Replacement Parts List

Transcription

Replacement Parts List No. 700000900
Revision E 04/2012
Centrifugal Chiller
Dual Compressor
WDC, TDC, HDC
Size 100
To find your Daikin McQuay parts distributor, call 1-800-377-2787 or visit www.DaikinMcQuay.com
Contents
Parts List Revision History................................................................................................................................... 3
Electrical Legend................................................................................................................................................. 4
Nomenclature
Nameplate Locations and Part Numbers...................................................................................................... 5
Unit Dataplate, Model Number- Unit, Style Number- Unit, Serial Number- Unit........................................... 6
Model Number- Complete...................................................................................................................... 7 - 11
Control Box- MicroTech 200
Mounting of Unit Control Panels................................................................................................................. 12
Front Panel & Inside of Micro Control Door Assembly................................................................................ 13
Interior Panel........................................................................................................................................ 14 - 15
Sensors....................................................................................................................................................... 16
Cables & Lube Box Tubing................................................................................................................... 17 - 18
Mounting of Lube Boxes............................................................................................................................. 19
Lube Box Assembly- Oil Pump ........................................................................................................... 20 - 21
Control Box- MicroTech II
Unit Control Box Mounting Components..................................................................................................... 22
Unit Control Box Detail - Until 5/05...................................................................................................... 23 - 24
Unit Control Box Detail- 5/05 to 6/11........................................................................................................... 25
Unit Control Box Detail- 6/11 and Later............................................................................................... 26 - 27
Compressor Control Box Mounting Components........................................................................................ 28
Compressor Control Box Detail- Until 6/11.......................................................................................... 29 - 30
Compressor Control Box Detail- 6/11 and Later.................................................................................. 31 - 32
Cables and Sensors............................................................................................................................. 33 - 35
Differential Pressure Switch.............................................................................................................................. 36
Hot Gas Bypass.......................................................................................................................................... 37 - 42
Liquid Line
Exp & Ball Valve, Sight Glass, King Valve, Flanges, Gaskets, O'Rings, Sensor Well, Tubing.............. 43 - 46
Expansion Valve Detail................................................................................................................................ 47
Condenser & Evaporator Valves........................................................................................................................ 48
Insulation ....................................................................................................................................................... 49
Condenser
Nomenclature.............................................................................................................................................. 50
Flanges, Heads, Gaskets, Tubes......................................................................................................... 51 - 52
Evaporator
Nomenclature.............................................................................................................................................. 53
Liquid Line Flange, Heads, Gaskets, Tubes......................................................................................... 54 - 55
Compressor
Nomenclature.............................................................................................................................................. 56
4- Way SA/SB Solenoid Valve & Tubing...................................................................................................... 57
Motor Drain Line, Motor Cooling Line, Liquid Injection
16 Foot Units................................................................................................................................. 58 - 60
20 Foot Units................................................................................................................................. 61 - 65
Suction and Discharge Lines; Suct Victaulics, Pipes, Seals, Dischg Nozzle, Flanges, Ck Valve
16 Foot Units ................................................................................................................................ 66 - 67
20 Foot Units ................................................................................................................................ 67 - 68
Final Section Assembly............................................................................................................................... 69
Front End— Inlet— Section; Vanes, Piston, Cone, Seals........................................................................... 70
Main Gear Train
Low & Medium Voltage Units (200V- 6600V)....................................................................................... 71
High Voltage Units (10000V- 11000V)........................................................................................... 72 - 73
Motor End Low Speed Bearing, Cover, Rotor/Shaft, O'Rings, Gaskets............................................... 74
Impeller, Gear End Low Speed Bearing, Low Speed Thrust Bearing & Cover, Diffuser,
Low Speed (Bull) Gear, Oil Deflectors, High Speed Shaft Seal, O'Rings, Pins....................... 75 - 76
High Speed Assembly; Pinion, Thrust Pump, High Speed Bearings, Seals......................................... 77 - 78
Gears- High Speed (Pinion) & Low Speed (Bull)........................................................................................ 79
O'Ring Kits.................................................................................................................................................. 79
20" Motor Section ............................................................................................................................... 80 - 83
22" Motor Section ............................................................................................................................... 84 - 88
27" High Voltage Motor Section........................................................................................................... 89 - 90
Discharge Flange/O'Ring, External Flanges, Valves, Fittings and Blockoffs........................................ 91 - 92
20" Motor Terminal Box........................................................................................................................ 93 - 94
22" Motor Terminal Box........................................................................................................................ 95 - 96
27" High Voltage Motor Terminal Box.......................................................................................................... 97
Oil .................................................................................................................................................................... 98
Oil Pump................................................................................................................................................... 98 - 114
Centrifugal; WDC/TDC/HDC Size 100
Rev. E 04/12
RPL 700000900 / Page 2
Parts List Revision History
Revision
Date
Description
06/04 New
A
12/04 Page 25 - Added compressor Control Box dated 9/04 and later.
Page 27 - Replaced table with one that has information 9/04 and later added.
B
9/05
Page 23 - Added to heading "Until 5/05'
Page 24 - Added to heading 'Until 5/05*' and note Page 25 - New page added Unit Control Box Detail 5/05 and Later'
Note from page 25 and on the pages are re-numbered.
Page 30 - Note 5 was added. Bub 220: Added another sensor well pn 330198003. Bub. 551; Added another sensor well pn 330198002.
Page 34 - Added footnote 7.
Page 36 - Added footnote 2.
Page 40 - Footnote #1 changed
Page 41 - Added footnotes 3 & 4.
Page 47 - Tube table 16ft for code 'L' changed from 073238568 to 330441409 & 20ft changed from 073238580 to 330441410.
Page 48 - Pn for Bub #350 2-pass return head changed from 074836302 to 350291302.
Page 50 - 48' gasket pn changed from 074521624 to 074521626.
Page 50 - Pn for Bub #350 2-pass return head changed from 074836302 to 350291302.
Page 55- 48' gasket pn changed from 074521624 to 074521626.
Page 58 - Bub's 412, 404 & 405 had the reference to footnote #1 removed.
Page 74 - Bub 491 Lee plug-added 'Until 7/04' to description, Bub 491Plug Expansion 7/04 &
Later pn 735078307 added.
Page 79 - Bub 680 070688301 changd to 330763801.
Page 83 - Bub 680 070688301 to 330763801.
Page 87 & 88- Replaced page
Page 94 - Replaced page
Page 102 - Bub 332 pn changed from 735045853 to 735045843
Page 106 - Bub 116 - Pn changed from 735045853 to 735045843
C
5/09
Page 94- Remove "Maximum Net Operating Pressure= 100-110 Net PSI".
D
9/09
Page 48- Change Tube Table Code N p/n 073238569 to 330441426 and p/n 073238581 to 330441427.
Page 53- Change Tube Table Code F p/n 073238561 to 330441419 and p/n 073238586
to 330441420.
Change Code Q p/n 073238575 to 330441415 and p/n 073238585 to 330441416.
E
04/2012 Major update of document, including:
Corrections and additions to Unit, Condenser and Evaporator Nomenclature.
Control Box- MTII: Expanded information for Operator Interface Panel.
Added drawing and components for "Unit Control Box- 6/11 and later."
Added drawing and components for "Compressor Control Box- 6/11 and later." Removed Condenser & Evaporator Head part numbers, added note to contact McQuayParts.
Added several drawings, components & footnotes for High Voltage Units (10000V-11000V).
Removed some Suction and Discharge piping components.
Plus various other changes, corrections and clarifications.
McQuay International, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330
Rev. E 04/12
RPL 700000900 / Page 3
Electrical Legend
Sch. Sym.
Description
1M, 2M
Contactor
1S, 2S
Energizing Contactor
ADI
Analog/Digital Input Board
AOX
Analog Output Board
CAP
Capacitor
CB
Circuit Breaker
CF
Condenser Flow Switch
CHW1
Evaporator Flow Switch
CR
Relay
CS01- CS10
Sensors- Compressor Controller
CTB1, CTB2
Terminal Block
CW1
Condenser Flow Switch
DIST/ISO
Dist. & Isolation Board
EF
Evaporator Flow Switch
FVC
Flux Vector Control
HP
High Pressure Switch
HR
Relay
KDI
Keypad/Display
LR
Relay
MCB1
Main Control Board
MCR
Motor Control Relay
OBA
Output Board
OIM
Operator Interface Module
OITS
Operator Interface Touch Screen
OL
Oil Pump Overload
OP
Oil Pump Contactor
pC02
Main Controller
PHP1
High Pressure Transducer
pLAN
LAN Cable
RES
Transition Resistor
RMI
Remote Meter Interface
S00- S22
Sensor- MicroTech 200
SA/SB
4- Way Vane Speed Solenoid
SC
Signal Converter
T1, T2, T3
Main Control Transformer
T2
24V Control Transformer
T3
18V Control Transformer
TR
Timing Relay
TRP
Transition Resistance Protector
TSW
Toggle Switch- Templifier
US02- US10
Sensor- Unit Controller
UTB1
Unit Control Terminal Block
VC
Vane Close Switch
VR
Voltage Relay
Location
Starter
Starter
MicroTech 200 Control Box
Lube Box (MicroTech 200) or
Compressor Control Box (MicroTech II)
MicroTech 200 or MicroTech II Unit Control Box
Tube Sheet Support- MicroTech II Units
Tube Sheet Support- MicroTech 200 Units
MicroTech II Compressor Control Box
Throughout Unit- MicroTech II
(see MicroTech II section for sensor placement)
Compressor Controller- MicroTech II Units
Tube Sheet Support- MicroTech 200 Units
MicroTech II Unit Controller
Tube Sheet Support- MicroTech II Units
VFD Panel (Code 29-1= V)
MicroTech 200 Panel
MicroTech II Compressor Controller
MicroTech 200 Panel
MicroTech II Compressor Controller
MicroTech 200 Panel
Starter Panel
MicroTech 200 Panel
VFD Panel (Code 29-1= V)
MicroTech II Units
Compressor Control Panel (MicroTech II)
Compressor Control Panel (MicroTech II)
MicroTech II Unit Controller
Discharge Nozzle
Connects MicroTech II Controllers
Starter
VFD (Code 29-1= V)
Throughout the Unit
(see MicroTech 200 section for sensor placement)
Compressor Gear Housing
MicroTech 200 Control Box or
MicroTech II Compressor Control Box
Starter
Starter
Starter
MicroTech 200 Control Box (TDC only)
Throughout Unit- MicroTech II
(see MicroTech II section for sensor placement)
MicroTech II Unit Control Box
Lube Box- MicroTech 200 Unit
Lube Box- MicroTech 200 Unit
Rev. E 04/12
RPL 700000900 / Page 4
Nomenclature
Nameplate Locations and Part Numbers
Unit Dataplate
pn: 719816401
Unit Dataplate
pn: 719816401
End View- MicroTech 200 Units
(16 ft. Unit Shown)
End View- MicroTech II Units
(16 ft. Unit Shown)
Compressor Dataplate
pn: 071583501
Evaporator
Dataplate
pn: 719813601
(until 8/03)
pn: 330528601
(8/03 & later)
Compressor Dataplate
pn: 071583501
Condenser
Dataplate
pn: 719813601
(until 8/03)
pn: 330528601
(8/03 & later)
Front View
(20 ft. Unit Shown)
Rev. E 04/12
RPL 700000900 / Page 5
Nomenclature
Unit Dataplate
Model Number- Unit
WDC 100 L
Impeller type
L, M
Unit Model
WDC= Water- Cooled Dual Compressor Centrifugal Chiller
HDC= Water- Cooled Dual Compressor Centrifugal Chiller
with Heat Recovery Condenser
TDC= Templifier, Dual Compressor Centrifugal
Impeller Size
100= 10.0" Diameter
Style Number- Unit
E 923456 010
Always "E"
6- Digit G.O. Number
G.O. Item Number
Serial Number- Unit
STN
U
01
05
Plant Identification Abbreviation
STN = Staunton
Serial Number
(build sequence)
U= Unit
Year of Manufacture
00= 2000
01= 2001
02= 2002
03= 2003
04= 2004
05= 2005
etc.
048
Rev. E 04/12
Month of Manufacture
01= January
07= July
02= February
08= August
03= March
09= September
04= April
10= October
05= May
11= November
06= June
12= December
RPL 700000900 / Page 6
Nomenclature
Model Number- Complete
Code:
WDC 100L BK 85R Y L B E4216 4E 2LA B4 0450 CC Y A C4216
1
2
3 4 5 6 7
8
9 10 11 12 13 14 15 16
3LYY
17
2LAYYY D4 1370 CCYY YY A A 134 182 RC 2LEYSA 25YY2YYY 0831 H H2 B
Code: 18
19 20
21 22 2324 25 26 27
28
29
30 31 3233
1 5 B Y S Y 1 A A 1800 U B C Y Y Y Y 1 Y
Code: 34 3536373839404142 43 44454647484950 51 52
1. Model Type
WDC= Water Cooled Centrifugal Chiller- Dual Compressor
HDC= Water Cooled Heat Recovery Chiller- Dual Compressor
TDC= Centrifugal Templifier- Dual Compressor
2. Compressor Size/Impeller Type
100 (10.0" impeller)
100L, 100M
3. Gear Ratio Code (speed code)
AV, AW, A2, AY, AZ, BA, BB, BC, BD, BE, BF, BG, BH, BJ, BK, BL, BM, BN, BP, BQ, BR, BS, BT, BU
4. Motor Horsepower/Voltage
first 2 digits= horsepower, third digit= voltage
Digits 1 & 2 60 Hz. Codes
61= 600HP 62= 600HP 72= 725HP 73= 725HP 84= 840HP 85= 850HP K0= 1000HP N0= 990HP N1= 1090HP
N2= 1190HP N3= 1300HP P6= 830HP P7= 1000HP P8= 1250HP R5= 1500HP
Digits 1 & 2 50 Hz. Codes
52= 500HP 53= 500HP 59= 600HP 62= 600 HP 71= 700HP 73= 700HP 83= 830HP 85= 830HP 91= 915HP
N0= 990HP N1= 1090HP N2= 1190HP M1= 1085HP P6= 830HP P7= 1000HP P8= 1250HP R5= 1500HP
Digit 3 60 Hz. Codes
N= 200V B= 208V P= 220V V= 230V 4= 400V A= 440V R= 460V S= 480V D= 575V Q= 416V M= 2400V C= 3300V
L= 4160V 3= 2300V T= 4600V 2= 6600V
Digit 3 50 Hz. Codes
E= 220V Y= 346V F= 380V G= 400V K= 415V H= 440V Z= 500V J= 3300V 6= 3000V 8= 6000V 9= 6600V 5= 10000V 6= 11000V
5. Refrigerant Contamination Protection
Y= None
6. Sound Control
L= Liquid Injection
7. Compressor Revision Level
A= Rev. Level A B= Rev. Level B
8. Evaporator Description
E3616= Standard Evaporator, 36" Diameter/16' Long
9. Evaporator Tube Description
first digit= Tube Count/ second digit= Tube type
Tube Count
36" diameter: 1= 611 2= 676 3= 750 4= 770 5= 812 6= 844
42" diameter: 1= 914 2= 1014 3= 1076 4= 1053 5= 1103 6= 1147
48" diameter: 1= 1237 2= 1322 3= 1452 4= 1405 5= 1504 6= 1551
Tube Type
E= Turbo EFP .025 Wall; F= Turbo EFP .028 Wall; Q= Turbo EFP .035 Wall
10. Evaporator Head Description
first digit= Number of Water Passes: 1, 2, 3
second digit= Inlet Nozzle Location: L= Left R= Right
third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Victaulic; E= Marine Box- Flanged
Rev. E 04/12
RPL 700000900 / Page 7
Nomenclature
Continued
11. Evaporator Design Pressures
first digit= Refrigerant Side Pressure: B= 180 PSIG; C= 200 PSIG; D= 225 PSIG
second digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME; 5= 300 PSIG Non-ASME
12. Evaporator Leaving Water Temperature
Code is listed in tenths of °F
(example 0450= 45.0 °F)
13. Evaporator Tube Sheet & Head Material
first digit= Tube Sheet Material: C= Carbon Steel (std.); N= Monel Clad; S= Stainless Steel Clad; T= Titanium Clad Steel
second digit= Head Material: C= Carbon Steel (std.); E= Epoxy Coated
14. Evaporator Tube Cleaning System
Y= None
B= WSA Brushes
15. Evaporator Model Revision
A= Revision A
16. Condenser Description
C3616= Standard Condenser, 36" Diameter/16' Long
C4216= Standard Condenser, 42" Diameter/16' Long C4220= Standard Condenser, 42" Diameter/20' Long
C4816= Standard Condenser, 42" Diameter/16' Long C4820= Standard Condenser, 48" Diameter/20' Long
S4816= Split-Head Condenser, 42" Diameter/16' Long S4820= Split-Head Condenser, 48" Diameter/20' Long
17. Tower Condenser Tube Description/Heat Recovery (Split Head Condenser Only) Tube Description
first & third digit= Tube Count/ second & fourth digit= Tube type
Tube Count
36" diameter: 1= 929 2= 1071 3= 1103 4= 1146 5= 1170
42" diameter: 1= 1341 2= 1469 3= 1554 4= 1593 5= 1640 6= 1670
48" diameter: 1= 1858 2= 1954 3= 2052 4= 2097 5= 2151 6= 2131 7= 2186
Tube Type
L= Turbo CSL .025 Wall; N= Turbo CSL .028 Wall; P= Turbo CSL .035 Wall
If there is no Heat Recovery Condenser digits 3 & 4= Y
18. Tower Condenser Head Description/Heat Recovery (Split Head Condenser Only) Head Description
first & fourth digit= Number of Water Passes: 1, 2, 3
second & fifth digit= Inlet Nozzle Location: L= Left R= Right
third digit= Nozzle Type: A= Victaulic (std.); B= Flanged; D= Marine Box- Victaulic; F= Marine Box- Flanged
sixth digit= Nozzle Type: A= Victaulic (std.); B= Flanged
If there is no Heat Recovery Condenser digits 4, 5 & 6= Y
19. Condenser Design Pressures
first digit= Refrigerant Side Pressure: C= 200 PSIG; D= 225 PSIG; E= 250 PSIG; F= 275 PSIG; G= 300 PSIG
second digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME (std.); 5= 300 PSIG None-ASME
20. Maximum Condenser Leaving Water Temperature
Code is listed in tenths of °F (example 1370= 137.0 °F)
21. Condenser Tube Sheet & Head Material
first & third digit= Tube Sheet Material: C= Carbon Steel (std.); N= Monel Clad; S= Stainless Steel Clad; T= Titanium Clad Steel
second & fourth digit= Head Material: C= Carbon Steel (std.); E= Epoxy Coated
If there is no Heat Recovery Condenser digits 3 & 4= Y
22. Condenser Tube Cleaning System
YY= None Tower Cond./None HR Cond.YB= None Tower Cond./WSA Brushes HR Cond.
BY= WSA Brushes Tower/None HR Cond.
BB= WSA Brushes Tower/WSA Brushes HR Cond.
