Parts Manual

MODELS SJ 6832E
Parts Manual
SJIII Conventional E Series (ANSI/CSA)
Part No. 157961AC February 2014
This manual is based on Serial Number(s):
SJIII 6832E 80,002,032 & Above
Please refer to the website (www.skyjack.com) for older Serial Numbers.
Skyjack Service Center
Parts & Service (Europe)
3451 Swenson Ave. St. Charles,
Illinois, 60174 USA
Phone: 630-262-0005
Toll Free: 1-800-275-9522
Fax: 630-262-0006
Email: [email protected]
Unit 1 Maes Y Clawdd
Maesbury Road Industrial Estate
Oswestry, Shropshire SY10 8NN UK
Phone: +44-1691-676-235
Fax: +44-1691-676-238
E-mail: [email protected]
Parts (North America)
Skyjack Brasil
Toll Free: 1-800-965-4626
Toll Free Fax: 1-888-782-4825
E-mail: [email protected]
Skyjack Australia Pty Ltd.
4 Coates Place
Wetherill Park
New South Wales 2164
Australia
Tel: +61 (0) 28786 3200
Fax: +61(0) 28786 3222
Alameda Júpiter, 710
Loteamento American Park Empresarial
Indaiatuba, SP, Brasil 13347-653
Tel: +55 19 3936 0132
DC Electric Scissor Lifts
Conventional E Series
Parts Manual
General
The information contained in this section is designed
to aid the user in locating and identifying replacement
parts. Component parts of various assemblies and
sub-assemblies comprising the work platform are
illustrated and accompanied by a descriptive parts list.
Exploded drawings are used to show relative location of
component parts in disassembly order. If a part cannot
be found in this section, order by work platform model
number and serial number, giving a complete description
of the part.
Parts Ordering Information
an index number initially starts with the letter “K”, for
example “K1”, means it’s a kit. Any item(s) included
in a kit will not have an index number.
Quantities (Units Per Assy.)
The quantities of each part that are required to complete
the assembly. If quantity is (AR), it is understood that
the quantity may vary when aerial platform is equipped
with certain options. Order quantity as needed.
Hardware
When ordering replacement parts, the complete part
number and description should be used to ensure
proper identification and delivery of the desired item.
This complete identification should also be used when
requesting equipment information.
Standard screws, washers, nuts, etc. are not identified
by a Reference number. These parts are known as
COMMON HARDWARE items and appear indented
under the major items with which they are used. They
should be ordered separately as listed, since they are
not component parts of the pieces they attach to.
Method of Listing
How to Order Repair Parts
Parts are listed in order according to the Reference
number shown in the illustration, followed by a full
description based upon the “NOUN FIRST” method.
That is, the noun name of the part is listed first, then
the modifying description information which serves to
specifically identify the item. For example: PIN, Clevis.
Assemblies or groups are shown at the beginning of a
parts list and are identified with the letter References A, B,
C, etc. Individual parts in these lists have corresponding
letters after their description to identify which assembly or
group it is used in. Individual parts without identifying
letters are used in all the assemblies or group shown at
the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or
attaching hardware for the higher level assembly. If
1. Address all orders to your local SKYJACK
dealer.
2. Specify model and serial number of the work
platform (found on the serial number plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in
this manual for each item.
6. Show billing and shipping address and name of
individual if possible.
7. Suggest best routing.
CUSTOMER __________________________________________________________________
DEALER _____________________________________________________________________
MODEL NUMBER ______________________________________________________________
SERIAL NUMBER ______________________________________________________________
DATE PURCHASED ____________________________________________________________
Use Only Skyjack Authorized Replacement Parts!
DC Electric Scissor Lifts
Conventional E Series
157961
Table of Contents
1.0 Platform Related Parts
Entrance Gates............................................................................................................................................ 1.1
Gate Latch Assembly.................................................................................................................................. 1.2
Quick Release Pins..................................................................................................................................... 1.3
Main Platform and Hinged Railings............................................................................................................ 1.4
3 Feet Manual Extension Platform.............................................................................................................. 1.5
Roll Out Push Bar Assembly....................................................................................................................... 1.6
Slide Rail Assembly..................................................................................................................................... 1.7
Powered Extension Platform Assembly...................................................................................................... 1.8
Hydraulic Hose Connections - Powered Extension Platform (6832E)....................................................... 1.9
Powered Extension Cylinder Assembly.................................................................................................... 1.10
Powered Extension Platform Directional Manifold Assembly................................................................... 1.11
Powered Extension Platform Control Console Assembly......................................................................... 1.12
Powered Extension Platform Assembly - 3 Feet Cutout........................................................................... 1.13
Platform Control Console Assembly......................................................................................................... 1.14
Drive/Steer Controller Assembly............................................................................................................... 1.15
2.0 Scissor Related Parts
Scissor Stack Assembly (Model 6832E)..................................................................................................... 2.1
Scissor Stack Assembly - Mounting Hardware.......................................................................................... 2.2
Scissor Stack Assembly - Connecting Hardware....................................................................................... 2.3
Horn and Limit Switch Assemblies............................................................................................................. 2.4
Holding Valve Assembly.............................................................................................................................. 2.5
Lift Cylinder and Mounting Hardware......................................................................................................... 2.6
3.0 Base Related Parts
Base, Axle and Wheels................................................................................................................................ 3.1
Base Control Console................................................................................................................................. 3.2
Drivetrain Assembly..................................................................................................................................... 3.3
Axle Assembly............................................................................................................................................. 3.4
Brake and Drive Motor Assembly............................................................................................................... 3.5
Hydraulic Hose Connections - Steering Cylinder....................................................................................... 3.6
Steer Cylinder Assembly............................................................................................................................. 3.7
4.0 Hydraulic/Electrical Tray Assembly
Hydraulic/Electrical Tray Assembly............................................................................................................. 4.1
Hydraulic Hose Connections - Hydraulic Tray............................................................................................ 4.2
Main Manifold Assembly............................................................................................................................. 4.3
Sevcon Control Panel.................................................................................................................................. 4.4
Sevcon Components and Cables............................................................................................................... 4.5
Electrical Panel Connection........................................................................................................................ 4.6
Base Devices Harness A........................................................................................................................... 4.7a
Base Devices Harness B........................................................................................................................... 4.7b
Main Manifold Harness................................................................................................................................ 4.8
Control Cables............................................................................................................................................. 4.9
DC Electric Scissor Lifts
Conventional E Series
157961
Table of Contents (Continued)
5.0 Battery Tray Assembly
Battery Tray Assembly................................................................................................................................. 5.1
Battery Charger Assembly.......................................................................................................................... 5.2
Battery Tray Harness................................................................................................................................... 5.3
6.0 Optional Equipment
Outrigger Assembly Option........................................................................................................................ 6.1
Outrigger Cylinder Assembly...................................................................................................................... 6.2
Hydraulic Hose Connections - Outriggers.................................................................................................. 6.3
Hydraulic Outrigger Control Console Assembly........................................................................................ 6.4
Hydraulic Outrigger Harnesses................................................................................................................... 6.5
Hydraulic Outrigger Manifold Assembly..................................................................................................... 6.6
High Speed/26’ Drive Cutout Assembly..................................................................................................... 6.7
Battery and Base Control Assembly with Inverter Option.......................................................................... 6.8
110V Assembly Inverter Option................................................................................................................... 6.9
Platform AC Outlet Assembly.................................................................................................................... 6.10
Flashing Light Assembly........................................................................................................................... 6.11
Air Hose to Platform Assembly................................................................................................................. 6.12
Dual Flashing Amber Light Option (Diagonal).......................................................................................... 6.13
Work Light Option..................................................................................................................................... 6.14
Dual Flashing Light Assembly................................................................................................................... 6.15
End of Stroke Option................................................................................................................................. 6.16
7.0Labels
Labels .. ....................................................................................................................................................... 7.1
Labels - Platform Control Console and Powered Extension Console........................................................ 7.2
Labels - Front and Rear............................................................................................................................... 7.3
Labels - Side................................................................................................................................................ 7.4
Labels - Base and Miscellaneous............................................................................................................... 7.5
Labels - Miscellaneous................................................................................................................................ 7.6
Labels - Outrigger........................................................................................................................................ 7.7
8.0Tables
Tables ......................................................................................................................................................... 8.1
DC Electric Scissor Lifts
Conventional E Series
157961
Entrance Gates
1
2
12
3
4
5
6
7
8
4 11
10
9
Full Gate Assembly
13
4 11
3
4
Half Gate Assembly
M128475AB_128454AA
1.1
DC Electric Scissor Lifts
Conventional E Series
157961
Entrance Gates
Index
No.
Skyjack
Part No.
Qty.
A
B
128475
128454
-
-
1
2
3
4
5
6
7
8
9
10
11
12
13
128473
1
100702
AR
117277
AR
103632
AR
(Ref.)
2
104606
1
103472
2
103873
1
128471
1
125577
1
110693
1
(Ref.)
-
125461
1
Description
1
ASSEMBLY, Full gate (Hinged)
ASSEMBLY, Half gate
•
•
•
•
•
•
•
•
•
•
•
•
•
DC Electric Scissor Lifts
Conventional E Series
157961
WELDMENT, Full gate hinged (Top), A
PLUG, Tube, A
HINGE, Spring
SCREW, Self tapping (1/4”-14 x 3/4”)
QUICK RELEASE LARGE LOOP ASSEMBLY, A
(For components, refer to Page 1.3)
• NUT, Hex lock (3/8”-16, Grade B), A
• WASHER, Flat (3/8”), A
• BOLT, Hex head (3/8”-16 x 2.5”, Grade 5), A
WELDMENT, Full gate hinged (Bottom), A
PAD, Door bumper, A
PLATE, Stop gate latch
LATCH ASSEMBLY, A
(For components, refer to Page 1.2)
GATE, Half, B
1.1
Gate Latch Assembly
1
2
3
4
5
M110824AA
Index
No.
Skyjack
Part No.
Qty.
-
110824
-
ASSEMBLY, Latch pin spring
1
2
3
4
5
109377
105312
105307
105310
103107
1
1
1
1
1
•
•
•
•
•
1.2
Description
PIN, Latch
GUIDE, Nylon spring
PLATE, Gate latch release
PIN, Roll
SPRING, Compression
DC Electric Scissor Lifts
Conventional E Series
157961
Quick Release Pins
A
B
1
2
M124548AB
Index
No.
Skyjack
Part No.
Qty.
A
B
124548 124547 -
-
PIN ASSEMBLY, Quick release large loop
PIN ASSEMBLY, Quick release small loop
100509 105807 1
1
• PIN, Quick release (3/8” diameter x 1.688”)
• LANYARD, Plastic coated (6”)
1
2
Description
DC Electric Scissor Lifts
Conventional E Series
157961
1.3
Main Platform and Hinged Railings
16 17
8
27 28
4
11
10
15
18
12
10 38
8
21
21 24
22
19
14
20 23
4
20
13
24
10
29
15
39
40
9
6
41
6
8
25
26
27 28
4
7
10
5
15
18
19
37 36
24
35 36
20
21
22
30
31 32
1
2
3
34
33
M10651AD_2
1.4
DC Electric Scissor Lifts
Conventional E Series
157961
Main Platform and Hinged Railings
Index
No.
Skyjack
Part No.
Qty.
