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Fittings and Accessories
Fittings and Accessories Fittings and Accessories 10103US 10103US for Centralized Lubrication Systems and General Use DEVCO CORPORATION 300 LANIDEX PLAZA PARSIPPANY, NJ 07054 USA TEL: 973-781-0200 FAX: 973-781-0234 EMAIL: [email protected] www.vogelag.com 1 Fittings and Accessories 10103US Contents Page Adaptors ........................................................................ Banjo fittings ................................................................. Bolts .............................................................................. Bracketed connectors ................................................... Bulkhead connectors .................................................... Connectors for pressure gauges .................................. Connectors for steel, copper and plastic tubing .......... Connectors, tube to tube .............................................. Counterbores for solderless tube connection ............... Cross joints ................................................................... Cutting sleeves .............................................................. Cutting sleeve screw unions ......................................... Distributor manifolds ..................................................... Double tapered sleeves ................................................. Elbow bulkhead connectors ........................................... Elbow connectors ......................................................... Elbow connectors (tube to tube) ................................... Elbows ........................................................................... Elbow screwin connectors ........................................... Fixing bolts .................................................................... Fixing clips .................................................................... Flat washers .................................................................. Form counterbores ........................................................ Fourway connectors .................................................... Highpressure hoses ..................................................... Hoses for main and secondary lines ............................. Hoses suitable for selfinstallation ................................ Lock washers ................................................................ Nuts ............................................................................... Oil reservoirs ................................................................. Plastic tubing ................................................................. Pressure filters ............................................................... Pressure gauges ............................................................ Quickdisconnect couplings ......................................... Reducing adapters ........................................................ Reducing connectors .................................................... Reinforcing sockets ....................................................... Relief valves .................................................................. Rotating joints ............................................................... Safety valves ................................................................. Screen filters ................................................................. Screw plugs ................................................................... Shutoff valves .............................................................. Socket unions ................................................................ Steel tubing ................................................................... Straight bulkhead connectors ....................................... Straight connectors (tube to tube) ................................ Straight screwin connectors ........................................ Strainers ........................................................................ Tapered sleeves ............................................................ Teeconnectors .............................................................. Threaded sockets .......................................................... Tubing ............................................................................ Union nuts ..................................................................... Washers ......................................................................... 9, 10 17,19 21 14 11 18, 20 8 13 7 16 18 1821 16 8 19 14 19 11, 12 19 21 22 12 7 19 25 24 24 21 21 35, 36 22 3032 34 27 10 18 8 28 26 29 33 12 27 8 22 19, 20 18, 20 18, 20 33 8 15, 19 13 22 18 12 Notice! All products from VOGEL may be used only for their intended purpose. If operating instructions are supplied together with the products, the provi sions and information therein of specific relevance to the equipment must be observed as well. In particular, we call your attention to the fact that hazardous materials of any kind, especially the materials classified as hazardous by EC Directive 67/548/EEC, Article 2, Par. 2, may only be filled into VOGEL centralized lubrication systems and components and delivered and/or distributed with the same after consultation with and written approval from VOGEL. All products manufactured by VOGEL are not approved for use in con junction with gases, liquefied gases, pressurized gases in solution and fluids with a vapor pressure exceeding normal atmospheric pressure (1013 mbars) by more than 0.5 bar at their maximum permissible temperature. 3 Fittings and Accessories 10103US Order No. Index Order No. Page Order No. Page Order No. Page Order No. Page B3S1 B7 36 36 BW3S9 BW3S81 BW7S6 BW7S7 BW7S8 BW7S11 BW7S12 36 36 36 36 36 36 36 DIN725733x6ST DIN725734x6ST DIN725735x6ST DIN725736x6ST DIN725732x8ST DIN725733x8ST DIN725734x8ST DIN725735x8ST DIN725736x8ST DIN725732x10ST DIN725733x10ST DIN725734x10ST DIN725735x10ST 23 23 23 23 23 23 23 23 23 23 23 23 23 WVN7014 WVN7016 WVN7018 24 24 24 202085S 20217530 2022752 27 28 28 WVN71110 WVN71110+AF2 25 25 206444 33 27 27 27 27 27 208444 208555 33 33 26 26 26 22 22 22 22 22 22 22 22 2071682 207168.U7 207168.U2 2071882 207188.U11 DLY9302 DLY931 DLY932 WVN715RO2.5x0.5 WVN715RO4x0.85 WVN715RO6x1 WVN715RO6x1.25 WVN715RO8x1.25 WVN715RO10x1.5 WVN715RO12x1 WVN715RO12x1.5 33 33 212444 3 12 12 12 12 15 15 22 22 22 210444 210555 DY958 DY960 DY961 DY962 DY964 DY966 WVN716RO4x0.85 WVN716RO6x1.25 WVN716RO8x1.25 161212054 161600036 29 27 162210005 162310005 36 36 DZ333 DZ334 10 10 K1 K3S2 K6S5 35 35 35 243001.10 243001.20 10 10 35 35 35 35 35 35 35 35 35 P78.01 10 SLH6180 SLH8180 SLH10180 25 25 25 248601.00 248601.10 248602.00 248602.20 248602.25 248603.00 248603.10 248604.00 248604.10 248605.00 248610.01 248610.02 34 34 34 34 34 34 34 34 34 34 18 33 WVRO2.5x0.5VERZI WVRO4x0.7VERZI WVRO6x0.7VERZI WVRO6x1VERZI WVRO8x0.7VERZI WVRO8x1VERZI WVRO10x1VERZI 22 22 22 22 22 22 22 267001.03 267001.13 267001.17 267001.19 267001.36 267001.47 267001.60 10 9 9 9 10 10 10 WVN2004A16 WVN2004A25 WVN2006B0.5 WVN2006B16 WVN2006B40 WVN2008B0 WVN2008B3 WVN2008B5 WVN2008B12 WVN2008B16 WVN2008B20 WVN2008B32 WVN2008D50 WVN2008D75 WVN2008D120 WVN2008D220 WVN20010E6 WVN20010E12 WVN20010E25 WVN20010E35 WVN20010E60 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 34 34 34 34 34 34 34 34 34 34 34 34 34 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 31 33 33 33 33 33 33 33 33 33 KW1 KW1S2 KW3S1 KW3S3 KW3S5 KW6S1 KW6S2 KW6S81 KW6V57 169100100 169101004 169102506 169104008 169106003 169106004 169106007 169106009 169110009 169116000 169120000 169125000 169140001 169460110 169460111 169460112 169460112V70 169460115 169460116 169460117 169460120 169460121 169460122 169460123 169460130 169460131 