23. Condenser Model Revision
A= Revision A
Rev. E 04/12
RPL 700000900 / Page 8
Nomenclature
Continued
24. Pressure Vessel Code
A= ASME (standard); B= Belgian; D= TUV (German); E= TUV (Austrian); J= Australian; K= Swiss; P= Chinese
25. Refrigerant Type
134= Refrigerant 134a
26. Refrigerant Weight
Total weight divided by 10 rounded to next whole number (example: 3152/10= 315)
27. Main Expansion Valve/ Pilot Valve
first digit= Main Expansion Valve: R= 1100 ton; S= 1700 ton
second digit= Pilot Valve: C= 10 ton; F= 10 ton (TDC)
28. Controller Options
MicroTech 200
first digit= Control Type: M= MicroTech
second digit= Sensor Functions: A= Outdoor Air (OA) Thermistor S20; B= OA and HR; H= Heat Recovery (HR) Thermistors S21/S22
third digit= Language: E= English Language/English Units; M= English Language/Metric Units; J= Japanese; C= Chinese
fourth digit= Instruments: M= Modem; Y= None
fifth digit= Special Functions: A= Analog Outputs; B= Analog Outputs & Signal Converter; S= Signal Converter
sixth digit= Enclosure: A= NEMA 1; B= NEMA 4; C= NEMA 12
MicroTech II
first digit= Control Type: 2= MicroTech II
second digit= Size: L= Large; H= Heat Recovery
third digit= Language: E= English Language
fourth digit= Instruments: M= Modem; Y= None
fifth digit= Communications: B= BACnet; E= BACnet w/ethernet; L= LonWorks; M= MODBUS; P= Serial Port w/modem;
S= Serial Port (RS232)
sixth digit= Enclosure: A= NEMA 1
29. Starter Options
first digit= Starter Type: 2= Wye-Delta Closed; 3= Across-The-Line; 4= Auto Transformer; 5= Primary Reactor; 6= Solid State
V= Variable Frequency Drive
second digit= Enclosure: 5= 90" X 36" X 21" free standing; 7= Medium/High Voltage 90" X 36" X 36" free standing;
9= Med/High Voltage 90" X 36" X 36" free standing;
A= 90" High for Field Mounting w/Brackets & Cables; L= VFD free standing
third digit= Meters: Y= None
fourth digit= Disconnect: Y= None
fifth digit= Surge Protection Capacitor: 2= Surge Capacitor mounted in Compressor Motor Terminal Box;
S= Surge Capacitor mounted in Starter Box; Y= None
sixth digit= Phase Loss/Rotation Protection: Y= None
seventh digit= Ground Fault Protection: Y= None G= Ground Fault Protection
eighth digit= Load Balance: Y= None F= Load Balance
30. Rated Load Amps
Actual RLA
31. Hot Gas Bypass
H= Hot Gas Bypass (standard on HDC & TDC)
Y= None
32. Insulation
first digit= Condenser & Evaporator Shell Insulation:
H= ¾" Closed Cell Foam Insulation on Evaporator Shell, Suction Piping, Compressor Inlet, Motor Barrel + High Humidity
2= Closed Cell Foam Insulation on Condenser Shell Only
3= 1-½" Closed Cell Foam Insulation on Evap. Shell, ¾" Insulation on Suction Piping, Comp. Inlet, Motor Barrel + High Humidity
5= Code H + Code 2
6= Sound Insulation on Condenser & Discharge Line
7= Sound Insulation on Discharge Line Only
D= Daiken Specifications
M= Code H + Code 7 N= Code 3 + Code 7
S= Code H + Code 6 T= Code 3 + Code 6
Y= None
second digit= Condenser & Evaporator Head Insulation: Y= None; 1= Return Heads Only; 2= Return & Connection Heads
Rev. E 04/12
RPL 700000900 / Page 9
Nomenclature
Continued
33. Water Pressure Differential Switch
C= Condenser
B= Both Evaporator & Condenser
E= Evaporator
Y= None
34. Paint
1= Standard Painting
35. Packaging
1= Standard Wood Skid; 2= Open Export Crate; 3= Totally Enclosed Export Crate; 4= Shipping Bag w/Wood Skid
5= Shipping Bag Only; 6= Shipping Bag w/ Totally Enclosed Export Crate; 7= Shipping Bag w/Open Export Crate; Y= None
36. Refrigerant Tag
A= Full Factory Charge
B= Holding Charge
37. Miscellaneous
Y= None
X= Special (specials not covered in the normal code string)
38. Oil Cooler
S= Water Cooled w/Factory Solenoid (standard)
39. Rebate
Y= None
R= Rebate
40. Testing
1= Standard Factory Performance Test
2, 9, A, B, C, D, E, F, G, H, J, Q, S= Various Witness Tests
3, 4, 5, 6, 7, 8, K, L, M, N, P, R, T= Various Certified Performance Tests
Y= None
41. Approval Listing
A= ARI Approval U= UL C= Canadian UL
D= Canadian ARI + UL
V= ARI + UL
Y= None
42. Latest Unit Model Revision
A= Revision A
43. Tons
Actual Tons
44. Startup
Y= Export- No Startup
U= Domestic Startup
7= Canadian Startup
45. Labor Warranty
Y= Export Order, no labor warranty
B= Domestic Order, 1st year labor warranty
7= Canadian Order, 1st year labor warranty
46. Extended Warranties
Y= None
C= Extended 1 year parts; D= Extended 1 year parts + Labor; E= Extended 2 year parts; F= Extended 2 year parts + Labor;
G= Extended 3 year parts; H= Extended 3 year parts + Labor; J= Extended 4 year parts; K= Extended 4 year parts + Labor;
(L thru S apply to Compressor/Drive Train Only)
L= Extended 1 year parts; M= Extended 1 year parts + Labor; N= Extended 2 year parts; O= Extended 2 year parts + Labor;
P= Extended 3 year parts; Q= Extended 3 year parts + Labor; R= Extended 4 year parts; S= Extended 4 year parts + Labor;
47. Always Y
48. Always Y
Rev. E 04/12
RPL 700000900 / Page 10
Nomenclature
Continued
49. Always Y
50. Motor
A= A.O. Smith
M= Ram
C= YYZ
R= Reliance
51. Refrigerant Warranty
0 thru 5= actual number of years
52. Delayed Warranty Start
Y= None
53. Miscellaneous
Y= Standard
C= Compressor Kit only
B= BOM only
M=Stock Modification
R= Retrofit Compressor Kit only
54. Coolant Rating
W= Water on Evaporator and Condenser
G= Non-water on Evaporator, Condenser, or both
55. Always YYYY
56. Always YYYY
57. Always YYYY
Rev. E 04/12
RPL 700000900 / Page 11
Mounting of Unit Control Panels
201
202
203 204
206 205
301
Ref.
Description
Part
Qty.
No. Number
201
Control Box 1
2
202
Screw
.37 x 1.0 000086100 8
203
Nut
.375-16 040499906 8
204
Washer- Plain
.375 ZPS 040500316 16
205
Washer- Lock
.375 ZPS 048164812 8
206
Shelf
36"/42" Evaporator 074524401 1
Shelf
48" Evaporator 330197801 1
301
Bracket- Control Box 070013253 3
1
See following pages for component detail.
Rev. E 04/12
RPL 700000900 / Page 12
Front Panel & Inside of Micro Control Door Assembly
506
503
503
505
Inside of
Micro Door Ass'y
414
418
418
504
413
412
418
Ref.
Description
No.
412
Toggle Switch- Contrast Control
413
Membrane Switch- Control
English Language
Japanese Language
Chinese Language
414
KDI Control
418
Cover- KDI Board
503
Hinge- Painted
504
Latch- Door Lock
505
Door- Power
506
Door- Control
N/S
Cover- Sensor
Part
Qty.
Number
735004521 1
057900901
057900911
074789101
073378501
073012201
070806401
350065401
073117201
350108101
070691601
1
1
1
1
1
2
1
1
1
1
N/S= Not Shown on Diagram.
Rev. E 04/12
RPL 700000900 / Page 13
Interior Panel Diagram
Modem Detail
971
972 974
976
511
159
163
160 154
152
970
See detail above
161
162
183
184
524 525
182
103
104
102
158
109
126 125
106
108
523
157
126
125
113
508
507
509
107
518
Micro Door
Ass'y
(see previous
page)
522
133
130
156
150
142
155
143
Rev. E 04/12
111
RPL 700000900 / Page 14
Interior Panel Components
Ref.
Description
Specification
Part
Qty.
No.
Number
102
Main Controller- MicroTech M280 065487350 1 1
103
ADI Board until 3/03 065816003
1
ADI Board
3/03 and later 330325401
1
104
Mount- ADI Board 055727206
1
106
Cord Set- PCB Interface 049265103
1
107
Ribbon Cable
50C 18/24 OB 049265208
1
108
Ribbon Cable
50C 3" 072941801
2
109
Clip, Flat- Cable 049766201
2
111
Terminal Block
AD1 AD2 072993901
2
113
Transformer- Control
.03 KVA 24/18V 046738114
1
125
Terminal Block
9 Pole 1 Row 065499909 11
126
Cover- Terminal Block 065500009 11
130
Bracket- Terminal Block 073212801
3
133
Insulation- Fishpaper 029024700
1
142
Board- Signal Converter
SC 049264901
1
143
Spacer- Signal Converter 049266702
4
150
Toggle Switch (TDC Templifier Only)
TSW 735004521
1
152
Output Board
24 SM 072986401
1
154
Board- Guardistor 067113001
1
155
Circuit Breaker
3A 1P 735073301
1
156
Transformer
50 VA 120/24V 060630801
1
157
Terminal Block
Unit & Field 073118801
1
158
Varistor
30 VRMS 049759701
1
159
Ferrules- Dual Wires
8 mm 073008204 19
160
Mount- Circuit Board 055727207
1
161
Socket, Relay- High Pressure 735003105
1
162
Relay- High Pressure
HP 735020820
1
163
Relay- Output Board 073202501 19
182
AOX Board
4 Channel 066794804
1
183
Mount- AOX Board 055727203
1
184
Cord Set
9" 28AWG 065499702
1
507
Bracket- Magnetic Latch 073212701
1
508
Magnetic Latch 034905200
1
509
Fastener- Magnetic Latch 034905000
1
511
Gasket
.12 X .75 070199209
1
518
Bushing- Snap In
2.00" 030188500
1
522
Bushing- Snap In
1.50" 036561900
1
523
Plug- Terminal Housing
4 Pin Female 049264502
1
524
Plug- Terminal Housing
6 Pin Female 049264501
2
525
Terminal- Socket
24-18 AWG 049264702 12
Modem
14.4 BAUD 063585005
1
970
971
Cord Set- Modem 073372702
1
972
Gasket
.25 X .70 070199207
1
974
Bracket- Modem Mounting 073043505
1
976
Bracket- Vertical, Modem 073014701
1
1
Controller needs to be programmed.The Unit serial number is required to properly program the controller.
Rev. E 04/12
RPL 700000900 / Page 15
Sensors
502
500
500
Sensor layout applies to either
control box. Unit has two
identical sets of sensors.
503
502
502
501
502
502
502
HDC
only
504
501
502
502
502
HP1 Detail
502
502
Ref. Description
No.
500 Low Pressure Transducer
501 High Pressure Transducer
502 Sensor- 20 foot
503 Sensor- 50 foot
504 High Pressure Cable Assy (HP1)
N/S Boot- Transducer Protection
N/S Cable- Pressure Transducer, 10 ft.
N/S Cable- Pressure Transducer, 15 ft.
N/S High Pressure Switch- 190 PSI
Part
Qty.*
Number
071568501 2
071568601 2
073012002 9 1
073012005 1
070829998 1
071583301 4
074667501 3
074667502 1
074796302 1
* Quantities are for ONE control box. Each control box has a set of the sensors illustrated above.
1
Quantity for HDC units is 11 (Sensors S21 & S22 are added into the additional nozzles).
Sensor Application
Sensor
S00
S02
S09
S12
S14
S16
S18
S21
Application
Sensor Application
Evap. Leaving Water Temp.
S01
Evap. Entering Water Temp.
Compr. Suction Temp.
S08
Cond. Liquid Line Temp.
Cond. Entering Water Temp.
S10
Cond. Leaving Water Temp.
Compr. Discharge Temp.
S13
Oil Feed Temp.
Oil Sump Temp.
S15
Oil Vent Low Press. Transducer
Evap. Refrigerant Low Press. Transducer
S17
Cond. Refrigerant HP Transducer
Oil Feed Gauge High Press. Transducer
S20
Outdoor Air
Entering Heat Recovery Temp. (HDC)
S22
Leaving Heat Recovery Temp. (HDC)
Rev. E 04/12
RPL 700000900 / Page 16
Cables & Lube Box Tubing
Diagram
413 414
413 414
572
411
415
405
415
584
412
582
868
868
577
888
888
573
574
583
587
571
581
585
575
759
Lube Box Tubing Detail
Lube Box Tubing Detail
758
757
Rev. E 04/12
RPL 700000900 / Page 17
Cables & Lube Box Tubing
Components
Ref. Description
No.
405 Cable- Hot Gas Bypass
411 Cable- Evaporator DPS
412 Cable- Condenser DPS
413 Box- Electrical
414 Cover- Electrical Box
415 Screw
571 Cable- To Lube Box #1
572 Cable- To Compressor Heater # 1
573 Cable- To Oil Pump # 1
574 Cable- To Oil Cooling Solenoid #1
575 Cable- To Motor Cooling Solenoid # 1
577 Cable- Liquid Injection #1
581 Cable- To Lube Box #2
582 Cable- To Compressor Heater # 2
583 Cable- To Oil Pump # 2
584 Cable- To Oil Cooling Solenoid # 2
585 Cable- To Motor Cooling Solenoid # 2
587 Cable- Liquid Injection # 2
757 Tube Assembly
758 Tube Assembly
759 Tube
868 Cable- 22" Motor Terminal Box
888 Cable- Guardistor
Rev. E 04/12
Part
Qty.
Number
330006901 1
071543784 1
071543783 1
020950800 1
000969300 1
735032743 2
330006902 1
070798995 1
330006904 1
074141456 1
330006905 1
330006906 1
330006907 1
070798995 1
330006904 1
074141457 1
330006908 1
330006906 1
735061479 2
735061440 10
070935615 2
070829971 1
070829977 1
RPL 700000900 / Page 18
Mounting of Lube Boxes
741 742 743 744
745
1
Ref.
Description
No.
741
Lube Box 1
742
Screw- Hex
743
Nut- Hex
.25- 20
744
Washer- Lock
.25 ZPS
745
Bracket- Lube Box
Part
Qty.
Number
074124401 2
000164500 8
040499901 8
048164808 8
350210301 2
See following pages for component detail.
Rev. E 04/12
RPL 700000900 / Page 19
Lube Box Assembly- Oil Pump
Diagram
1
55
32
29
19
20
17
5
9
18
67
8
36
34
21
30
14
2
15
7
16
Rev. E 04/12
63
65
64
66
RPL 700000900 / Page 20
Lube Box Assembly- Oil Pump
Diagram
Ref. Sch. Description
No. Sym.
Complete Lube Box Assembly
1
Box- Lube
2
Cover
5
VC
Switch- Vane Close
7
Washer
8 SASB Valve- 4 Way Solenoid
9
Connector
14
Coupling
.25F
15
Tee
16
Union- Brass
.25F
17
Channel- Terminal Block
18
Clamp- Terminal Block
19
Terminal Block- End
20
Terminal Block- Sec
21
Strap- Capacitor
29 OL
Overload
30 CAP Capacitor
35MFD @ 370V
32
Heater- Overload
34
Fitting- Conduit
.50
36 OP
Contactor
4P
55
Jumper
63
Line Assy
64
Line Assy
65
Line Assy
66
Line Assy
67
Terminal
#2
Rev. E 04/12
Part
Qty.
Number
074124401
074124201 1
744417501 1
070180512 1
735043444 5
735048465 1
735043925 4
047139601 1
735034401 1
735044201 5
775115202 1
735073104 2
735073102 1
735073101 16
775107001 1
735021501 1
735067401 1
735021577 1
735047908 1
072997402 1
735073105 1
744445001 1
744445002 1
744445003 1
744445004 1
735042914 1
RPL 700000900 / Page 21
Unit Control Box Mounting Components
18
27
21
23
22
22
24
24
19
22
25
23
26
15
19
NOTE: Original design Operator Interface
Panel shown. Mounting hardware is the
same for all panels.
16
18
Ref. Description
No.
15 Operator Interface Panel, Original
Cable, 7-wire single, Original
Connector Only, Original
15 Operator Interface Panel w/cables, 12” Beige
15 Operator Interface Panel w/cables, 15” Beige
15 Operator Interface Panel w/cables, 15” Black
Cable, Power, Operator Interface
Cable, Serial, Operator Interface
Cable Kit (includes Power, Serial & VGA cords)
Specification
until 5/05*
until 5/05*
until 5/05*
5/05 & later*
5/05 & later*
5/05 & later*
all 5/05 & later*
all 5/05 & later*
all 5/05 & later*
Part
Number
071858001
330367901
330332007
330277501
330276501
330276502
300040768
300043345
300043289
Qty.
16 Support Arm Assy, Beige (includes swivel pin, washers, & nut)
16 Support Arm Assy, Black (includes swivel pin, washers, & nut)
330815401
330815411
1
1
330406501
330329601
040499041
040500316
048164812
040500213
330366101
040499906
040499040
2
1
4
12
8
12
4
4
4
18
19
21
22
23
24
25
26
27
Block- Mount
Shelf
Screw
Washer- Plain
Washer- Lock Spring
Washer- Lock
Washer- Nylon
Nut
Screw
* For units built between 1/05 & 5/05 check unit in field to verify which panel is installed.
Original panel had single cable, later panels have 3 cables.
Rev. E 04/12
1
1
1
1
1
1
1
1
1
RPL 700000900 / Page 22
Unit Control Box Detail - Until 5/05
Diagrams
102
104
106
105
103
101
Modem Detail
(Code 28= 2LEYPA)
▼
107
3
2
16
4
10
6
5
1
Unit Control Detail
7
8
Rev. E 04/12
RPL 700000900 / Page 23
Unit Control Box Detail - Until 5/05*
Components
Ref. Sch.
Description
Specification
No. Sym.
1
Enclosure- No Emergency Cut-Off Switch until 2/03
Enclosure- w/Emergency Cut-Off Switch 2/03 & later
2
Bracket- Switches
3 UTB1 Terminal Block w/Rail
4 pC02 Controller- with Display 1
Large
5
CB
Circuit Breaker
5 Amp SP
6
Switch
125V
7
Serial Gateway
RS 232
Code 28, digit 5= P, S
MODBUS
Code 28, digit 5= M
LonWorks
Code 28, digit 5= L
BACnet w/RS232
Code 28, digit 5= B
BACnet w/Ethernet
Code 28, digit 5= E
8
Board- Distribution & Isolation
with connectors
10
Connector
Large Controller
16
Switch- Emergency Cut-Off
101
Bracket- Modem
Code 28= 2LEYPA
102
Bracket- Modem
Code 28= 2LEYPA
103
Circuit Board- Modem
Code 28= 2LEYPA
104
Bracket
Code 28= 2LEYPA
105
Cord Set- Modem
Code 28= 2LEYPA
106
Cord Set- BACnet
Code 28= 2LEYPA
107
Serial Gateway- RS232
Code 28= 2LEYPA
N/S
Connector- Service
Part
Qty.
Number
330406101 1
330406102 1
330329701 1
330407301 1
330268311 1
735073302 1
071995301 3
330343102
330343101
330343401
350147407
350147406
330272602
330803053
735004521
330421601
330421701
330274501
070199207
330422001
330421901
330343102
330406701
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
N/S= Not Shown on diagram.
1
Controller must be programmed before shipping. Unit serial number and software code (located on controller
label) are required when ordering to insure proper software installation.
* This control box was used with the original design opeartor interface panel (which is connected to the control
box with one seven-wire cable). A new design flat screen operator interface panel can be retrofitted for use with
this control box using retrofit kit p/n 300040547.
Rev. E 04/12
RPL 700000900 / Page 24
Unit Control Box Detail- 5/05 to 6/11
3
2
16
10
4
22
5
6
17
8
7
12
Ref. Sch.
Description
Specification
No. Sym.
2
Bracket- Switches
5
CB
Circuit Breaker
5 Amp SP
6
Switch
125V
7
Serial Gateway
RS 232
Code 28, digit 5= P, S
MODBUS
Code 28, digit 5= M
LonWorks
Code 28, digit 5= L
BACnet w/RS232
Code 28, digit 5= B
BACnet w/Ethernet
Code 28, digit 5= E
8
Relay
24V
10
Connector
12
Holder- Relay
16
17 UCM Board- Universal Communications
22
PC
Assy- Single Board PC
N/S
Connector- Service
Part
Qty.
Number
330329701 1
330407301 1
330268311 1
735073302 1
071995301 3
330343102
330343101
330343401
350147407
350147406
330720910
330803053
330720911
735004521
330275202
330277301
330406701
1
1
1
1
1
1
1
1
1
1
1
1
1
Rev. E 04/12
RPL 700000900 / Page 25
Unit Control Box Detail- 6/11 and Later
Components
5
2
3
16
10
4
12
8
6
22
17
PC
7
23
24
Controller
Rev. E 04/12
RPL 700000900 / Page 26
Unit Control Box Detail- 6/11 and Later
Components
Ref. Sch.