Description
1
148274
1
WELDMENT, Main platform (Powered extension platform)
151029
1
WELDMENT, Main platform (Manual extension platform)
2
130689 2
BUMPER, Platform
3
104606 2
NUT, Hex head nylon lock (3/8”-16, Grade B)
4
103472
AR
WASHER, Flat (3/8”)
5
125412
1
PLATE, Kick (Left hand)
6
125414
1
PLATE, Kick (Right hand)
71254481
GUARD, Cable
8 124548
6
PIN ASSEMBLY, Large loop
9
128400
1
RAILING, Hinged side lower (Right hand)
10
104606
6
NUT, Hex nylon lock (3/8”-16, Grade 5)
11
128366
1
RAILING, Hinged side upper (Right hand)
12
128365
1
RAILING, Hinged side upper (Left hand)
13
100702
AR
END CAP, Plastic
14
128399
1
RAILING, Hinged side lower (Left hand)
15
103873
4
BOLT, Hex head (3/8”-16 x 2.5”, Grade 5)
16
128486
1
RAILING, Weldment end entrance (Right hand)
17
128485
1
RAILING, Weldment end entrance (Left hand)
18
128712
1
RAILING, End entrance (Right hand)
19
128713
1
RAILING, End entrance (Left hand)
20
112329
AR
SCREW, Hex head self tapping (1/4”-14 x 1”)
21
127437
12
BOLT, Carriage (5/16”-18 x 2”, Grade 5)
22
128715
2
PLATE, Kick
23
125580
4
SPACER, Railing retainer
24
103984
AR
NUT, Hex nylon lock (5/16”-18, Grade 5)
25
104183
1
ENTRY, Railing padding
26
128407
1
RAILING, End entrance top
27
124547
2
PIN ASSEMBLY, Small loop
28
112327
2
SCREW, Hex head self tapping (#8-18 x 1”, Grade 5)
29
(Ref)
-
AC OUTLET, Platform
(For components, refer to Page 6.9)
30
105671
4
SLIDER PAD, Extension platform
31
108773
2
ANGLE, Platform slider (22” lg)
32
103632
8
BOLT, Self tapping (1/4”-14 x 3/4”)
33
125455
2
ROLLER, Extension platform
34
-
2
ROLLER ASSEMBLY
125422
1
• PIN, Extension platform roller
600738
1
• PIN, Cotter (DIN94 6, 3 x 40-ST) (Powered extension platform)
121874
1
• PIN, Cotter (1/4” x 1.5”) (Manual extension platform)
35
125494
1
CABLE GUARD, Cover (Right hand)
36
132042
4
RIVET, Pop (1/4” diameter x 0.63)
37
125495
1
CABLE GUARD, Cover (Left hand)
38
103872
2
BOLT, Hex head (3/8”-16 x 2.25”, Grade 5)
39 148218 1HOOK
40
103632
2
SCREW, Self tapping (1/4”-14 x 3/4”)
41
103024
1
CLIP, Single (G8)
DC Electric Scissor Lifts
Conventional E Series
157961
1.4
3 Feet Manual Extension Platform
16
15
17
9
8
18
6
14
19
7
20
10 9
5
11 12 13
14
1
4
2
3
M151031AA
1.5
DC Electric Scissor Lifts
Conventional E Series
157961
3 Feet Manual Extension Platform
Index
No.
Skyjack
Part No.
Qty.
Description
1
151030
1
WELDMENT, Extension platform
2
134347
2
• ROLLER
125424
2
• PIN, Roller
31056716
BUSHING, Slider
4
133037
1
STOP, Extension platform
300064
2
SCREW, Button head cap (5/16”-18 x 3/4”)
103873
1
NUT, Hex nylon lock (5/16”-18, Grade 5)
5
128383
1
RAILING, Extension platform lower
6
103984
2
NUT, Hex nylon lock (5/16”-18, Grade 5)
7
103885
2
BOLT, Hex head (5/16”-18 x 1.75”, Grade 5)
81302292
PLATE, Info/Warning
9
103632
6
SCREW, Hex head self tapping (1/4”-14 x 3/4”)
10
117293
1
MANUAL BOX
103962
4
SCREW, Machine (#10-32 x 1/2”)
125968
4
NUT, Hex flange lock (#10-32)
11
106950
2
RETAINING PLATE, Extension platform railing
12
103978
4
NUT, Hex head (3/8”-16, Grade 5)
13
104625
4
SCREW, Socket (3/8”-16 x 5/8”)
14
103796
2
EXTENSION PLATFORM, Midrail
15
128384
1
RAILING, Extension platform upper
16
100702
AR
END CAP, Plastic
17
(Ref.)
2
HANDRAIL, 3’ Standard (hinged rails)
(For components, refer to Page 1.7)
18
(Ref.)
-
QUICK RELEASE LARGE LOOP PIN ASSEMBLY
(For components, refer to Page 1.3)
19
-
-
HARDWARE, Pin assembly
104606
1
• NUT, Hex nylon lock (3/8”-16, Grade 5)
103873
1
• BOLT, Hex head (3/8”-16 x 2.5”, Grade 5)
103472
2
• WASHER, Flat (3/8”)
20
(Ref.)
1
ROLL OUT PUSH BAR ASSEMBLY
(For components, refer to Page 1.6)
DC Electric Scissor Lifts
Conventional E Series
157961
1.5
Roll Out Push Bar Assembly
9
6
7
8
6
7
5
10
5
4
1
2
3
1
2
3
M128398AA
Index
No.
Skyjack
Part No.
Qty.
Description
-
128398
-
ROLL OUT PUSH BAR ASSEMBLY, Manual extension platform
1
106432
2
• U-BOLT, (1/4”-20) 2
104000
4
• WASHER, Lock (1/4”)
3
103980
8
• NUT, Hex head (1/4”-20)
4
128397
1
• PUSH BAR ARM, Weldment (Left hand)
5
112467
2
• PLUNGER, Stubby pull-ring
6
(Ref.)
-
• QUICK RELEASE LARGE OR SMALL LOOP PIN ASSEMBLY
(For components, refer to Page 1.3)
7
112327
2
• SCREW, Hex head self tapping (#8-18 x 1”, Grade 5)
8
100702
2
• END CAP, Plastic
9
128394
1
• WELDMENT, Push bar upper
10
128396
1
• WELDMENT, Push bar arm (Right hand)
1.6
DC Electric Scissor Lifts
Conventional E Series
157961
Slide Rail Assembly
1
2
3
6
5
4
M125481AC
Index
No.
Skyjack
Part No.
Qty.
-
125481
-
1
125480
1
2
103550
3
3
103865
1
4
103984
1
5
(Ref.)
2
6
112327
2
Description
3’ MANUAL EXTENSION PLATFORM HANDRAIL ASSEMBLY (hinged)
•
•
•
•
•
HANDRAIL, Extension
PLUG, Handrail slide plug
SCREW, Hex head self tapping (#8-18 x 1/2”)
NUT, Hex lock (5/16”-18, Grade B)
QUICK RELEASE LARGE/SMALL LOOP PIN ASSEMBLY
(For components, refer to Page 1.3)
• BOLT, Hex head (5/16”-18 x 1/2”, Grade 5)
DC Electric Scissor Lifts
Conventional E Series
157961
1.7
Powered Extension Platform Assembly
10
11
12
8
6
14
7
5
8
15
9
4
13
3
1
2
M148272AA2
1.8
DC Electric Scissor Lifts
Conventional E Series
157961
Powered Extension Platform Assembly
Index
No.
Skyjack
Part No.
Qty.
Description
1
148272
1
WELDMENT, Extension platform
2
134347
2
• ROLLER
125424
2
• PIN, Roller
31170801
CHANNEL, Midrail
4
106950
2
RETAINING PLATE, Extension platform railing
103978
4
NUT, Hex head (3/8”-16, Grade 5)
104625
4
SCREW, Set socket (3/8”-16 x 5/8”)
5
128383
1
RAILING, Extension platform lower
6
103984
2
NUT, Hex nylon lock (5/16”-18, Grade 5)
7
103885
2
BOLT, Hex head (5/16”-18 x 1.75”, Grade 5)
81302292
PLATE, Info/Warning
103632
8
SCREW, Hex head self tapping (1/4”-14 x 3/4”)
91172931
MANUAL BOX
103962
4
SCREW, Machine (#10-32 x 1/2”)
125968
4
NUT, Hex flange lock (#10-32)
10
128384
1
RAILING, Extension platform upper
11
100702
AR
END CAP, Plastic
12
128458
2
HANDRAIL, 6’ Powered extension platform (hinged rails)
125561
1
• HANDRAIL, Extension
103550
3
• BUSHING, Handrail slide
103845
2
• BOLT, Hex head (5/16”-18 x 1/2”, Grade 5)
103984
2
• NUT, Hex lock (5/16”-18, Grade B)
(Ref.)
-
• QUICK RELEASE SMALL LOOP PIN ASSEMBLY
(For components, refer to Page 1.3)
112327
2
• BOLT, Hex head (5/16”-18 x 1/2”, Grade 5)
13
117029
1
CHANNEL, Midrail assembly (3’ cut-out)
14
(Ref.)
-
QUICK RELEASE LARGE LOOP PIN ASSEMBLY
(For components, refer to Page 1.3)
15
-
-
HARDWARE, Pin assembly
104606
1
• NUT, Hex nylon lock (3/8”-16, Grade 5)
103873
1
• BOLT, Hex head (3/8”-16 x 2.5”, Grade 5)
103472
2
• WASHER, Flat (3/8”)
DC Electric Scissor Lifts
Conventional E Series
157961
1.8
Hydraulic Hose Connections - Powered Extension Platform (6832E)
3
4
2
5
3
6
7
10
1
9
8
7
.
E I NC
R
AF O
RCE
P
RV-10
STEER VALVE
DRIVE VALVE
F ORC E
X
X X X XX
B
12
RV-10
RA
C.
IN
HY
D
LOWERING
VALVE
T
P
CUSHION
A
BRAKE VALVE
X
PUMP
C.
XXX
D
IN
XX
D RA F
O
HY
HY
LIFT VALVE
XX X X
RC
XX
COUNTERBALANCE
VALVE
TANK
11
14
17
16
13
15
M155908AA
1.9
DC Electric Scissor Lifts
Conventional E Series
157961
Hydraulic Hose Connections - Powered Extension Platform (6832E)
Index
No.
Skyjack
Part No.
Qty.
Description
1
(Ref.)
1
CYLINDER ASSEMBLY (Powered extension platform)
(For components, refer to Page 1.10)
21133052
NOISE ISOLATOR
31133042
WASHER, Flat
4
106450
2
NUT, Hex head jam (3/4”-16, Grade 5)
51256641
SPACER
6
106446
1
RING, Retaining (External 1.75”)
7
125883
2
FITTING, 90° (04 JICM - 04 ORBM)
8
115320
1
FITTING, Plug (08MB)
9
108507
3
FITTING, Plug (04MB)
10
(Ref.)
1
HARDWARE, Cylinder mounting
113653
1
• CLAMP, Muffler
103865
2
• BOLT, Hex head (5/16”-18 x 2”, Grade 5)
103404
2
• WASHER, Lock (5/16”)
103996
2
• WASHER, Flat (5/16”)
11
114579
1
FITTING, Tee (06 JICM - 06 JICM - 06 ORBM)
12
701956
1
FITTING, Straight (04 JICM - 06 ORBM)
13
151954
1
HOSE ASSEMBLY (Pressure)
14
151953
1
HOSE ASSEMBLY (Tank)
15
(Ref.)
1
POWERED EXTENSION DIRECTIONAL MANIFOLD ASSEMBLY
(For components, refer to Page 1.11)
16
132461
1
HOSE ASSEMBLY (Extend)
17
132462
1
HOSE ASSEMBLY (Retract)
DC Electric Scissor Lifts
Conventional E Series
157961
1.9
Powered Extension Cylinder Assembly
1
K1
2
K1
6
5
4
K1
3
K1
M148261AA
Index
No.
Skyjack
Part No.
Qty.
-
148261
-
POWERED EXTENSION PLATFORM CYLINDER ASSEMBLY
1
2
3
4
5
6
148258
125698
117942
103830
148260
108052
1
1
1
1
1
1
•
•
•
•
•
•
K1
107396
-
KIT, Seal
Description
DC Electric Scissor Lifts
Conventional E Series
157961
ROD, Piston
GLAND, Cylinder end
PISTON, Cylinder
NUT, Lock (5/8”-11, Grade C)
WELDMENT, Cylinder barrel
PLUG, Expander (#MB800-070)
1.10
Powered Extension Platform Directional Manifold Assembly
5
6
7
8
13
4
3
2
1
9
10
11
12
M155909AB1
1.11
DC Electric Scissor Lifts
Conventional E Series
157961
Powered Extension Platform Directional Manifold Assembly
Index
No.
Skyjack
Part No.
Qty.