169460132 169460140 169460141 169460142 169460143 169460145 169460146 169460150 169460152 169460160 169460162 169460170 169460181 169460186 169460187 169460184 169460232 169460233V57 169460233V64 169460233V70 169460234 169460234V57 169460234V64 169460234V70 213870 213870F 213880 213890 213900 213910 213920 213930 213940 301001 301001DK 301005 301020 301034 301105K 301134 9 11 9 9 33 10 33 321661 16 322541 322561 322581 322661 322661S1 16 16 16 16 16 323541 323561 323581 323661 323661S1 16 16 16 16 16 324561 324581 324761 16 16 16 D301001MS D301005MS D301020MS 9 9 9 D406004MS D408004MS 9 9 DAK506 DAK508 DAK510S1 DAK512 16 16 16 16 DAR506 DAR508 DAR510 DAR510S1 DAR524 DAR534 14 14 14 14 14 14 DAT506 DAT508 DAT510 DAT510S1 DAT512 15 15 15 15 15 DIN84M3x54.8 DIN84M5x84.8 DIN84M5x164.8 DIN84M5x204.8 DIN84M6x164.8 DIN84M6x204.8 DIN84M6x254.8 DIN910R185.8 DIN910R14x85.8 DIN910R385.8 DIN910R125.8 DIN910R345.8 DIN910R15.8 DIN912M4x208.8 DIN912M6x168.8 DIN912M6x258.8 DIN912M6x608.8 DIN912M8x168.8 DIN931M6x305.8 DIN934M58 DIN934M68 DIN936M14x1.55 DIN936M16x1.55 DIN936M20x1.55 21 21 21 21 21 21 21 12 12 12 12 12 12 21 21 21 21 21 21 21 21 21 21 21 DIN7513BM4x20 DIN7513BM4x25 DIN7513BM5x10 DIN7513BM6x16 DIN7513BM6x25 21 21 21 21 21 DIN7603A6x10CU DIN7603A8x11.5CU DIN7603A14x18CU DIN7603A16x20CU DIN7603A17x21CU DIN7603A18x22CU DIN7603A20x24CU DIN7603A21x26CU DIN7603A22x27CU 12 12 12 12 12 12 12 12 12 DIN725732x6ST 23 4 Fittings and Accessories 10103US Order No. Index Order No. Page Order No. Page Order No. Page Order No. Page 324861 16 325565 325861 16 16 326581 326661 326663 16 16 16 24 25 24 13 24 24 25 16 328561 328581 328761 328861 16 16 16 16 330581S1 330761 330861 16 16 16 331761 16 332761 332861 16 16 405619061 17 334861 16 336861 16 338861 16 340861 16 342861 16 344861 16 401004512 401011132 401013111 401013131 401013161 401013171 401016312 401016371 401019132 401019352 401504192 401504292 401506313 10 10 10 10 10 10 10 10 10 10 26 26 26 8 2 9 13 13 12 9 9 9 9 18 18 18 18 19 19 19 19 18 18 18 19 18 18 18 18 18 8 8 8 8 8 9 10 9 9 10 10 12 8 8 8 11 8 8 9 11 10 9 11 10 13 13 13 12 418403 418403W 418405W 418407 418409 418412 418416 418418 18 18 19 19 19 18 19 18 422407 422412 422416 19 18 19 406603 406611 406612 406612MS 406613 406704001(VS) 406706001(VS) 8 8 8 8 8 24 24 8 8 13 13 9 11 13 13 12 14 9 9 9 9 9 9 9 18 18 18 18 19 19 18 19 18 19 18 18 18 18 18 19 19 19 19 18 18 19 18 18 18 404001 404002 404003 404003DK 404003K 404006 404006DK 404006K 404008 404009 404010 404011 410001 410002 410003 410003B 410004 410004DK 410008 410010 410011 410013 410018 410022 410160 410162 410163 410164 410171 410301 410302 410403 410403W 410405 410405W 410406 410407 410408 410409 410410 410411 410413 415403 415403W 415405 415405W 415407 415409 415410 415415 415416 415423W 415433W 415443W 403006651 8 8 9 11 10 13 13 13 12 10 10 9 10 9 13 9 9 9 9 9 13 13 18 18 18 18 18 18 19 19 18 19 19 18 18 19 18 19 18 19 18 19 19 412001 412002 412004 412008 412010 412011 412014 412162 412163 412164 412301 412302 412403 412403W 412405 412405W 412407 412409 412410 412411 412412 412416 412423 412423W 412433 412453 412453W 412603 412611 412612 402001 402002 402003 402003K 402004 402006 402006K 402008K 402011 402603 402611 402612 406001 406002 406004 406004DK 406004K 406005 406008 406010 406011 406024 406044S1 406054 406054K 406055 406103 406158 406162 406163 406166 406167 406203 406233 406301 406302 406331 406332 406403 406403W 406405 406405W 406406 406407 406409 406411 406413 406416 406423 406425 406433 406435 406443 406445 406515W 8 9 9 9 13 13 12 14 9 13 13 13 26 9 9 8 12 18 18 18 19 18 19 18 19 18 18 18 19 18 19 18 8 8 8 8 18 19 19 18 18 18 18 8 8 8 8 16 16 408001 408004 408005 408006 408008 408010 408011 408013 408022 408023 408033S3 408103 408120 408154 408162 408202 408211 408301 408302 408403W 408405W 408406 408407 408408 408409 408411 408413 408413W 408416 408423W 408425W 408453W 408603 408611 