Description
Specification
No. Sym.
2
Bracket- Switches
5
CB
Circuit Breaker
5 Amp SP
6
Switch
125V
7
Serial Gateway
RS232
Code 28, digit 5= P,S
MODBUS
Code 28, digit 5= M
LonWorks
Code 28, digit 5= L
BACnet w/RS232
Code 28, digit 5= B
BACnet w/Ethernet
Code 28, digit 5= E
8
Relay
24V
10
Connector Kit
12
Holder- Relay
16
17 UCM Board- Universal Communications
22
PC
Assy- Single Board PC
23
Driver- Liquid Line Electronic Expansion Valve
24
Transformer- Isolation
15VA
N/S
Connector- Service
Part
Qty.
Number
330329703 1
330407322 1
332608311 1
735073302 1
071995301 2
332608701
332608801
332608501
350147407
350147406
330720910
333528053
330720911
735004521
330275202
330276602
330277803
330277601
330406701
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
Rev. E 04/12
RPL 700000900 / Page 27
Compressor Control Box Mounting Components
16' Units
before 11/02
16' Units before 11/02
Ref. Description
Spec
No.
742 Screw
743 Nut
.25-20
744 Washer- Lock
.25 ZPS
745 Bracket
744
Part
Qty.
Number
000164500 8
040499901 8
048164808 8
330363301 2
743
742
745
Compressor Control Box
16' Units 11/02
and later
20' Units
Compressor Control Box
Compressor
Control Box
743
743
744
746A
746
744
744
742
746A
746 744
742
16' or 20' Units 11/02 & Later
Ref #
742
743
744
746
746
Description
Screw
Nut
Washer- Lock
Washer
Washer
Specification
.375-16 x 2.5
.375-16
.375 ZPS
1.00
.438 thick
Rev. E 04/12
Part #
Qty.
040499042 8
040499906 8
048164812 16
330366102 8
330464901 8
RPL 700000900 / Page 28
Compressor Control Box Detail- Until 6/11
Diagram
11
12
10
28
9
5
3
4
7
27
18
1
26
17
6
31
22
15
16
2
30
21
Rev. E 04/12
RPL 700000900 / Page 29
Compressor Control Box Detail- Until 6/11
Components
Specification
No. Sym.
1
pC02 Controller 1
2 T2/T3/T4 Transformer
120V- 24V 100VA
9/04 & later
until 9/04
3
OP
Contactor- Oil Pump
4P 331A 24VAC Coil
9/04 & later
until 9/04
4
OL
Overload- Oil Pump
48DA18AA4
5
Heater- Oil Pump Overload
6
CTB1 Terminal Block w/Rail
7
CAP Capacitor- 60 Hz. Units
35 MFD 370V
60 MFD 370V
9
CB
Circuit Breaker
6A
9/04 & later
until 9/04
10 LR/CR/HR Relay
24VAC 10A
9/04 & later
until 9/04
11
Holder- Relays
9/04 & later
until 9/04
12
Springs- Relay Hold Down
15
Standoff- Nylon Post
16
SC
Signal Converter Board
17
Guardistor Board
18 CTB2 Terminal Block
21
Board- Transducer
3 Transducers
22
Cover
9/04 & later
until 9/04
26
Bushing
1.5
9/04 & later
until 9/04
27
Bushing
28
Barrier- Electrical
30
Connector Kit- Transducer
31
Connector Kit- Controller
Part
Qty.
Number
330268311 1
330720902 3
330278102 3
330720903
330278103
735021501
735021577
330406202
735067401
735067403
1
1
1
1
1
1
1
330720909 1
330278109 1
330720910 3
330278110 3
330720911
330278111
330278112
330406301
049264901
330343901
330406203
071857701
3
3
3
10
1
1
1
1
330720922
330278122 1
036561900
330342201
001242600
330406601
330803054
330803053
1
1
2
1
1
1
1
Rev. E 04/12
RPL 700000900 / Page 30
Compressor Control Box Detail- 6/11 and Later
Components
11
9
32
4
10
38
3
OL
TD
2
31
5
CB LR CR HR
7
T2
T3
T4
CAP
1
Compressor Controller
6
27
34
18
39
26
22
15
16
17
37
21
30
Rev. E 04/12
RPL 700000900 / Page 31
Compressor Control Box Detail- 6/11 and Later
Components
Specification
No. Sym.
1
pC02 Controller 1
2 T2/T3/T4 Transformer
120V- 24V 100VA
3
OP
Contactor- Oil Pump
4P 331A 24VAC Coil
4
OL
Overload- Oil Pump
48DA18AA4
5
Heater- Oil Pump Overload
6
CTB1 Terminal Block w/Rail
7
35 MFD 370V
60 MFD 370V
9
CB
Circuit Breaker
6A
10 LR/CR/HR Relay
24VAC 10A
11
Holder- Relays
15
Standoff- Nylon Post
16
SC
Signal Converter Board
17
Guardistor Board
18 CTB2 Terminal Block
21
Board- Transducer
3 Transducers
22
Cover
26
Bushing
1.5
27
Bushing
30
Connector Kit- Transducer
31
Connector Kit- Controller
32
Barrier- Electrical
34
Gasket- Neoprene
.125 x .750
37
Standoff
38
Relay, Time Delay
39
Surge Suppressor
Part
Qty.
Number
332608311 1
330720902 3
330720903 1
735021501 1
735021577 1
330406212 1
735067401 1
735067403 1
330720909 1
330720910 3
330720911 3
330406301 8
049264901 1
330343901 1
330406233 1
071857701 1
330720922 1
036561900 1
001242600 2
333528054 1
333528053 1
330406601 1
0701992091.7 ft.
330328601 2
332843301 1
332843401 1
1
Rev. E 04/12
RPL 700000900 / Page 32
Cables
Diagram
402
403
17
552
HDC Only
408 559
995
411
998
552
551 552 557 750
406
Rev. E 04/12
RPL 700000900 / Page 33
Sensors
Diagram
557 100 750
559
557 100 748
558
559
558
557 100 748
NOTE: Control Sensor (all
sensors CSxx) layout applies
to either control box. Unit has
two identical sets of control
sensors. There is only one set
of unit sensors (all sensors
USxx), and they are all shown
in these diagrams.
80
HP1 & CS06 with
Hot Gas Bypass
100
HP1 & CS06 w/o
Hot Gas Bypass
557
552
748
555 220
552
551
102
557
552
750
100
60
552
350
552 60
Compressor Control Sensor
Application
Sensor
CS01
CS02
CS03
CS04
CS05
CS06
CS07
CS08
CS09
CS10
Application
Oil Sump Pressure
Oil Feed Gauge Pressure
Evap. Refrigerant Pressure
Oil Sump Temperature
Compressor Suction Temp.
Cond. Refrigerant Pressure
Compressor Discharge Temp.
% Compressor Amps (Starter)
Oil Feed Temperature
Evap. Leaving Water Temp.
352
Unit Control Sensor Application
Sensor
US02
US03
US04
US05
US09
US10
Rev. E 04/12
Application
Evaporator Entering Water Temp.
Condenser Entering Water Temp.
Condenser Leaving Water Temp.
Liquid Line Temp.
Heat Recovery Entering Water Temp.
Heat Recovery Leaving Water Temp.
RPL 700000900 / Page 34
Cables and Sensors
Components
Specification
Part
Qty.
No. Sym. Number
17
Cable- Operator Interface Panel
Until 5/05 3303679016 1
Connector Only 330332007 1
60
Conduit Fitting
.375" 735048013 *****
80
Conduit Fitting
.250" 735048015 2
100
Valve Core 026541100 2
102
Sensor Well- Oil Supply Tube 070809046 2
220
Sensor Well 3
until 3/03 047441511 2
220
Sensor Well 5
3/05 and later 330198002 2
350 CS04 Sensor- Oil Sump 330198001 2
352
Cable- CS04 Sensor 330418501 2
402
Cable- Comp Heater 1 330006795 2
403
Cable- Oil Pump Heater 1 330006743 2
406
Cable- Solenoids 330287403 6
408
Cable- Hot Gas Solenoid
16 ft. Units 330287403 1
Cable- Hot Gas Solenoid
20 ft. Units 074141496 1
411
Cable- Differential Pressure Switches
until 5/04 074608901 **
5/04 & later 330571403 2
551 CS05 Sensor 4
until 3/03 073007302 2
Sensor 4
3/03 to 3/05 330198001 2
Sensor, 15 ft.
3/05 and later 330198003 2
Sensor, 25 ft.
3/12 and later 330198008 2
2
552
Sensor 073007202 ***
555
Cable- CS05 Sensor
3/03 & later 330418501 2
557
Cable- Transducer 074667502 8
558 HP1 Switch- High Pressure 074796302 2
559
Cable- High Pressure Switch 1 070829998 1
748 CS02/06 Transducer- High 410 PSI 071568601 4
750 CS01/03 Transducer- Low
132 PSI 071568501 4
995 pLAN Cable- pLAN between Unit & Compressor Controller 034248800 ****
998
Cable- Power between Unit & Compressor Controller 330406402 ******
N/S
Boot- Transducer
until 5/03 071583301 8
** There is one cable per DPS (see code 33). Each cable is 16 ft. of the above referenced p/n.
*** Quantity is 11 on WDC/TDC units, 13 on HDC units.
**** There are two cables. Each made from 15 feet of the above listed p/n.
***** Quantity is 12 on WDC/TDC units, 14 on HDC units.
******There are two cables. Each made from 20 feet of the above listed p/n.
1
Cable assembly includes 90° fitting p/n 000916900 and Anti- Short bushing p/n 047356401.
2
CS07, CS08, CS09, CS10, US02, US03, US04, US05 [ US09 & US10 on HDC units only].
3
Paste for sensor well is p/n 735026315. This well was used with sensor p/n 073007302 until 3/03.
4
The CS05 Sensor change resulted in a relocation of the sensor. After 3/03, the sensor is located in the inlet cone
(as shown in the diagram). Before 3/03, the sensor was located in the suction elbow.
5
Beginning 3/05 the CS05 sensor was redesigned to use a well. The location remained the same. From 3/03 to
3/05 no well was used.
6
This cable was used with the original operator interface panel. The new flat screen panel used a VGA cable and
a serial cable which comes with the panel.
Rev. E 04/12
RPL 700000900 / Page 35
Differential Pressure Switch
Factory Mounted & Wired (Code 33= B, C or E)
Switches, Wells, Power Cables, Fittings
Wiring- MicroTech 200 Control
667A
411
667C
412
667B
Well Detail
(ref. 667)
Until 5/04
671 651
654
516/A16: CHW1- NO 517/A17: CH1- NO
525/A25: CHW1 & CH1- C
Wiring- MicroTech II Control
668
667
656
Ref.
Description
Part
Qty.*
No.
Number
411
Cable- Evaporator DPS MicroTech 200 Control 071543784 1
MicroTech II Control (until 5/04) 074608901 16 ft.
MicroTech II Control (5/04 and later) 330571403 1
412
Cable- Condenser DPS MicroTech 200 Control 071543783 1
MicroTech II Control (until 5/04) 074608901 16 ft.
MicroTech II Control (5/04 and later) 330571403 1
651
Differential Press. Switch (until 5/04) 070180523 2
Differential Press. Switch (5/04 and later) 330571401 2
654
Elbow- 90° (until 5/04) 001124300 4
656
Flare Nut (2 per tube) (until 5/04) 000028600 8
667
Sensor Well (until 5/04) 072867501 4
667A Elbow (until 5/04) 001276600 4
667B Tube (until 5/04) 070221602 4
667C Nozzle (until 5/04) 072867511 4
667
Well (5/04 and later) 047441511 4
671
Bracket- Switch (until 5/04) 350126001 2
668
Well 047441511 4
N/S
Fitting (5/04 and later) 735048013 4
150/250: EF1- NO 152/252: CF1- NO
149/249/151/251: EF1 & CF1- C
NOTES:
The water pressure differential switch is an
optional component. It is factory installed and
wired when code 33= E (evaporator only),
C (condenser only) or B (both condenser
and evaporator). The switches used for
either the MicroTech 200 or the MicroTech II
control types are the same as are the wells.
However the schematic designations are
different. MicroTech 200 units designate the
Evaporator & Condenser switches as CHW1
& CH1, while the MicroTech II units designate
the same switches as EF1 & CF1. The only
component part number difference of note are
the power cables.
*Quantities are based on the presence of both DPS (Code 33= B). If code 33= E or C part numbers 651 & 656 quantities are 1 & 4
respectively, and only one cable (411 if C33= E or 412 if C33= C) is used. If only one DPS is used, the well (ref. # 667) has a quantity of
2- 072867501 (used on the vessel with the DPS) and 6- 047441511 (used on the vessel without the DPS).
Differential Pressure Switch- None (Code 33= Y)
Wells
Ref. Description
Part
Qty.
No.
Number
N/S Sensor Well (Evap & Cond in/out nozzles) 047441511 8
N/S= Not shown on diagram
Rev. E 04/12
RPL 700000900 / Page 36
Hot Gas Bypass- 16 Foot Units
Valves, Connectors, Tubing
Diagrams & Components
254B
254A
701B
Regulator Valve to
Pilot Valve Tee
Detail
Pilot Valve Tee
(see liquid line
ref. # 254)
701A
702
732B
701C
711
712E
732C
74
711A
732D
75
732A
732
739
712F
712B
712A
796
798
797
712C
63B
799
704
693
694
720
695
730 729
715
722
731
714
723
705
696
736
712D
48
251A 251 713 725 297
252
252A
See Liquid
Line Section
Ref. Description
Specification
No.
48 Screw
.75 x 3.0
63B Elbow
E36C36 Stack
Elbow
E42C42 & E48C48 Stack
74 Pipe
75 Flange- Liquid Line
251 Pipe Assy
251A Pipe Assy
252 Coupling- .45 foot
252A Coupling- .33 foot
254A Tee Assy
254B Tee
297 Flange- Evaporator Inlet
693 Flange
694 O'Ring- Flange
695 Screw- Flange
.62 x 2.0
696 Weld Ring
Rev. E 04/12
Part
Qty.
Number
735033878
4
330566201
1
330176901
1
P044LBAAAA 1
071580601
1
072102402
1
330801201
1
071562001
1
330566901
1
735061434
1
041117803
1
070359501
1
070761402
1
735043674
1
735033862
4
735031342
1
RPL 700000900 / Page 37
Components, Continued
Ref. Description
Specification
No.
701A Tube Assy
E36C36 Stack
Tube Assy
E42C42 Stack
Tube Assy
E48C48 Stack
701B Tube Assy
E36C36 Stack
Tube Assy
E42C42 & E48C48 Stacks
701C Tube Assy
E36C36 Stack
Tube Assy
Tube Assy
702 Elbow- 90°
704 Expansion Valve 1
until 1/03
Expansion Valve 1/03 & later
705 Elbow- 90°
711 Valve- Hot Gas Regulator
711A Tube- HGBP Regulator
12/02 & later
712A Tube- Hot Gas
712B Flare Nut
712C Tube- Hot Gas
712D Tube- Hot Gas
E36C36 Stack
Tube- Hot Gas
E42C42 Stack
Tube- Hot Gas
E48C48 Stack
712E Tube- Hot Gas
E36C36 Stack
Tube- Hot Gas
E42C42 Stack
Tube- Hot Gas
E48C48 Stack
712F Tube- Hot Gas
E36C36 Stack
Tube- Hot Gas
713 Tee
714 Elbow- 45°
715 Valve- Solenoid
until 11/02
Valve- Solenoid
11/02 & later
720 Ball Valve- .625
until 11/02
Ball Valve- .500
11/02 & later
722 Adapter
723 Weld Ring
725 Reducer
729 Flange
730 Screw- Flange
.75 x 4.0
731 Gasket- Flange
732 Valve- Shut Off
3"
732A Screw- Shut Off Valve
.62 x 5.5
732B Gasket- Shut Off Valve
732C Coupling- Half Union
732D Cap- Shut Off Valve
Part
Number
070400767
070400762 2
070400778
070400768
070400763
070400769
070400762
070400776
041117113
070848005
331023005 7
041117312
735077203
350264801
330566301 3
000136100
330566401 4
330566402
330566403 5
330566404
330566501
330566701 6
330664601
330566801
330566601
073222108
041116812
735048430
735048468
036562903
330286002
070194801
735031319
735031365
071992102
735033968
735073403
735039807
072973824
070199104
735044212
071556902
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
4
1
1
1
TXV parts detail follows HGBP 20' unit section.
Until 11/02 tube was p/n 070400763.
3
4
5
Until 11/02 tube was p/n 350264901 + 350264801.
6
7
This is a service kits which includees the Expansion Valve Assembly p/n 330848005 (parts detail follows this
section), and fitting p/n 735043953.
1
2
Rev. E 04/12
RPL 700000900 / Page 38
Ref. Description
Specification
No.
736 Flange
Gasket- Flange
Screw- Flange
.62 x 2.5
Washer- Flange
739 Adapter
796 Fitting- Straight
797 Fitting- Nut
798 Fitting- Sleeve
799 Fitting- Braze Ring
Rev. E 04/12
Part
Number
071992101
070199104
735033864
040500312
735049707
070789326
070789327
070789328
070789329
Qty.
1
1
4
4
1
1
1
1
1
RPL 700000900 / Page 39
Diagrams & Components
78
728
714
741
702
720
705
697
74
724
736
75
727
701
739
732
737
714
698
711
715
712
701
696
713
725
722
723
729
730
Ref. Description
Specification
No.
74 Pipe
78 Pipe
E42C42 Stack
Pipe
E48C48 Stack
696 Weld Ring
697 Coupling
698 Tube- Hot Gas
E42C42 Stack
Tube- Hot Gas
E48C48 Stack
701 Tube
702 Elbow- 90°
704 Expansion Valve until 1/03
Expansion Valve 1
1/03 & later
705 Elbow- 90°
704
710
Part
Qty.
Number
P044LBAAAA 1
071580601
1
074600702
1
070236202
1
735031342
1
735044213
1
350144502
1
350144501
1
070400755
1
041117113
2
070848005
1
331023005 2
1
041117312
1
TXV parts detail follows the next page.
This is a service kits which includees the Expansion Valve Assembly p/n 330848005 (parts detail follows this section),
and fitting p/n 735043953.
1
2
Rev. E 04/12
RPL 700000900 / Page 40
Ref. Description
Specification
No.
710 Tube- Hot Gas
711 Valve- Hot Gas Regulator
712 Tube- Hot Gas
E42C42 Stack
Tube- Hot Gas
E48C48 Stack
713 Tee
714 Elbow- 45°
715 Valve- Solenoid
720 Ball Valve
until 10/03
Ball Valve
10/03 to 4/10
Ball Valve
4/10 & later
722 Adapter
723 Weld Ring
724 Tube
E42C42 Stack
Tube
E48C48 Stack
725 Reducer
727 Tube
728 Tube
E42C42 Stack
Tube
E48C48 Stack
729 Flange
730 Screw- Flange
.75 x 4.0
732 Valve- Shutoff
3"
Cap- Shutoff Valve
736 Flange
737 Tube- Hot Gas
E42C42 Stack
Tube
E48C48 Stack
739 Coupling
741 Tube
E42C42 Stack Only
N/S Tube, Copper- 0.50 x 2.50"
E42C42 Stack Only
Part
Number
070251001
735077203
074375601
070243701
073222108
041116812
735048468
036562903
330286053
330286003
070194801
735031319
070400747
070400753
735031365
070400750
070400751
070400754
071992102
735033968
735039807
071556902
071992101
350001401
350168201
070760902
070400748
070205025
Qty.
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
N/S= Not shown on diagram
Rev. E 04/12
RPL 700000900 / Page 41
Hot Gas Bypass
Expansion Valve Detail
Original Expansion Valve
(until 10/02)
142
070848005
155 158
154
149
160
153
146
152
152
149
157
145
159
147
144
151
143 150
141
Ref. Description
No.