Description
-
155909
-
DIRECTIONAL MANIFOLD ASSEMBLY (Model 6832E)
1
155021
1
• BLOCK, Manifold
2
129127
4
• FITTING, 90˚ (04 JICM - 06 ORBM)
3
103995
2
• WASHER, Flat (1/4”)
4
104000
2
• WASHER, Lock (1/4”)
5
127316
1
• CONNECTOR, Solenoid (Grey with diode)
6
127315
1
• CONNECTOR, Solenoid (Black with diode)
7
103920
4
• SCREW, Socket head cap (#10-24 x 2”)
8
153334
1
• VALVE ASSEMBLY (Directional 24V spool)
153335
2
• • COIL, 24V (Spool valve)
9
103887
2
• BOLT, Hex head (5/16”-18 x 3/4”, Grade 5)
10
103404
2
• WASHER, Lock (1/4”)
11
103996
2
• WASHER, Flat (1/4”)
12
155025
1
• PLATE, Mounting
13
114830
1
HARNESS, Powered extension
107712
1
• CONNECTOR, Male (5 pin)
DC Electric Scissor Lifts
Conventional E Series
157961
1.11
Powered Extension Platform Control Console Assembly
13 14
10 11
12 10
5
6
7
1
2
8
9 10
11
3
4
M1006AA
Index
No.
Skyjack
Part No.
Qty.
-
129781
-
1
115539
1
21030411
3
106401
AR
4
107712
1
103567
1
103569
1
5
102853
2
6
111181
2
7
114377
1
8
103856
4
9
104000
4
10
103995
4
11
155649
8
12
103862
2
13
129837
1
14
112467
1
1.12
Description
CONTROL CONSOLE ASSEMBLY (powered extension platform)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
BOX, Control
STRAIN RELIEF (1/2”)
CORD, Coiled (18/3)
CONNECTOR ASSEMBLY (5 pin, male)
• HOUSING, Base
• INSERT, Male
SWITCH, Toggle
GUARD, Toggle switch
PLUG, Plastic (1/2”)
BOLT, Hex head (1/4”-20 x 3/4”, Grade 5)
WASHER, Lock (1/4” NOM x 0.06)
WASHER, Flat (1/4” SAE)
NUT, Lock nylon insert (1/4”-20)
BOLT, Hex head (1/4”-20 x 2.25”, Grade 5)
WELDMENT, Support plate
PLUNGER, Stubby pull-ring
DC Electric Scissor Lifts
Conventional E Series
157961
Powered Extension Platform Assembly - 3 Feet Cutout
3
2
1
M132135AA
Index
No.
1
2
3
Skyjack
Part No.
Qty.
117081
117079
107712
103078
117184
103632
116192
1
1
1
1
1
2
2
Description
LIMIT SWITCH ASSEMBLY
• SWITCH, Limit, roller lever
• CONNECTOR, Male (5 pin)
CLIP, Double (G10)
BRACKET, Switch mount
BOLT, Self-tapping (1/4”-14 x 3/4”)
BOLT, Machine (#8-32 x 5/8”)
DC Electric Scissor Lifts
Conventional E Series
157961
1.13
Platform Control Console Assembly
4
5
6
29
24
25
34 33
11 12 14
30
25
10
26
27
28
11 13
23 16 15
1
22 21
7
8 31
B
A
31 9
7
7
8 31
17 18 19
2
3
20
32
35 36
M150920AA1
1.14
DC Electric Scissor Lifts
Conventional E Series
157961
Platform Control Console Assembly
Index
No.
Skyjack
Part No.
Qty.
A
B
150912
150920
-
-
1 130196
1
2 130197
1
3 112327
AR
4
(Ref.)
-
5 103957
AR
6 112249
AR
7 150915
1
119898
1
147053
1
147054
2
147056
2
8
150913
1
104466 1
147069
1
9 147051
1
10 119368
1
119895
1
122093
1
11 150914
1
119899
1
12
147061
1
147056
1
13 103057
1
14 147225
1
15 119370
1
119903
1
16 116382
1
17 119366
1
18 114678
4
19 106099
4
20 119373
1
119907
1
103041
1
Description
CONTROL CONSOLE ASSEMBLY (With Key)
CONTROL CONSOLE ASSEMBLY (Without Key)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
WELDMENT, Control console
COVER, Control console bottom
BOLT, Hex head (#8-18 x 1/2”)
DRIVE/STEER CONTROLLER ASSEMBLY
(For components, refer to Page 1.15)
SCREW, Machine (#8-32 x 1/2”)
WASHER, Lock (#8)
HARNESS ASSEMBLY (Base/Off/Platform switch, Emergency stop)
• CONNECTOR, PC board (6 pin)
• BLOCK, Contact (N.C.)
• BLOCK, Contact (N.O)
• LATCH
HEAD, Base/Off/Platform key switch, A
• KEY (#455)
HEAD, Base/Off/Platform selector switch, B
HEAD, Emergency stop switch
HARNESS ASSEMBLY (Battery meter)
• CONNECTOR, PC board (3 pin)
• BATTERY CHARGER INDICATOR
HARNESS ASSEMBLY (Warning light/beeper)
• CONNECTOR, PC board (7 pin)
• LED BLOCK, Red (24V)
• LATCH
• BEEPER
LIGHT HEAD, Pilot (Red)
HARNESS ASSEMBLY (Lift/Off/Drive)
• CONNECTOR, PC board (11 pin)
• SWITCH, Toggle (Lift/Off/Drive)
BOARD, Control circuit
SCREW, Machine (#6-32 x 1/2”)
WASHER, Lock (#6)
CABLE ASSEMBLY (Control console) (16 pin)
• CONNECTOR, PC board (15 pin)
• STRAIN RELIEF
Parts list continued on following page.
DC Electric Scissor Lifts
Conventional E Series
157961
1.14
Platform Control Console Assembly (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
Parts list continued from previous page.
21
150916
1
119894
1
147054
1
147056
1
22
147058
1
23
111181
1
24
126447
1
25
104185
3
26
104694
2
27
104003
2
28
103962
2
29
103917
1
30
103987
1
31
100149
1
32
(Ref.)
-
33
100509
1
34
105807
1
35
103024
2
36
103632
2
• HARNESS ASSEMBLY (Horn pushbutton)
• • CONNECTOR, PC board (2 pin)
• • BLOCK, Contact (N.O.)
• • LATCH
• HEAD, Horn pushbutton switch
• GUARD, Toggle
• GUARD, Control console
• WASHER, Lock (#10 NOM)
• WASHER, Flat (#10 SAE)
• NUT, Machine (#10-32, Grade B)
• BOLT, Machine (#10-32 x 1/2”)
• BOLT, Socket (#10-24 x 1”)
• NUT, Machine (#10-24)
• WASHER
SCISSOR CONTROL CABLE ASSEMBLY
(For components, refer to Page 4.9)
PIN, Locking
LANYARD, Retaining pin
CLIP, Single (G8)
SCREW, Self tapping (1/4”-14 x 3/4”)
L
(Ref.)
-
LABELS
(Refer to Page 7.1)
DC Electric Scissor Lifts
Conventional E Series
157961
1.14
Drive/Steer Controller Assembly
1
2
3
4
M10269AD
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
127063
126469
126488
126489
-
2
1
9
Description
DRIVE/STEER CONTROLLER ASSEMBLY
• RELAY, DPDT (24V)
• CONNECTOR, PC board (9 pin)
• PINS, PCB connector crimp
DC Electric Scissor Lifts
Conventional E Series
157961
1.15
Scissor Stack Assembly (Model 6832E)
11
1
2
10
1
1
4
7
4
4
9
8
12
4
13
18
14
4
17
7
4
6
4
1
18
5
15
16
2
4
3
2
1
M11057AA
2.1
DC Electric Scissor Lifts
Conventional E Series
157961
Scissor Stack Assembly (Model 6832E)
Index
No.
Skyjack
Part No.
Qty.
-
121961
-
Description
SCISSOR ASSEMBLY (Model 6832E)
1 (Ref.)
-
SCISSOR STACK MOUNTING ASSEMBLY
(For components, refer to Page 2.2)
2
120656
10
SCISSOR ARM, Outside
3
129247
1
WELDMENT, Lower cylinder bottom inside scissors
4
(Ref.)
-
HARDWARE, Scissor stack assembly connecting hardware
(For components, refer to Page 2.3)
5
(Ref.)
1
FLASHING AMBER LIGHT ASSEMBLY (option)
(For components, refer to Page 6.10)
6
121861
4
SCISSOR FIRST LEVEL BUMPER ASSEMBLY
123791
1
• BUMPER, Rubber
123713
1
• BOLT, Hex head (M12-1.25 x 16mm, Grade 9.8)
7
120657
2
WELDMENT, Cylinder top inside scissor
8
(Ref.)
-
LIMIT SWITCH ASSEMBLIES
-
(For components, refer to Page 2.4)
9
123323
1
WELDMENT, Upper cylinder bottom inside scissor
10
123353
1
WELDMENT, Top inside scissor
11
121907
1
BAR, Cable carrier
12
123324
1
WELDMENT, Safety bar
13
122006
4
BOLT, Hex head (5/16”-18 x 3.25”, Grade 5)
14
103984
4
NUT, Hex (5/16”)
15
103078
5
CLAMP, Double (G10)
16
122501
5
SCREW, Machine (3/8”-16 x 5/8”)
17
121860
16
BUMPER, Scissor arm
18
(Ref.)
2
LIFT CYLINDER ASSEMBLY
(For components, refer to Page 2.6)
DC Electric Scissor Lifts
Conventional E Series
157961
2
2.1
Scissor Stack Assembly - Mounting Hardware
Top Slider Assembly
Top Mounting
Bracket Assembly
8
1
10
2
9
3
5
3
6
3
4
7
Bottom Slider Assembly
Bottom End Pin Assembly
8
14
3
8
9
13
3
12
11
M11302AA
2.2
DC Electric Scissor Lifts
Conventional E Series
157961
Scissor Stack Assembly - Mounting Hardware
Index
No.
Skyjack
Part No.
Qty.
Description
11207721
PAD, Slider
2
120771
1
BRACKET, Top slider
3
123430
2
BUSHING, Fiberglide (3/4” ID x 1.5”)
4
121685
1
PIN, Top slider
5
103995
1
WASHER, Flat (1/4”)
6
104000
1
WASHER, Lock (1/4”)
7
103892
1
BOLT, Hex head (1/4”-20 x 5/8”)
8
121874
1
PIN, Cotter (1/4” x 1.5)
9
120958
1
PIN (3/4” diameter x 4”) (without cable carrier weldment)
121676
1
PIN (3/4” diameter x 4.25”) (with cable carrier weldment)
10
125470
2
WELDMENT, Platform mounting bracket
11
121856
1
SPACER, Bottom roller pin
12
121604
1
PIN, Bottom roller
1312069714
ROLLER, Scissor
14
121672
1
TUBE, Outside scissor arms cross member
DC Electric Scissor Lifts
Conventional E Series
157961
2.2
Scissor Stack Assembly - Connecting Hardware
Outside End Pin Assembly
(with Cross Member Tube)
Inside End Pin Assembly
(without Cross member Tube)
1
3
2
5
2
3
4
Limit Switch Pin Assembly
Center Pin Assembly
7
6
9
2
10
11
8
12
11
13
3
M11303AA
2.3
DC Electric Scissor Lifts
Conventional E Series
157961
Scissor Stack Assembly - Connecting Hardware
Index
No.
Skyjack
Part No.
Qty.
Description
1
121674
1
PIN, Outside scissor
2
123430
2
BUSHING, Fiberglide (3/4” ID x 1.5”)
3
121874
1
PIN, Cotter (1/4” x 1.5”)
4
121672
1
TUBE, Outside scissor arms cross member
5
120958
1
PIN, Inside scissor
6
121677
-
PIN, Limit switch
7
(Ref.)
-
LIMIT SWITCH ASSEMBLY
(For components, refer to Page 2.4)
8
121875
1
PIN, Cotter (5/16” diameter x 2”)
91206731
PIN, Center
10
101520
1
WASHER, Nylon (2” OD x 1.28” ID x 0.12”)
11
123431
4
BUSHING, Fiberglide (1.25” x 1-13/16”)
12
121703
1
SPACER, Bearing thrust fiberglide (1.25” ID)
13
122502
AR
WASHER, Flat (1.25” ID x 2.25” OD) (without cable carrier weldment)
DC Electric Scissor Lifts
Conventional E Series
157961
2.3
Horn and Limit Switch Assemblies
6
5
7
HIGH SPEED
2
MOUNTED ON 1ST LEVEL INSIDE SCISSOR
1
3
4
M121390AG1
Index
No.
