 spools having flow from P to A or B, the other being plugged. T is drained at all times. 10 1 5 150 5 40 9 12 Flow rate 50 60 15 70 18 80 l/min 21 USgpm 3. Valves with type 52 spools having one service port (A or B as appropriate) connected to the full bore end of a 2:1 area ratio doubleacting cylinder and the other to the annulus end. 4. Consult Eaton, with application details, if either of the following usages are required: (a) Single flow path, i.e. P to A, P to B, A to T or B to T. 9 48 200 3 150 7 4 8 6 5 50 0 0 bar 350 2 3 250 15 USgpm DC solenoid valves 4000 1 300 0 60 l/min Graph 6 300 bar 350 100 50 0 psi 5000 3000 2000 5 100 1000 psi 5000 Pressure psi 5000 10 3 20 30 6 40 9 50 12 60 l/min 15 USgpm Spool/ spring code Graph 4 curve Graph 5 curve Graph 6 curve 0A(L) 0B(L) & 0C, 0F 2A(L) 2B(L) & 2C, 2F 2N 6B(L) & 6C, 6F 7B(L) & 7C, 7F 8B(L) & 8C 22A(L) 22B(L) & 22C 24A(L) 33B(L) & 33C 34B(L) & 34C 52BL, 52C, 56BL & 56C 66B(L) & 66C 521B & 561B 2 1 2 1 1 6 1 5 s 8 7 9 4 4 6 6 3 6 2 1 2 1 1 5 1 4 s 7 6 8 3 3 5 5 9 5 3 2 3 1 2 6 2 5s 8 7 5 4 6 6 6 6 6 s C onsult Eaton regarding each application that will jointly have flow rates approaching this curve and a pressurized volume exceeding 2000 cm3 (122 cu.in.) (b) S ubstantially different simultaneous flow rates between P to A or B and B or A to T, e.g. when A and B are connected to a cylinder having a large differential area. Low Power Coils (DG4V-3 models only) When using low power coils (coil designations *L in model code) the maximum flow is Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 reduced from values given on this page (graphs 4, 5 and 6) by up to: 70% – for DC coils 50% – for AC coils depending on spool type. Consult your Eaton representative relative to specific applications for low power coils. Performance Data Pressure drops 160 140 Pressure drop 120 100 80 60 40 20 0 bar 12 12 3 psi 2000 2 10 1600 8 6 1 4 2 0 10 0 3 20 30 6 DG4V-3S t 11 10 9 8 7 6 5 4 Pressure drop psi 40 50 9 12 Flow rate 60 15 70 18 bar 140 120 1200 80 800 60 400 14 40 13 20 0 80 l/min 15 100 21 USgpm 0 10 0 2 20 30 l/min 4 6 Flow rate DG4V-3S & DG4V-3 DG4V-3 8 USgpm Curve for spool type 6: not recommended for flows in excess of 60 l/min (15.8 USgpm). Pressure drops in offset positions except where otherwise indicated Spool/spring code Spool P to A P to B A to T B to T P to T positions covered B to A or A to B 0A(L) 0B(L) & 0C, 0F 2A(L) 2B(L) & 2C, 2F 2N 6B(L) & 6C, 6F 7B(L) & 7C, 7F 8B(L) & 8C 22A(L), 22B(L) & 22C 24A(L) 33B(L) & 33C 34B(L) & 34C 52BL & 52C 56BL 56C 66B(L) & 66C 521B 561B Both De-energized Energized Both Energized Both De-energized Energized De-energized Energized All All De-energized De-energized Energized De-energized Energized Energized Both De-energized Energized De-energized Energized All De-energized Energized – – – – – – – – 7m – – – – – – – – 10m 10m 10m 10m 13 – 10m 10m 10m s“B” 5 – 4 6 5 6 – 6 6s 4 9 6 6 – 5 – 5 6s 6s – 6s – 6 6s – 6 5 – 4 6 5 6 – 6 6∆ 4 9 6 6 – 5 – 5 6∆ 6∆ – 6∆ – 6 6∆ – 6∆ 2 – 2 5 2 3 3s 1 – 3 5 – 2 15s 2 14s 2 2 11s 11s 2 12 2 – 10s – 2 – 2 5 2 3 3∆ 1 – 3 5 – 2 15∆ 2 14∆ 2 – 10∆ 10∆ – 12 2 – 11∆ – – 4s∆ – – – – – – – – 3 – – – – – – – – – – – – – – – For other viscosities, pressure drops approximate to: Viscosity cSt (SUS) 14 20 43 54 65 76 85 (17.5) (97.8) (200) (251) (302) (352) (399) % of ∆p 81 88 104 111 116 120 124 A change to another specific gravity will yield an approximately proportional change in pressure drop. The specific gravity of a fluid may be obtained from its producer. Fire resistant fluids usually have higher specific gravities than oil. plugged ∆ “A” plugged m“P” plugged Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 11 Installation Dimensions Models for use with ISO 4400 (DIN 43650) connectors Double solenoid models s Single solenoid modelss DG4V-3(S)-*C-**-(V)M-U-**-60 DG4V-3(S)-*A(-**) n DG4V-3(S)-*N-**-(V)M-U-**-60 DG4V-3(S)-*B(-**) n 3rd angle projection As shown DG4V-3(S)-8BL(-**) DG3V-3(S)-*F n DG4V-3(S)-*BL(-**) n DG4V-3(S)-8B(-**) Spolenoid and end cap interchanged DG4V-3(S)-*FL(-**) n 74,00 (2.91) D 100,0 (4.0) DG4V-3(S)-*AL(-**) n Coil types: U (shown), KU, SP1, and SP2 (see Model Code) Alternative plug positions by loosening knurled nut, turning coil, and re-tightening. 