Valve Assy- 650 Ton
141 Body
142 Cap
143 Spring
144 Stop
145 Stem
146 Pin- .69 x .16
147 O'Ring
149 Washer
150 Piston
151 Seal Ring
152 O'Ring
153 Screw
154 Pin- .88 x .25
155 Fitting- Orifice
157 Cap
158 O'Ring
159 Seal- Washer
160 Washer- Plain
Part
Qty.
Number
070848005
070416402 1
070382201 1
735036935 1
072960101 1
072960203 1
735038019 1
735043662 2
735043447 1
070788901 1
736017602 2
735043674 1
735033927 6
735038038 1
070789326 1
071556916 1
735073650 1
735038309 2
040500308 6
Ref. Description
No.
Valve Assy- 650 Ton
141 Body
142 Cap
143 Spring
144 Stop
145 Stem
146 Pin- .69 x .16
147 O'Ring
148 Retainer
149 Washer
150 Piston
151 Seal Ring
152 O'Ring
153 Screw
154 Pin- .88 x .25
156 Quad Ring
157 Cap
158 Screw
159 Seal- Washer
160 Washer- Plain
Part
Qty.
Number
330848005
330501801 1
330548801 1
735036937 1
072960101 1
072960203 1
735038019 1
735043662 2
330501501 1
735043447 1
330501701 1
736017602 2
735043674 1
735033927 6
735038038 1
070789326 1
330549201 2
071556916 1
735033233 1
735038309 2
040500308 6
155
142
152
Current Expansion Valve
330848005
154
160
153 153
142
152
156
157 146
158
145
148
159
147
153
144
151
143
150
141
Rev. E 04/12
RPL 700000900 / Page 42
Liquid Line
Expansion Valve, Ball Valve, Sight Glass, King Valve,
Flanges, Gaskets, O'Rings, Pilot Valve Sensor Well, Tubing
Diagram
Pressure
Connector
(ref. # 304)
Detail
312 314
313
308
Pilot Valve
303
Bulb Detail
304
338
341
300
292
271C
290
265
255
256
289
263
271A
271
273
280
292
271B
271D 271E
289
281
262
267
270
275
265
353
274
272
255
256
354
299
351
243
285
286
252
246
247
Rev. E 04/12
352
251
250
284
297
293
48
RPL 700000900 / Page 43
Liquid Line
Expansion Valve, Ball Valve, Sight Glass, King Valve, Flanges, Gaskets,
O'Rings, Pilot Valve Sensor Well, Tubing
Components
Ref. Description
Specification
No.
48 Screw
.75 x 3.0
243 Cap- Flare
246 Cap- Tube
.25
247 Valve- Shut Off
.50P x .63F
Cap- Shut Off Valve
250 Elbow
251 Tube Assy
252 Adapter 2
255 Flange- Liquid Line to King Valve
4.0
256 Screw- Flange
.75 x 3.5
262 Tube- Connects to King Valve Flange
263 Tube Assy- Liquid Line
16 foot units
E36C36 Stack
E42C42 Stack
E48C48 Stack
Tube Assy- Liquid Line
20 foot units
E42C42 Stack
E48C48 Stack
265 Gasket- LL to King Valve Flange
267 Coupling
270 Pilot Expansion Valve
271 Tee- Reducer
271A Tube- Pilot Valve
16 foot units
Tube- Pilot Valve
20 foot units
271B Tube- Pilot Valve 3
16 foot units
E36C36 Stack
E42C42 Stack
E48C48 Stack
Tube- Pilot Valve 3, 4
20 foot units
E42C42 Stack
E48C48 Stack
271C Tube- Pilot Valve 3
16 foot units
E36C36 Stack
E42C42 Stack
E48C48 Stack
Tube- Pilot Valve 3, 4
20 foot units
E42C42 Stack
E48C48 Stack
271D Fitting- Nut 3
16 foot units only
271E Fitting- Sleeve 3
16 foot units only
272 Strainer
Part
Qty.
Number
735033878 **
073243901 2
001106100 2
735039929 2
071556909 2
735031343 2
072102402 2
071562001 2
071992102 4
735033967 16
070978811 2
350303704 1 1
072102302 1 1
350303705 1 1
072102302 1
072102301 1
735073403
071901601
735048683
041117925
070208035
070208067
1
1
4
2
1
1
1
1
330223801 1
350264401 1
330223801 1
074139901 1
074139902 1
330223801 1
350264401 1
330223801 1
074139801
074139802
070789310
070789316
735030501
1
1
2
2
1
** Varies.
1
Tube ass'y contains one (1)ea: schrader valve #071100801, valve cap #032943500, valve core #026541100, sight glass saddle #330743304
(#071901901 before 10/04), & sight glass cap #330508701 (022427700 before 10/04).
2
Not used after 11/02 on 16' units.
3
Pilot valve tubes used on 20 foot units have flare nuts that connect to the TXV. The tubes on 16 foot units connect with part #'s 271D & 271E.
4
On 20 foot units only, these two tubes are attached with four (4) each of: clamp p/n 040971306 & screw p/n 047663702.
Rev. E 04/12
RPL 700000900 / Page 44
Liquid Line
Ref. Description
Specification
No.
273 Tube
16 foot units
E36C36 Stack
E42C42 Stack
E48C48 Stack
Tube
20 foot units
274 Tube- Strainer to Ball Valve
16 foot units
E36C36 or E48C48 Stacks
E42C42 Stack
Tube- Strainer to Ball Valve
20 foot units
275 Tube- Pilot Valve Feed
16 foot units
E36C36 or E48C48 Stacks
E42C42 Stack with 14" suction 1
E42C42 Stack with 16" suction 1
Tube- Pilot Valve Feed
20 foot units
E42C42 Stack
E48C48 Stack
Tube- Strainer to Ball Valve
20 foot units
280 Ball Valve
until 10/03
Ball Valve
10/03 & later
281 Elbow- 90°
284 Weld Ring
6.0
285 Flange Kit
6.0
286 O'Ring- Flange
289 Strainer Assy
4" Pipe
290 Adapter
292 O'Ring
293 O'Ring
297 Flange- Evaporator Inlet
299 Expansion Valve- Main 2
until 8/02
1400 Ton
1700 Ton
Expansion Valve- Main
8/02 & later
900 Ton
1400/1700 Ton
300 Tee Assembly
16 foot units
Tee Assembly
20 foot units
E42C42 Stack
E48C48 Stack
303 Elbow- Pilot Bulb to Sensor Well
90°
Part
Number
Qty.
330224001
350264601
330225801
070208067
1
1
1
1
070208025 1
070208020 1
070208035 1
330223901 1
074139801 1
350264501 1
074525101
074793402
070208035
036562904
330286054
041117115
735031342
071269601
735073695
070977802
071900701
735043643
735073630
070359501
1
1
1
1
1
2
4
2
2
2
2
2
2
2
070848001 2
070848017 2
3310230113 2
3310230014 2
735061444 1
735061444 1
735061438 1
001276600 1
16 foot units with 42" vessels may have 14" (standard) or 16" suction line. The only way to determine which is used is to take a physical measurement. The easiest way is to measure the suction shut off (butterfly) valve; the 14" line valve is 3.125" thick and the 16" line valve is 3.50" thick. If unsure, contact McQuay Parts with the unit model/serial number.
2
Parts detail follows this section.
3
This is a service kit which includes the Expansion Valve Assembly p/n 330848011 (parts detail follows this section),
fittings p/n 735043953 & 753043934, o’rings p/n 735073695 & 735073630, and gasket p/n 735073403.
4
This is a service kit which includes the Expansion Valve Assembly p/n 330848001 (parts detail follows this section),
fittings p/n 735043953 & 753043934, o’rings p/n 735073695 & 735073630, and gasket p/n 735073403.
1
Rev. E 04/12
RPL 700000900 / Page 45
Liquid Line
Ref. Description
Specification
No.
304 Pressure Connector
308 Flare Nut 1
312 Valve Core 1
313 Schrader Valve 1
314 Schrader Valve Cap 1
338 Sensor Well- Pilot Valve
located at top of evaporator
341 Tube
351 Valve- Main Shut Off (King)
4.00"
352 Screw- King Valve
.75 X 6.5
353 Gasket- King Valve
354 Cap- King Valve
N/S Bracket- Pilot Valve
20 foot units only
E42C42 Stack
E48C48 Stack
Part
Qty.
Number
070811202 1
000028600 1
026541100 1
071100801 1
032943500 1
735946401 1
735063023 2
735039809 2
735033973 4
070199106 1
071556903 2
074601401 2
070235801 2
1
Included in pressure connector assembly (ref. # 304)
Rev. E 04/12
RPL 700000900 / Page 46
Liquid Line
Expansion Valve Detail
Original Expansion Valve
(until 8/02)
070848001
142
070848017
149
160
153
146
152
149
157
145
159
147
144
151
143 150
Ref. Description
155 158 No.
Valve Assy- 1400 Ton
Valve Assy- 1700 Ton
141 Body
142 Cap
154 143 Spring
144 Stop
145 Stem
152
146 Pin- .69 x .16
147 O'Ring
149 Washer
150 Piston 151 Seal Ring
152 O'Ring
153 Screw
154 Pin- .88 x .25
157 Cap
158 O'Ring
159 Seal- Washer
160 Washer- Plain
141
Part
Qty.
Number
070848001
070848017
071617602 1
070357801 1
735036936 1
072960101 1
072960203 1
735038019 1
735043662 2
735043447 1
073151603 1
736017601 2
735073633 1
735033927 6
735038038 1
070789308 1
071556916 1
735073640 1
735038309 2
040500308 6
Ref. Description
No.
Valve Assy- 900 Ton
Valve Assy- 1400/1700 Ton
152 141 Body
142 Cap
143 Spring
144 Stop
145 Stem
146 Pin- .69 x .16
154
147 O'Ring
148 Retainer
149 Washer
150 Piston
900 Ton
1400/1700 Ton
151 Seal Ring
158 152 O'Ring
153 Screw
154 Pin- .88 x .25
148
156 Quad Ring
157 Cap
158 Screw
141
159 Seal- Washer
160 Washer- Plain
Part
Qty.
Number
330848011
330848001
330502001 1
330548901 1
735036936 1
072960101 1
072960203 1
735038019 1
735043662 2
330501601 1
735043447 1
155
142
Current Expansion Valve
330848001
330848011
160
153 153
142
152
156
157 146
145
159
147
153
144
151
143
150
Rev. E 04/12
330501904
330501903
736017601
735073633
735033927
735038038
070789308
330549202
071556916
735033833
735038309
040500308
1
1
2
1
6
1
1
2
1
1
2
6
RPL 700000900 / Page 47
Condenser & Evaporator Valves
Relief Valves, Shutoff Valves
331
330
331 330
177
175
16 Foot Units
331
187
330
183
184
186
331
20 Foot units
177
175
331 330
330
331 330
187 184 183 186
Ref. Description
Specification
No.
175 Elbow
177 Valve- Evap. Relief
180 PSI
183 Valve- Shut Off
1.00P
Cap for Shutoff Valve
184 Pipe Nipple
1.0 x 2.0
186 Valve- Cond. Relief
225 PSI
Code 19-1= D
250 PSI
Code 19-1= E
275 PSI
Code 19-1= F
300 PSI
Code 19-1= G
187 Elbow
1.00
330 Valve- Shutoff
Cap for Shutoff Valve
331 Flare Cap
Rev. E 04/12
Part
Number
735031239
735045811
735039964
071556904
735031797
Qty.
735045829
735045824
735045826
735045834
735031239
735039929
071556909
073243901
4
4
4
4
4
3
3
3
2
2
2
2
2
RPL 700000900 / Page 48
Insulation
Hi Humidity, Double Hi Humidity, Discharge Sound
16 Foot units
Description
Specification
Part Vessel Diameter
Number
36"
42"
48"
Evaporator Insulation
Single ¾" Layer 047662050 308 sqft 347 sqft 371 sqft
Evaporator Insulation Double 1-½" Layer 047662050 616 sqft 693 sqft 743 sqft
Head Insulation 1
Single ¾" Layer 047662050 24 sqft 32 sqft 41 sqft
Head Insulation 1
Double 1-½" Layer 047662050 51 sqft 67 sqft 87 sqft
Suction Line 047662050 73 sqft 73 sqft 73 sqft
Motor Drain Line 047352000 15 ft
15 ft
15 ft
047351700 27 ft
27 ft
27 ft
Tube Sheet Support 047662050 28 sqft 28 sqft 28 sqft
Expansion Valve 070199204 25 sqft 25 sqft 25 sqft
047662050 84 sqft 84 sqft 84 sqft
Discharge Sound Insulation
¾" Hi Humidity Insulation 047662050 37 sqft 37 sqft 37 sqft
1" Open-cell Sound Insulation 070715401 27 sqft 27 sqft 27 sqft
¼" Closed-cell Cellulor Insulation 070199204 12 sqft 12 sqft 12 sqft
1
Evaporator or Condenser.
20 Foot units
Description
Specification
Part
Number
Evaporator Insulation
Single ¾" Layer 047662050
Evaporator Insulation Double 1-½" Layer 047662050
Head Insulation 1
Single ¾" Layer 047662050
Head Insulation 1
Double 1-½" Layer 047662050
Suction Line 047662050
Motor Drain Line 047352000
047351700
Tube Sheet Support 047662050
Expansion Valve 070199204
047662050
Discharge Sound Insulation
¾" Hi Humidity Insulation 047662050
1" Open-cell Sound Insulation 070715401
¼" Closed-cell Cellulor Insulation 070199204
1
Vessel Diameter
42"
48"
380 sqft 433 sqft
753 sqft 861 sqft
32 sqft 41 sqft
67 sqft 87 sqft
73 sqft 73 sqft
15 ft
15 ft
27 ft
27 ft
28 sqft 28 sqft
25 sqft 25 sqft
84 sqft 84 sqft
37 sqft
27 sqft
12 sqft
37 sqft
27 sqft
12 sqft
Evaporator or Condenser.
Rev. E 04/12
RPL 700000900 / Page 49
Condenser
Nomenclature
Nameplate used 8/03 and later
Nameplate used until 8/03
Model Number- Condenser
C 42 16 2 L 2 R A
Condenser Type
C= Standard S= Split Head
Nozzle Configuration
A= Victaulic (standard)
B= Flanged
D= Marine Water Box- Vict.
F= Marine Water Box- Flanged
Condenser Diameter
36", 42", 48"
Condenser Length (in feet)
16, 20
Inlet Nozzle Location
L= Left R= Right
Condenser Tube Count
36" Condenser Diameter
1= 929 2= 1071 3= 1103 4=
1146 5= 1170
1= 1341 2= 1469 3= 1554
4= 1593 5= 1640 6= 1670
1= 1858 2= 1954 3= 2052
4= 2097 5= 2151 6= 2131
7= 2186
Number of Water Passes
1, 2, 3
Condenser Tube Type
see table on next page
Serial Number- Condenser
5
1
A
01750
Engineering Revision
Plant Identification
5= Staunton
Serial Number
Year of Manufacture
0= 2000 1= 2001
2= 2002 3= 2003
4= 2004 5= 2005
01
A= January G= July
B= February H= August
C= March
J= September
D= April
K= October
E= May
L= November
F= June
M= December
Rev. E 04/12
RPL 700000900 / Page 50
Condenser
Flanges, Heads, Gaskets, Tubes
Diagram
Front View
Return
Head ***
Shut Off Valve**
355
355
Connection
Head ***
King Valve*
King Valve*
116
116
*See Liquid Line Section
** See Evap & Cond. Relief Valve Section
*** To identify Head part numbers, contact McQuay Parts with unit model and serial number.
Head Types
Standard Victaulic Standard Flanged
Return Connection
Return
Connection
Water Box Victaulic Water Box Flanged
Return
Connection
Return Connection
HDC- Split
Head
1- Pass
Connection
2- Pass
Return
3- Pass
Rev. E 04/12
RPL 700000900 / Page 51
Condenser
Flanges, Heads, Gaskets, Tubes
Components
Ref. Description
Specification
No.
N/S Tubes- See tube table below
355 Head Gasket, 150 PSI 1
36" dia. cond.
Head Gasket, 150 PSI 1
42" dia. cond.
48" dia. cond.
36" dia. cond.
42" dia. cond.
48" dia. cond.
N/S Water Box Cover Gasket- 150 PSI 1
36" dia. cond.
Water Box Cover Gasket- 150 PSI 1
42" dia. cond.
48" dia. cond.
36" dia. cond.
42" dia. cond.
48" dia. cond.
Part
Number
Qty.
070261502
070304607
070304608
070304624
070304617
070304618
070304625
074521622
074521623
074521626
074521617
074521618
074521625
2
2
2
2
2
2
2
4
4
4
4
4
4
N/S= Not shown on diagram.
1
The Gaskets for the condenser heads are sold in two parts. The gasket itself is the rim that fits between the head and the vessel tube sheet.
1-pass heads use the rim gasket only. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles
that separate the passes. Each gasket requires 4' of U-Channel. 150 PSI heads use U-Channel part number 070189802, and 300 PSI heads use
U-Channel part number 070189801.
Water box heads use two gaskets on each end (a total of 4 per vessel), and each end requires 8' of U-Channel. 150 PSI Water Box heads use
U-Channel part number 073258603, and 300 PSI Water Box Heads use part number 073258602.
Tube Table
Tube Code
Wall (6th digit) Thickness
L
.025
N
.028
P
.035
16
foot
330441409
330441426
073238579
Rev. E 04/12
20
foot
330441410
330441427
073238582
RPL 700000900 / Page 52
Evaporator
Nomenclature
Nameplate used 8/03 and later
Nameplate used until 8/03
Model Number- Evaporator
E 42 16 2 E 2 R A
Nozzle Configuration
A= Victaulic (standard)
B= Flanged
C= Marine Water Box- Vict.
E= Marine Water Box- Flanged
Evaporator
Evaporator Diameter
36, 42, 48
Evaporator Length (in feet)
16, 20
Inlet Nozzle Location
L= Left R= Right
Evaporator Tube Count
36" Evaporator Diameter
1= 611 2=676 3= 750
4= 770 5= 812 6= 844
1= 914 2= 1014 3= 1076
4= 1053 5= 1103 6= 1147
1= 1237 2= 1322 3= 1452
4= 1405 5= 1504 6= 1551
Number of Water Passes
1, 2, 3
Evaporator Tube Type
see table on next page
Serial Number- Evaporator
5
1
A
01750
5= Staunton
Serial Number
Year of Manufacture
0= 2000 1= 2001
2= 2002 3= 2003
4= 2004 5= 2005
01
A= January G= July
C= March
J= September
D= April
K= October
E= May
L= November
F= June
M= December
Rev. E 04/12
RPL 700000900 / Page 53
Evaporator
Liquid Line Flange, Heads, Gaskets, Tubes
Diagram
355
Shut Off
Valve**
355
Sensor Well* Shut Off Valve**
Connection
Head ***
Return
Head ***
116
*See Liquid Line Section
** See Evap & Cond. Relief Valve Section
*** To identify Head part numbers, contact McQuay Parts with unit model and serial number.
Head Types
Standard Victaulic
Return Connection
Standard Flanged
Return
Connection
Water Box Victaulic
Return Connection
Water Box Flanged
Return Connection
1- Pass
2- Pass
3- Pass
Rev. E 04/12
RPL 700000900 / Page 54
Evaporator
Liquid Line Flange, Heads, Gaskets, Tubes
Components
Ref. Description
Specification
No.
N/S Tubes- See tube table below
355 Head Gasket, 150 PSI 1
36" dia. cond.
42" dia. cond.
48" dia. cond.
36" dia. cond.
42" dia. cond.
48" dia. cond.
N/S Water Box Cover Gasket- 150 PSI 1
36" dia. cond.
42" dia. cond.
48" dia. cond.
36" dia. cond.
42" dia. cond.
48" dia. cond.
Part
Number
Qty.
070265102
070304607
070304608
070304624
070304617
070304618
070304625
074521622
074521623
074521626
074521617
074521618
074521625
2
2
2
2
2
2
2
4
4
4
4
4
4
1
The Gaskets for the evaporator heads are sold in two parts. The gasket itself is the rim that fits between the head and the vessel tube sheet.
1-pass heads use the rim gasket only. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles
that separate the passes. Each gasket requires 4' of U-Channel. 150 PSI heads use U-Channel part number 070189802, and 300 PSI heads use
U-Channel part number 070189801.