1
2
3
4
5
6
7
2.4
Skyjack
Part No.
Qty.
146649
103857
103995
115649
103256
119900
121978
121975
117596
117598
117590
1
1
1
1
170”
1
1
1
1
1
2
Description
HORN, Low tone (24V)
BOLT, Hex head (1/4”-20 x 1”, Grade 5)
WASHER, Flat (1/4”)
NUT, Hex nylon lock (1/4”-20, Grade 5)
CABTIRE (18/2)
CONNECTOR PC board (8 pin)
LIMIT SWITCH ASSEMBLY
• SWITCH, Modified limit sealed
• CONNECTOR, Recepacle (2 pin)
• CONNECTOR, Recepacle wedge (2 pin)
• CONNECTOR, Contact pin (16-18)
DC Electric Scissor Lifts
Conventional E Series
157961
Holding Valve Assembly
3
2
4
5
6
7
1
4
5
9
10
3
11
2
8
12
16
14
10
11
6
15
13
14
M10226AA
Index
No.
Skyjack
Part No.
Qty.
Description
1
108778
1
BLOCK, Upper holding valve
21034032
SEAL, O-ring
31065572
VALVE, Relief
4
107269
2
VALVE, Holding (N.C.)
5
104493
2
COIL, 24 Volt
6
105281
2
ORIFICE, Emergency lowering
7
(Ref.)
-
LIFT CYLINDER ASSEMBLY
(For components, refer to Page 2.6)
8
106688
1
BLOCK, Lower holding Valve
9
108429
4
BOLT, Socket (5/16” - 18 x 2.5”)
10
103996
8
WASHER, Flat (5/16” SAE)
11
104637
8
WASHER, Lock (5/16” high collar 0.09)
12
103069
1
CONNECTOR (#6orb-#6) (Upper cylinder)
13
114579
1
FITTING, Tee (#6orb-#6)
14
102635
1
HOSE ASSEMBLY (Upper lift cylinder)
15
104657
1
HOSE ASSEMBLY (Lower lift cylinder)
16
103931
4
BOLT, Socket (5/16”-18 x 2”, Grade 5)
DC Electric Scissor Lifts
Conventional E Series
157961
2.5
Lift Cylinder and Mounting Hardware
K1
3
K1
11
6
K1
K1
7
4
8
9
10
K1
5
2
6
7
8
9
11
1
10
M11303AA
2.6
DC Electric Scissor Lifts
Conventional E Series
157961
Lift Cylinder and Mounting Hardware
Index
No.
Skyjack
Part No.
Qty.
-
120989
-
1
2
3
4
5
6
7
8
9
10
11
K1
Description
LIFT CYLINDER ASSEMBLY
120993
1
120991
1
121096
1
121668
1
105686
1
103869
4
123808
4
101076
100904
103996
4
103404
4
100397
4
130337
1
130387
1
130388
1
• WELDMENT, Barrel
• ROD, Piston
• GLAND, Front head
• TRUNNION
• BOLT (3/4”-16 x 3”, Grade 5)
BOLT, Hex head (5/16”-18 x 4.5”, Grade 5)
BEARING BLOCK ASSEMBLY
• BLOCK
• BUSHING
WASHER, Flat (5/16” SAE)
WASHER, Lock (5/16” NOM x 0.07)
NUT, Hex head (5/16”-18, Grade B)
SHIM, Bearing block (16 GA) (If equipped)
SHIM, Bearing block (18 GA) (If equipped)
SHIM, Bearing block (22 GA) (If equipped)
121097
KIT, Seal repair
1
DC Electric Scissor Lifts
Conventional E Series
157961
2.6
Base, Axle and Wheels
3
4
5
6
7
8
22
9 15 16 10
21
24
1
11
17 18 19
13
23
14
2
12
15
16
20
21
27
26
25
20
M10007AB1
3.1
DC Electric Scissor Lifts
Conventional E Series
157961
Base, Axles and Wheels
Index
No.
Skyjack
Part No.
Qty.
Description
11558721
WELDMENT, Base
21020272
FITTING, Grease
3
107909
2
FRONT AXLE HUB ASSEMBLY
102749
1
• NUT, Castle (1”-14)
102829
1
• WASHER, Flat
102865
1
• CAP, Dust
103085
1
• PIN, Cotter (3/16” x 1.5”)
126998
1
• HUB ASSEMBLY
102833
1
• • HUB (5 bolt)
103003
1
• • BEARING, Outer cone
103009
1
• • BEARING, Inner cone
103144
1
• • SEAL, Grease
102978
1
• • CUP, Bearing inner
102977
1
• • CUP, Bearing outer
103199
10
BOLT, Wheel
41000508
BUSHING
51041292
WASHER, Bronze
6
100840
2
WELDMENT, Front spindle
7
115287
1
TIE ROD ASSEMBLY
115281
1
• END, Bearing thread female (Left hand)
100847
1
• END, Bearing thread female (Right hand)
115290
1
• TIE ROD, Bar
100855
1
• NUT, Jam thread (5/8”-18, left hand)
100846
1
• NUT, Jam thread (5/8”-18, right hand)
8
(Ref.)
1
STEER CYLINDER ASSEMBLY
-
(For components, refer to Page 3.7)
9
100844
1
BOLT, Hex head (5/8”-11 x 2.75”)
10
100856
2
SPACER (5/8” x 1” x 7/16”)
11
100850
1
BOLT, Hex head (3/4”-10 x 2.5”)
12
100845
1
BOLT, Hex head (5/8”-11 x 3.5”)
13
104002
1
WASHER, Lock (3/4”)
14
100252
1
NUT, Hex (3/4”-10)
15
103998
2
WASHER, Lock (5/8”)
16
103981
4
NUT, Hex (5/8”-11)
17
100120
2
PIN, Axle king
18
100825
2
PIN (1/4” x 1-3/16”)
19
103478
2
PIN, Cotter (1/4” x 1.25”)
3
Parts list continued on following page.
DC Electric Scissor Lifts
Conventional E Series
157961
3.1
Base, Axles and Wheels (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
Parts list continued from previous page.
20
105812
4
124118
4
21
(Ref.)
1
-
(Ref.)
1
-
22
119921
1
132477
1
119920
2
103964
2
124160
2
23
(Ref.)
1
-
24
155827
1
155627
1
155730
1
155828
1
103473
4
103472
8
103999
8
101632
4
103978
4
103860
4
25
119725
1
26
(Ref.)
1
27
-
1
123752
1
101632
1
103999
1
WHEEL ASSEMBLY (23 x 10.5 x 12 foam filled)
NON-MARKING WHEEL ASSEMBLY (23 x 10.5 x 12 foam filled) (Option)
BATTERY TRAY ASSEMBLY
(For components, refer to Page 5.1)
HYDRAULIC/ELECTRIC TRAY ASSEMBLY
(For components, refer to Page 4.1)
EMERGENCY LOWERING ACCESS BAR ASSEMBLY
• BAR, Emergency lowering access
• CLIP, Spring coated
• BOLT, Machine (#10-32 x 1/4”)
• PIN, Locking
ALARM, Tilt
(For components, refer to Page 4.6)
LADDER ASSEMBLY (Model 6832E)
• LADDER (Model 6832E)
• SPACER (Left-hand) (Model 6832E)
• SPACER (Right-hand) (Model 6832E)
• BOLT, Hex head (3/8”-16 x 1”, Grade 5)
• WASHER, Flat (3/8”) (Model 6832E)
• WASHER, Lock (3/8”)
• BOLT, (3/8”-16 x 3/4”)
• NUT, Hex head (3/8”-16, Grade 5) (Model 6832E)
• BOLT, Hex head (3/8”-20 x 1”, Grade 5) (Model 6832E)
SWITCH, Battery
BASE CONTROL CONSOLE ASSEMBLY
(For components, refer to Page 3.2)
STATIC STRAP ASSEMBLY (Non-marking tires option)
• STRAP, Static
• BOLT, Hex head (3/8”-16 x 3/4”)
• WASHER, Lock (3/8”)
DC Electric Scissor Lifts
Conventional E Series
157961
3.1
Base Control Console
7
6
4
3
12
1
8
2
5
9 10 11
M156392AA
3.2
DC Electric Scissor Lifts
Conventional E Series
157961
Base Control Console
Index
No.
Skyjack
Part No.
Qty.
-
156392
-
147940
-
119507
119512
119544
-
147069
147054
147056
-
149536
147053
147054
147056
-
147051
147053
147061
147056
103041
103260
117582
117584
117590
117594
119966
1
-
3
3
3
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
30”
1
1
5
5
3
1
2
3
4
5
6
7
8
9
10
11
12
L
(Ref.)
-
Description
BASE CONTROL CONSOLE ASSEMBLY
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
CONSOLE, Base control
HARDWARE, Base control console
• RECEPTACLE (#85)
• STUD (#85)
• RETAINER (#85)
SWITCH ASSEMBLY (Lift/Lower)
• HEAD, Selector
• BLOCK, Contact (N.O.)
• LATCH
SWITCH ASSEMBLY (Off/Platform/Base)
• HEAD, Selector keyed
• BLOCK, Contact (N.C.)
• BLOCK, Contact (N.O.)
• LATCH
SWITCH ASSEMBLY (Emergency stop)
• HEAD, Emergency stop
• BLOCK, Contact (N.C.)
• LED BLOCK, Red
• LATCH
STRAIN RELIEF
CABTIRE (18/5)
CONNECTOR, Receptacle (8 pin)
CONNECTOR, Receptacle wedge (8 pin)
CONNECTOR, Contact (pin 16-18)
CONNECTOR, Sealing plug
HEATSHRINK, 3/4 Dia blue
• LABEL
(Refer to Page 7.1)
DC Electric Scissor Lifts
Conventional E Series
157961
3.2
Drivetrain Assembly
1
2
MS1F-1063AA
Index
No.
Skyjack
Part No.
Qty.
-
121069
-
DRIVETRAIN ASSEMBLY
800367
800368
800355
800356
116802
1
(Ref.)
2
(Ref.)
1
1
4
4
1
1
-
1
-
•
•
•
•
•
•
Description
O-RING
O-RING
BOLT, Socket (M8-20 x 1.25)
BOLT, Socket (M10-30 x 1.5)
OIL
AXLE ASSEMBLY
(For components, refer to Page 3.4)
• BRAKE AND DRIVE MOTOR ASSEMBLY
(For components, refer to Page 3.5)
DC Electric Scissor Lifts
Conventional E Series
157961
3.3
Axle Assembly
27
28
31
32
30
8
8
6
9
8
7
5
11
12
10
13
34
35
36
33
26
14
2
17
15
29
25
26
3
1
4
22
19
21
23
16
20
30
18
26
24
31
28
27
29
22
MS1F-1042AB
3.4
DC Electric Scissor Lifts
Conventional E Series
157961
Axle Assembly
Index
No.
Skyjack
Part No.
Qty.