408612 408612MS 410413W 410416 410425 410433W 410443 410443W 410463 410603 410611 410612 410612MS 329561 329761 9 10 10 10 10 9 9 9 9 13 18 18 18 19 8 8 8 8 10 10 10 406708001(VS) 406710002 406804001 406805 406806001 406808001 406810002 327761 404040 404040K 404045 404047K 404054K 404061 404063 404162 404164 404203 404403W 404404 404413 404425 404603 404611 404612 404612MS 404662K 404663K 404673K 433890131 10 441008511 441015171 441022171 441106162 441110163 18 18 18 20 18 5 Fittings and Accessories 10103US Order No. Index Order No. Page Order No. Page Order No. Page Order No. Page 443190901 443215001 443218001 443290001 443706121 443706151 443706181 443708121 443708151 443708181 443710181 443712151 443715181 19 19 19 19 18 18 18 18 18 18 18 18 18 17 15 17 17 17 17 17 17 18 18 18 17 853380004(VS) 853390002(VS) 853390003(VS) 853540010 25 25 25 25 19 19 19 19 19 19 19 19 19 19 17 17 14 17 17 17 17 17 17 17 17 17 17 17 11 11 11 11 17 18 17 18 11 510024 510102 510142 510145 510242 510341 510342 510343 510410 510412 510413 510442 445513181 445516061 445516081 445516101 445517222 445519061 445521122 445529041 445531061 445535101 504101 504102 504103 504105 504106 504108 504109 504110 504111 504112 504114 504115 504161 504162 504200K 504201K 504202K 504203K 504401 504410 504411 504412 504510K 512410 512412 18 18 514018K 11 515410 18 568342 568442 17 17 586342 586442 17 17 446308001 446310001 446312001 446315001 19 19 19 19 23 23 10 458012 458012B 13 13 471004191 471004311 471006192 471006161 471006311 471006351 471008161 471008211 471008351 471008391 471010161 471010211 471010312 471010351 471010391 471012161 471012211 471012391 471015131 471108163 471112163 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 14 15 14 17 17 17 17 17 17 17 17 17 17 11 17 17 17 17 15 18 18 18 17 11 11 11 602001 602002 456004K 506004 506008 506010 506012 506013 506014 506025 506026 506101 506108 506114 506140 506142 506202K 506214 506242 506342 506345 506408 506410 506412 506413 506442 506508K 506510K 506512K 604001 604002 604003 604004 604014 604015 604016 604018 23 23 23 23 23 23 23 23 606010 606014 23 23 608001 608003 608004 23 23 23 610001 610004 23 23 612001 23 20 20 20 20 20 20 20 20 20 714...(VS) 714...K 714...M(VS) 714 MK 24 24 24 24 716...(VS) 716...K 716...M(VS) 716 MK 24 24 24 24 502101 502102 502161 502206K 17 17 17 11 718...(VS) 718...K 718...M(VS) 718 MK 24 24 24 24 504003 504004 504008 504019 504045 14 14 15 12 15 15 17 17 17 17 17 17 12 17 17 12 17 17 17 12 17 17 18 18 18 17 11 15 20 20 20 20 20 20 20 20 20 474508081 474512121 474515151 474606331 474608351 474610351 474612391 474615431 474618441 5080022 508012 508013 508014 508024 508025 508034 508108 508142 508144 508215CU 508242 508304 508305 508320CU 508342 508345 508410 508412 508413 508442 508512K 5086022 650050 650060 650080 650100 650120 650140 650160 650180 650200 734...(VS) 24 853370002(VS) 853380002(VS) 853380003(VS) 25 25 25 902111 904411 906411 908411 910411 912411 982750091 982750091+AF2 7 7 7 7 7 7 25 25 6 Fitings and Accessories 10103US Fittings for solderless tube connections (double or single tapered rings) are primarily used for VOGEL singleline centralized lubrication systems (oil and grease, NLGI grades 000, 00) with pressures up to 45 bars. For higher pressures up to 250 bars, like those occurring especially in progressive centralized lubrication systems (grease up to NLGI grade 2), it is customary to use cuttingsleeve screw unions conforming to DIN 2353 (Page 1820). Counterbores – DIN 3854 / DIN 3862 – for solderless tube connection Specification for tube of counterbore diam. 1102 1404 1406 1408 1410 1412 1) 1) 2.5 4 6 8 10 12 d9 B11 2.5 4 6 8 10 12 d10 d8 b3 t3 t4 r 1.5 3 4.5 6.5 8.5 10.5 M6x0.75 M8x1 M10x1 M14x1.5 M16x1.5 M18x1.5 4.5 6.5 7 9 9 9.5 5.5 8.5 9 11.5 11.5 12 8.5 12.5 14 18.5 19.5 22 1.3 1.6 1.6 1.6 1.6 1.6 not shown in DIN standard Form counterbores to tap ports for solderless