Water box heads use two gaskets on each end (a total of 4 per vessel), and each end requires 8' of U-Channel. 150 PSI Water Box heads use
U-Channel part number 073258603, and 300 PSI Water Box Heads use part number 073258602.
Tube Table
Tube Code
Wall (6th digit) Thickness
E
.025
F
.028
Q
.035
16
foot
073238597
330441419
330441415
Rev. E 04/12
20
foot
073238598
330441420
330441416
RPL 700000900 / Page 55
Compressor
Nomenclature
Model Number- Compressor
CE 100 M BK 85 R
Motor Voltage
See Compressor Section
Motor Table
Compressor
Motor Horsepower
Motor Table
Impeller Size
100= 10.0"
Gear Ratio Code
Gear Table
Impeller Type
L, M
Style Number- Compressor
0 923456010 F1R01
Always 0
F1R01 = Compressor #1
J1R01 = Compressor #2
Unit G.O. No.
Motor Style Number
The motor style number is the part number. See the following
pages for list of motor, stator & rotor/shafts.
Serial Number- Compressor
5
1
A
01750
5= Staunton
Serial Number
Year of Manufacture
0= 2000
1= 2001
2= 2002
3= 2003
4= 2004
5= 2005
01
A= January
G= July
C= March
J= September
D= April
K= October
E= May
L= November
F= June
M= December
Rev. E 04/12
RPL 700000900 / Page 56
Compressor
4- Way SA/SB Solenoid Valve & Tubing
MicroTech II Units
Vane Close Port
420
410
406
Vane Open Port 404
405
422
406
400
401
409
406
402
421
405
407
403
408
Vane Close
405
Switch Port
418
417
402
405
Ref. Description
Specification
No.
400 Switch- Vane Close Differential Pressure until 8/01
Switch- Vane Close Differential Pressure 8/01 & later
401 4 Way Solenoid Valve
SA/SB
402 Tee
404 Tee
Installation Kit- 4 Way Valve
Kit includes:
403
Tube Assembly- Drain
405
Straight Connector 406
Elbow Connector
407
Swivel- Straight Thread
408
Tube Assembly- Switch
409
Bolt- Mounting Bracket
410
Mounting Bracket- 4 Way Valve
417
418
Tube Assembly- Supply
420
421
Tube Assembly- Vane Open
422
Tube Assembly- Vane Close
Rev. E 04/12
Part
Qty.
Number
070901001 1
071896001 1
073221501 1
070789305 2
070789303 1
070789201
070789208
070789304
070789306
070789336
070789209
070789002
070789202
070789102
070789203
070789205
070789210
070789207
1
4
4
1
1
2
1
1
1
1
1
1
RPL 700000900 / Page 57
Compressor
16 Foot Units
Diagrams
106
108
102
113
112
111
469
104
105
Filter Drier
Detail
465 466 467
472A
22" Motor Detail
472
20" Motor
Detail
107
373 374
616
105
469
113
104
112
613 607
606
470
280
111
102A
101
Solenoid &
Strainer Detail
470A
471
Motor Cooling
602
605A
605B
507
Liquid Injection
605C
Motor Drain
20" Motor
Connection Detail
496
494
483 462 461
20" Motor
Connection
498
461 462 483
463
494
476
501
507
498
464 498
496
494 496
464
500
605D
601
501
500
500
502
506
510
Rev. E 04/12
RPL 700000900 / Page 58
Compressor
16 Foot Units
Components
Ref. Description
Specification
No.
101 Solenoid Valve 3
until 01/02
Solenoid Valve 3
01/02 & later
102 Tube- Motor Cooling 3
102A Tube- Motor Cooling 3
104 Reducer 3
106 Reducer 3
107 Filter Drier 3
108 Check Valve 3
111 Valve Core 3
113 Valve Cap 3
280 Valve- Ball, .88
until 4/10
Valve- Ball
4/10 & later
373 Fitting- Nut
6/03 & later
374 Fitting- Sleeve
6/03 & later
461 Screw
.50 x 2.5
462 Flange- 2 bolt
1.38S
463 Tube- 22" motor only 1
until 8/03
Tube- 22" motor only 1
8/03 & later
464 Tube
until 8/03
Tube 8/03 & later
465 Gasket, Flange
22" motor only 1
466 Flange- Motor Cooling
22" motor only 1
467 Screw- Flange
22" motor only 1
469 Tube- Motor Cooling
20" motor 1
Tube- Motor Cooling
22" motor 1
470 Tube- Motor Cooling (middle)
E36C36 Stack
until 1/03
E36C36 Stack
1/03 & later
E42C42 Stack- 14" suction 2 E42C42 Stack- 16" suction 2 E48C48 Stack
470A Tube- Motor Cooling (bottom)
471 Tube- Motor Cooling (bottom)
E48C48 Stack
472 Filter Drier Assembly 3
472A Clamp- Filter Drier
476 Tube- Motor Drain
20" motor 1
until 1/02 (units with 18" oil pump)
E42C42 Stack
until 1/02 (units with 18" oil pump)
E48C48 Stack
1/02 & later
all stacks
Tube- Motor Drain
22" motor 1
Part
Qty.
Number
025327500
2
735048473
2
350001601
2
330224701
2
041117925
4
330224601
8
041116611
2
735028827
4
735040326
2
026541100
4
071100801
4
032943500
4
330286054
2
330286004
2
070789310
2
070789316
2
735033851
4
074614801
2
070203260
2
070203825
1
330360901
2
070203360
2
070199014
2
744341502
2
735017319
4
330119001
2
350170001
2
330223401
350263501
350263501
330613901
330225901
350263402
2
2
2
2
2
2
350001701
330226001
350358134
074674101
2
2
2
4
072126612
330176801
330223201
072126612
2
2
2
2
20" motors are style numbers 350117701 thru 350117786; 22" motors are style numbers 073102601 thru 0731026102. Motor
Style numbers are indicated on the Compressor Data Plate.
2
16 foot units with 42" vessels may have 14" (standard) or 16" suction line. The only way to determine which is used is to take a physical measurement. The easiest way is to measure the suction shutoff (butterfly) valve; the 14" line valve is 3.125" thick and the 16" line valve is 3.50" thick. If unsure, contact McQuay Parts with the unit model/serial number.
3
Filter drier assy includes items 101-113.
1
Rev. E 04/12
RPL 700000900 / Page 59
Compressor
16 Foot Units
Ref. Description
Specification
No.
483 O'Ring
494 Fitting- Nut
496 Fitting-Sleeve
20" motor 2
Fitting-Sleeve
22" motor 2
498 Insulation- Motor Drain Tube
500 Bushing
1.63 ODM x 1.38 ODS
501 Filter Drier
502 Tube- Motor Drain (middle)
E42C42 Stack w/14" suction 1
E42C42 Stack w/16" suction 1 506 Tube
E36C36 Stack
Tube
E42C42 Stack
Tube
E48C48 Stack
507 Valve, Ball- Shut Off
until 10/03
Valve, Ball- Shut Off
10/03 to 4/10
4/10 & later
510 Tube
E36C36 Stack
Tube
E42C42 Stack
Tube
E48C48 Stack
601 Tube- Liquid Injection
E36C36 Stack
Tube- Liquid Injection
E42C42 Stack
E48C48 Stack
E36C36 Stack
E42C42 Stack
E48C48 Stack
605A Reducer
605B Valve- Liquid Injection Solenoid
605C Tube- Liquid Injection
605D Strainer
E42C42 Stack w/14" suction 1
E42C42 Stack w/16" suction 1 607 O'Ring
613 Screw
.50 x 1.2
616 Flange
Part
Qty.
Number
735073629
2
070789309
4
070789315
4
070789364
4
047351700 15 ft
041116717
4
021057422
2
350118701
350118701
330613801
070210032
070210040
070210032
036562906
330286056
330286006
330223301
350263201
330225701
330223101
350169701
330226201
330223001
350263301
330226101
041116618
735048472
070210030
735030536
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
330222901
330222901
330614001
735043687
735033846
070275701
2
2
2
2
4
2
16 foot units with 42" vessels may have 14" (standard) or 16" suction line. The only way to determine which is used is to take a physical measurement. The easiest way is to measure the diameter of the suction shut off (butterfly) valve; the 14" line valve is 3.125" thick and the 16" line valve is 3.50" thick. If unsure, contact McQuay Parts with the unit model/serial number.
2
20" motors are style numbers 350117701 thru 350117786; 22" motors are style numbers 073102601 thru 0731026102. Motor Style numbers are indicated on the Compressor Data Plate.
1
Rev. E 04/12
RPL 700000900 / Page 60
Compressor
20 Foot, Low & Medium Voltage Units (200V- 6600V)
Diagrams
109
108
104
467
113
106
111
492
112
103
105
470
Filter Drier
Detail
107
494
480
105
478
102
104
471
321
479
20"
Motor
Connection
Detail
22"
Motor
Connection
Detail
616
Liquid Injection
Solenoid &
Strainer Detail
613 607
614
Motor Cooling
101
465 466
468
491 490
605A
606
605B
Liquid Injection
608
304
609
602A or 602
610
605C
605D
603
Motor Drain
601
483 462 461
457
476
458
500
498
463
498
464
501
Terminal Box
502
510
457
458
507
506
605C
605E
Motor
Drain Line
(Compressor
Top View)
476
Rev. E 04/12
RPL 700000900 / Page 61
Compressor
Components
Ref. Description
Specification
Part
Qty.
No.
Number
101 Ball Valve- Shut Off until 10/03 036562904
2
Ball Valve- Shut Off 10/03 to 4/10 330286054
2
Ball Valve- Shut Off
4/10 & later 330286004
2
4
103 Tube Assy 350144201
2
104 Reducer 041117925
4
8
106 Reducer 041116611
2
107 Filter Drier 735028827
4
108 Check Valve 735040332
2
109 Tube
22" motor only 1 070206037
2
111 Valve Core 026541100
2
2
113 Valve Cap 032943500
2
304 Bracket- Liquid Injection Line
E42C42 Stack 074600301
2
Bracket- Liquid Injection Line
E48C48 Stack 070235301
2
321 Bracket- Motor Cooling Line
E42C42 Stack 074601101
2
Bracket- Motor Cooling Line
E48C48 Stack 070235401
2
457 Fitting- Sleeve 070789315
4
458 Fitting- Nut 070789309
4
461 Screw
.50 x 2.5 735033851
4
462 Flange- 2 Bolt
1.38 S 074614801
2
463 Tube 070203260
2
464 Tube 070203360
2
465 Gasket- MC Flange
22" motor only 1 070199014
4
466 Flange- Motor Cooling
22" motor only 1 744341502
2
467 Screw- .25 x 1.7
22" motor only 1 735017319
8
468 Elbow- 90°
22" motor 1 041117304
2
Elbow- 90°
20" motor 1 041117503
2
470 Tube
E42C42 Stack 070786201
2
Tube
E48C48 Stack 070208045
2
471 Tube
E42C42 Stack 350164301
2
Tube
E48C48 Stack 350164401
2
476 Tube Assy 072126601 3 2
478 Screw- MC Bracket 000164500
4
479 Nut- MC Bracket
.25-20 040499901
4
480 Washer, Lock- MC Bracket
.250 ZPS 048164808
4
483 O'Ring 735073629
2
490 Tube- Motor Cooling
20" motor only 1 330467701
2
491 Fitting- Nut
20" motor only 1 070789310
2
1
Rev. E 04/12
RPL 700000900 / Page 62
Compressor
Ref. Description
Specification
No.
492 Fitting- Sleeve
20" motor only 1
494 Valve- Solenoid
.88/24V
498 Insulation- Motor Drain Tube
500 Bushing
1.63 x 1.38
501 Filter Drier
E42C42 Stack
Tube- Motor Drain
E48C48 Stack
506 Tube
until 10/03
10/03 to 4/10
4/10 & later
E42C42 Stack
E48C48 Stack
602 Tube- Liquid Injection: Compressor # 1
E42C42 Stack
Tube- Liquid Injection: Compressor # 1
E48C48 Stack
602A Tube- Liquid Injection: Compressor # 2
E42C42 Stack
Tube- Liquid Injection: Compressor # 2
E48C48 Stack
until 10/03
10/03 to 4/10
4/10 & later
605A Reducer
605B Valve- Solenoid
605C Tube
605D Strainer
605E Tube
E48C48 Stack Only
607 O'Ring
608 Clamp- Tube
609 Screw
#8 x .75
610 Nut
.164- 32
613 Screw
.50 x 1.2
614 Elbow- 90°
616 Flange w/O'Ring
Part
Qty.
Number
070789316
2
735048473
2
047351700 15 ft
041116717
4
021057422
2
074507101
2
070316001
2
070210040
2
036562906
2
330286056
2
330286006
2
074792101
2
070248401
2
074792501
2
070343501
1
350124301
1
350124401
1
350124201
1
036562906
2
330286056
2
330286006
2
041116618
2
735048472
2
070210030
4
735030536
2
074792301
2
074507301
2
735043687
2
040971316
2
735032732
4
040499805
4
735033846
4
041117306
4
070275701
2
1
Rev. E 04/12
RPL 700000900 / Page 63
Compressor
20 Foot, High Voltage Units (10000V- 11000V)
Diagram
G032
E020
G033
G031
E021
E027
G055
G051
G054
E029
G056
G077
Flow Sensor
G076
G075
G064
H031
G063
H030
H040 H041
H030
G067
G075
H031
H065
G076
H066
G077
H080
H067
E037
Motor Cooling *
H065
H066
Liquid Injection
H067
Motor Drain
*There are four Motor Cooling Lines per unit, two per compressor. The line not shown splits to 2 lines above
G051 and therefore has quantity 2 of G031, G032 & G033.
Rev. E 04/12
RPL 700000900 / Page 64
Compressor
Components
Ref.
Description
Specification
No.
Liquid Injection Line
E020
Flange- 2 Bolt
E021
O'Ring
E027
Valve, Solenoid
E029
Strainer
E037
Valve, Ball
1.375
Motor Cooling Line
G031
Fitting- Elbow
G032
Fitting- Nut
G033
Fitting- Sleeve
G051
Valve, Check
G054
Bushing
G055
Adapter
G056
Sensor- Flow
G063
Filter Drier
G064 Core- Filter Drier
G067
Valve, Ball
G075
Valve- Schrader
G076
Valve- Core
G077
Valve- Cap
Motor Drain Line
H030
Fitting- Sleeve
H031
Fitting- Nut
H040
Flange- 2 Bolt
H041
O'Ring
H065
Valve- Schrader
H066
Valve- Core
H067
Valve- Cap
H080
Filter Drier
Rev. E 04/12
Part
Number
Qty.
070275701
735043687
735048472
735030536
330286086
2
2
2
2
2
070789307
070789310
070789316
735040326
333609501
333609101
333609301
033153900
001360800
330286004
071100801
026541100
032943500
6
6
6
4
4
4
4
4
8
4
4
4
4
070789315
070789309
074614801
735073629
071100801
026541100
032943500
021057422
4
4
2
2
4
4
4
2
RPL 700000900 / Page 65
Compressor
Suction and Discharge Lines
Suction Victaulics, Pipes and Seals
Discharge Nozzle, Flanges, Check Valve
16 Foot Units
Diagram & Components
10
20 20A
43
47
70
76
Discharge- Hot Gas
(comp. # 1 only)
61
60
59
45
Ref. Description
Specification
No.
10 O'Ring- Discharge Nozzle Flange
20 Victaulic Coupling- Suction 1
14"
20A Gasket- Suction Victaulic
14"
43 Screw- Suction Valve
1.0 x 3.0
45 Nut- Discharge Check Valve
.87-9
47 Washer, Lock- Suction Valve
1.0 ZPS
59 Screw- Discharge Check Valve
.87 x 8.0
60 Valve- Discharge Check
10.0
61 Gasket- Discharge Check
70 Flange- Butterfly Valve
units w/ 14" suction 2
Flange- Butterfly Valve
units w/ 16" suction 2
76 Valve- Butterfly (Suction Shut Off) units w/ 14" suction 2
Valve- Butterfly (Suction Shut Off) units w/ 16" suction 2
Part
Number
735043675
070193909
070194007
735033889
735029609
048164818
735034153
735040342
070199019
070235204
070235209
073062105
073062108
Qty.
1
1
1
24
24
24
24
2
4
2
2
2
2
Coupling includes gasket.
16 foot units with 42" vessels may have 14" (standard) or 16" suction line. The only way to determine which is used is to take a physical measurement. The easiest way is to measure the size of the suction shut off (butterfly) valve; the 14" line valve is 3.125" thick and the 16" line valve is 3.50" thick. If unsure, contact McQuay Parts with the unit model/serial number.
1
2
Rev. E 04/12
RPL 700000900 / Page 66
Compressor
Suction Victaulics, Seals
Discharge, Flanges, and Check Valves
45
59
20A
20
E48C48
20A
10
20
61
10
59
60
45
70
76
61
43
60
47
Ref. Description
Specification
No.
10 O'Ring- Discharge Nozzle Flange
20 Victaulic Coupling- Suction 1
14"
14"
43 Screw- Suction Valve
1.0 x 3.0
45 Nut- Discharge Check Valve
.87-9
47 Washer, Lock- Suction Valve
1.0 ZPS
59 Screw- Discharge Check Valve
.87 x 8.0
60 Valve- Discharge Check
10.0
61 Gasket- Discharge Check
70 Flange- Butterfly Valve 2
76 Valve- Butterfly (Suction Shut Off) 2
Part
Number
735043675
070193909
070194007
735033889
735029609
048164818
735034153
735040342
070199019
070235204
073062105
Qty.
1
1
1
24
24
24
24
2
4
2
2
Coupling includes gasket.
16 foot units with 42" vessels may have 14" (standard) or 16" suction line. The only way to determine which is used is to take a physical measurement. The easiest way is to measure the diameter of the suction shut off (butterfly) valve; the 14" line valve is 3.125" thick and the 16" line valve is 3.50" thick. If unsure, contact McQuay Parts with the unit model/serial number.
1
2
Rev. E 04/12
RPL 700000900 / Page 67
Compressor
Suction Victaulics, Seals
Discharge, Flanges and Check Valve
87
126
87A
128
89
125
126
127
129
81
82
73
Suction
Detail
Discharge
Detail
Ref. Description
Specification
No.
73 Nut
1.00-8
81 Screw
1.0 x 4.5
82 Gasket
16"
87 Victaulic Coupling- Suction (includes gasket)
14"
87A Gasket- Coupling
14"
89 Sight Glass
125 Valve- Check
126 Gasket- Discharge
16"
127 Flange
128 Screw
0.88 x 7.00
129 Nut
0.87-9
Rev. E 04/12
Part
Number
735029610
735033982
070199137
070193909
070194007
332674501
332630203
070199019
331407302
735034167
735029609
Qty.
32
32
2
2
2
2
2
4
2
24
24
RPL 700000900 / Page 68
Compressor
Final Section Assembly
866
867
Motor Section
Main Gear Train Section
Front End- Inlet Section
Ref. Description
Specification
No.
866 O'Ring
Motor Section to Gear Train
867 O'Ring
Gear Train to Front End
Part
Number
735043647 1
735043679 2
Qty.
1
1
Included in 20" Motor Housing O'Ring Kit p/n 350306210K, 22" Motor Housing O'Ring Kit p/n 350306211K and
27" High Voltage Motor Housing O'Ring Kit p/n 350305221K.
2
Included in Front End Assembly O'Ring Kit p/n 350306207K.
1
Rev. E 04/12
RPL 700000900 / Page 69
Compressor
Front End— Inlet— Section
Vanes, Piston, Cone, Seals
131
171
124
122
120A
120
128
126
121
102
123
120B
103
120
126B
126A
101
102
129
Ref. Description
Specification
No.