87,0 (3.42) 53,00 (2.1) 25,00 (0.98) C, coil 21,75 length (0.86) B (single solenoid model) A (double solenoid model) Port A Port T 24,00 (0.94) 48,00 (1.88) Port P Port B n Not applicable to type “8” spool. s See page 25 for solenoid information. ‡ Can vary dependent on source of plug. Dimensions in mm(in). Model type AC or DC A Dim. All DG4V-3 DG4V-3S DC = AC ~ AC ~ B Dim. C Dim. 220 (8.66) 156 (6.14) 61 (2.5) 200 (7.87) 146 (5.75) 51 (2.1) 200 (7.87) 146 (5.75) 45 (1.7) D Dim. 73 (2.87) 63 (2.48) 63 (2.48) Water-resistant manual override on solenoid Latching manual override on solenoid DG4V-3(S)-****(L)-H-(V)M-**-**-60 DG4V-3-****(L)-Y-(V)M-**-**-60 DG4V-3S-****(L)-Y-(V)M-**-**-60, DC coil models only Application General use where finger operation is required (standard manual overrides cannot be operated without using small tool). 15 Manual Manual (0.6) actucation actucation must must be applied bewithin applied within this diameter: this diameter: approximately approximately 20(0.75). 20(0.75). Spacer prevents Spacer prevents actuationactuation by by larger device. larger device. Overall 15 length Overalloflength valveof with valve with standard (0.6) standard manual manual overrides overrides Spacer Spacer Note: “H” feature is not field convertible from other models; specify with order. 12 Application Stainless steel lever/latch mechanism and water-resistant seal make this feature ideal for vehicle-mounted and exposed applications requiring emergency selection of valve for a period of time in the event of electrical failure. 40 Lever inLever latched in latched positionposition (1.6) Lever inLever free position in free position Overall length Overalloflength of valve standard with standard 40 valve with overrides overrides (1.6)manual manual Lift latchLift to latch to release release lever lever Push lever Push to lever to operateoperate valve; valve;65 65 latch holds latch lever holds in lever (2.5) in (2.5) operatedoperated positionposition Notes: 1. O pposite solenoid (on “C” and “N” double solenoid models) should not be energized while the valve is latched in selected position; AC solenoid coils will burn out under this improper usage. 2. “Y” feature is field-convertible from “H” type manual override (omitting spacer), but is not field-convertible from other models. Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 Installation Dimensions Models with “F” type coils (lead wires) and conduit box. Double solenoid models s Single solenoid models s DG4V-3(S)-*C-**-(V)M-F-**-60 DG4V-3(S)-*N-**-(V)M-F-**-60 DG4V-3(S)-*A(-**)l DG4V-3(S)-*B(-**)l As shown DG4V-3(S)-*AL(-**)l DG4V-3(S)-*BL(-**)l DG4V-3(S)-8BL(-**) DG4V-3(S)-8B(-**) DG3V-3(S)-*Fl DG4V-3(S)-*FL(-**)l Spolenoid and end cap interchanged A (double solenoid models) B (single solenoid models) Thread connection “W”– NPT “J”– M20 × 1.5-8H *J & W conduit boxes Ground connection 4,0 (0.16 dia.) self–tapping screw 53,00 (2.1) 25,00 (0.98) 21,75 (0.86) C coil length 68,75 (2.71) 91,00 (3.57) 50,00 (2.0) Two lead wires per solenoid with M3 size terminals for customer connections 3,0 (0.12) 47 (1.85) 74,00 (2.91) D 24,00 (0.94) 48,00 (1.88) Port P Port A Port B Port T * 89 (3.5) for FPB – J & W conduit boxes 104 (4.0) All plug-in conduit boxes Dimensions in mm(in). Model type AC or DC A Dim. All DG4V-3 DG4V-3S DC = AC ~ AC ~ 220 (8.66) 156,5 (6.14) 61 (2.5) 73 (2.87) 200 (7.87) 146,5 (5.75) 51 (2.1) 63 (2.48) 200 (7.87) 146,5 (5.75) 45 (1.7) 63 (2.48) l Not B Dim. applicable to type “8” spool. s C Dim. D Dim. See page 24 for solenoid information. Codes “FJ” and “FW”: 2 lead wires for each solenoid, approximately 150,00 (6.00) long. M3 (#6) terminals provided for customer connection. Codes “FTJ” and “FTW”: Valve supplied with lead wires connected into terminal strip suitable for M3 (#6) terminals for customer connection. Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 13 Installation Dimensions Pin number 3, 0V Pin number 2, supply +ve DG4V-3-*A(L)-(V)M-S6-U-**-60 Single solenoid models with LVDT type switch indicating when the spool is in the spring off-set position. ISO 4400 (DIN 43650) connection to solenoid; Pg7 connection to switch. Pin number 1, “normally open” Location of solenoid for RH build models Pin number 4, “normally closed” Location of switch for RH build models Plug (part no. 458939) supplied with valve Cable gland PG7: 6,0 (0.24) dia. For LH build (DG4V-3-*AL ) solenoid and switch locations are reversed. For coil removal: 64 (2.51) DC coil 54 (2.12) AC coil 138,2 (5.44) 248,2 (9.8) with DC solenoid 238,2 (9.4) with AC solenoid Warning Wiring: See Electromagnetic Compatibility (EMC) warning note on page 8. • Dimensions in mm(in) DG4V-3-*A(L)-(Z)-(V)M-S3-FPA5W-*2-60 DG4V-3-*A(L)-(Z)-(V)M-S4-FPA5W-*2-60 DG4V-3-*A(L)-(Z)-(V)M-S5-F-*2-60 Single solenoid models with mechanical type switch monitoring of spool movement. See page 16 for details of connections