-
800315
1
Description
AXLE ASSEMBLY
1
802067
1
HOUSING, Control box (Half, left hand)
2
802068
1
HOUSING, Control box (Half, right hand, Motor side)
3
802069
16
• BOLT, Cylinder head socket (M10 x 80)
48020702
PIN
5
802071
1
PLUG, Hex head bolt PM (M20 x 1.5 x 3)
6
802072
1
BOLT, Air discharge
7
802073
1
PLUG, Hex head bolt PM (M20 x 1.25)
8
802074
3
SEAL RING (A 20 x 24 x 1.5)
98020751
SHAFT, Pinion
10
802076
2
BEARING, Ball (6304)
11
802077
1
BEARING, Ball (6007)
12
802078
1
CIRCLIP, (62 x 2.0)
13 802079 1JACKSHAFT
14
802080
1
BEARING, Cylindrical Roller (NJ205)
15 802081 1JACKSHAFT
16
802082
1
BEARING, Ball (6207)
17
802083
1
BEARING, Cylindrical roller (NJ207)
18
802084
1
HOUSING, Differential
19
802085
8
BOLT, Cylinder head socket (M10 x 50)
20
802086
1
DETROIT LOCKER (187 SI-171)
21
802087
1
GEAR, Helical
22
802088
2
BEARING, Ball (6212)
23
802089
2
PIN, Locking
24
802090
1
AXLE TRUNK (Right hand)
25
802091
1
AXLE TRUNK (Left hand)
26
802092
28
BOLT, Hex head (M10 x 25)
27
802093
2
WHEEL BEARING ASSEMBLY
28
802094
2
SEAL, Shaft ring (UE40 x 62 x 7)
29
800356
16
BOLT, Cylinder head socket (M10 x 30)
30
802095
2
SHAFT, Plug-in
31
802096
2
BOX, Connecting
32
802097
2
CIRCLIP (35 x 1.5)
33
802098
1
ADAPTER, Motor
34
802099
1
O-RING (130 x 5)
35
802100
1
O-RING (75.87 x 2.62)
36
800355
3
BOLT, Socket (M8 x 1.25 - 20)
DC Electric Scissor Lifts
Conventional E Series
157961
3.4
Brake and Drive Motor Assembly
31
30
29
32
34
3
28
25
27
36
4
1
2
24
3
34
26
23
5
6
7
8
9
22
10 11 12
15 16
35
21
17 19 20
13
14
18
MS1F-1072AA
3.5
DC Electric Scissor Lifts
Conventional E Series
157961
Brake and Drive Motor Assembly
Index
No.
Skyjack
Part No.
Qty.
-
123533
-
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
800349
800348
802246
802112
117481
802111
802110
802108
802109
802116
802117
802118
802101
802114
800476
121067
123512
103880
103979
104608
800350
119448
120955
103472
109601
103978
120954
103950
119316
121043
119132
117582
117584
117590
117071
103256
700227
700487
121592
120957
103856
104000
103995
103857
1
1
1
1
1
1
3
1
9
2
2
2
1
1
3
3
1
2
2
2
1
1
1
2
2
2
1
1
1
1
1
1
1
8
1
24”
1
1
1
1
3
6
6
3
Description
BRAKE TACH ASSEMBLY
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
KEY
CIRCLIP
ELECTRIC SPRING LOADED BRAKE ASSEMBLY
• HUB
• DISK, Brake
• ROTOR, Friction
• TUBE, Hex head adjustment
• PLATE, Armature
• SPRING, Compression
• HEX, Bolt
• WASHER
• SPRING, Compression
• STATOR
BOW, Hand release
WASHER
BOLT, Cylinder head socket (M8 x 80)
BRACKET, Tachometer housing
BOLT, Hex head (3/8”-24 x 0.75”, Grade 5)
NUT, Hex (3/8”-24)
BOLT, Hex head socket (M6 - 1 x 16, Grade 5)
WASHER
BOLT,
LEVER, Brake lock
WASHER, Flat (3/8”)
PIN, Cotter
NUT
SUPPORT, Brake lock
BOLT, Flat head (5/16”-18 x 1”, Grade 5)
BUSHING, Fiberglide
LATCH, Brake latch lever
KIT, Connector (8 pin)
• CONNECTOR, Receptacle (8 pin)
• CONNECTOR, Receptacle wedge (8 pin)
• CONNECTOR, Contact pin (16/18)
COLLAR, Tachometer generator
CABTIRE (18/2)
TACHOMETER, DC Generator with rubber boot
COUPLING, Rubber
COVER, Brake lock (Bottom)
COVER, Brake lock (Top)
BOLT, Hex head (1/4”-20 x 3/4”)
WASHER, Lock (1/4”)
WASHER, Flat (1/4”)
BOLT, Hex head (1/4”-20 x 1”)
Parts list continued on following page.
DC Electric Scissor Lifts
Conventional E Series
157961
3.5
Brake and Drive Motor Assembly (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
Parts list continued from previous page.
31
32
33
34
35
36
114271
117184
116192
103857
104000
103980
117079
124381
120959
801992
1
1
2
2
2
2
1
1
1
1
• CAP, Soft vinyl
• BRACKET, Limit switch
• BOLT, Machine (#8-32 x 5/8”)
• BOLT, Hex head (1/4”-20 x 1”)
• WASHER, Lock (1/4”)
• NUT, Lock
• SWITCH, Limit roller lever
• HAND RELEASE LEVER MODIFICATION
PLATE, Skid
MOTOR (48VDC)
DC Electric Scissor Lifts
Conventional E Series
157961
3.5
Hydraulic Hose Connections - Steering Cylinder
1
2
3
Main Manifold
MS1F-1068AB
Index
No.
3.6
Skyjack
Part No.
Qty.
Description
11030692
FITTING, O-ring
21058112
ORIFICE
3
102616
2
STEER HOSE ASSEMBLY
DC Electric Scissor Lifts
Conventional E Series
157961
Steer Cylinder Assembly
5
K1
K1
6
10 9
K1
11
7
12
8
1
11
12
2
3
K1
K1
4
M120240AB
Index
No.
Skyjack
Part No.
Qty.
-
1
2
3
4
5
6
7
8
9
10
11
12
K1
120240
-
STEER CYLINDER ASSEMBLY
120235
103830
118844
117671
117047
120148
100846
100847
102025
104114
103513
132565
1
1
1
1
1
1
1
1
1
2
1
2
•
•
•
•
•
•
•
•
•
•
•
•
105816
AR
Description
BARREL, Steer cylinder
NUT, Hex head (5/8”-11, Grade 5)
PISTON
SPACER, Stroke
ROD, Piston
GLAND, Cylinder
NUT, Jam (5/8”-18)
END, Cylinder rod
BEARING, Spherical
RING, Retaining
FITTING, Grease
CAP, Grease fitting
KIT, Seal repair
DC Electric Scissor Lifts
Conventional E Series
157961
3.7
Hydraulic/Electrical Tray Assembly
15 8
7
9
10 11
12 15
30
13
16
14
17
18
6
5
2
3
4
21
19
20
22 23
27
1
28
29
26
25
24
MS1F-1050AA
4.1
DC Electric Scissor Lifts
Conventional E Series
157961
Hydraulic/Electrical Tray Assembly
Index
No.
Skyjack
Part No.
Qty.
Description
1
117511
1
WELDMENT, Hydraulic/Electric tray
21003352
BUSHING, Bronze
3
101632
1
BOLT, (3/8”-6 x 3/4”)
41004461
PIN, Eccentric
5
107949
1
NUT, Jam (1/2”-13)
6
103907
1
BOLT, Hex head (1/2”-13 x 1.5”, Grade 5)
7
(Ref.)
-
ELECTRICAL PANEL ASSEMBLY
-
(For components, refer to Page 4.6)
8
109263
1
COVER, Hydraulic tank
9
109568
1
RETURN FILTER ASSEMBLY
104254
1
• ELEMENT, Filter
123022
1
• SEAL, Filter assembly
123021
1
• COVER, Filter assembly
123020
1
• SPRING, Filter assembly
122973
1
• CASTING, Aluminum
121571
1
• SCREW, Set
122969
1
• BOLT, Washer combined
122968
1
• CASING, Filter
10
107493
1
MANIFOLD, Lowering valve
11
107271
1
VALVE, Pull-type lowering
12
102693
1
CAP, Filler/Breather (with gasket)
13
103320
1
CLAMP, Worm (#16)
14
102918
1
HOSE, Tank (1”)
15
103962
17
SCREW, Machine (#10-32 x 1/2”)
16
122550
1
LATCH ASSEMBLY (Right hand)
112308
1
• LATCH, Rotary (Right hand)
111534
1
• KNOB
103940
1
• BOLT, Socket head (1/4”-20 x 1.25”, Grade 5)
103404
2
• WASHER, Lock (5/16”)
103864
3
• BOLT, Hex head (5/16”-18 x 1”, Grade 5)
103980
1
• NUT, Hex head (1/4”-20, Grade B)
17
103236
1
GAUGE ASSEMBLY (3” level indicator)
18
124311 2
• INSERT, Threaded (not needed if ordering gauge assembly)
19
120190
1
SEAL, Magnetic drain plug
20
149606
1
PLUG, Straight thread & gasket magnetic
21
118996
1
PUMP AND MOTOR ASSEMBLY
118995
1
• MOTOR (48V)
123527
1
• • BRUSHES (Set of 4)
106587
1
• PUMP, Hydraulic
4
Parts list continued on following page.
DC Electric Scissor Lifts
Conventional E Series
157961
4.1
AB
Index
No.
Hydraulic/Electrical Tray Assembly (Continued)
Skyjack
Part No.
Qty.
Description
Parts list continued from previous page.
22
120645
23
-
103911
103468
103470
103845
103996
103404
24
117604
25
117561
26
129714
103873
103472
103999
27
(Ref.)
28
112447
-
103956
103985
29
120616
103855
104000
30
111181
1
-
2
2
2
4
4
4
1
1
1
1
1
1
-
-
1
-
4
4
1
2
2
2
PLATE, Motor mount
HARDWARE, Motor mount plate
• BOLT, Hex head (1/2”-13 x 1”, Grade 5)
• WASHER, Flat (1/2”)
• WASHER, Lock (1/2”)
• BOLT, Hex head (5/16”-18 x 1/2”)
• WASHER, Flat (5/16”)
• WASHER, Lock (5/16”)
WELDMENT, Sevcon cover
PLATE, Sevcon mount
SPACER, Manifold mounting
BOLT, Hex head (3/8”-16 x 2.5”, Grade 5)
WASHER, Flat (3/8”)
WASHER, Lock (3/8”)
MAIN MANIFOLD ASSEMBLY
(For components, refer to Page 4.3)
BUMPER, Kit
HARDWARE, Bumper
• SCREW, Machine (#6-32 x 1)
• NUT, Hex (#6-32)
BRACKET, Panel holder
• BOLT, Hex head (1/4”-20)
• WASHER, Lock (1/4”)
GUARD, Toggle switch (If equipped)
DC Electric Scissor Lifts
Conventional E Series
157961
4.1
Hydraulic Hose Connections - Hydraulic Tray
9
8
1
2
7
6
5
4
3
MS1F-1084AA_2
4.2
DC Electric Scissor Lifts
Conventional E Series
157961
Hydraulic Hose Connections - Hydraulic Tray
Index
No.
Skyjack
Part No.
Qty.
Description
1
112631
1
HOSE ASSEMBLY (Emergency lowering)
2
105345
1
HOSE ASSEMBLY (Return filter)
3
106413
1
HOSE ASSEMBLY (Pump pressure to main manifold)
4
102665
1
FITTING, O-ring elbow
51144022
CLAMP, Band
6
120428
1
HOSE, Tank to pump (3/4” x 25”)
7
109052
1
FITTING, Straight (#12orb - #6)
8
103069
1
FITTING, Straight (#6orb - #6)
9
104437
1
FITTING, O-ring manifold plug
DC Electric Scissor Lifts
Conventional E Series
157961
4.2
Main Manifold Assembly
2
3
4
1
5
10
17
13
12
7
4
16
15
8
13
10
14
9
4
13
12
19
13
11
8
18
4
6
20
M117236AH
4.3
DC Electric Scissor Lifts
Conventional E Series
157961
AB
Main Manifold Assembly
Index
No.
Skyjack
Part No.
Qty.
-
117236
-
MAIN MANIFOLD ASSEMBLY
119453
108052
105610
106273
103069
102626
107666
114581
104534
103655
103605
128317
128320
103920
114578
104437
122376
102856
122213
114579
120652
122420
122385
114521
122428
119825
1
1
1
1
5
1
2
2
2
1
2
1
2
4
2
4
1
1
1
1
1
1
1
1
1
2
• BLOCK, Main manifold
• • PLUG, Expander
• COIL, 24V
• VALVE, 3-Way (Lift)
• FITTING, Connector (#6orb-#6)
• VALVE, Dump
• FITTING, Cap nut
• FITTING,Tee (with powered extension platform and/or outriggers)
• VALVE, Relief
• VALVE, Lowering
• VALVE, Solenoid (24 volt)
• VALVE, Directional 24V spool (“Hytos”)
• • COIL, 24V Spool valve
• BOLT, Socket head (#10-24 x 2”, Grade 5)
• FITTING, Elbow, 90° (#6orb-#6)
• FITTING, Plug (#6)
• VALVE, Check (with outriggers) (Model 6832E)
• FITTING, Plug (#3)
• ORIFICE (0.073” diameter)
• FITTING, Tee (#6orb-#6-#6) (Powered extension platform)
ORIFICE, Speed (0.045” diameter)
KIT, Quick disconnect (If equipped)
• QUICK DISCONNECT, Coupler
• COVER, Quick disconnect dust
• FITTING (#6-#6)
CONNECTOR, Clear with diode
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Description
DC Electric Scissor Lifts
Conventional E Series
157961
4.3
Sevcon Control Panel
L
L
21
22
20
23
19
18
24
15
16 25
14
10
12
9
8
13
17
7
11
1
2
3
4
5
6
MS1F-1052AB
4.4
DC Electric Scissor Lifts
Conventional E Series
157961
Sevcon Control Panel
Index
No.