101 Quad Ring
102 Quad Ring
103 O'Ring
120 Cone
L Impeller
Cone
M Impeller
120A Screw- Cone
.25 x 3.0
120B Dowel Pin- Cone
121 Piston
122 Seal- Impeller
until 2/03
Seal- Impeller
2/03 & later
123 Ring- Retainer
124 Ring- Retainer
126 Vane Assembly
Includes Vane & Bearing
126A Vane Only
126B Bearing Only
128 Diffuser
129 Screw
.37 x 1.5
131 Screw
.25 x .37
171 Volute
Low and Medium Voltage 2
Volute
High Voltage 2
1
2
Part
Number
735073410 1
735073404 1
735043683 1
074149704
074149703
735036517
735038036
073169802
735436801
330704107
735235704
735049822
735430804
759719802
735017204
074796502
735017346
735036602
765042906
333700001
Qty.
1
4
1
1
1
5
2
1
1
1
1
1
11
11
11
1
12
6
1
1
Included in Front End O'Ring Kit p/n 350306207K.
Low & Medium Voltage= 200V- 6600V; High Voltage= 10000V- 11000V.
Rev. E 04/12
RPL 700000900 / Page 70
Compressor
Main Gear Train- Low & Medium Voltage Units (200V- 6600V)
Oil Filters, Oil Reservoir, Covers, Gaskets, Springs, Check Valves
401
484
480
473
483
Oil Reservoir Cover
Detail
471
483
449
482
481
451
472
485
452
Gear Housing
Ref. Description
Specification
No.
401 Screw- Oil Filter Cover
.31 x 1.00
449 Spring
1.47
451 Oil Filter
452 Check Valve
.75P
471 Gasket- Oil Filter Cover
472 Gasket- Oil Reservoir Cover
473 Cover- Oil Filter
480 Pin- Oil Reservoir Cover
until 3/07, .09 x .75
481 Orifice- Oil Reservoir Cover
until 3/07
Plug with O'Ring
3/07 & later
482 Steel Ball
.47
483 Cover- Oil Reservoir
until 3/07
Cover- Oil Reservoir
3/07 & later
484 Screw- Oil Reservoir Cover
.31 x 2.00
485 Pipe Plug
Rev. E 04/12
Part
Number
735017330
735036918
735006904
735040335
072220601
072220701
744433401
735038025
735772601
331745501
735025103
759509002
759509003
735017334
049760905
Qty.
20
2
2
2
1
1
1
1
1
1
1
1
1
16
1
RPL 700000900 / Page 71
Compressor
Main Gear Train- High Voltage Units (10000V- 11000V)
Oil Filters, Reservoir, Covers, Gaskets, O'Ring, Check Valve, Motor Nozzle
Diagram
482
401
481
484
439
471
483
Oil Reservoir Cover
Detail
473
443
See
Detail
444
449
442
451
485
452
472
Rev. E 04/12
RPL 700000900 / Page 72
Compressor
Main Gear Train- High Voltage Units (10000V- 11000V)
Oil Filters, Reservoir, Covers, Gaskets, O'Ring, Check Valve, Motor Nozzle
Components
Ref. Description
Specification
No.
401 Screw- Oil Filter Cover
.31 x 1.00
439 Plug/ O'Ring
0.88
442 O'Ring
443 Assembly- Motor Nozzle
444 Screw
0.50 x 1.5
449 Spring
1.47
451 Oil Filter
452 Check Valve
.75P
471 Gasket- Oil Filter Cover
472 Gasket- Oil Reservoir Cover
473 Cover- Oil Filter
481 Plug with O'Ring
482 Steel Ball
.47
483 Cover- Oil Reservoir
484 Screw- Oil Reservoir Cover
.31 x 2.00
485 Pipe Plug
1
Part
Number
735017330
735017101
735073629 1
332588705
735033847
735036918
735006904
735040335
072220601
072220701
744433401
331745501
735025103
759509003
735017334
049760905
Qty.
20
1
1
1
2
2
2
2
1
1
1
1
1
1
16
1
Included in High Voltage Gear Housing O'Ring Kit p/n 350306219K.
Rev. E 04/12
RPL 700000900 / Page 73
Compressor
Main Gear Train
Motor End Low Speed Bearing, Cover, Rotor/Shaft, O'Rings, Gaskets
411
429
423
426
407
475
435
497
424
421
465
422
Gear Housing
474
Ref. Description
Specification
No.
407 Brass Weight
411 Rotor & Shaft Assy
see motor tables
421 Gear Housing
Low & Medium Voltage 2
Gear Housing
High Voltage 2
422 Retaining Ring
423 Seal- Low Speed
(until 4/05)
Seal- Low Speed
(4/05 to 11/06)
Seal- Low Speed
(11/06 & later)
424 Pin
.09 x .50
426 Retaining Ring
429 Screw- Low Speed Motor Cover
.38 x 1.50
435 Bearing- Low Speed Motor End
465 O'Ring
474 O'Ring
475 Gasket- Low Speed Motor Cover
497 Cover- Low Speed Motor
Part
Number
070224601
Qty.
765038104
332933001
735432504
735234314
735234324
735234325
735038039
735049881
735017346
759748901
735043645 1
735043644 1
071362701
776312102
1
1
1
1
1
1
2
1
8
1
1
2
1
1
6
Included in Low & Medium Voltage Gear Housing O'Ring Kit p/n 350306209K and High Voltage Gear Housing
O'Ring Kit 350306219K.
2
Low and Medium Voltage= 200V- 6600V; High Voltage= 10000V- 11000V.
1
Rev. E 04/12
RPL 700000900 / Page 74
Compressor
Main Gear Train
Impeller, Gear End Low Speed Bearing,
Low Speed Thrust Bearing & Cover, Diffuser, Low Speed (Bull) Gear,
Oil Deflectors, High Speed Shaft Seal, O'Rings, Pins
Diagram
424
476
493
465
474
492
487
485
Gear Housing
464
491
486
496
436
305
432
494
490
427
495
488
420
431
460
468
440
462
470
1
441
478
400
445
446
420
Rev. E 04/12
RPL 700000900 / Page 75
Compressor
Main Gear Train
Impeller, Gear End Low Speed Bearing,
Low Speed Thrust Bearing & Cover, Diffuser, Low Speed (Bull) Gear,
Oil Deflectors, High Speed Shaft Seal, O'Rings, Pins
Components
Ref. Description
Specification
No.
1
High Speed Assembly
see following section
305 Low Speed Gear see tables following High Speed Assy
400 Impeller- 100 L
Impeller- 100 M
420 Screw
.25 x 1.25
424 Pin
.09 x .50
427 Screw
.25 x 1.50
431 Connector
432 Cap
436 Bearing- Low Speed Gear End
440 Oil Deflector- Lower
441 Screw
.25 x .50
445 Retaining Ring
446 Seal- High Speed Shaft
460 O'Ring
462 O'Ring
464 O'Ring
465 O'Ring
468 O'Ring
470 O'Ring
474 O'Ring
476 O'Ring
478 Diffuser- Rear
485 Pipe Plug
.75
486 Screw
#10 x .37
487 Oil Deflector- Upper
488 Screw
.50 x 2.00
490 Pin
.12 x .38
491 Lee Plug
Until 7/04
491 Plug- Expansion
7/04 & later
492 Spacer- Gear
493 Washer- Thrust
494 Bearing- Low Speed Thrust
495 Lock Plate- Low Speed (Bull) Gear
496 Cover- Low Speed Thrust
Part
Number
Qty.
350276705
350276701
735017317
735038039
735017318
070789304
070789311
759749001
735971702
735032780
735049836
735779501
735043681 1
735043627 2
735073631 1
735043645 1
735043694 2
735043638 1
735043644 1
735043650 1
071640904
049760905
735032742
330468001
735036513
735038023
735078306
735078307
735731401
775229601
775229702
744359701
759745402
1
1
11
1
2
1
1
1
1
2
1
1
1
1
1
1
2
1
2
1
1
1
2
1
12
2
1
1
1
1
1
1
1
Included in Low & Medium Voltage Gear Housing O'Ring Kit p/n 350306209K and High Voltage Gear Housing
O'Ring Kit p/n 350306219K.
2
Included in High Speed Assembly O'Ring Kit p/n 350306208K.
1
Rev. E 04/12
RPL 700000900 / Page 76
Compressor
High Speed Assembly
Pinion, Thrust Pump, High Speed Bearings, Seals
Diagram
317
316
Original Design:
Until 10/03
313
(italicized parts have changed and are no
longer available. If any one of these are
required, all must be retrofitted)
315
369
314
324
389
377
377
300
369
377
338
339
380
347
326
310
317
340
312
316
312
369
313
315
368
314
324
389
355
Current Design:
10/03 and later
377
377
300
369
377
338
339
380
347
326
NOTE:
In late September, 2003 the rear high speed assembly was
redesigned. Both designs are shown for reference, however
only the current design may be used for replacement parts.
The parts involved in the redesign are indicated in the Original
Design diagram with italicized reference bubbles. Original and
new design affected (italicized) parts DO NOT interchange, and
older design parts are no longer available. Replacement of any of
the affected parts on a unit built prior to 10/03 requires retrofitting
the assembly with ALL redesigned parts.
310
Rev. E 04/12
340
312
312
RPL 700000900 / Page 77
Compressor
High Speed Assembly
Pinion, Thrust Pump, High Speed Bearings, Seals
Components
Ref. Description
Specification
No.
300 Screw
.37 x 1.25
310 Gear- High Speed see gear table on following page
312 Screw
.25 x .625
313 Bearing- Inactive Thrust
314 Bearing- Active Thrust
315 Thrust Pump
316 Cover- Thrust
317 Screw
.25 x 1.00
324 Pin
until 10/03
Pin
10/03 & later
326 Housing- Front Bearing
338 Bearing- High Speed Rear
339 Pin
.16 x .69
340 Bearing- Front High Speed
347 Housing- Gear
355 Orifice
368 O'Ring
10/03 & later
369 O'Ring
until 10/03
O'Ring
10/03 & later
377 Pipe Plug
.37P
380 O'Ring
389 Plug- Elliptical
Part
Number
735036523
Qty.
735017313
775229802 1
070301002 1
073187802 1
759859904 1
735033406
735038039
735038025 1
759741901
775229401
735038019
744278301
753544305 1,3
070231701 3
070194985 2
735043680
735043680 2
049760903
735043674 2
073229701
4
1
1
1
1
4
1
3
1
1
1
1
1
1
1
3
2
5
2
1
3
1
The part numbers listed apply to the current design numbers. If retrofitting an original design High Speed
Assembly all of these parts must be ordered (as well as any additional O'Rings required for general disassembly/
assembly).
2
This O'Ring is included in the High Speed Assembly O'Ring Kit 350306208K.
3
The gear housing was redesigned again in February, 2004. If replacing an older design housing, the orifice (ref.
#355) should be ordered as well.
Rev. E 04/12
RPL 700000900 / Page 78
Compressor
Gears- High Speed (Pinion) & Low Speed (Bull)
Gear High Speed
Code Pinion Gear
AV
759909147
AW
759909148
A2
759909149
AY
759909150
AZ
759909151
BA
759909152
BB
759909153
BC
759909154
BD
759909155
BE
759909156
BF
759909157
BG
759909158
BH
759909159
BJ
759909160
BK
759909161
BL
759909162
BM
759909163
BN
759909164
BP
759909165
BQ
759909166
BR
759909167
BS
759909168
BT
759909169
BU
759909170
Low Speed
Bull Gear
759734047
759734048
759734049
759734050
759734051
759734052
759734053
759734054
759734055
759734056
759734057
759734058
759734059
759734060
759734061
759734062
759734063
759734064
759734065
759734066
759734067
759734068
759734069
759734070
Compressor
O'Ring Kits
Application
Front End (IGV)
High Speed Assembly
Main Gear Housing
Motor Housing- 20"
Motor Housing- 22"
Kit Number
350306207K
350306208K
350306209K
350306210K
350306211K
Rev. E 04/12
RPL 700000900 / Page 79
Compressor
20" Motor Section
Motor Style: 3501177XX
Housing, Sight Glass, Motor, Terminals, Seals, Hardware
Diagram
680
671
644
679
620
673
644
643
679
602
680
671
604
683
685
603
601
673
610
605
642
682
662
611
660 661
612
663
631
Medium Voltage (601- 4800V)
Terminal Connection
Detail
640
632
631
641
681
or
634
Low Voltage (0- 600V)
Terminal Connection
Detail
635
633
Rev. E 04/12
RPL 700000900 / Page 80
Compressor
20" Motor Section
Components
Ref. Description
Specification
No.
601 Stator 1
see motor tables on following pages
602 Cap- Flare
603 Screw
.50 x 1.50
604 Flange- Block Off
605 Orifice Cap
610 Cover, End- Motor Housing
611 Washer- Lock
.38
612 Screw
.38 x 1.75
620 Housing- 20" Motor
631 Terminal- Motor
Low Voltage Motor
0- 600V
Medium Voltage Motor
601- 4800V
632 Screw- Terminal
.38 x 1.25
633 Nut- Terminal
.38-16
634 Washer, Flat- Terminal
.38
635 Washer, Lock- Terminal
.38
640 Plug- Medium Volt Terminal
641 O'Ring- End Cover
642 O'Ring- Block Off
643 Orifice Assembly
644 O'Ring- Electrical Box
660 Angle- Mounting
661 Screw
.75 x 1.50
662 Channel- Mounting
663 Screw
.62 x 1.50
671 Washer- Lock
673 Screw
#10 x .62
679 Terminal- 3 Pin
680 Electrical Box
681 Sightglass- Motor End Cover
682 Dowel
683 Plug w/O'Ring
N/S Insulation Kit- 20" Motor
Part
Number
Qty.
073243901
735033847
070220401
070789312
074542101
048164812
735033435
071459702
1
2
1
1
1
36
36
1
074608102
074612002
735033233
040499906
040500316
048164812
735017114
070194954 2
735073629 2
074601902
735073635 2
350166101
735033873
350166201
735033860
048164806 3
735036446 3
070260801
330763801
015997816
735068004
735017101
070789308
331359301
6
3
6
6
12
6
3
1
1
1
2
1
2
1
2
8
8
2
2
2
1
1
1
1
1
See Gear Housing Section for location of rotor/shaft assembly.
2
This O'Ring is included in the 20" Motor Housing Assembly O'Ring Kit 350306210K.
3
Units built prior to 2/03 used a ½" screw p/n 735036445 and no lock washers.
Rev. E 04/12
RPL 700000900 / Page 81
Compressor
20" Motor Section
Motors: Style 3501177XX- Stator, Rotor/Shaft Assy
Ref. Motor
No. Code 1
601
53Y
62U
53H
53F
53G
53K
62A
62R
62S
62D
623
62M
536
62C
53J
62
62L
62Y
73U
62H
62F
62G
62K
73A
73R
73S
73D
733
73M
626
73C
62J
73
73L
73Y
85U
73H
73F
73G
73K
85A
85R
85S
85D
853
85M
736
85C
1
2
Motor Motor
Voltage H.P.
346/50 500
380/60 600
440/50 500
380/50 500
400/50 500
415/50 500
440/60 600
460/60 600
480/60 600
575/60 600
2300/60 600
2400/60 600
3000/50 500
3300/60 600
3300/50 500
4000/60 600
4160/60 600
346/50 600
380/60 725
440/50 600
380/50 600
400/50 600
415/50 600
440/60 725
460/60 725
480/60 725
575/60 725
2300/60 725
2400/60 725
3000/50 600
3300/60 725
3300/50 600
4000/60 725
4160/60 725
346/50 700
380/60 850
440/50 700
380/50 700
400/50 700
415/50 700
440/60 850
460/60 850
480/60 850
575/60 850
2300/60 850
2400/60 850
3000/50 700
3300/60 850
Motor
Part No.
350117701
350117701
350117702
350117703
350117703
350117703
350117703
350117703
350117703
350117704
350117705
350117705
350117706
350117707
350117708
350117708
350117708
350117712
350117712
350117713
350117714
350117714
350117714
350117714
350117714
350117714
350117715
350117716
350117716
350117717
350117718
350117719
350117719
350117719
350117723
350117723
350117724
350117725
350117725
350117725
350117725
350117725
350117725
350117726
350117727
350117727
350117728
350117729
Stator
Part No.
350117801
350117801
350117802
350117803
350117803
350117803
350117803
350117803
350117803
350117804
350117805
350117805
350117806
350117807
350117808
350117808
350117808
350117812
350117812
350117813
350117814
350117814
350117814
350117814
350117814
350117814
350117815
350117816
350117816
350117817
350117818
350117819
350117819
350117819
350117823
350117823
350117824
350117825
350117825
350117825
350117825
350117825
350117825
350117826
350117827
350117827
350117828
350117829
Rotor
Shaft Assy 2
350188050
350188050
350188050
350188050
350188050
350188050
350188050
350188050
350188050
350188050
350188051
350188051
350188051
350188051
350188051
350188051
350188051
350188052
350188052
350188052
350188052
350188052
350188052
350188052
350188052
350188052
350188052
350188052
350188052
350188052
350188052
350188052
350188052
350188052
350188053
350188053
350188053
350188053
350188053
350188053
350188053
350188053
350188053
350188053
350188053
350188053
350188053
350188053
Digits 9, 10, 11 in compressor model number.
Rotor and Low Speed Shaft shrunk fit together.
Rev. E 04/12
RPL 700000900 / Page 82
Compressor
20" Motor Section
Ref. Motor
No. Code 1
601
73J
85
85L
85Y
K0U
85H
85F
85G
85K
K0A
K0R
K0S
K0D
85F
85G
85K
K0A
K0R
K0S
1
2
Motor
Voltage
3300/50
4000/60
4160/60
346/50
380/60
440/50
380/50
400/50
415/50
440/60
460/60
480/60
575/60
380/50
400/50
415/50
440/60
460/60
480/60
Motor
H.P.
700
850
850
830
1000
830
830
830
830
1000
1000
1000
1000
830
830
830
1000
1000
1000
Motor
Part No.
350117730
350117730
350117730
350117734
350117734
350117735
350117736
350117736
350117736
350117736
350117736
350117736
350117737
350117786
350117786
350117786
350117786
350117786
350117786
Stator
Part No.
350117830
350117830
350117830
350117834
350117834
350117835
350117836
350117836
350117836
350117836
350117836
350117836
350117837
350117886
350117886
350117886
350117886
350117886
350117886
Rotor
Shaft Assy 2
350188053
350188053
350188053
350188054
350188054
350188054
350188054
350188054
350188054
350188054
350188054
350188054
350188054
350188054
350188054
350188054
350188054
350188054
350188054
Rev. E 04/12
RPL 700000900 / Page 83
Compressor
22" Motor Section
Diagram
680
671
644
620
679
644
673
679
682
683
680
671
642
604
673
601
643
603
661
607
661
662
610
662
611
608
612
631
684
High Voltage (5000- 6600V)
Terminal Connection
Detail
641
681
653
or
Medium Voltage (601- 4800V)
Terminal Connection
Detail
631
640
or
632
634
631
635
Low Voltage (0- 600V)
Terminal Connection
Detail
633
Rev. E 04/12
RPL 700000900 / Page 84
Compressor
22" Motor Section
Components
Ref. Description
Specification
No.
601 Stator 1
see motor tables on following pages
603 Screw
.50 x 2.25
607 Screw
.25 X 1.00
608 Flange
610 Cover, End- Motor Housing
611 Washer- Lock
.38
612 Screw
.38 x 1.50
620 Housing- 20" Motor
631 Terminal- Motor
Low Voltage Motor
0- 600V
Medium Voltage Motor
601- 4800V
High Voltage Motor
5000- 6600V
632 Screw- Terminal
.38 x 1.25
633 Nut- Terminal
.38-16
634 Washer, Flat- Terminal
.38
635 Washer, Lock- Terminal
.38
640 Plug- Medium Volt Terminal
641 O'Ring- End Cover
642 O'Ring- Block Off
643 Gasket
644 O'Ring- Electrical Box
653 Bus Bar- High Voltage Motor
661 Orifice Assy
662 Cap- Orifice
671 Washer- Lock
673 Screw
#10 x .62
679 Terminal- 3 Pin
680 Electrical Box
681 Sightglass- Motor End Cover
682 Dowel
683 Plug w/O'Ring
684 Shrink Tube- High Volage Motor
N/S Insulation Kit- 22" Motor
Part
Number
Qty.