to pre-wired 5-pin receptacle for: “S3” normally open and “S4” normally closed. Conduit box with leads, or pre-wired to NFPA T3.5.291980 receptacle. Location of switch and housing for RH build models Normally closed lead (Monitor switch) sleeving identification color white. Common lead (Monitor switch) sleeving identification color black. Normally open lead (Monitor switch) no color identification. Location of solenoid for RH build models For LH build (DG4V-3-*AL ) solenoid and switch locations are reversed. Port restrictor plugs Restrictor plugs are available for use in ports P, T, A or B. These can be used for restricting flow or for circuit dampening. Restrictor plugs are not recommended for use above 210 bar (3000 psi) system pressure. Typical model codes: DG4V-3(S)-**-M-**-**-60-P08 (0.8 mm dia orifice in port P) DG4V-3(S)-**-M-**-**-60P10-A10 (1.0 mm dia orifice in ports P and A) 14 200 (7.87) with AC solenoid 210 (8.27) with DC solenoid Restrictor plug selection table Code Orifice diameter 100 (3.94) Part number *00 Blank 694353 *03 0,30 (0.012) 694341 *06 0,60 (0.024) 694342 *08 0,80 (0.030) 694343 *10 1,00 (0.040) 694344 *13 1,30 (0.050) 694345 *15 1,50 (0.060) 694346 *20 2,00 (0.080) 694347 *23 2,30 (0.090) 694348 * = P, T, A or B, as required n h hOrder in multiples of 25 per part number M5 x 0.8-6H thread for plug extraction Maximum port dia in subplate/manifold block: For steel and SG (ductile) iron: 7,0 (0.3) For gray iron: 6,5 (0.25) Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 54 (2.12) for removal of switch hsg. Electrical Plugs and Connectors Terminal strip and lights For valves with type “F” coils. Terminal strip (part number 890345) clips to cover and can be field-fitted Conduit box cover and nameplate complete with sealing gasket and 4 screws Light assembly is held in place by end pair of M3 screws; can be fitted to terminal strip. 4 terminal screws M3 x 0,5-6H (part number 02-113355) Connections to solenoid A (or B, according to model type) M3 x 0,5-6H screws (part number 186006) 2 each end 28,50 (1.12) 30,00 (1.18) Anti-rotation tab ensures correct orientation of cover Rubber gasket to junction box 2 lenses in cover Connections to solenoid B (or A, according to model type) 1. For DC coils the +ve lead(s) must be connected to the terminal(s) marked +. When using 3-wire incom- ing leads to double solenoid valves (i.e. common neutral) the inner pair of terminals must be interconnected. 2. For correct light indication of energized solenoid ensure that solenoid leads are correctly connected: light terminals are common with each outer pair of solenoid terminals according to the side with + mark. plug is inside a wire housing with external terminals for machine wire connections. longer ground post provides first make/last break ground connection. Captive thumb screws, when loosened, permit the wire housing to be pulled clear of the valve for disconnect. A The PBW configuration combines both male and female plugs in the wiring housing for a self-contained plug-in unit. Optional solenoid indicator lights are pre-wired to the female plug. Solenoids “A” and/or “B” are identified on the wiring housing. Insta-Plug DG4V-3(S)---FPA---60 DG4V-3(S)---FPBW---60 Eaton 2-part “Insta-Plug” eliminates breaking electrical inputs for valve disconnect. A male half is pre-wired to the valve body. The mating PA configuration 16,25 (0.64) PBW configuration M4-6H thd. 20,25 (0.79) Clearance to remove female receptacle 48,0 (1.89) 32,50 (1.28) 24,0 (0.95) 15,5 (0.61) 71,1 (2.80) 47,5 (1.87) ref. Port A Port B 23,1 (0.91) 69,0 (2.72) ref. 98,5 (3.88) Customer connection solenoid at port A end of body to female receptacle plate Customer connection solenoid at port B end of body to female receptacle plate 89,0 Ground connection (3.50) in terminal box (ref.) WARNING TAG “Electrical power must be disconnected before removing or replacing this receptacle” . Port B Port A The conduit box dimensions used for the PA/PBW type connector are different from those on the other “F” type coil models. Dimensions in mm(in). Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 15 Electrical Plugs and Connectors NFPA Connector T3.5.29-1980 DG4V-3(S)–FPA3W(L)-**-60 DG4V-3(S)–FPA5W(L)-**-60 DG4V-3–S3-FPA5W(L)-**-60 DG4V-3–S4-FPA5W(L)-**-60 The receptacle is a standard three or five pole connector with shortened leads and terminals added. The five pole plug has four leads 101,6 (4.0) long and one 177,8 (7.0) 3 pin connector Use with single solenoid valve long. The three pole plug has Key model code designations: two leads 101,6 (4.0) long DG4V-3(S)-*A(L)(-**)-(V)Mand one 177,8 (7.0). All wires have underwriters recognized FPA3W(L) non-solder insulated eyelet DG4V-3(S)-*B(L)(-**)-(V)Mterminals. The green wire is FPA3W(L) used for the ground (earth) 1 – green lead 1 – green (ground) lead (ground) connection (No. 8 screw furnished). Valves are supplied 3 – lead 3 – lead to solenoidto solenoid pre-wired. 