tube connection Form counterbore Order No. tube diam. for coun terbore l d1 d2 Twist drill d10 d4 t2 t3 902111 904411 906411 908411 910411 912411 2.5 4 6 8 10 12 1102 1404 1406 1408 1410 1412 60.5 65 66 70 72 75 10 10 12 16 18 20 10 10 10 10 10 10 1.5 3 4.5 6.5 8.5 10.5 4.5 7.5 8 10.5 10.5 11 5.5 8.5 9 11.5 11.5 12 5 6.5 8.5 12 14 16 Provision of counterbore Dimensions in mm Remarks concerning operation 3 predrill holes bore hole to be tapped Form counterbore enlarges bore hole diam. d 4 to core hole for ISO thread. counterbore with form counterbore up to the stop When using a hand drill, take care not to tilt the counterbore out of the drill axis. Drill steadily without interruption. Increase pressure slightly at the stop. 7 Fittings and Accessories 10103US Connectors for steel and copper tubing Double tapered sleeves – DIN standard 3862 socket union double tap. sleeve tapped port Installation (steel and copper tubing) 1. Push socket union and double tapered sleeve onto tube end. 2. Insert tube end into tapped port up to the stop 3. First tighten socket union fingertight by hand. Then turn another 11/2 turns. Order No. for tube diam. d 402001 *) 404001 406001 408001 410001 412001 2.5 4 6 8 10 12 Material: brass Socket unions – DIN standard 3871 Order No. for tube diam. d1 l1 l2 sw 402002 *) 404002 406002 408202 410002 412002 2.5 4 6 8 10 12 M6x0.75 M8x1 M10x1 M14x1.5 M16x1.5 M18x1.5 9 12 13 16 17 18 3 4 4 4.5 5.5 6 7 8 10 14 17 19 Material: steel, galvanized surface *) not shown in DIN standard Connectors for steel, copper and plastic tubing Reinforcing sockets (if plastic tubing is used) Order No. for tube d2 d3 l1 402603 404603 406603 406613 408603 410603 412603 2.5x0.5 4x0.85 6x1 6x1.25 8x1.25 10x1.5 12x1.5 1.4 2.2 3.9 3.4 5.4 6.9 8.9 2.3 3.8 5.8 5.8 7.8 9.8 11.8 8 10 12 12 15 18 20 Material: brass reinforcing socket Tapered sleeves socket union tapped port tapered sleeve reinforcing socket Order No. for tube diam. d 402611 404611 406611 408611 410611 412611 2.5 4 6 8 10 12 Material: brass Socket unions Order No. Installation (plastic tubing) 1. Insert reinforcing socket into plastic tube. 2. Push socket union and tapered sleeve onto tube end. 3. Insert tube end into counter bored port up to the stop. 4. First tighten socket union finger tight by hand. Then turn another 11/2 turns. for tube diam. 402612 2.5 404612 4 404612MS *) 4 406612 6 406612MS *) 6 408612 8 408612MS *) 8 410612 10 410612MS *) 10 412612 12 d1 l1 l2 sw M6x0.75 M8x1 M8x1 M10x1 M10x1 M14x1.5 M14x1.5 M16x1.5 M16x1.5 M18x1.5 9 12 12 13 13 16 16 17 17 18 3 4 4 4 4 4.5 4.5 5.5 5.5 6 7 8 8 10 10 14 14 17 17 19 Material: steel, galvanized surface *) Material: brass 8 Fittings and Accessories 10103US Adaptors with cylindrical thread (sealed by flat washer) Order No. Tube diam. d1 d 2 *) l1 l2 SW 402004 402003 402006 2.5 2.5 2.5 M6 M 6x0.75 M 8x1 M 6x0.75 M 6x0.75 M 6x0.75 13 13 15 5.5 5.5 7.5 9 9 11 404061 404063 404003 404006 404040 404162 404164 4 4 4 4 4 4 4 M5 M8 M 8x1 M10x1 G 1/8 A M12x1 M14x1.5 M 8x1 M 8x1 M 8x1 M 8x1 M 8x1 M 8x1 M 8x1 20 22 18 18 18 18 18 5.5 8 7.5 7.5 8 9 9 11 11 11 14 14 17 17 406158 406004 406162 406054 301005 406166 406055 6 6 6 6 6 6 6 M 8x1 M10x1 M12x1 G 1/4 A M14x1.5 M16x1.5 G 3/8 A M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 23 18 19 20 18 19 21 7.5 7.5 9 10 9 9 10 14 14 17 17 17 19 22 408004 408154 408162 301020 301001 408005 408006 408022 8 8 8 8 8 8 8 8 M10x1 G 1/8 A M12x1 G 1/4 A M14x1.5 M16x1.5 M18x1.5 M 22x1.5 M14x1.5 M14x1.5 M14x1.5 M14x1.5 M14x1.5 M14x1.5 M14x1.5 M14x1.5 28 29 29 23 26 22 22 24 7.5 8 9 10 9 9 10 12 17 17 17 17 17 19 22 27 410160 410162 410163 410164 410004 410018 410171 410022 10 10 10 10 10 10 10 10 M10x1 M12x1 G 1/4 A M14x1.5 M16x1.5 M18x1.5 G 1/2 A M 22x1.5 M16x1.5 M16x1.5 M16x1.5 M16x1.5 M16x1.5 M16x1.5 M16x1.5 M16x1.5 30 31 30 29 23 24 24 24 7.5 9 10 9 9 10 12 12 19 19 19 19 19 22 27 27 412162 412163 412164 412004 