735033850
070220401
735033406
735055277
744359501
048164812
735033436
765049006
2
1
4
1
1
24
24
1
074608102
074612002
074614001
735033233
040499906
040500316
048164812
735017114
735043647 2
735073629 2
070199014
735073635 2
074608302
070789304
070789311
048164806 3
735036446 3
070260801
330763801
015997816
735068004
735017101
074609802
331359201
6
3
6
6
6
12
6
3
1
1
2
2
1
2
2
8
8
2
2
2
1
1
2
1
1
See Gear Housing Section for location of rotor/shaft assembly.
2
This O'Ring is included in the 22" Motor Housing Assembly O'Ring Kit 350306211K.
3
Units built prior to 2/03 used a ½" screw p/n 735036445 and no lock washers.
Rev. E 04/12
RPL 700000900 / Page 85
Compressor
22" Motor Section
Ref. Motor
No. Code 1
601
61U
61A
61R
52F
61S
52G
61D
613
61M
61C
61
61L
52J
52Y
52K
52H
526
612
72U
72A
72R
59F
72S
59G
72D
723
72M
72C
72
72L
59J
528
59Y
59K
59H
596
722
84U
84A
84R
71F
84S
71G
84D
843
84M
84C
84
1
2
Motor Motor
Voltage H.P.
380/60 600
440/60 600
460/60 600
380/50 500
480/60 600
400/50 500
575/60 600
2300/60 600
2400/60 600
3300/60 600
4000/60 600
4160/60 600
3300/50 500
346/50 500
415/50 500
440/50 500
3000/50 500
6600/60 600
380/60 725
440/60 725
460/60 725
380/50 600
480/60 725
400/50 600
575/60 725
2300/60 725
2400/60 725
3300/60 725
4000/60 725
4160/60 725
3300/50 600
6000/50 500
346/50 600
415/50 600
440/50 600
3000/50 600
6600/60 725
380/60 850
440/60 850
460/60 850
380/50 700
480/60 850
400/50 700
575/60 850
2300/60 850
2400/60 850
3300/60 850
4000/60 850
Motor
Part No.
073102601
073102602
073102603
073102603
073102604
073102604
073102605
073102606
073102606
073102607
073102608
073102608
073102608
073102609
073102610
073102611
073102612
073102613
073102614
073102615
073102616
073102616
073102617
073102617
073102618
073102619
073102619
073102620
073102621
073102621
073102621
073102622
073102623
073102624
073102625
073102626
073102627
073102628
073102629
073102630
073102630
073102631
073102631
073102632
073102633
073102633
073102634
073102635
Stator
Part No.
063102701
073102702
073102703
073102703
073102704
073102704
073102705
073102706
073102706
073102707
073102708
073102708
073102708
073102709
073102710
073102711
073102712
073102713
063102714
073102715
073102716
073102716
073102717
073102717
073102718
073102719
073102719
073102720
073102721
073102721
073102721
073102722
073102723
073102724
073102725
073102726
073102727
063102728
073102729
073102730
073102730
073102731
073102731
073102732
073102733
073102733
073102734
073102735
Rotor
Shaft Assy 2
350147651
350147651
350147651
350147651
350147651
350147651
350147651
350147651
350147651
350147651
350147651
350147651
350147651
350147651
350147651
350147651
350147651
350147652
350147652
350147652
350147652
350147652
350147652
350147652
350147652
350147652
350147652
350147652
350147652
350147652
350147652
350147652
350147652
350147652
350147652
350147652
350147653
350147653
350147653
350147653
350147653
350147653
350147653
350147653
350147653
350147653
350147653
350147653
Rev. E 04/12
RPL 700000900 / Page 86
Compressor
22" Motor Section
Ref. Motor
No. Code 1
601
84L
71J
598
71Y
71K
529
71H
716
842
N0U
N0A
N0R
83F
N0S
83G
N0D
N03
N0M
N0C
N0
N0L
83J
718
83Y
83K
599
719
83H
836
N02
N2U
N2A
N2R
N0F
N2S
N0G
N2D
N23
N2M
N2C
N2
N2L
N0J
838
N0Y
N0K
839
N0H
1
2
Motor
Voltage
4160/60
3300/50
6000/50
346/50
415/50
6600/50
440/50
3000/50
6600/60
380/60
440/60
460/60
380/50
480/60
400/50
575/60
2300/60
2400/60
3300/60
4000/60
4160/60
3300/50
6000/50
346/50
415/50
6600/50
6600/50
440/50
3000/50
6600/60
380/60
440/60
460/60
380/50
480/60
400/50
575/60
2300/60
2400/60
3300/60
4000/60
4160/60
3300/50
6000/50
346/50
415/50
6600/50
440/50
Motor
H.P.
850
700
600
700
700
500
700
700
850
1000
1000
1000
830
1000
830
1000
1000
1000
1000
1000
1000
830
700
830
830
600
700
830
830
1000
1200
1200
1200
1000
1200
1000
1200
1200
1200
1200
1200
1200
1000
830
1000
1000
8300
1000
Motor
Part No.
073102635
073102635
073102636
073102637
073102638
073102639
073102640
073102641
073102642
073102643
073102644
073102645
073102645
073102646
073102646
073102647
073102648
073102648
073102649
073102650
073102650
073102650
073102651
073102652
073102653
073102654
073102655
073102656
073102657
073102658
073102659
073102660
073102661
073102661
073102662
073102662
073102663
073102664
073102664
073102665
073102666
073102666
073102666
073102667
073102668
073102669
073102670
073102671
Stator
Part No.
073102735
073102735
073102736
073102737
073102738
073102739
073102740
073102741
073102742
063102743
073102744
073102745
073102745
073102746
073102746
073102747
073102748
073102748
073102749
073102750
073102750
073102750
073102751
073102752
073102753
073102754
073102755
073102756
073102757
073102758
073102759
073102760
073102761
073102761
073102762
073102762
073102763
073102764
073102764
073102765
073102766
073102766
073102766
073102767
073102768
073102769
073102770
073102771
Rotor
Shaft Assy 2
350147653
350147653
350147653
350147653
350147653
350147653
350147653
350147653
350147654
350147654
350147654
350147654
350147654
350147654
350147654
350147654
350147654
350147654
350147654
350147654
350147654
350147654
350147654
350147654
350147654
350147654
350147654
350147654
350147655
350147655
350147655
350147655
350147655
350147655
350147655
350147655
350147655
350147655
350147655
350147655
350147655
350147655
350147655
350147655
350147655
350147655
350147655
350147655
Rev. E 04/12
RPL 700000900 / Page 87
Compressor
22" Motor Section
Ref. Motor
No. Code 1
601
N06
N12
N3U
N3A
N3R
N1F
N3S
N1G
N3D
N33
N3M
N3C
N3
N3L
N1J
918
N1Y
N1K
919
N1H
N16
N08
N2Y
N2F
N2G
N2K
N2J
N09
N2H
N26
84
71Z
N0X
71X
52X
1
2
Motor
Voltage
3000/50
6600/60
380/60
440/60
460/60
380/50
480/60
400/50
575/60
2300/60
2400/60
3300/60
4000/60
4160/60
3300/50
6000/50
346/50
415/50
6600/50
440/50
3000/50
6000/50
346/50
380/50
400/50
415/50
3300/50
6600/50
440/50
3000/50
3450/60
500/50
5000/50
5000/50
5000/50
Motor
Motor
H.P.
Part No.
1000
073102672
1100
073102673
1300
073102674
1300
073102675
1300
073102676
1080
073102676
1300
073102677
1080
073102677
1300
073102678
1300
073102679
1300
073102679
1300
073102680
1300
073102681
1300
073102682
1080
073102682
915
073102683
1080
073102684
1080
073102685
915
073102686
1080
073102687
1080
073102688
1000
073102689
1200
073102690
1200
073102691
1200
073102692
1200
073102693
1200
073102694
1000
073102695
1200
073102696
1200
073102697
850
073102698
700
073102699
1000 0731026100
700
0731026101
500
0731026102
Stator
Part No.
073102772
073102773
073102774
073102775
073102776
073102776
073102777
073102777
073102778
073102779
073102779
073102780
073102781
073102782
073102782
073102783
073102784
073102785
073102786
073102787
073102788
073102789
073102790
073102791
073102792
073102793
073102794
073102795
073102796
073102797
073102798
073102799
0731027100
0731027101
0731027102
Rotor
Shaft Assy 2
350147655
350147656
350147656
350147656
350147656
350147656
350147656
350147656
350147656
350147656
350147656
350147656
350147656
350147656
350147656
350147656
350147656
350147656
350147656
350147656
350147656
350147657
350147657
350147657
350147657
350147657
350147657
350147657
350147657
350147657
350147653
350147653
350147657
350147654
350147652
Rev. E 04/12
RPL 700000900 / Page 88
Compressor
27" High Voltage Motor Section
Motor Style 3329925XX
Motor, Sight Glass, Seals, Hardware
Diagram
601
704
741
742
703
710
711
712
761
783
742
770
780
762
707
761
781
762
Rev. E 04/12
783
RPL 700000900 / Page 89
Compressor
27" High Voltage Motor Section
Motor Style 3329925XX
Motor, Sight Glass, Seals, Hardware
Components
Ref. Description
Specification
No.
601 Motor Assembly- 10 kV, 830HP
Code 04= P6x
Motor Assembly- 11 kV, 830HP
Code 04= P6x
Code 04= P7x
Code 04= P7x
Code 04= P8x
Code 04= P8x
703 Screw
0.50 x 2.25
704 Flange
707 Screw
0.25 x 1.70
710 Motor Cover- with Nozzle Port
711 Washer- Lock
0.50
712 Screw
0.50 x 2.50
741 O'Ring
742 O'Ring
761 Fitting
762 Cap
770 Assembly- Motor Spray Nozzle
780 Screw
0.50 x 1.50
781 Sight Glass
783 Plug- with O'Ring
1
Part
Number
332992532
332992534
332992542
332992544
332992552
332992554
735033850
070220401
735017319
332989802
048164814
735033451
330198640 1
735073629 1
070789304
070789311
332588704
735033847
332674501
735017101
Qty.
1
1
1
1
1
1
2
1
4
1
32
32
1
1
2
2
1
2
2
1
Included in 27" High Voltage Motor Housing O'Ring Kit p/n 350306221.
Rev. E 04/12
RPL 700000900 / Page 90
Compressor
Discharge Flange/O'Ring, External Flanges,
Valves, Fittings and Blockoffs
Diagrams
866
801
835
836
867
800
463
465
860
461
453
885
837
853
838
805
835
853A
425
852
806
817
840
455
851
479
434
854
824 823
404
454
850
842
860
405
874
Rev. E 04/12
RPL 700000900 / Page 91
Compressor
Discharge Flange/O'Ring, External Flanges,
Valves, Fittings and Blockoffs
Components
Ref. Description
Specification
No.
404 Flange- Blockoff
405 Screw
.50 x 2.25
425 O'Ring
434 Cap- Flare
453 Gasket- Shut Off Valve
454 Valve- Shut Off
.88
455 Screw
.38 x 2.00
461 Valve- Angle
2/04 & later
Valve- Angle
until 2/04
463 Bushing
2/04 & later
Bushing
465 Connector
479 Connector
800 Screw
(Low & Medium voltage motors 5) .37 x 1.25
Screw
(High voltage motors 5) .50 x 1.50
801 Screw
(Low & Medium voltage motors 5) .37 x 1.75
Screw
(High voltage motors 5) .50 x 1.75
805 O'Ring
806 O'Ring
817 Cap, Victaulic- Suction
Service Tool
823 Flange- Blockoff
Service Tool
824 Screw
.50 x 1.25
835 Connector
836 Connector
837 Connector
838 Cap
840 Tee- Straight Run
842 Tee- Branch
850 Screw
.38 x 1.75
851 Discharge Nozzle
852 Screw
.75 x 2.00
853 Coupling, Victaulic- Suction
14"
14"
Service Tool
860 Plug- O'Ring
7/16- 20
866 O'Ring
867 O'Ring
874 O'Ring
885 Plug- Pipe
.75
Part
Number
071467701
735033850
735073649 1
070789352
070199001
735046002
735033436
070904501
735039947
735031404
735031490
070789325
070789370
735036523
735017374
735017347
735017375
735043660 2
735043675 2
735055297
070220401
735033846
070789304
070789311
070789334
070789312
070789303
070789305
735017347
070474201
735033875
070193909
070194007
744448301
735017102
735043647 3
735043679 2
735073629 2
049760905
Qty.
1
2
1
1
1
1
2
1
1
1
1
1
1
24
24
36
36
1
1
1
2
4
2
1
1
1
1
2
4
1
8
1
1
1
2
1
1
1
1
This O'Ring is included in the Gear Housing Assembly O'Ring Kit 350306209K.
This O'Ring is included in the Front End O'Ring Kit 350306207K.
3
Included in 20" Motor Housing O'Ring Kit p/n 350306210K, 22" Motor Housing O'Ring Kit p/n 350306211K, and
27" High Voltage Motor O'Ring Kit p/n 350306221.
5
Low and Medium Voltage= 200-6600V; High Voltage= 10000, 11000V.
1
2
Rev. E 04/12
RPL 700000900 / Page 92
Compressor
20" Motor Terminal Box
(motor style 3501177XX)
Diagrams
854
881
859
905 906
855
864
868
Surge
Protection
Detail
889
856
Top View
907
901
871 872
856
854
Left View
884
885
887
888
End (Motor Cover) View
886
896
893
Terminal Block Detail
896
(Free Standing Starters with
MicroTech II controls only)
894
897
854
895
Rev. E 04/12
891
892
RPL 700000900 / Page 93
Compressor
20" Motor Terminal Box
(motor style 3501177XX)
Components
Ref. Description
Specification
No.
854 Terminal Box Assembly
MicroTech II units
Terminal Box Assembly
MicroTech 200 units
855 Screw
.37- 16 x .75
856 Cover- Terminal Box
MicroTech II units
Cover- Terminal Box
MicroTech 200 units
859 Gasket
864 Insulation
868 Screw
#10 x .50
871 Heater- Crankcase
115V 300W
872 Fitting
884 Cable
885 Cable
886 Cable
887 Cable
888 Cable
MicroTech II only
889 Cable
891 Bracket 2
892 Terminal Block 2
893 Cover 2
894 Screw 2
#8 x .37
895 Screw 2
.25- 20 x .50
896 Nut 2
.25- 20
897 Washer 2
.25 ZPS
901 Surge Capacitor 1
0- 480V
Surge Capacitor 1
481- 600V
905 Screw 1
#10- .50
906 Terminal 1
907 Terminal 1
1
2
Part
Number
072162820
074556001
040499038
071764701
073169201
070199201
047662050
735032843
735041248
028391101
000127300
070084110
070084111
070084112
070084113
070829952
070829971
330421001
330274001
330465601
735032729
040499023
032333302
040500208
736017502
736017503
735032743
031015801
735042840
Qty.
1
1
8
1
1
8 ft.
3 sqft
4
4
4
2
1
1
1
1
1
1
1
1
1
2
4
4
4
1
1
1
1
3
Surge Capacitors are not used on units with Solid State Starters (Code 29-1= 6) or VFD (Code 29-1= V).
Used on MicroTech II units with free standing starter only.
Rev. E 04/12
RPL 700000900 / Page 94
Compressor
22" Motor Terminal Box (motor style 0731026XX)
Diagrams
851
866
850
853
859
865
852
858
860
851 850
858
856
857
865
863
Top View: 601V- 6600V units
871
856
857
Top View: 200- 600V units
872
882
881
868
907
884
Left View
886
871
887
885
872
888
905 906
901
896
893
Terminal Block Detail
896
(Free Standing Starters with
MicroTech II controls only)
894
897
891
858
895
Rev. E 04/12
892
RPL 700000900 / Page 95
Compressor
22" Motor Terminal Box (motor style 0731026XX)
Components
Ref. Description
Specification
No.
850 Screw
.25 x 1.00
851 Washer- Lock
.25 ZPS
852 Insulator
0- 600V only
853 Terminal Bar
0- 600V only
856 Screw
#10 x .75
858 Terminal Box Assembly
MicroTech II units
Terminal Box Assembly
MicroTech 200 units
859 Gasket
860 Washer- Plain
.375 ZPS
863 Screw
.37 x .75
865 Washer- Lock
.375 ZPS
866 Screw
.37 x .50
868 Cable
115V 300W
872 Fitting
882 Screw
#10 x .37
884 Cable
885 Cable
886 Cable
887 Cable
888 Cable
MicroTech II only
891 Bracket 2
892 Terminal Block 2
893 Cover 2
894 Screw 2
#8 x .37
895 Screw 2
.25- 20 x .50
896 Nut 2
.25- 20
897 Washer 2
.25 ZPS
901 Surge Capacitor 1
0- 480V
Surge Capacitor 1
481- 600V
905 Screw 1
#10- .50
906 Terminal 1
907 Terminal 1
1
2
Part
Qty.
Number
735033206
6
048164808
6
735000705
6
735740301
6
071585401 10
071764701
1
072162822
1
072162801
1
070199201 5 ft.
040500316
6
735033230
6
048164812 12
735033228
6
070829971
1
735041248
4
028391101
4
000127300
2
735032742
4
070084110
1
070084111
1
070084112
1
070084113
1
070829952
1
330421001
1
330274001
1
330465601
1
735032729
2
040499023
4
032333302
4
040500208
4
736017502
1
736017503
1
735032743
1
031015801
1
735042840
3
Surge Capacitors are not used on units with Solid State Starters (Code 29-1= 6) or VFD (Code 29-1= V).
Used on MicroTech II units with free standing starter only.
Rev. E 04/12
RPL 700000900 / Page 96
Compressor
27" High Voltage Motor Terminal Box (motor style 3329925XX)
Diagram and Components
858
871 872
871 872
Ref. Description
Specification
No.
858 Terminal Box
871 Crankcase Heater
872 Fitting for Crankcase Heater
Rev. E 04/12
Part
Number
333610201
735041248
028391101
Qty.
1
4
4
RPL 700000900 / Page 97
Oil
Oil Charge= 8 Gallons (16" Cast & Machined Pump)
Oil Charge= 12 Gallons (18" Welded Steel Pump)
Oil Part Number (R134 units)= EAL46 p/n 735030435*
TSC units- Consult McQuay Parts
Oil Pump
Nomenclature
Oil Pump Dataplate- 18" Welded
Steel Sump (pre 7/02)*
Oil Pump Dataplate- 16" Cast &
Machined Sump (current)
*This date is approximate. Oil pump data plate
should be checked on any unit built between 9/01
and 7/02 to verify which oil pump is installed.
Serial Number- Oil Pump
5
1
A
01750
01
5= Staunton
Serial Number
Year of Manufacture
0= 2000
1= 2001
2= 2002
3= 2003
4= 2004
5= 2005
6= 2006
etc.
A= January
G= July
C= March
J= September
D= April
K= October
E= May
L= November
F= June
M= December
Style Number- Oil Pump
350147201
Assembly Part Number
070019255= 18" Welded Steel Sump Oil Pump
350146601= 16" Cast & Machined Sump Oil Pump (w/MicroTech 200)
350147201= 16" Cast & Machined Sump Oil Pump (w/ MicroTech II)
Rev. E 04/12
RPL 700000900 / Page 98
Oil Pump
16" Cast & Machined Sump Oil Pump
16 Foot Units Oil Supply and Vent Lines
326 327
325
341
372
324
321
390 391
364A
372A
362 363 371
344
364
367
Oil Supply
Lines
Ref. Description
Specification
No.
321 Tube- Thrust Return
324 Tube- Oil Feed
326 Nut- Orifice
units with 14" suction 1
Nut- Orifice
327 Sleeve- Orifice
Sleeve- Orifice
341 Tube
344 Sensor Well
362 Screw- Flange
.50 x 1.5
363 Flange
364 Reducer
until 12/03
Tube
12/03 & later
364A Reducer
12/03 & later
365 Tube- Oil Pump Drain
until 12/03
Tube- Oil Pump Drain
12/03 & later
367 Tube- Oil Pump Vent
until 12/03
Tube- Oil Pump Vent
12/03 & later
371 O'Ring- Flange
372 Tube- Oil Sump Vent
372A Coupling
until 12/03
Coupling
12/03 & later
390 Fitting- Nut
391 Fitting- Sleeve
Oil Vent
Lines
365
Part
Number
330360101
350220701
330360201
070789360
070789354
070789361
070789351
735063023
070809046
735017374
735055290
330360301
070210054
041116525
350303702
350303706
350303701
350303707
735073649
330360901
041116528
041116524
070789310
070789316
Qty.