2 Connection details and model type/model code references 0.875-16UN-2A thd. 16,00 (0.62) Warning tag: “Electrical power must be disconnected before removing or replacing electrical plug.” 1 3 2 1 3 25,4 (1.00) 25,4 (1.00) hex (reference hex (reference all types) all types) 2 – lead to 2solenoid – lead to solenoid 5 pin connector Use with double solenoid valve Key model code designations: DG4V-3-*C/N(L)(-**)-(V)M-S4FPA5W(L) 68,75 ad (ground)(2.71) 3 – lead to solenoid 3 25,4 (1.00) hex (reference all types) olenoid 11 –– lead solenoid greentolead (ground) 5 – lead to solenoid 3 – lead 4 to – lead solenoid 5 capped 1 12 4 2 33 25,4 (1.00) hex (reference all types) 3 – green lead (ground) 22 ––lead lead capped to solenoid 5 – lead to 5 – lead to 1 – lead to 1solenoid – lead to solenoid solenoid leadtotosolenoid solenoidB 5solenoid 11––lead – lead to 5 –– lead to 4 – lead to4solenoid 5 5 monitor monitor 4solenoid – lead B 1 554 n.o.switch, 4 1 switch, 4 – lead n.o. to capped 112 3 44 2 3 solenoid A 22 33 3 – green lead 3 – green (ground) lead (ground) 2 – lead to2monitor – lead switch, monitor 33 ––to green leadswitch, (ground) common common green lead (ground) 22 –– lead solenoid A lead to capped 5 3 4 een lead (ground) monitor switch, 16 Key model code designations: DG4V-3(S)-*A(L)(-**)-(V)MFPA5W(L) DG4V-3(S)-*B(L)(-**)-(V)MFPA5W(L) 1 – lead to1solenoid – lead to 5solenoid – lead to 5 – lead to 1 – green lead (ground) solenoid solenoid 43––lead lead 4 – lead 5 capped capped to 5solenoid 1 1 4 1 4 22 3 2 3 3 25,4 (1.00) hex (reference 3 – green lead 3 – green (ground) lead (ground) all types) 2 – lead capped 2 – lead capped 2 – lead to solenoid 5 pin connector Use with single solenoid valve with S3 spool position monitor switch Key model code designations: DG4V-3-*A(L)(-**)-(V)M-S3FPA5W(L) 1 – lead to 1solenoid – lead to solenoid 5 – lead to 5 – lead to – lead toBsolenoid 1 – lead to solenoid solenoid 1 – lead to 5solenoid solenoid 5 – lead to 4 – lead to4 – lead to 5 solenoid B 4monitor –5lead to monitor 1 1 54 54 n.c.switch, monitor switch, 4 – leadn.c. to 1 2 3 4 12switch, 3 4 n.o.solenoid A 2 3 2 3 3 – green lead 3 – green (ground) lead (ground) 3 –to green leadto (ground) 2 – lead 2monitor – lead switch, monitor switch, 3 – green lead (ground) 2common – lead tocommon monitor switch, 2 – lead to solenoid A common Female 3 & 5 pin connectors are available from a Daniel Woodhead Co., Brad Harrison Div. Distributor (847-272-7990) Key model code designations: 40903 – Female connector with 12' lead for PA3 conn. DG4V-3-*A(L)(-**)-(V)M-S4FPA5W(L) 5 – lead to solenoid 4 – lead to monitor switch, n.o. Use with single solenoid valve 5 pin connector Use with single solenoid valve with S4 spool position monitor switch olenoid 5 pin connector 11––lead lead to to leadto tosolenoid solenoid 55 ––lead solenoid solenoid lead to to 44 –– lead 55 monitor monitor 11 44 switch, n.c. n.o. switch, 22 33 1 – lead to solenoid 3 – green lead (ground) 22 –– lead lead to to monitor monitor switch, switch, common common 3 – green lead (ground) 2 – lead to monitor switch, common 1 5 2 3 4 5 – lead to solenoid 4 – lead to monitor switch, n.c. Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 41308 – Female connector with 12' lead for PA5 conn. These are Brad Harrison #’s. Electrical Plugs and Connectors DIN 43650 Connector Cable diameter range: Ø6–10 mm (0.24–0.40) Wire section range:Ø,5–1,5 mm2 (0.0008– 0.0023 in2) Terminals: Screw type Type of protection:IEC144 class IP65, when plugs are fitted correctly to the valves with interface seals (supplied with plugs) in place. Connector can be positioned at 90° intervals on valve by re-assembling contact holder into appropriate position inside connector housing. Use U12 or U11 type connectors with 12 and 24V DC coils if rectification is required. Connectors with and without indicator lights are available (order separately): Recptacle Voltage Part Numbers (AC or DC) Gray – "A" sol. U1 Coils – 710776 without lights U6 Coils 12-24 977467 with lights 100-125 977469 200-240 977471 U11 Rectified 12 DC 02-141358 coils with 24 DC 02-141359 lights 98-240 VDC 02-141360 200-240 VDC 02-141361 U12 Rectified 02-141357 coils without