412014 12 12 12 12 12 M12x1 G 1/4 A M14x1.5 M18x1.5 M 22x1.5 M18x1.5 M18x1.5 M18x1.5 M18x1.5 M18x1.5 35 35 33 24 26 9 10 9 10 12 22 22 22 22 27 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 M14x1.5 M14x1.5 M14x1.5 M14x1.5 23 24 19 20 19 21 29 28 30 24 7.5 8 9 9 9 10 7.5 9 10 12 14 14 17 17 19 22 17 17 17 27 Material: steel, galvanized surface D406004MS 267001.17 406163 D301005MS 406167 267001.19 D408004MS D301001MS D301020MS 267001.13 6 6 6 6 6 6 8 8 8 8 M10x1 G 1/8 A M12x1 M14x1.5 M16x1.5 M18x1.5 M10x1 M14x1.5 G 1/4 A G 1/2 A Dimensions in mm Material: brass *) Ports tapped for solderless tube connection 9 Fittings and Accessories 10103US Reducing adaptors with cylindrical thread (sealed by flat washer) Order No. d1 d2 l1 l2 sw Material 406024 401016312 406044S11) P78.01 401013161 401019352 401016371 243001.10 267001.47 267001.60 267001.36 243001.20 401019132 DZ333 401013131 DZ334 267001.03 401011132 433890131 401013171 401013111 M10x1 M10x1 M10x1 t a p . M12x1 G 1/4 A M14x1.5 M16x1.5 M16x1.5 G 3/8 A G 3/8 A M18x1.5 M18x1.5 G 1/2 A G 1/2 A G 1/2 A G 1/2 A G 1/2 A G 1/2 A G 1/2 A G 3/4 A G1A G G G G G G G G G G G G G G G G G G G G G 20 26.5 22.5 27 40 20 30 31 31 34 32 32 24 24 40.5 31 40 49 53 41 29 8 7.5 8 8.5 12 9 12 9 10 10 10 10 12 12 12 12 12 14 14 16 18 14 17 17 19 27 17 19 27 22 27 22 27 27 27 27 27 36 41 55 32 41 brass. galvanized surface brass steel, galvanized surface steel, galvanized surface steel, galvanized surface brass steel, galvanized surface steel, galvanized surface brass brass steel, galvanized surface steel, galvanized surface brass brass brass brass brass steel, galvanized surface steel, black finished surface steel, galvanized surface steel, black finished surface 1) 1/8 1/4 1/4 1/4 1/2 1/8 1/4 1/2 1/4 1/2 3/8 1/2 1/8 1/4 1/2 3/8 3/4 1 1 1/4 1/2 1/2 with tapered thread Adapters with tapered thread Tapered threads are used without washers, as they are selfsealing. It is not necessary to provide the ports with seal faces. Order No. Tube diam. d 1 1) d 2 *) l1 l2 sw 402003K 402006K 402008K 2.5 2.5 2.5 M 6x0.75 tap. M 8x1 tap . M10x1 tap . M 6x0.75 M 6x0.75 M 6x0.75 11.5 15 16 4.5 8 7.5 8 9 12 404662K 404663K 404673K 404047K 404003K 404045 404006K 401004512 404040K 404054K 4 4 4 4 4 4 4 4 4 4 M 6 tap. M 6 tap. M 6x0.75 tap. M 7 tap. M 8x1 tap. M 8x1 tap. M10x1 tap. M10x1 tap. R 1/8 tap. R 1/4 tap. M 8x1 M 8x1 M 8x1 M 8x1 M 8x1 M 8x1 M 8x1 M 8x1 M 8x1 M 8x1 19 20 20 20 17 62.5 16 25 16 14 5 6 6 6 7.4 7.4 7.4 7.4 6 9 11 11 11 11 11 11 11 11 11 14 406004K 301105K 456004K 406054K 6 6 6 6 M10x1 tap. M12x1 tap. R 1/8 tap. R 1/4 tap. M10x1 M10x1 M10x1 M10x1 23 18 21 20 7.4 7.4 6 9 14 14 14 17 Material: steel, galvanized surface 1) Tapered thread according to DIN 158. short, resp. according to DIN 2999. *) Ports tapped for solderless tube connection 10 Fittings and Accessories 10103US Bulkhead connectors with tapered thread for sealed tube passage through a wall without tube interruption Order No. Tube diam. d 1 1) d 2 *) l1 l2 sw 404003DK 404006DK 406004DK 301001DK 410004DK 4 4 6 8 10 M 8x1 tap. M10x1 tap. M10x1 tap. M14x1.5 tap. M16x1.5 tap. M 8x1 M 8x1 M10x1 M14x1.5 M16x1.5 17 16 18 24 24 7.4 7.4 7.4 11 11 11 11 14 17 19 Material: steel, galvanized surface 1) Tapered thread according to DIN 158. short. Elbows with tapered thread Order No. Tube diam. d 1 1) d 2 *) d3 d l1 l2 l3 sw 504510K 514018K 506508K 506510K 506512K 508512K 4 4 6 6 6 8 M10x1 tap. R 1/8 tap. M 8x1 tap. M10x1 tap. M12x1 tap. M12x1 tap. M 8x1 M 8x1 M10x1 M10x1 M10x1 M14x1.5 13 13 12.5 12.5 12.5 14 13 13 14 14 14 19.5 21 21 18 18 18 19.5 16 16 18 18 18 24 10 10 10.5 10.5 10.5 10 14 14 14 14 14 14 d 1 1) d 2 *) d3 d4 l1 l2 l3 M 6 tap. M 6x0.75 – M10x1 tap. M10x1 17 R 1/4 tap. M10x1 14 8 17 14 10 22 17 9.5 21 17.5 6 steel 11 brass 8.5 steel Material: diecast zinc Order No. Tube diam. 502206K 2.5 506202K 6 403006651 6 Order No. Tube diam. d 1 1) 504200K 504201K 504202K 