2
2
2
2
2
2
2
2
2
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
16 foot units with 42" vessels may have 14" (standard) or 16" suction line. The only way to determine which is used is to take a physical measurement. The easiest way is to measure the size of the suction shut off (butterfly) valve; the 14" line valve is 3.125" thick and the 16" line valve is 3.50" thick. If unsure, contact McQuay Parts with the unit model/serial number.
1
Rev. E 04/12
RPL 700000900 / Page 99
Oil Pump
16 Foot Units Oil Cooler Water Lines
563
3
562
563
563A
560
563A
10
564
554
560 558A
568
562A
558
557 555
566
561
567
Ref. Description
Specification
No.
3
Oil Cooler
10 Tube
554 Tube- Water Out
Circuit #1
555 Connector
557 Valve- Solenoid
558 Tube- Water Out
Circuit #2
558A Tube- Water In
Circuit #2
until 5/03
5/03 & later
560 Elbow- 90°
561 Valve- Water Regulator
1.00"
562 Tee
562A Tube
563 Tube
8/03 & later
563A Tube
until 8/03
Tube
8/03 & later
564 Tube- Water In
Circuit #1
566 Adapter
567 Bracket
568 U- Bolt
N/S Insulation- Water Lines
N/S Cable- Solenoids
Valve Mount
Detail
Part
Number
074666404
330360601
350280223
735043945
735048471
350280225
Qty.
350224402
330355001
041117307
735075404
041117962
070211059
070209108
070209094
070209106
330354901
070776602
330355101
330861101
047351800
330006903
2
1
4
2
2
2
2
2
2
1
2
2
4
18 ft
2
2
2
1
8
2
1
Rev. E 04/12
RPL 700000900 / Page 100
Oil Pump
16 Foot Units Oil Pump and Oil Cooler Piping and Mounting
Diagram
10
16
17
18
11
2
26
13
21
12
27
1
8
3
14
7
4
4B
4A
6
Ref. Description
Specification
No.
1
Plate- Oil Cooler/Oil Pump Mounting
2
Oil Pump Assy- 16" 1
3
Oil Cooler
4
Bracket- Water Lines
4A Clamp- Water Line Bracket
4B Screw- Water Line Bracket
.190-24 x .50
6
Tube- Water Out
until 5/03
Tube- Water Out
5/03 & later
7
Tube- Water In
8
Tube
10 Tube- Discharge
11 Tee
12 Elbow- 90°
13 Elbow- 90°
14 Tube
16 Nut
17 Sleeve
18 Braze Ring
until 5/03
21 Screw
.50 x 1.0
26 Washer
.50
27 Washer- Lock
.50 ZPS
N/S Check Valve
.87
Part
Number
350220301
Qty.
074666404
350224601
040971310
046093802
350146301
350146301
350217901
070208032
330360601
041117809
041117405
330360501
350216301
070789354
070789351
070789363
735033845
040500311
048164814
735040326
2
2
2
2
4
2
2
2
2
2
2
2
2
2
2
2
8
8
8
2
2
1
Parts detail for the 16" oil pump follows the 20' unit water/oil lines section.
Rev. E 04/12
RPL 700000900 / Page 101
Oil Pump
Low and Medium Voltage Units (200V- 6600V)
20 Foot Units Oil Cooler Supply, Vent and Water Lines
Diagram
333
Oil Cooler
Supply Lines
571
332
570
331
341
347
322
378
321
4242
563
560
573
324
554
563A
532
561
324
324
533
4848
348
315
4848
only
344
551
323
324
Water
Lines
568
352
4848
only
567
327
306
557
344
4242
562A
558 562
303 308
555
565
564
315
307
301 302
371 363
304
Oil
Cooler/Pump
Mounting
372
Drain & Vent
Lines
362
375 374
373
377
367
364
365
306
323
Rev. E 04/12
366
368 369 370
RPL 700000900 / Page 102
566
Oil Pump
Components
Ref. Description
Specification
No.
301 Washer- Plain
.50
302 Washer- Lock
.50
303 Bracket- Oil Pump/Oil Cooler
welded to evaporator
E42C42 Stack
E48C48 Stack
304 Screw
.50 x 1.2
306 Bracket Assy, Oil Pump- Left
307 Bracket- Oil Cooler
308 Bracket Assy, Oil Pump- Right
315 Oil Cooler
321 Tube- Oil Cooler
E42C42 Stack
Tube- Oil Cooler
E48C48 Stack
322 Tube- Oil Supply
E42C42 Stack
Tube- Oil Supply
E48C48 Stack
323 Tee
324 Elbow- 90°
E42C42 Stack
Elbow- 90°
E48C48 Stack
327 Tube- Oil Feed
E42C42 Stack
Tube- Oil Feed
E48C48 Stack
331 Nut- Orifice
332 Sleeve- Orifice
333 Braze Ring
341 Tube
344 Sensor Well
347 Tube- Oil Feed
E42C42 Stack only
348 Tube- Oil Feed
E42C42 Stack
Tube- Oil Feed
E48C48 Stack
E42C42 Stack
Tube- Thrust Return
E48C48 Stack
362 Screw- Flange
.50 x 1.5
363 Flange
364 Elbow- 90°
365 Tube- Gear Housing Drain
E42C42 Stack
Tube- Gear Housing Drain
E48C48 Stack
366 Tube- Oil Pump Discharge
E42C42 Stack
Tube- Gear Housing Drain
E48C48 Stack
368 Nut- Orifice
369 Tube
370 Sleeve- Orifice
371 O'Ring- Flange
373 Tube
374 Fitting- Nut
375 Fitting- Sleeve
Part
Number
040500311
048164814
Qty.
070029951
070029952
735033846
070014415
330362602
070014416
074666402
070208432
007028418
330361701
070208058
041117809
041117106
041117106
070342902
070208515
070789360
070789361
070789362
735063023
070809046
070342802
070342701
074792601
330361401
330361001
735017374
735055290
041120804
074304526 1
074304527 1 330361301
074304525 1
074304524 1 070789354
070208023
070789351
735073649
330361601
070211065
070789310
070789316
4
4
16
2
2
2
2
2
2
2
2
2
4
8
2
2
2
2
2
2
2
2
2
2
2
2
4
2
2
2
2
2
2
2
2
4
2
2
2
2
2
2
16
16
Note: Parts detail for the 16" oil pump follows the 20' unit water/oil lines section.
1
Tube assy includes one (1) each of the following: valve core p/n 026541100, valve cap p/n 032943500, schrader valve p/n 071100801.
Rev. E 04/12
RPL 700000900 / Page 103
Oil Pump
Components
Ref. Description
Specification
No.
377 Reducer
1.38 x .63
378 Tube
E48C48 Stack Only
532 Tube- Thrust
E42C42 Stack
Tube- Thrust
E48C48 Stack
533 Tube
E48C48 Stack only
551 Adapter- 90°
554 Tube Assy- Water Return
555 Connector
557 Valve- Solenoid
1.00 NPT
558 Tube
560 Tube Assy- Water Supply
1.00
562 Tee- Reducing
562A Reducer
563 Tube- Water Line
563A Tube- Water Line
564 Tube
565 Tube
566 Adapter
567 Bracket- Water Line
568 Screw
.25-20 x .50
570 Clamp- Tube
571 Screw
.164-18 x .38
573 Cable- Solenoid
N/S Insulation- Water Lines
Part
Number
041116524
070208023
330361501
330361101
070208515
070776301
350144302 1
735043945
735048471
070210040
350144301 1
735075404
041118003
041116621
070209585
350166701
070211074
070211142
070776602
350169501
046093807
040971318
038990807
074141406
047351800
Qty.
2
4
2
2
2
4
2
8
2
2
2
2
2
2
2
2
1
2
1
2
4
4
8
2
40 ft
1
Tube assy includes one (1) each of the following: valve core p/n 026541100, valve cap p/n 032943500, schrader
valve p/n 071100801.
Rev. E 04/12
RPL 700000900 / Page 104
Oil Pump
High Voltage Units (10000V- 11000V)
Oil Cooler, Heater, Mounting
Diagram and Components
31
10
120
30
312
Ref. Description
Specification
No.
10 Plate- Oil Pump Mount
30 Bracket- Right Hand
31 Bracket- Left Hand
120 Oil Cooler
312 Heater
200W
Rev. E 04/12
Part
Number
333606201
350325631
350325632
074666404
735041227
Qty.
1
1
1
1
2
RPL 700000900 / Page 105
Oil Pump
16" Cast & Machined Sump Oil Pump Detail
Diagrams
200
202
210
224
206
220
214
208
212
218
See following page for cover
valves and fittings detail
234
226
228
230
Sump detail:
90° left
320
232
300
323
350
322
352
112
114
See following
page for sump
interior detail
306
116
304
302
312
Rev. E 04/12
314
316
318
RPL 700000900 / Page 106
Oil Pump
Diagrams
334
330
332
338
328
326
356
200
338
Cover Valves &
Fittings
110
106
100
104
Jet Pump Mounting
Rev. E 04/12
RPL 700000900 / Page 107
Oil Pump
Components
Ref. Description
Specification
No.
Complete Oil Pump Assembly- Service Low & Med. Volt Only *
100 Sump
104 O'Ring
106 Pump- Lube
110 Screw
.62 x 1.0
112 O'Ring
114 Terminal- 3 Point
116 Screw
#10 x .62
200 Cover
Low & Medium Voltage Units *
Cover
High Voltage Units *
202 Pin- Roll
.125 x .75
206 Plate- Filter Mounting
208 Filter Tube
210 O'Ring
212 O'Ring
214 Jet Pump
218 Cover- Filter
220 Plug
.25
224 O'Ring
226 Screw
.25 x 1.75
228 Screw
.25 x 1.0
230 O'Ring
232 O'Ring
234 Bolt- Cover
.25 x 2.5
300 Gauge- Liquid Level
302 Plug w/ O'Ring
.88
304 Connector- Straight Thread
306 Valve- Angle
1.00
200W
314 Gasket- Terminal Box
until 5/02
Gasket- Terminal Box
5/02 & later
until 5/02
Cover- Terminal Box
5/02 & later
318 Screw
until 5/02
Screw
5/02 & later
320 Connector- Straight
322 Valve- Angle
.625
323 Cap
326 Fitting- Rotolock
O'Ring for Rotolock Fitting
328 Seal Ring
330 Valve
1.38
332 Valve- Adjustable
334 Strainer
338 Plug- Ball
14mm
350 Sensor- Temperature (MicroTech 200 units)
Sensor- Temperature (MicroTech II units)
352 Cable- Temperature Sensor
356 Valve- Relief
200 PSI
Part
Qty.
Number
350147201S 4
1
071466602
1
070194966 1
1
070902502
1
735017344
4
735073635 1
1
070260801
1
735036446
4
071466502
1
071466504
1
735038054 2
1
071467101
1
735085708
4
070194902 1
1
735073615 1
1
775208301
1
071467202
1
049760902
1
070194967 1
1
735033409
2
735033804
3
735043659 1
1
070194956 1
1
735033851
15
330343801
1
735017109
1
070789350
1
070904701
1
735041227
2
070906101
1
330418601
1
070902601
1
330418701
1
000011400
2
000011400
4
070789308
1
073003701
1
070789312
1
735044362
2
070194981
2
736017605
2
735039953
2
735045843
1
071467801
1
735078309 3
2
071568701
1
330198001
1
330418501
1
735045818
1
* Low and Medium Voltage= 200V-6600V; High Voltage= 10000V-11000V.
1
This O'Ring is included in the 16" Oil Pump Assembly O'Ring Kit 350306212K.
2
Pin is installed using the Roll Pin Insert Tool p/n 330418201.
3
Ball Plug is installed using tool p/n 073259501.
4
Complete assembly includes Oil Pump and Heaters (Qty. 2- part number 735041227).
Rev. E 04/12
RPL 700000900 / Page 108
Oil Pump
18" Welded Steel Sump Oil Pump
Oil Supply/Vent/Drain Lines and Oil Cooler Water Lines
Diagrams
563
Oil Supply Lines
372C
325
564
563A
341
372B
562
563
563A
352
347
324
560
321
554
344
1
562A
560
558A
558
566
555 557
568
567
561
Oil Cooler Water Lines
555
372C
372
372B
363 362
371
372A
365
367
Oil Vent & Drain Lines
Rev. E 04/12
RPL 700000900 / Page 109
Oil Pump
Oil Supply/Vent/Drain Lines and Oil Cooler Water Lines
Components
Ref. Description
Specification
No.
1
Oil Pump Assembly- 18" Welded Steel Sump 1
324 Tube- Oil Feed
20" Motor 2
Tube- Thrust Return
22" Motor 2
341 Tube
344 Sensor Well
347 Check Valve
.87
E42C42 Stack
Tube- Thrust Return
E48C48 Stack
362 Screw- Flange
.50 x 1.5
363 Flange
365 Tube- Oil Pump Drain 20" Motor 2
Tube- Oil Pump Drain
22" Motor 2
20" Motor 2
Tube- Oil Pump Vent
22" Motor 2
371 O'Ring- Flange
20" Motor 2
Tube- Oil Pump Vent
22" Motor 2
372A Coupling
372B Fitting- Nut
372C Fitting- Sleeve
554 Tube Assy- Water Line Out
E42C42 Stack
Tube Assy- Water Line Out
E48C48 Stack
555 Connector
557 Valve- Solenoid
1.00P
558 Tube Assy- Water Line Out
E42C42 Stack
Tube Assy- Water Line Out
E48C48 Stack
558A Tube Assy- Water Line In
E42C42 Stack
Tube Assy- Water Line In
E48C48 Stack
560 Elbow- 90°
1.00
562 Reducer
562A Tube
Tube
563 Tube
E42C42 Stack
Tube
E48C48 Stack
563A Tube
E42C42 Stack
Tube
E48C48 Stack
564 Tube Assy- Water Line In
Tube Assy- Water Line In
566 Adapter
567 Bracket- Water Lines
E42C42 Stack
Bracket- Water Lines
E42C42 Stack
568 U- Bolt
Part
Number
Qty.
330222802
350220701
330119101
330222601
735063023
070809046
735040326
330361401
330361001
735017314
735055290
350280211
350303702
350280212
350303701
735073649
330118801
330222301
041116528
070789310
070789316
350280223
350280203
735043945
735048445
350280225
350280205
330355001
350224402
041117307
735075404
041117962
070211059
070211059
070209106
070209168
070209094
070209172
330354901
350218002
070776602
330355101
350224501
071945202
2
2
2
2
2
2
3
2
2
4
2
2
2
2
2
2
2
2
12
2
2
1
1
8
2
1
1
1
2
4
2
2
2
2
2
2
2
2
1
2
2
2
2
4
Parts detail follows 18" oil pump/cooler mounting section.
1
2
Rev. E 04/12
RPL 700000900 / Page 110
Oil Pump
Oil Pump and Oil Cooler Piping and Mounting
Oil Pump Cover Valves, Screws and O'Ring
Diagram
113
115
112
116
118
111
73
152
117
153
114
Oil Pump Cover Detail
9
13
10
11
26
21
12
27
8
1
119
3
120
7
14
6
4
4B
4A
Rev. E 04/12
RPL 700000900 / Page 111
Oil Pump
Oil Pump and Oil Cooler Piping and Mounting
Oil Pump Cover Valves, Screws and O'Ring
Components
Ref. Description
Specification
Part
Qty.
No.
Number
1
Plate- Oil Pump Oil Cooler Mounting 350220301
1
3
Oil Cooler 074666404
1
4
Bracket 350224601
1
4A Clamp- Tube 040971310
2
4B Screw
.190- 24 x .50 046093802
2
6
Tube Assembly- Water Out 350146301 1 1
7
Tube Assembly- Water In 350217901
1
8
Tube 070208032
1
9
Valve- Check 735040326
1
10 Tube- Oil Pump 330119402
1
11 Tee
.875 ODS 041117809
1
12 Tube 330119302
1
13 Tube 350216601
1
14 Tube 350216301
1
21 Screw
.50 x 1.0 735033845
4
26 Washer- Plain
.50 ZPS 040500311
4
27 Washer- Lock
.50 ZPS 048164814
4
73 Core 047135507
2
111 Valve
2.00 Roto 735039810
2
Cap- Valve 071556901
2
112 Adapter 735049701
2
113 Flange Kit 735016401
2
114 Gasket
2.75 OD 070199107
2
115 Screw- Flange
.50 x 3.2 735033940
8
116 Valve- Adjustable 735045853
1
117 Cover 7350458843 1
118 Valve- Relief
200 PSI 735045818
1
119 Valve
.88 Roto 735039965
1
Cap- Valve 071556910
1
120 Seal- Ring
1.00 736017604
2
152 O'Ring- Cover 735043646 2 1
153 Screw- Cover
.50 x 1.7 735033848 18
The tube assembly has a schrader valve body p/n 071100801, core p/n 026541100 and cap p/n 032943500.
2
This O'Ring is included in the 18" Oil Pump Assembly O'Ring Kit 071541201.
1
Rev. E 04/12
RPL 700000900 / Page 112
Oil Pump
18" Welded Steel Sump Oil Pump Detail
Diagrams
210
212
209
Pump
Detail
203
201
275
146
205
140
384
164
157
148
143 166
206
202
207
208
144
393 393A
145
121
139
122
165
123
Mist
Eliminator
Detail
125
134
136
124
135
126
131
Bottom
View
127 128
129
130
132
133
Rev. E 04/12
RPL 700000900 / Page 113
Oil Pump
18" Welded Steel Sump Oil Pump Detail
Components
Ref. Description
Specification
No.
121 Positioner- Filter
122 Screw
.25 x .5
123 Filter- Tube
124 Sleeve- Mist Eliminator
125 O'Ring
126 Panel- Mist Eliminator
127 Screw
.25 x 4.0
128 Washer- Lock
.25 ZPS
129 Nozzle- Mist Eliminator
130 O'Ring
131 Housing- Jet Pump
132 Screw
#10 x 1.0
133 Washer- Lock
.190 ZPS
134 Coupling
135 Tube Assy- Jet Pump
Strainer Only
136 Elbow
90°
139 Tube- Oil Discharge
140 O'Ring
143 Terminal Block
3 PT
144 O'Ring- Terminal Block
145 Sump
146 Tube Assy
148 Gauge- Liquid Level
157 Box- Junction
164 Screw- Junction Box
#10 x .31
165 Valve- Shut Off
Cap Shut Off Valve
166 Screw- Terminal Block
#10 x .62
201 Housing- Geroter Assy
202 Washer
203 Rotor and Shaft Assy
205 Geroter
.875
206 Pin
.62 x .19
207 Cover
208 Screw
.25 x 1.0
209 Stator
2 HP
210 Screw
.25 x 4.5
212 Washer- Lock
.25 ZPS
275 Bearing- Roll
1.00
384 Cover- Junction Box
393 Heater Assy
393A Heater Only
250W
N/S Screw- Mist Eliminator to Pump Assy
.25 x 2.5
1
2
Part
Qty.
Number
070254401
1
735034918
1
735085708
4
070254301
1
735073638 1 2
070254201
1
735033903
4
048164808
4
775208301
1
735073615 1 1
070359001
1
735036449
2
048164806
2
735044204
1
070024101
1
735030526
1
001124300
1
070259101
1
735073632 1 4
070260801
1
735073635 1 1
070020002
1
070019801
1
735005704
1
070278801
1
735032741
4
735039907
1
071556909
1
735036446
4
350186701 2 1
350000501 2 1
350186901 2 1
735085404 2 1
735038044 2 1
070455501 2 1
735033406 2 3
070300301 2 1
735033904 2 4
048164808 2 4
070180302
2
000969300
1
071506202
2
070302302
2
735033812
3
This O'Ring is included in the 18" Oil Pump Assembly O'Ring Kit 071541201.
These parts may be replaced with pump assembly p/n 350147701.
Rev. E 04/12
RPL 700000900 / Page 114

Replacement Parts List

Transcription

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