lights 51(2.01) 18 sq. (0.71) Black – "B" sol. 710775 1,5 (0.06) Seal M3 thread 977466 977468 977470 27 (1.06) 5,5 (0.22) 30,5 sq. (1.20) 27,5 (1.08) 26,5 (1.04) 22,5 (0.88) Surge Suppression Devices (For DC Valves) Standard diode Transzorb Diode in parallel with coil. When switch (S1) is opened, the energy stored in the coil is trapped and dissipated by the diode (D1). Diode and Zener diode in parallel with coil. When switch (S1) is opened, the energy stored in the coil is trapped and dissipated by the diode (D1) and Zener diode (Z1) and the coil resistance. • Works only with DC voltage • Polarity dependent • Increase drop out time • The Zener makes exact limitation of inductive spikes. • Works only with DC voltage • Polarity dependent Coil D1 Coil S1 Z1 S1 (No 2) (No 1) D1 NOTE: These surge suppression devices are “Polarity Dependent.” Proper biasing conditions must be met when installing/connecting a coil in a system. Times represent cessation/ application of voltage to coil versus velocity (start/stop) of a cylinder using a single solenoid, spring offset valve (time in milliseconds). Valve Shift and Dropout Times with and without Surge Suppression CETOP 3 Do Diode Diode Alone Diode/Zener CETOP 5 Do Diode Diode Alone Diode/Zener Shift Dropout 23 23 23 60 131 78 70 70 70 50 158 100 (No 2) (No 1) Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 17 Subplates, Connection Plates and Mounting Surfaces General description Description and maximum pressure This range of subplates and auxiliary connection plates are for use with size 3 valves. Optional BSPF or SAE/UNF pipe thread connections are available. Blanking plate 250 bar (3600 psi) The subplates fall into five groups: Functional symbol Model code P Crossover plate P–A, B–T 250 bar (3600 psi) • S ingle station subplates with either side or rear entry ports for connecting to the main system. Crossover plate P–B, A–T 250 bar (3600 psi) • M ulti-station manifolds having from two to six stations. The two service ports per station are arranged along one side but the pressure and tank lines are internally connected in parallel to each station. Tapping plate Ports A and B 250 bar (3600 psi) • T apping plates for insertion under modules or valves to provide access to service lines, e.g. for pressure gage connection. • C ross-over plates for interconnecting two sets of service lines at the top of module stacks when directional valves are not fitted. • Blanking plate for terminating a valve station e.g. when the station is not to be used until later. The 2 to 6 multi-station subplates, when used together with Vickers® SystemStak™ valves, provide very compact control assemblies. Plates having machined trapezoidal O-ring recesses are supplied complete with Viton O-rings. On all models, the size 03 mounting face includes a drilled hole (for a location pin) in conformance with ANSI/ B93.7M) and (NFPA) size 03. All Eaton size 3 valves and auxiliary plates contain a matching location pin to ensure correct orientation of the mounting faces. 18 DGMA–3–B–1* Tapping plate Ports P and T 250 bar (3600 psi) Adaptor size 05 to 03 207 bar (3000 psi) T B A DGMA–3–C1–1* P T B A DGMA–3–C2–1* P T B A DGMA–3–T1–1*–B DGMA–3–T1–1*–S P T B A DGMA–3–T2–1*–B DGMA–3–T2–1*–S P T B A P T B A Size 03 P TA TB B A Size 05 DGAM–3–01–1*–R DGAM–3–01–1* (UNC valve mtg. bolts) Single station subplate/manifold Rear ports P,T,A,B P T B A 250 bar (3600 psi) Single station subplate/manifold A P Side ports P,T,A,B T B 250 bar (3600 psi) Multi-station subplate/ Valve station 1 Valve station 2 – 3 manifold; side ports P,T,A1,B1,A2,B2, etc. P1 T1 B1 A1 P2 T2 B2 A2 250 bar (3600 psi) P 2 station T 3 station B1 A1 B2 A2 DGVM–3–1*–R DGVM–3–1*–S Multi-station subplate/ manifold; side ports P,T,A1,B1,A2,B2, etc. 250 bar (3600 psi) P 4 station T 5 station 6 station DGMS–3–4/5/6E–1*–R DGMS–3–4/5/6E–1*–S Valve station 1 P1 T1 Valve station 2 – 6 B1 A1 B1 A1 P6 T6 B6 A6 B6 A6 DGMS–3–1E–1*–R DGMS–3–1E–1*–S DGMS–3–2/3E–1*–R DGMS–3–2/3E–1*–S Design number subject to change. No change of installation dimensions for designs 10 thru 19. “R” (or “B”) suffix – ISO 228 (BSPF) ports and/or metric attaching bolt tappings. “S” suffix – SAE/UNC ports and/or UNC attaching bolt tappings. Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 Installation Dimensions 4 holes Ø 5,6 (0.22 dia.) counterbored to Ø 9,5 (0.374 dia) DGMA-3-B-1* Blanking Plate P 46,0 (1.8) T B A 10,0 (0.4) A Nameplate P 73,0 (2.9) T B 22,0 (0.9) 24,4 (1.0) DGMA-3-C2-11 Crossover Plate P T B A P T B A P T B A 48,5 (1.9) 11,0 (0.43) 46,0 (1.8) A 75,0 (3.0) Nameplate P T B 22,0 (0.9) DGMA-3-T*-1*-* Tapping Plate 2 tapped ports for DGMA–3–T*–1*–B, G 1/8 (1/8” BSPF) for DGMA–3–T*–2*–S, 7/16 ”– 20 UNF – 2B (SAE) (for 1/4” O.D. tubing) 48,4 (1.9) 46,0 (1.8) Nameplate A A 75,0 (3.0) P T B DGMA-2-T1-1*–* (Ports A and B) P 4 holes Ø 5,6 (0.22 dia.) T B DGMA-2-T2-1*–* (Ports P and T) 20,0 (0.78) Dimensions in mm(in). Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 19 Installation Dimensions DGAM-3–01–1*–R (Metric bolt tapping) DGAM-3–01–1* (UNC bolt tapping) Adaptor plate, Size 05 to 03 for pressure up to 210 bar (3000 psi) Size 3 valves can frequently be used in place of size 5 valves, typically for pilot control functions, or generally where the system flow rate is within that of size 3 valves. 5,3 (0.21) 70,0 (2.75) 31,0 (1.22) P T 54,0 (2.12) Size 03 T B TA TB B Size 05 A 90,4 (3.56) Additional T port (TB ) B 18,3 (0.72) 12,0 (0.47) 0,75 (0.03) 31,75 (1.25) 46,0 (1.81) Size 05 Mounting Surface (seals included) Model Tappings for valve mounting bolts Adaptor is supplied complete with bolts for mounting to size 5 interface: DGAM–3–01–1*–R M5–6H x 12 (0.47) deep DGAM–3–01–1* #10–24 UNC–2B x 12,7 (0.5) deep M6 bolts with type DGAM–3–01–1*–R P 1/4" –20 UNC bolts with type DGAM–3–01–1* T P 4 holes tapped according to model type (see table) 84,0 (3.3) 72,0 (2.83) 19,75 (0.78) 6,0 (0.24) A 4 ports .750-16 UNF-2B for rear ports. 12,75 (0.5) B 84,0 (3.31) 72,0 (2.83) A A B DGMS 6,0 (0.24) P T T B DGVM 16,0 (0.63) B T 35,0 (1.38) 57,25 (2.25) P A 35,0 (1.37) Dimensions in mm(in). 20 A Standard T port (TA ) P Size 03 Mounting Surface 5,6 (.22) dia. thru 13,0 (.51) spotface to depth shown. 4 holes for mounting. A 28,4 (1.12) 21,0 (0.83) 14,2 (0.56) B 4 holes for valve mounting bolts (see table) P P A 40,5 (1.59) The DGAM–3 adaptor bolts to an existing size 5 interface and provides a size 3 mounting face for the smaller valves. 12,75 (0.5) 20,0 (.787) 4 ports .750-16 UNF-2B for side ports. Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 59,25 (2.33) 36,00 (1.42) Installation Dimensions 40,5 (1.59) P T 54,0 (2.12) B 4 holes for valve mounting bolts (see table) (3.56) Standard T port (TA ) P Additional T port (TB ) B 18,3 (0.72) 12,0 (0.47) 0,75 (0.03) 31,75 (1.25) 46,0 (1.81) DGVM-3-1*–* DGMS-3-1E(Y)-1*-* Single station subplate, rear and side tapped port P T P 5,6 (.22) dia. thru 13,0 (.51) spotface to depth shown. 4 holes for mounting. 4 holes tapped according to model type (see table) 84,0 (3.3) 72,0 (2.83) 19,75 (0.78) 6,0 (0.24) A DGMS 4 ports .750-16 UNF-2B for rear ports. 16,0 (0.63) 12,75 (0.5) 6,0 (0.24) B 84,0 (3.31) B P T T B DGVM A B 72,0 (2.83) A 35,0 (1.38) 57,25 (2.25) T P A 35,0 (1.37) 4 ports .750-16 UNF-2B for side ports. Model Ports P, A, T, B at rear or side DGVM–3–1*–R Rear DGMS–3–1E–1*–R Side DGVM–3–1*–S Rear DGMS–3–1E–1–S* Side DGMS–3–1EY–1–S* Side 12,75 (0.5) 20,0 (.787) 59,25 (2.33) 36,00 (1.42) Thread G3/8 (3/8” BSPF) x 12,0 (0.47) deep 3/4” 16 UNF–2B x 14,3 (0.56) deep (SAE) 5/8” 18 UNF–2B x 12,7 (0.5) deep (SAE) Dimensions in mm(in). Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 21 Installation Dimensions DGMS-3-3E-1*-* Multi-station subplate (3 station shown) Valve Station 1 P1 T1 B1 Valve Station 2 A1 P2 T2 B2 A2 P T P T B1 B T T 37,5 (1.47) B P B T A P T A 68,0 (2.68) P A 50,0 (1.97) 35,0 (1.38) A 60,0 (2.36) effective bolt length A Dim. B Dim. DGMS–3–2E(X)–1*–* DGMS–3–3E(X)–1*–* DGMS–3–4E–1*–* DGMS–3–5E–1*–* DGMS–3–6E–1*–* 121 (4.8) 171 (6.8) 221 (8.7) 271 (10.7) 321 (12.7) 108 (4.25) 158 (6.22) 208 (8.19) 258 (10.15) 308 (12.12) P T 15,0 (0,6) P and T ports tapped according to model type: DGMS-*E(X)–1*– R: G1/2 (1/2 ” BSPF) DGMA-*E(X)-1*-S: 3/4:-16 UNF-2B (SAE) 38,0 (1.5) B Model A and B ports tapped according to model type: DGMS-*E(X)–1*–R: G3/8 (3/8 ” BSPF) DGMA-*E(X)-1*-S: 3/4:-16 UNF-2B (SAE) u T hru connection P and T ports on types DGMS-3-2EX-1*-* and DGMS-3-3EX-1*-* Dimensions in mm(in). 22 38,0 (1.5) 6,0 (0.24) 4 holes per model type BSPF ports: M5-6H x 12,0 (0.47) deep SAE ports: #10-24 UNC-2B x 12,5 (0.5) deep 50,0 (1.97) A2 68,0 (2.68) 34,0 (1.34) 5,0 (0.6) B These two ports are present in 4, 5, and 6 station models. Optional in 2 and 3 station models, specify DGMS–3–2EX –1*–* or DGMS–3–3EX –1*–* B2 Ø5,6 (0.22 dia. counterbored 11,1 (0.438 dia). A P A1 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 Installation Dimensions Mounting Surface 70 (2.75) min. When a subplate is not used, a machined pad must be provided for mounting. The pad must be flat within 0,01 mm per 100 mm (0.0001" per 1") and smooth within 0,8 μm (32 μin). 