504203K 4 4 4 4 M 6 tap. M 8x1 tap. M10x1 tap. M 6x0.75 tap. Material: brass Tapered thread according to DIN 158. short, resp. according to DIN 2999. Dimensions in mm 1) *) Ports tapped for solderless tube connection Material 11 Fittings and Accessories Elbows with tube end 10103US for installation in counterbores as per DIN 3854/DIN 3862 Order No. Tube diam. d1 d 2 *) d3 d4 l1 l2 l3 DY958 DY960 DY961 DY962 6 8 10 12 6 8 10 12 M10x1 M14x1.5 M16x1.5 M18x1.5 8 11 15 15 14 18 23 23 30.8 37 42.5 46 21 24.5 26.5 26.5 22 27 29 32 Material: brass Tube end for tube connection Screw plugs Order No. d1 l1 l2 sw 402011 404011 406011 408211 408011 410011 412011 M6x0.75 M8x1 M10x1 M12x1 M14x1.5 M16x1.5 M18x1.5 9 10 12 12 12 14 15 5 6 7 7 7 8 10 9 11 12 17 17 19 22 Material: steel, galvanized surface Order No. d1 d2 l1 l2 l3 sw DIN910R185.8 DIN910R14x85.8 DIN910R385.8 DIN910R125.8 DIN910R345.8 DIN910R15.8 G G G G G G 14 18 22 26 32 39 17 17 21 26 30 32 8 8 12 14 16 16 3 3 3 4 4 5 11 14 17 19 24 27 1/8 A 1/4 A 3/8 A 1/2 A 3/4 A 1A Material: steel, galvanized surface Flat washers Order No. d1 d2 h Suitable for thread mm inches DIN7603A6x10CU DIN7603A8x11.5CU 504019 508215CU 508320CU DIN7603A14x18CU 508108 DIN7603A16x20CU DIN7603A17x21CU DIN7603A18x22CU DIN7603A20x24CU DIN7603A21x26CU DIN7603A22x27CU 6.2 8.2 10.2 12.2 12.2 14.2 13.3 16.2 17.2 18.2 20.2 21.2 22.2 9.9 11.4 13.9 15.9 15.9 17.9 17.9 19.9 20.9 21.9 23.9 25.9 26.9 1 1 1 1.4 2 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 M6 M8 M10 M12 M12 M14 – M16 – M18 M20 – M22 – – G – – – G – G – – G – 1/8 1/4 3/8 1/2 Material: copper *) Ports tapped for solderless tube connection 12 Fittings and Accessories 10103US Threaded sockets Order No. d1 l sw 404203 406203 458012 458012B 1) 408023 410003 410003B 1) 408033S3 M 8x1 M10x1 M12x1 M12x1 M14x1.5 M16x1.5 M16x1.5 G 1/4 A 13 15 17 17 18 19 19 15 3.5 3.5 5.5 5.5 5.5 7 7 5.5 Material: steel 1) Coated with microencapsulated adhesive Order No. d1 d2 406103 408103 M10x1 M12x1 M12x1 M14x1.5 d3 5 6 l 20 21 l1 l2 sw 6 7 7 7 14 17 Material: steel, galvanized surface Order No. d1 d3 l 406233 M10x1 4 26 Material: brass distributor connection Connectors, tube to tube Order No. Tube diam. d1 d 2 *) d 3 *) l l1 sw 404008 404009 406008 406005 408008 410008 412008 4 4 6 6 and 8 8 10 12 M14x1.5 M14x1.5 M14x1.5 M16x1.5 M 20x1.5 M 20x1.5 M 24x1.5 M 8x1 M 8x1 M10x1 M14x1.5 M14x1.5 M16x1.5 M18x1.5 M 8x1 M 8x1 M10x1 M10x1 M14x1.5 M16x1.5 M18x1.5 27 38 30 35 40 42 48 19 30 20 23 28 27 33 17 17 17 19 24 24 27 Dimensions in mm Material: steel, galvanized surface Order No. Tube diam. d 2 *) d 3 *) ød 4 l l1 sw 404010 406010 406805 408010 410010 412010 4 6 6 and 8 8 10 12 M 8x1 M10x1 M14x1.5 M14x1.5 M16x1.5 M18x1.5 M 8x1 M10x1 M10x1 M14x1.5 M16x1.5 M18x1.5 10.8 13.8 16.8 16.8 18.8 21.8 27 30 35 40 42 48 13 10 11 14 13 18 11 14 17 17 19 22 Material: steel, galvanized surface *) Ports tapped for solderless tube connection 13 Fittings and Accessories 10103US Elbow connectors Order No. Tube diam. d1 d 2 *) d3 d4 l1 l2 l3 Material 504003 504103 506004 4 4 6 M14x1.5 M14x1.5 M14x1.5 M 8x1 M 8x1 M10x1 18 18 16.5 12 12 14 33 33 27 16 18 17.5 22 22 15 diecast zinc brass brass Order No. Tube diam. d 2 *) d3 d4 l1 l2 Material 408013 410013 8 10 M14x1.5 20 M16x1.5 21 20 21 23.5 26 23.5 26 diecast zinc Bracketed connectors Order No. Tube diam. Material 504004 4 diecast zinc Order No. Tube diam. Material 506010 6 brass Order No. Tube diam. d *) b h l Material DAR506 DAR508 6 8 M10x1 M14x1.5 15 20 20 25 12 15 aluminum Order No. Tube diam. DAR510 10 DAR510S1 8 and 10 d 1 *) d 2 *) Material M16x1.5 M14x1.5 M16x1.5 M16x1.5 steel, galvanized surface Order No. Tube diam. Material DAR524 4 steel, galvanized surface Order No. Tube diam. Material DAR534 4 steel, galvanized surface *) Ports tapped for solderless tube connection 14 Fittings and Accessories 10103US Tee connectors Order No. Tube diam. d 1 *) d 2 *) d3 