Skyjack
Part No.
Qty.
-
120659
-
SEVCON TRACTION CONTROLLER
121527
121526
119469
119168
119169
121528
119170
120210
121531
120654
119898
119903
121559
121529
121556
120658
801347
117512
119335
121588
120746
103336
114377
117326
117325
103057
110699
133759
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
• CONTACTOR, Pump/Traction
• • BAR, Buss
• FUSE (200 AMP)
• CONTACTOR, Pump
• CONTACTOR, Main
• BAR, Buss
• CONTACTOR, Direction
• PLATE, Contactor mount
• RELAY, 24V
• MOTOR CONTROL HARNESS ASSEMBLY
• • CONNECTOR, PC board (6 pin)
• • CONNECTOR, PC board (11 pin)
• SEVCON MOS 90 ‘C’ CONTROLLER
• MODULE, Potted PC board
• • FUSE (15 AMP)
• • FUSE (10 AMP)
SEVCON DC-DC CONVERTER
COVER, Gasket
GASKET, Sevcon cable
COVER, Lexan contactor
LATCH ASSEMBLY
HOUR METER
PLUG, 1/2” Plastic
CIRCUIT BREAKER (20 Amp)
CIRCUIT BREAKER (15 Amp)
BEEPER (4-28VDC)
CAPACITOR, (0.47 UF, 50 volts)
BOARD, Completed circuit (moisture resistant)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
Description
L
(Ref.) 1LABELS
(Refer to Page 7.1)
DC Electric Scissor Lifts
Conventional E Series
157961
4.4
Sevcon Components and Cables
3
2
1
14
13
12 15
15
16
4
5
6
7
8
9
10
11
MS1F-1055AB
4.5
DC Electric Scissor Lifts
Conventional E Series
157961
Sevcon Components and Cables
Index
No.
Skyjack
Part No.
Qty.
Description
1
(Ref.)
1
CONTACTORS, SEVCON
-
(For components, refer to Page 4.4)
21206881
CABLE ASSEMBLY
31215321
CABLE, Sevcon
41206871
CABLE ASSEMBLY
51206861
CABLE ASSEMBLY
61215231
CABLE, Sevcon
71215241
CABLE, Sevcon
81206851
CABLE ASSEMBLY
91206811
CABLE ASSEMBLY
10
120684
1
CABLE ASSEMBLY
11
120682
1
CABLE ASSEMBLY
12
(Ref.)
1
MOTOR, 48VDC
-
(For components, refer to Page 3.5)
13
120683
1
CABLE ASSEMBLY
14
121525
AR
CABLE, Sevcon
15
117408
5
BOOT, Battery (Red)
16
117407
1
BOOT, Battery (Black)
DC Electric Scissor Lifts
Conventional E Series
157961
4.5
Electrical Panel Connection
7
5
1
6
2
3
8
9
10
11
12
17
4
13
14
9
10
18
11
16
15
19
M131147AC1
4.6
DC Electric Scissor Lifts
Conventional E Series
157961
Electrical Panel Connection
Index
No.
Skyjack
Part No.
Qty.
Description
11319411
PANEL, Weldment
2
103857
2
BOLT, Hex head (1/4”-20 x 1”)
31217002
SPACER
4
(Ref.)
-
FLASHING LIGHT ASSEMBLY (If equipped)
-
(For components, refer to Page 6.11)
5
120162
1
ELECTRICAL PANEL, Main
61216562
SPACER
7
118815
1
MODULE, Delayed power
81085898
RELAY, 24V
9
103962
10
BOLT, Machine (#10-32 x 1/2”)
10
104185
10
WASHER, Lock (#10 NOM)
11
104003
10
NUT, Machine (#10-32, Grade 5)
12
(Ref.)
1
HARNESS, Battery tray
-
(For components, refer to Page 5.3)
13
(Ref.)
-
HARNESS, Base devices
-
(For components, refer to Page 4.7a or Page 4.7b)
14 122010
1
LIMIT SWITCH (High speed)
15
(Ref.)
-
HARNESS, Electrical panel
-
(For components, refer to Page 4.9)
16 131944
1
HARNESS, Safety relays
17 155814
1
SWITCH, Tilt
18 155866
1
HARNESS, Tilt switch
19
121084
1
COVER, Lexan
DC Electric Scissor Lifts
Conventional E Series
157961
4.6
Base Devices Harness A
9
AB
10
1
3
7
8
1
2
3
2
3
6
5
4
3
M157885AA
Index
No.
Skyjack
Part No.
Qty.
A
157885
-
1
2
3
4
5
6
7
8
9
10
117585
117583
117593
117581
117579
117594
117599
117597
119902
119900
2
2
19
1
1
1
1
1
1
1
4.7a
Description
HARNESS, Base devices
•
•
•
•
•
•
•
•
•
•
CONNECTOR, Wedge (8 pin)
CONNECTOR (8 pin)
SOCKET, Connector contact (14-16)
CONNECTOR, Wedge (4 pin)
CONNECTOR (4 pin)
CONNECTOR, Seal
CONNECTOR, Wedge (2 pin)
CONNECTOR (2 pin)
CONNECTOR, PC board (10 pin)
CONNECTOR, PC board (8 pin)
DC Electric Scissor Lifts
Conventional E Series
157961
AB
Base Devices Harness B
9
10
1
3
7
8
1
2
3
2
6
5
4
3
MSP-1005AA
Index
No.
Skyjack
Part No.
Qty.
B
120740
-
1
2
3
4
5
6
7
8
9
10
102853
115573
117593
117581
117579
117594
117599
117597
119902
119900
1
1
11
1
1
1
1
1
1
1
Description
HARNESS, Base devices (If equipped)
•
•
•
•
•
•
•
•
•
•
DC Electric Scissor Lifts
Conventional E Series
157961
SWITCH, Toggle (1NT1-7)
SWITCH, Toggle (1NT1-8)
SOCKET, Connector contact (14-16)
CONNECTOR, Wedge (4 pin)
CONNECTOR (4 pin)
CONNECTOR, Seal
CONNECTOR, Wedge (2 pin)
CONNECTOR (2 pin)
CONNECTOR, PC board (10 pin)
CONNECTOR, PC board (8 pin)
4.7b
Main Manifold Harness
1
Main Manifold Harness
3
2
Holding Harness
4
MS1F-1060AB
Index
No.
Skyjack
Part No.
Qty.
A
B
120747
129170
-
-
HARNESS, Main manifold
HARNESS, Holding
104409
104345
119900
127315
1
1
1
2
•
•
•
•
4.8
1
2
3
4
Description
PLUG, Connector (black)
PLUG, Connector (gray)
CONNECTOR, PC board (8 pin)
CONNECTOR, Solenoid (with diode)
DC Electric Scissor Lifts
Conventional E Series
157961
Control Cables
Panel Control Cable
3
1
2
Scissor Control Cable
4
5
1
2
MS1F-1061AB
Index
No.
Skyjack
Part No.
Qty.
A
B
120689
120694
1
1
11193601
COUPLING, Hood
21144671
INSERT, Female
3
119907
1
CONNECTOR, PC board (15 pin)
41193591
CONNECTOR, Hood
51144691
INSERT, Male
Description
PANEL CONTROL CABLE ASSEMBLY
SCISSOR CONTROL CABLE ASSEMBLY
DC Electric Scissor Lifts
Conventional E Series
157961
4.9
Battery Tray Assembly
3
10
11
8
5 12
9
7
29
14
13
5
15
16
17
18
6
19
20 21
22
31
28
27
26
4
3
2
23 24 30
1
5.1
25 31 32 33
M10445AC1
DC Electric Scissor Lifts
Conventional E Series
157961
Battery Tray Assembly
Index
No.
-
Skyjack
Part No.
Qty.
143765
1
Description
TRAY BATTERY ASSEMBLY
1
143766
1
WELDMENT, Battery tray
2
122549
1
LATCH, Assembly (Left hand)
112307
1
• LATCH, Rotary (Left hand)
111534
1
• KNOB
103940
1
• BOLT, Socket head (1/4”-20 x 1.25”, Grade 5)
103980
1
• NUT, Hex head (1/4”-20)
103404
1
• WASHER, Lock (5/16” NOM x 0.07)
103864
3
• BOLT, Hex head (5/16”-18 x 1”, Grade 5)
3
(Ref.)
-
BATTERY CHARGER ASSEMBLY
(For components, refer to Page 5.2)
103857
4
• BOLT, Hex Head (1/4”-20 x 1”)
103995
4
• WASHER, Flat (1/4”)
104000
4
• WASHER, Lock (1/4”)
4
123764
1
CLIP, Single (G6, # 10 screw)
5
117408
10
BOOT, Battery (Red)
6
117407
8
BOOT, Battery (Black)
7
103237
1
CABLE, Battery jumper (5/16” x 13” x 5/16”)
8
121071
1
HARNESS, Battery tray to charger
103206
1
• CONNECTOR (50A)
9
-
-
HARDWARE, Battery charger connector
103956
2
• SCREW, Machine (#6-32 x 1”)
106099
2
• WASHER, Lock (#6)
103985
2
• NUT, Hex (#6-32, Grade 5)
10
(Ref.)
-
CABLE, Battery (-) to Sevcon (B-)
(For components, refer to Page 4.5)
11
119884
1
CABLE, Battery (-) to chassis connection
12
(Ref.)
-
SWITCH, Battery
(For components, refer to Page 3.1)
13
143775
1
CABLE, Disconnect to battery
14
137243
1
CABLE, Battery (In-line fuse)
310517
1
• FUSE (300 Amp)
15
120425
5
CABLE, Battery jumper (5/16” x 6” x 5/16”)
16
103480
8
BATTERY (6 volt)
17 117261 2PLYWOOD
18
141679
1
BOLT, Carriage round head square neck
19
107949
1
NUT, Hex head (1/2” - 13, Grade 5)
20
100335
2
BUSHING, Bronze flanged
Parts list continued on the following page.
DC Electric Scissor Lifts
Conventional E Series
157961
5
5.1
Battery Tray Assembly (Continued)
Index
No.
Skyjack
Part No.
Qty.
Description
Parts list continued from previous page.
21
100446
1
PIN, Eccentric (Upper)
118255
1
PIN, Eccentric (Lower)
22
117633
1
HOLDER, Battery tray
23 116977 1PAD
24
117005
2
SCREW, Hex socket cap (1/4”-20 x 1”)
25
116975
1
HOLDER, Battery tray
26
103949
1
BOLT, Button Head (3/8”-16 x 1”, Grade 5)
27
108575
1
NUT, Jam (3/8”-16)
28
126228
4
SPACER, Wood
29
(Ref.)
-
HARNESS, Battery tray
(For components, refer to Page 5.3)
30
115649
2
NUT, Lock nylon insert (1/4”-20)
31
-
-
HARDWARE, Battery tray holder
103911
2
• BOLT, Hex head (1/2”-13 x 1”, Grade 5)
103468
2
• WASHER, Flat (1/2”)
103470
2
• WASHER, Lock (1/2”)
32
103865
2
BOLT, Hex head (5/16”-18 x 1”, Grade 5)
33
141663
1
NUT, Jam (5/16”-18)
DC Electric Scissor Lifts
Conventional E Series
157961
5.1
Battery Charger Assembly
1
INPUT
OUTPUT
INTERLOCK
6
5
7
BATTERY
CONNECTOR
2
65TL
4
8
3
M10734AA
5.2
DC Electric Scissor Lifts
Conventional E Series
157961
Battery Charger Assembly
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
129685
127158
130093
127154
130090
115391
103206
120790
1
1
1
1
1
1
1
1
Description
CHARGER, Battery (48VDC)
• STRAIN RELIEF
• PLATE, Front
• RELAY, Interlock
• AC Inlet
PLUG, Charger cutout
CONNECTOR, Battery red (50 Amp)
CORD, Charger (220V)
DC Electric Scissor Lifts
Conventional E Series
157961
5.2
Battery Tray Harness
1
5
4
2
3
MS1F-1067AA
Index
No.