40,5 ± 0,1 (1.594 ± 0.004) 30,2 (1.890) 21,5 (0.85) The interface conforms to ISO 4401-AB-03-4A (size 03) plus location pin hole 12,7 (0.5) ANSI/B93.7M (and NFPA) size 03 CETOP R35H4.2-03, plus location pin hole DIN 24340 Form A6, plus location pin hole Dimensional tolerance = ±0,2 ( 0.008) except where otherwise stated. 5,1 (0.20) 15,5 (0.61) 25,9 (1.01) n #10-24 UNC-2B optional A B 31,75 ± 0,1 (1.25 ± 0.004) 48 (1.89) min. P 4 holes, M5-6H x 12,0 (0.47) min. full thread depth ISO 4401 gives dimensions in mm. Inch conversions are accurate to 0.01" unless stated. T 31,0 ± 0,1 (1.22 ± 0.004) Prior to installing a valve, ensure that both valve and mounting surface are clean and free from burrs. s 0,75 ± 0,1 (0.03 ± 0.004) 4 ports Ø6,3 (0.25 dia). For all Vickers size 3 valves this diameter may be increased to Ø7,5 (0.29 dia). Ø4,0 x 4,3 min. deep (0.16 dia x 0.17 deep) for locating pin 7,5 (0.29) Dimensions in mm(in). Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 23 Appendix Mounting Bolts Inch bolt kits, #10–24 UNC–2B Metric bolt kits, M5 Metric bolt kits, M6 Size x length, in (mm) Size x length, mm (in) Size x length, mm (in) #10-24 x 12,7 (0.50) BK590715 #10-24 x 19,05 (0.75) BK466847 #10-24 x 25,4 (1.00) BK304 #10-24 x 31,8 (1.25) BK590716 #10-24 x 38,1 (1.50) BK306 #10-24 x 44,4 (1.75) BK02-156494 #10-24 x 50,8 (2.00) BKDG3698 #10-24 x 57,2 (2.25) BK02-139165 #10-24 x 60,3 (2.38) BK466849 #10-24 x 69,9 (2.75) BK870017 #10-24 x 69,9 (2.75) BKDGFNL 694Mu #10-24 x 76,2 (3.00) BK02-156496 #10-24 x 79,4 (3.13) BK466850 #10-24 x 88,9 (3.50) BK466851 #10-24 x 95,3 (3.75) BK869704 #10-24 x 100 (3.94) BK466852 #10-24 x 101,6 (4.00) BK02-156497 #10-24 x 109,5 (4.31) BK466853 #10-24 x 120,7 (4.75) BK466854 #10-24 x 127,0 (5.00) BK02-156499 #10-24 x 130,2 (5.13) BK466855 #10-24 x 133,4 (5.25) BK02-156498 #10-24 x 139,7 (5.50) BK466856 #10-24 x 150,9 (5.94) BK466857 #10-24 x 160,3 (6.31) BK466858 #10-24 x 170,0 (6.69) BK466859 #10-24 x 177,8 (7.00) BK890325 M5 x 20 (0.79) M5 x 25 (0.98) M5 x 30 (1.18) M5 x 40 (1.57) M5 x 50 (1.97) M5 x 55 (2.17) M5 x 60 (2.36) M5 x 70 (2.76) M5 x 75 (2.95) M5 x 80 (3.15) M5 x 90 (3.54) M5 x 95 (3.74) M5 x 100 (3.94) M5 x 110 (4.33) M5 x 120 (4.72) M5 x 130 (5.12) M5 x 140 (5.51) M5 x 150 (5.91) M5 x 160 (6.30) M5 x 170 (6.69) M5 x 200 (7.87) M6 x 16 (0.63) M6 x 20 (0.79) M6 x 25 (0.98) M6 x 30 (1.18) M6 x 40 (1.57) M6 x 45 (1.77) M6 x 50 (1.97) M6 x 55 (2.17) M6 x 65 (2.56) M6 x 70 (2.76) M6 x 75 (2.95) M6 x 80 (3.15) M6 x 80 (3.15) M6 x 85 (3.35) M6 x 90 (3.54) M6 x 100 (3.94) M6 x 110 (4.33) M6 x 115 (4.53) M6 x 120 (4.72) M6 x 140 (5.51) BK466834M BK465723M BK616452M BK02–156493M BKDG3699M BK986135M BK466836M BK464125M BK869720M BK466837M BK466838M BK869721M BK466839M BK466840M BK466841M BK466842M BK466843M BK466844M BK466845M BK466846M BK464468M Note: If not using Eaton's Vickers® bolt kits, bolts must be to Grade 12.9 (ISO 898) or better. The required bolt length should allow 0.40" (10 mm) thread engagement in the subplate/manifold block. Bolts should be torqued to 5–7 N.m (44–62 lbf. in.) with 24 BK534564M BK534565M BK534566M BK534567M BKDG01633Mu BK534569M BK534570M BK534571M BK534572M BK534573M BK534574M BK638873M BKDGFN01637Mu BK978478M BK534576M BK978479M BK978480M BK534580M BK534581M BK638878M threads lubricated. Prior to installation of DG4V-3 valve, ensure that both the face of the valve and the face on which it is being mounted (i.e subplate, manifold, SystemStak valve or plate) is as clean as possible. Do not over tighten hold-down bolts beyond recommended values. Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 Appendix Spare parts data Solenoid Coils Refer to service drawing I–3886–S for spare parts and kit information. Seal kits For valves with spool indicator switch, model types DG4V-3-*A-M-S*-60: kit no. 859049 For other models seal kits vary according to type of coil fitted: For “U” type coil: kit no. 858995 AC coils Code Voltage/ frequency Full power coils: A 110V/50 Hz B 110/120V/50/60 Hz C 220V/50 Hz D 220/240V/50/60 Hz Low power coils: BL 110/120V/50/60 Hz DL 220/240V/50/60 Hz High performance “U” type “F” type 02-101725 02-101726 02-101727 02-101728 02-101730 02-101731 02-101732 02-101733 507825 507833 507826 507834 508166 508169 508167 508170 N/A N/A N/A N/A 598562 866455 698563 866457 “F” type “SP1” type “SP2” type “KU” type 507847 507848 508172 508173 02–111246 02–111248 02-111166 02-111168 02–140394 02–140395 507855 507852 508175 508174 N/A N/A N/A N/A N/A N/A DC coils (Standard and high performance) Code Voltage “U” type For “F” type