Steel Submit – 2013

Packaging Solution for GCP Product
2nd GCP Summit 2014, Sheraton, Bengaluru
Contents..
Brief about Signode
Why Packaging is important
Issues/concern related to Packaging
Our Solutions
Signode Specialization in Metal
Ferrous &
Non
Ferrous
Hot &
Cold
Mills
Flat &
Long
products
Service
Centers
Valued Solution
3
Manufacturing Facilities – SIGNODE India
ANGLEBOARD
MANUFACTURING
FARIDABAD
PET Tenax &
Edge board,
Reddi Crate
RUDRAPUR
Consumables
& Machines
(SILVASSA)
Machine Building
& Design Centre,
PUNE
Steel Strapping, Tools
& Spares Division,
HYD
ANGLEBOARD
MANUFACTURING
HYD
Why Packaging ?
Anti Rusting
Water proof
Cushioning
Impact resistance
Aesthetic
Steel Packaging
Concerns .. Issues .. Challenges
•
Customer complaint related to packaging
– Rust due to water ingress and condensation
– Damage during Transportation –
Crane, Container, Vessel, Wagon Loading etc.
•
Man Power Availability-Semi Automatic /Automations Solutions
•
Material Visibility across yard,
–
–
Affect TTAT
In-effective storage space utilization
•
Cost Effective packaging material
•
Product Branding
Case Study-Settlement –Survey
Count of Data of Loss
Nature of Loss
Water/Wet Damage
Handling Damage
Road Accidents
Grand Total
Total
58
23
19
100
Total
Water/Wet Damage
Damage
19%
23%
58%
Accident
Observation - Packaging - Water Ingress - damages
NEW PRODUCTS TO AVOID WATER
RELATED DAMAGES TO GP and
COLOUR COATED STEEL
Prevent water ingress by 2 layers
Moisture protection wrapping
Absorption Packaging
Outside Atmosphere
Cooling Temperature, <100% RH
Smaller Water Molecules (Gas-Vapor)
Coating
Fabric
VCI Lamination
Absorbent VCI Layer
1X
2X
Inside Atmosphere
Larger Water Droplet (absorption)
Larger VCI Molecules, attracted to the metal
METAL
ISSUE : MANPOWER AVAILABILITYAUTOMATIONS SOLUTIONS FOR GP/COLOUR
COATED COILS/SHEET PACKETS
Coil Packaging Line
Automatic Paper Wrapper
Protex/ Corex Body Wrapping
Eye Vertical Packaging
Metal ID-OD forming machine
Semi-automatic Solution
Steel DSC Automation.mpg
Integrated strapping
machine
Working station
Eye Wrapping
Machine MK-1
Coil Offline Packaging System – through put 3 CPH
Small Automation – Customized
Cradle roller with shearing
machine for Colour coated coils
Sheet packaging line
Sheet bundle Strapping machine
Spiral wrapping machine
Automation Solutions for Slit coils Packaging
Picker & placer
Wrapping
Strapping
COST EFFECTIVE PACKAGING SOLUTIONSFOR SHEET AND COIL PACKAGING
Cost Effective - Packing Profile sheet / CTL
On Line Packaging
Cost Effective - Coil Packing
Slit Coil Packing
Issue: Material Visibility across yard,
Solutions: Labeling and Yard Management
System
Warehouse Management Automation
Benefits:
Real time tracing and tracking of FG inventory thru RFID/Barcodes sticker
Real time inventory in the yard
Label Management
Thanking you…