Skyjack
Part No.
Qty.
-
120705
-
1
119895
1
CONNECTOR, PC board (3 pin)
2
116992
1
PLUG, Male (2 pin) (mate-n-lock)
31169902
PIN, Female
41192931
HOLDER, Fuse
5
120658
1
FUSE (10 Amp)
Description
HARNESS, Battery tray
DC Electric Scissor Lifts
Conventional E Series
157961
5.3
Outrigger Assembly Option
14
30
7
29
29
28
10
9
8
12 11 13 34
28
27
27
26
31
25
28
7
29
6
33 17 32
6
19
5
4
3
2
20
21
22
15
1
18 17 16
23
24
M801933AC
6.1
DC Electric Scissor Lifts
Conventional E Series
157961
Outrigger Assembly Option
Index
No.
Skyjack
Part No.
Qty.
A
B
801932
801933
2
2
1
801934
1
2
801935
1
3
800528
2
4
800674
2
5
801243
1
6
800606
2
7
800705
2
8
802208
1
9
800555
2
10
800475
2
11
801945
1
12
800355
1
13
801009
4
14
802226
1
15
801936
1
16
800231
4
17
800476
8
18
800230
4
19
(Ref.)
-
20
801938
1
21
802059
1
22
801937
4
23
800225
1
24
801950
1
25
801943
1
26
801925
1
27
801931
8
28
801941
3
29
801940
3
30
801944
1
31
801926
1
32
800224
1
801161
1
105811
1
800742
2
801639
2
800878
2
33
800670
4
34
801901
2
Description
6
ASSEMBLY, Outrigger 1
ASSEMBLY, Outrigger 2
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
WELDMENT, Outrigger 1, A
WELDMENT, Outrigger 2, B
BOLT, Hex head (M12 x 30mm)
NUT, Lock (M12)
BOLT, Hex head (M16 x 100mm)
WASHER, Flat (A17)
NUT, Lock (M16)
COVER, Protecting
BOLT, Hex head (M6 x 10mm)
WASHER, Lock (B6)
BACKGROUND, Toggle switch
BOLT, Socket (M8 x 1.25 x 20mm)
BOLT, Socket (M4 x 16mm)
PLATE, Closing
WELDMENT, Pan
BOLT, Hex head (M8 x 12mm)
WASHER, Lock (B8)
WASHER, Flat (A8.4)
OUTRIGGER CYLINDER ASSEMBLY
(For components, refer to Page 6.2)
• RING, Adjustable
• BOLT, Socket (M10 x 16mm)
• WELDMENT, Foot
• • WASHER, Spherical
• • BOLT, Hex head (M16 x 40mm)
• ROD, Threaded
• GUIDE, Bottom
• SPRING, Compression
• GROMMET
• CIRCLIP
• NUT, Hexagon thin
• GUIDE, Upper
• BLOCK, Hydraulic cylinder
• • VALVE BLOCK, Cylinder
• • ORIFICE (0.375” OD - 0.040” ID)
• • VALVE, Check
• • SEAL KIT, Check valve
• • O-RING, Valve block
• BOLT, Socket head (M8 x 60mm)
SWITCH, Limit
DC Electric Scissor Lifts
Conventional E Series
157961
6.1
Outrigger Cylinder Assembly
1
K1
2
K1
3
K1
4
K1
5
MA-LB621
Index
No.
Skyjack
Part No.
Qty.
-
801951
-
OUTRIGGER CYLINDER ASSEMBLY
1
2
3
4
5
801661
801662
801663
801664
801665
1
1
1
1
1
•
•
•
•
•
147303
1
KIT, Seal repair
K1
6.2
Description
WELDMENT, Cylinder barrel
WELDMENT, Cylinder rod
GLAND, Cylinder
PISTON, Cylinder
NUT, Lock
DC Electric Scissor Lifts
Conventional E Series
157961
Hydraulic Hose Connections - Outriggers
3
4
2
1
7
2
1
3
16
6
8
5
10
15 14
9
11
12
13
M120714AE1
Index
No.
Skyjack
Part No.
Qty.
1
(Ref.)
2
(Ref.)
3
122247
4
122248
5
122249
6
120711
7
122379
8
(Ref.)
9
701956
10
105811
11
121818
12
103907
13
103471
14
114581
15
107666
16
122376
2
-
2
-
4
2
2
1
1
1
-
8
4
4
8
8
1
1
1
Description
OUTRIGGER ASSEMBLY (Right front and left rear)
(For components, refer to Page 6.1)
OUTRIGGER ASSEMBLY (Left front and right rear)
(For components, refer to Page 6.1)
HOSE ASSEMBLY (Front left and right)
HOSE ASSEMBLY (Rear right)
HOSE ASSEMBLY (Rear left)
HOSE ASSEMBLY (Pressure)
HOSE ASSEMBLY (Return)
Manifold, Outrigger
(For components, refer to Page 6.6)
FITTING, Hydraulic (6400-4-6)
ORIFICE (0.040” ID x 3/8” OD)
PLATE, Locking
BOLT, Hex head (1/2”-13 x 1.5”, Grade 5)
NUT, Hex head (1/2”-13, Grade 5)
FITTING, Tee (O-ring)
NUT, Cap
VALVE, Check
DC Electric Scissor Lifts
Conventional E Series
157961
6.3
Hydraulic Outrigger Control Console Assembly
2
3
9
L
1
11
L
5
6
7
8
10
13
4
14
12
4
4
15
M127867AA
6.4
DC Electric Scissor Lifts
Conventional E Series
157961
Hydraulic Outrigger Control Console Assembly
Index
No.
Skyjack
Part No.
Qty.
-
120266
1
1
119440
1
2
114377
1
3
111181
4
4
112327
AR
5
120269
1
6
119945
2
7
120270
1
8
120277
1
9
120268
1
10
103280
1
11
108854
1
12
102956
4
13
121664
1
14
119439
1
15
(Ref.)
-
Description
OUTRIGGER CONTROL CONSOLE ASSEMBLY
• WELDMENT, Control console
• PLUG (1/2”)
• GUARD, Toggle
• SCREW, Hex head self-tapping (#8-18 x 1/2”)
• SCREW, Receptacle
• RIVET, Pop aluminium large
• SCREW, Retainer
• LANYARD
• SCREW, Wing
• SWITCH, Contact (N.O.)
• HEAD, Pushbutton switch
• PLUG, Snap in (7/8”)
• SWITCH BOARD (10 pin, with connector)
• WELDMENT, Control console bottom
CONTROL CONSOLE OUTRIGGER CABLE ASSEMBLY
(For components, refer to Page 6.5)
L
(Ref.) 1LABELS
(Refer to Page 7.1)
DC Electric Scissor Lifts
Conventional E Series
157961
6.4
Hydraulic Outrigger Harnesses
1
2
4b
4
6
3
5
4a
4c
MS1F-1070AA
6.5
DC Electric Scissor Lifts
Conventional E Series
157961
AB
Index
No.
Hydraulic Outrigger Harnesses
Skyjack
Part No.
Qty.
1
119724
2
120752
119902
3
(Ref.)
4
122042
4a
103041
4b
119901
4c
119902
5
120755
119908
119131
6
120754
115658
119130
1
1
1
1
-
1
1
1
1
1
1
4
4
8
4
Description
PC BOARD, Outrigger
HARNESS, Outrigger manifold
• CONNECTOR, PC board (10 pin)
CONTROL CONSOLE, Outrigger
(For components, refer to Page 6.4)
CABLE ASSEMBLY, Control console outrigger (Model 6832E)
• STRAIN RELIEF
• CONNECTOR, PC board (9 pin)
• CONNECTOR, PC board (10 pin)
HARNESS, Outrigger limit switch
• CONNECTOR, PC board (16 pin)
• KIT, Deutsch plug (4 pin)
OUTRIGGER LIMIT SWITCH ASSEMBLY
• SWITCH, Sealed limit (2 per outrigger)
• KIT, 4 Pin Deutsch receptacle (1 per outrigger)
DC Electric Scissor Lifts
Conventional E Series
157961
6.5
Hydraulic Outrigger Manifold Assembly
7
8
2
3
4
3
5
6
1
MSP-1100AC
Index
No.
Skyjack
Part No.
Qty.
-
120775
1
OUTRIGGER MANIFOLD ASSEMBLY
1
2
3
4
5
6
7
8
120432
122378
103605
103655
114578
103069
120701
-
120738
120739
103980
104000
1
4
9
1
1
9
1
-
2
2
2
8
• MANIFOLD
• VALVE, 4 Way spool
• COIL, 24V
• VALVE, Outrigger holding poppet
• FITTING, O-ring (90°)
• FITTING, O-ring
PLATE, Outrigger manifold cover
HARDWARE, Outrigger manifold cover plate
• BOLT, Hex head (1/4”-20 x 4”)
• NUT, Coupling (1/4”-20 x 7/8”)
• NUT , Hex head (1/4”-20)
• WASHER, Lock (1/4”)
6.6
Description
DC Electric Scissor Lifts
Conventional E Series
157961
High Speed/26’ Drive Cutout Assembly
BROWN
BLACK
39
10
NO
10B
2
3
4
5
1
NC
10A
BLUE
BLACK/WHITE
BROWN
BLACK
12
NO
1
NC
12A
BLUE
BLACK/WHITE
7
6
8
9
10
11
12
13 14 15 16
M121974AA
Index
No.
Skyjack
Part No.
Qty.
-
121974
-
LIMIT SWITCH ASSEMBLY (HIGH SPEED/26’ DRIVE CUTOUT)
122010
103980
103995
104000
103858
100967
121869
121677
121874
121908
121867
121868
104003
120094 104185
104694
2
4
8
4
4
2
1
1
1
2
1
1
2
2
2
4
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Description
DC Electric Scissor Lifts
Conventional E Series
157961
LIMIT SWITCH (High Speed/26’ Drive Cutout)
NUT, Lock
WASHER, Flat (1/4”)
WASHER, Lock (1/4”)
BOLT, Hex head (1/4”-20 x 1.25”, Grade 5)
CAM, Limit switch
CLAMP, Worm gear (2.5”)
PIN, Limit switch
PIN, Cotter (1/4” x 1.5”)
BUSHING, Snap-in (3/4”)
BRACKET, Limit switch
GUARD, Limit switch
NUT, Hex Machine (#10)
BOLT, Hex head machine (#10-32 x 5/8”)
WASHER, Lock (#10)
WASHER, Flat (#10)
6.7
AB
Battery and Base Control Assembly with Inverter Option
1
6
3
4
5
10 11 12
7
8
9
2
M128472AB_2
Index
No.
Skyjack
Part No.
Qty.
Description
1
128448
1
CABLE ASSEMBLY (Battery to inverter negative)
2
124089
1
CABLE ASSEMBLY (Inverter fuse console to inverter positive)
31190611
CONSOLE, Fuse
41030682
INSULATOR, Fuse
5
110853
2
BOLT, FHCS Zinc (1/4”-20 x 5/8”)
7
112495
2
BOLT, Hex head (1/4”-20 x 3/8”, Grade 5)
8
146442
1
FUSE (100 Amp)
9
146454
1
LABEL, Inverter fuse (100A)
6
128637
1
LABEL, “Inverter Fuse”
10
137417
1
RELAY, Inverter timer cut-off
11
103858
1
BOLT, Hex head (1/4”-20 x 1.25”, Grade 5)
12
115649
1
NUT, Lock (1/4”-20)
6.8
DC Electric Scissor Lifts
Conventional E Series
157961
AB
110V Assembly Inverter Option
1
INVERTER
BOX
(AC OUTPUT)
2
3
TEST
RESET
4
6
7
8
9
10 11 12
5
128555AB
Index
No.