coil: kit no. 858996 Note: Each seal kit covers a variety of models and may have redundant seals for a particular model. Full power coils: G 12V H 24V Low power coils: GL 12V HL 24V Mass, approx. kg (lb) Mounting Attitude DG4V-3 and “U” DG4V-3S (DC) coils Single sol. valve 1,6 (3.5) Double sol. valve 2,2 (4.8) DG4V-3 and “U” DG4V-3S (AC) coils Single sol. valve 1,5 (3.3) Double sol. valve 1,8 (4.0) Single sol. 2,0 valve w/ position (4.4) switch Standard performance “U” type “F” type “F” coils 1,8 (4.0) 2,3 (5.0) “F” coils 1,6 (3.5) 2,0 (4.4) 2,0 (4.4) No restrictions except for no-spring, detented models DG4V-3-*N and DG4V-3S-*N which should be mounted with the spool axis horizontal. These model types may be affected by severe vibration or shock, especially if a solenoid is not held energized. Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 25 Appendix Temperature Limits Fluid Cleanliness Ambient range: -20°C to 70°C (-4°F to +158°F) Proper fluid condition is essential for long and satisfactory life of hydraulic components and systems. Hydraulic fluid must have the correct balance of cleanliness, materials and additives for protection against wear of components, elevated viscosity and inclusion of air. Fluid Temperature Fluid Temp. Mineral Water oil containing Minimum Maximum* -20°C (-4°F) +70°C (+158°F) +10°C (+50°F) +54°C (+129°F) * To obtain optimum service life from both fluid and hydraulic system, 65°C (150°F) is the recommended maximum fluid temperature, except for water-containing fluids. For synthetic fluids, consult fluid manufacturer or Eaton representative where limits are outside those for mineral oil. Whatever the actual temperature range, ensure that fluid viscosities stay within the limits specified in “Hydraulic Fluids”. Essential information on the correct methods for treating hydraulic fluid is included in Eaton publication 561;“Vickers Guide to Systemic Contamination Control,” available from your local Eaton distributor or by contacting Eaton, Incorporated. Recommendations on filtration and the selection of products to control fluid condition are included in 561. Recommended cleanliness levels, using petroleum oil under common conditions, are based on the highest fluid pressure levels in the system and are coded in the chart below. Fluids other than petroleum, severe service cycles or temperature extremes are cause for adjustment of these cleanliness codes. See Eaton's Vickers® publication 561 for exact details. Fire resistant fluids usually have higher specific gravities than oil. The specific gravity of a fluid may be obtained from its producer. Eaton products, as any components, will operate with apparent satisfaction in fluids with higher cleanliness codes than those described. Other manufacturers will often recommend levels above those specified. Experience has shown, however, that life of any hydraulic components is shortened in fluids with higher cleanliness codes than those listed below. These codes have been proven to provide a long trouble-free service life for the products shown, regardless of the manufacturer. Product System Pressure Level bar (psi) <70 (<2000) 70–207 (2000–3000) 207+ (3000+) Vane pumps, fixed Vane pumps, variable Piston pumps, fixed Piston pumps, variable Directional valves Proportional valves Servo valves Pressure/Flow controls Cylinders Vane motors Axial piston motors 20/18/15 1 18/16/14 19/17/15 18/16/14 20/18/15 17/15/12 16/14/11 19/17/14 20/18/15 20/18/15 19/17/14 9/17/14 17/15/13 18/16/14 17/15/13 20/18/15 17/15/12 16/14/11 19/17/14 20/18/15 19/17/14 18/16/13 18/16/13 Ordering Procedure When placing an order, please specify full model designations of valves, subplates and kits. Refer to relevant “Model Code” sections. 26 Eaton Vickers Solenoid Operated Directional Valves Product Catalog V-VLDI-MC011-E September 2008 17/15/13 16/14/12 19/17/14 15/13/11 15/13/10 19/17/14 20/18/15 18/16/13 17/15/12 This page left intentionally blank. This page left intentionally blank. This page left intentionally blank. Eaton Hydraulics Operations USA 14615 Lone Oak Road Eden Prairie, MN 55344 USA Tel: 952-937-9800 Fax: 952-294-7722 www.eaton.com/hydraulics © 2008 Eaton Corporation All Rights Reserved Printed in USA Document No. V-VLDI-MC011-E Supersedes GB-2072B September 2008 Eaton Hydraulics Operations Europe Route de la Longeraie 7 1110 Morges Switzerland Tel: +41 (0) 21 811 4600 Fax: +41 (0) 21 811 4601 Eaton Hydraulics Operations Asia Pacific 11th Floor Hong Kong New World Tower 300 Huaihai Zhong Road Shanghai 200021 China Tel: 86-21-6387-9988 Fax: 86-21-6335-3912