Skyjack
Part No.
Qty.
-
128555
-
Description
110V ASSEMBLY - INVERTER (Model 6832E)
1
124755
1
INVERTER, 1500 Watt 120V @ 60HZ
2
105360
3
TERMINAL, 14-16 AWG, Male fully insulated blue
3
105539
3
TERMINAL, 14-16 AWG, Female fully insulated blue
41030411
STRAIN RELIEF
5
105269
612” CABTIRE, 14/3 SJ
6
109700
1
OUTLET BOX, G.F.I
71096981
RECEPTACLE, G.F.I.
8
103035
1
CONNECTOR, 90° Strain relief
9
117887
1
LOCKNUT, 1/2” Thick
10
109699
1
PLATE, Receptacle
11
109892
1
TERMINAL, 14-16 AWG, #10 lock fork
12
124562
1
BOLT, Hex washer head #12-24 UNC*1/2”
DC Electric Scissor Lifts
Conventional E Series
157961
6.9
Platform AC Outlet Assembly
1
2
6
3
5
4
8
Ontario Hydro Cover with Gate
7
Ontario Hydro Cover without Gate
M156635AA_156637AA_2
6.10
DC Electric Scissor Lifts
Conventional E Series
157961
AB
Platform AC Outlet Assembly
Index
No.
Skyjack
Part No.
Qty.
-
(Ref.)
-
109698
112327
109699
114678
105269
105271
119913
113227
136328
134140
156636
139641
156634
134140
1
4
1
2
516”
1
2
1
1
2
1
2
1
2
1
2
3
4
5
6
7
8
Description
PLATFORM AC OUTLET, 110 Volt (Model 6832E)
RECEPTACLE, 125V GFI,
BOLT, Self-tapping (#8-18 x 1/2”)
PLATE, Weatherproof cover
SCREW, Machine (#6-32 x 1/2”)
CORD (14/3)
PLUG, 3-prong recessed
RIVET, Pop (5/32”)
SEAL, 110V seal tite cover
BOX, Outlet with fitting
RIVET, Open end dome (1/4” diameter)
110 COVER, Ontario Hydro (with gate)
RIVET, Pop (1/4”, Range .25 - .38)
110 COVER, Ontario Hydro (without gate)
RIVET, Pop (1/4” x 0.74” Aluminum)
DC Electric Scissor Lifts
Conventional E Series
157961
6.10
Flashing Light Assembly
1
1-ST LEVEL INSIDE SCISSOR
6
5
4
3
2
M121394AD1 M131948AA1
Index
No.
Skyjack
Part No.
Qty.
Description
11214771
LIGHT, Beacon
146153
1
• BULB, 24 Volt
2
103743
1
FLASHER (24V)
31025091
CLAMP, Plastic
4
103962
1
BOLT, Machine (#10-32 x 1/2”)
5
104003
1
NUT, Machine (#10-32, Grade B)
6
(Ref.)
1
PC BOARD CONNECTOR PLUG (8 pin)
(For components, refer to Page 2.4)
6.11
DC Electric Scissor Lifts
Conventional E Series
157961
AB
Air Hose to Platform Assembly
L
1
3
4
5
6
5
4
7
L
2
MS1F-1031AA
Index
No.
Skyjack
Part No.
Qty.
-
122056
-
1
2
3
4
5
6
7
121849
-
107882
109050
107886
107884
107883
1
1
1
2
2
666”
1
138212
2
L
Description
AIR HOSE TO PLATFORM (Model 6832E)
•
•
•
•
•
•
•
COVER, Hose protection (Left hand)
HOSE ASSEMBLY (Air to platform)
• FITTING, Female disconnect
• FITTING, Hose barb
• CLAMP, Hose
• HOSE, Air (1/2”)
• FITTING, Male disconnect
• LABEL, Connect air here
DC Electric Scissor Lifts
Conventional E Series
157961
6.12
Dual Flashing Amber Light Option (Diagonal)
2
4
1
4
3
6
5
M134749AB_2
6.13
DC Electric Scissor Lifts
Conventional E Series
157961
Dual Flashing Amber Light Option (Diagonal)
Index
No.
1
2
3
4
5
6
Skyjack
Part No.
Qty.
126111
121477
121533
146153
134589
156695
115649
134715
108791
2
1
1
1
1
2
5
1
2
Description
FLASHING AMBER LIGHT ASSEMBLY
• LIGHT, Beacon
• • LENS, Amber
• • BULB (24 volt)
HARNESS, Dual flashing light
BRACKET, Flashing light
NUT, Hex nylon lock (1/4”-20, Grade 5)
GUARD, Cable (Modified)
CLIP, Cord (Adhesive back)
DC Electric Scissor Lifts
Conventional E Series
157961
6.13
Work Light Option
1
2
3
6
5
4
M137979AB
Index
No.
Skyjack
Part No.
Qty.
-
137979
-
WORK LIGHT ASSEMBLY
1
2
3
4
5
6
141732
141701
138050
103861
104000
103995
1
1
1
2
2
2
•
•
•
•
•
•
6.14
Description
BULB, Halogen (150 watt, 78 mm)
WORK LIGHT, Dual halogen (250 watt)
BRACKET, Work light
BOLT, Hex head (1/4”-20 x 2”, Grade 5)
WASHER, Lock (1/4”)
WASHER, Flat (1/4”)
DC Electric Scissor Lifts
Conventional E Series
157961
Dual Flashing Light Assembly
1
FLASHER
EIGHT PIN PCB CONNECTOR PLUG
PIN 3 - 22A PURPLE
2
22
22
22
22
3
22A
P
X
L
22A
4
PIN X - 22 GREEN
PIN L - 22A PURPLE
PIN P - N/U
M123304AA_2
Index
No.
Skyjack
Part No.
Qty.
-
123321
-
Description
DUAL FLASHING LIGHT ASSEMBLY
1
121477
2
• LIGHT, Beacon
146153
2
• • BULB, 24 Volt
2
103743
1
FLASHER (24V)
31025091
CLAMP, Plastic
4
103962
1
BOLT, Machine (#10-32 x 1/2”)
DC Electric Scissor Lifts
Conventional E Series
157961
6.15
End of Stroke Option
1
BROWN
BLACK
14C
NO
NC
14D
BLUE
BLACK/WHITE
EIGHT
PIN 1
PIN 2
PIN 3
PIN 4
PIN PCB CONNECTOR PLUG
- N/U
- N/U
- N/U
- 14C BLACK
HIGH SPEED
END OF STROKE
2
3
4
5
6
M129571AA
Index
No.
Skyjack
Part No.
Qty.
-
129571
-
LIMIT SWITCH ASSEMBLY (END OF STROKE)
1
2
3
4
5
6
122010
100967
104000
103858
103980
103995
1
1
1
2
2
2
•
•
•
•
•
•
Description
DC Electric Scissor Lifts
Conventional E Series
157961
LIMIT SWITCH (End of stroke)
CAM, Limit switch
WASHER, Lock (1/4”)
BOLT, Hex head (1/4”-20 x 1.25”, Grade 5)
NUT, Lock
WASHER, Flat (1/4”)
6.16
Labels
Labels
The following labels are for model SJIII 6826E and SJIII 6832E. Supply model number, country and language
when ordering labels.
7
DC Electric Scissor Lifts
Conventional E Series
157961
7.1
Labels - Platform Control Console and Powered Extension Console
1
2
1
8
9
7
3
4
5
6
M156623AA_Controller
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
130434
130639
119909
130638
105352
111814
130617
115594
108328
1
1
1
1
1
1
1
1
1
7.2
Description
LABEL, Lift/Drive direction and selector
LABEL, Overload (inside control console)
LABEL, Trouble alarm (inside cap)
LABEL, Lift/Off/Drive switch
LABEL, Horn
LABEL, Emergency stop
LABEL, Power base/off/platform
LABEL, Enable (with powered extension platform)
LABEL, Platform extend/retract (with powered extension option)
DC Electric Scissor Lifts
Conventional E Series
157961
AB
Labels - Front and Rear
9
16
1
2
15
5
3
6
7
13
8
9
13
4
10
11
12
14
15
M156623AA_Front
Index
No.
Skyjack
Part No.
Qty.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
146526
123628
129902
106705
130314
124465
106691
124362
119803
146443
-
119674
137988
127711
124767
132617
126056
126057
1
1
1
2
2
1
1
1
AR
1
-
1
2
1
3
1
2
12
Description
LABEL, Danger/Warning Info
LABEL, Manual enclosed
LABEL, On/Off slab
LABEL, Do not alter
LABEL, Platform capacities (Model 6832E) (manual extension)
LABEL, Side force/outdoor
LABEL, Operator’s checklist
LABEL, Do not wear jewelry
TAPE, Caution 1”
LABEL, Base controls
NAMEPLATE, Serial number (Consult Skyajck)
LABEL, Battery disconnect switch
LABEL, Crush/Punch/Hazard
LABEL, Place safety bar here
LABEL, Lift point/tie down
HINGE RAILINGS LABEL ASSEMBLY
• LABEL, Warning, falling hazard (vertical)
• LABEL, Warning, falling hazard (horizontal)
DC Electric Scissor Lifts
Conventional E Series
157961
7.3
AB
Labels - Side
1
6
7
2
2
1
9
6
7
8
3
5
3
4
5
12
11
10
9
4
4
13
11
10
14
4
M156623AA_Side
Index
No.
Skyjack
Part No.
Qty.
Description
1
129758
2
LABEL, Skyjack logo (small blue)
2
103125
AR
STRIPE, White/blue
3
119803
AR
TAPE, Caution 1”
4
130822
4
LABEL, Wheel load (Model 6832E)
5
103110
AR
STRIPE, Red/Blue/Red
6
129803
2
LABEL, Model designation (Model 6832E)
71298272
LABEL, “E”
8
109985
1
LABEL, Annual inspection
91298392
LABEL, Clear
10
154409
2
LABEL, Skyjack logo (small) and tape (Model 6832E)
11
129838
2
LABEL, Keep
12
109442
2
LABEL, Emergency lowering
13
121638
1
LABEL, Brake release procedure
14
110334
1
LABEL, Battery charger connection in tray
DC Electric Scissor Lifts
Conventional E Series
157961
7.4
Labels - Base and Miscellaneous
3
1
2
4
5
3
M156625AA_Base
Index
No.
1
2
3
4
5
7.5
Skyjack
Part No.
Qty.
106406
124767
102896
109442
106703
1
2
4
2
1
Description
LABEL, Maintenance support
LABEL, Lift point/tie down
LABEL, Forklift boot
LABEL, Emergency lowering
LABEL, Orifice decal
DC Electric Scissor Lifts
Conventional E Series
157961
Labels - Miscellaneous
2
1
1
1
PLATFORM
EXT DECK/P.DECK
6
5
LANYARD RINGS
BATTERY TRAY
4
00000
3
ELECTRICAL PANEL
HYDRAULIC TRAY
M156623AA_Misc
Index
No.
Skyjack
Part No.
Qty.
Description
1
130018
3
LABEL, Anchorage Harness
2
137276
1
LABEL, 300A +Warning
3
102961
1
LABEL, “Use Hydraulic Oil ATF Dextron III”
4
117387
2
LABEL, Push to reset power
51200891
LABEL, “24V”
61200901
LABEL, “48V”
DC Electric Scissor Lifts
Conventional E Series
157961
7.6
Labels - Outrigger
5
1
3
2
4
SJ3E-012-AB1
Index
No.
Skyjack
Part No.
Qty.
Description
11194431
LABEL, Outrigger
21155941
LABEL, Enable
3
139855
4
LABEL, “Keep clear”
4
119866
4
LABEL, Danger! hand/foot pinch
5
106705
4
LABEL, Do not alter
7.7
DC Electric Scissor Lifts
Conventional E Series
157961
Tables
Location
Hydraulic Tank
Capacity
(Liters)
Fluid Type
Skyjack
Part Number
30
ATF Dexron III
119309
156AA
8
DC Electric Scissor Lifts
Conventional E Series
157961
8.1
Reliable lift solutions by people who care.
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