l1 l2 Material 504008 506408 506008 510102 4 6 and 4 6 10 M 8x1 M10x1 M10x1 M16x1.5 M 8x1 M 8x1 M10x1 M16x1.5 12 14 14 20 15 18 18 25 30.5 36 36 50 diecast zinc Order No. Tube diam. d 2 *) Material 5086022 5080022 8 and 6 8 M10x1 M14x1.5 diecast zinc Order No. Tube diam. Material 504045 4 diecast zinc Order No. Tube diam. d 1 *) d2 l1 l2 l3 l4 Material DY964 DY966 6 8 M10x1 M14x1.5 6 8 40 45 22 25 32 36 37 46 brass Order No. Tube diam. d 1 *) d2 a b c h h1 l1 l2 Material DAT506 DAT508 DAT510 DAT512 6 8 10 12 M10x1 M14x1.5 M16x1.5 M18x1.5 6.6 6.6 7 6.6 22 32 25 42 20 20 20 25 9 9 13.5 9 30 40 40 40 9 9 15 9 40 50 52 60 20 29 29 29 aluminum aluminum steel 1) aluminum 1) galvanized surface Order No. Dimensions in mm DAT510S1 Tube diam. 8 (1x) 10 (2x) Material steel, galvanized surface *) Ports tapped for solderless tube connection 15 Fittings and Accessories 10103US Cross joints Order No. Tube diam. d 1 *) b h l1 l2 Material DAK506 DAK508 DAK512 6 8 12 M10x1 22 M14x1.5 32 M18x1.5 42 20 20 25 40 50 60 40 50 60 20 25 30 aluminum Order No. Tube diam. d 1 *) Material M16x1.5 steel, galvanized surface DAK510S1 10 a Distributor manifolds Order No. Number of ports Main tube port tube diam. d 1 *) d2 d3 l1 h h1 b t 321661 1 6 M10x1 M10x1 – 41 – 20 11 18 – 322541 322561 322581 322661 322661S1 2 2 2 2 2 4 6 8 6 8 M8x1 M10x1 M14x1.5 M10x1 M14x1.5 2x 2x 2x 2x 2x M8x1 M8x1 M8x1 M10x1 M10x1 – – – – – 49 52 61 58 72 – – – – – 17 17 20 20 20 10.5 10.5 11 11 11 13 13 18 18 18 13 13 13 17 22 323541 323561 323581 323661 323661S1 3 3 3 3 3 4 6 8 6 8 M8x1 M10x1 M14x1.5 M10x1 M14x1.5 3x 3x 3x 3x 3x M8x1 M8x1 M8x1 M10x1 M10x1 – – – – – 62 65 74 75 94 – – – – – 17 17 20 20 20 10.5 10.5 11 11 11 13 13 18 18 18 13 13 13 17 22 324561 324581 324761 324861 4 4 4 4 6 8 6 6 M10x1 M14x1.5 M10x1 M10x1 4x 4x 4x 2x M8x1 M8x1 M10x1 M10x1 – – – 2x M10x1 78 87 92 58 – – 17 20 20 20 10.5 11 11 11 13 18 18 18 13 13 17 17 325565 325861 5 5 6 6 M10x1 M10x1 5x M8x1 5x M10x1 – – 91 109 51 17 20 10.5 11 13 18 13 17 326581 326661 326663 6 6 6 8 6 6 M14x1.5 M10x1 M10x1 6x M8x1 6x M10x1 3x M10x1 – – 3x M10x1 113 126 75 39 68 17 20 20 20 11 11 11 18 18 18 13 17 17 327761 7 6 M10x1 7x M10x1 – 143 85 20 11 18 17 328561 328581 328761 328861 8 8 8 8 6 8 6 6 M10x1 M14x1.5 M10x1 M10x1 8x 8x 8x 4x – – – 4x M10x1 130 139 160 92 52 65 102 34 17 20 20 20 10.5 11 11 11 13 18 18 18 13 13 17 17 329761 M8x1 M8x1 M10x1 M10x1 l 34 – – 9 6 M10x1 9x M10x1 – 177 119 20 11 18 17 329561 330581S1 330761 330861 10 10 10 10 6 8 6 6 M10x1 M14x1.5 M10x1 M10x1 10x M8x1 10x M8x1 10x M10x1 5x M10x1 – – – 5x M10x1 156 201 194 109 78 85 136 51 17 20 20 20 10.5 11 11 11 13 18 18 18 13 17 17 17 331761 11 6 M10x1 11x M10x1 – 211 153 20 11 18 17 332761 332861 12 12 6 6 M10x1 M10x1 12x M10x1 6x M10x1 – 6x M10x1 228 126 170 68 20 20 11 11 18 18 17 17 334861 336861 338861 340861 342861 344861 14 16 18 20 22 24 6 6 6 6 6 6 M10x1 M10x1 M10x1 M10x1 M10x1 M10x1 7x M10x1 8x M10x1 9x M10x1 10x M10x1 11x M10x1 12x M10x1 7x M10x1 8x M10x1 9x M10x1 10x M10x1 11x M10x1 12x M10x1 143 160 177 194 211 228 85 102 119 136 153 170 20 20 20 20 20 20 11 11 11 11 11 11 18 18 18 18 18 18 17 17 17 17 17 17 Material: aluminum alloy *) Ports tapped for solderless tube connection 16 Fittings and Accessories 10103US Banjo fittings Elbow Order No. of single parts Order No. 502161 504161 502101 504162 504411 502102 504101 504401 504102 506140 504108 506108 506142 508142 506012 508144 506214 508024 510024 510142 510145 1) 1) 1) 1) 1) 1) 1) 1) Tube diam. d1 d 2 *) l1 l2 l3 sw Banjo bolt Banjo union 2.5 4 2.5 4 4 2.5 4 4 4 6 4 6 6 8 6 8 6 8 10 10 10 M6 M6 M6x0.75 M6x0.75 M8 M8x1 M8x1 M8x1 M10x1 M10x1 G 1/8 A G 1/8 A M12x1 M12x1 M14x1.5 M14x1.5 G 1/4 A G 1/4 A G 1/4 A M12x1 M16x1.5 M6x0.75 M8x1 M6x0.75 M8x1 M8x1 M6x0.75 M8x1 M8x1 M8x1 M10x1 M8x1 M10x1 M10x1 M14x1.5 M10x1 M14x1.5 M10x1 M14x1.5 M16x1.5 M16x1.5 M16x1.5 20 20 18 18 23 20 26 20 26 26 27 27 34 34 34 34 35 35 35 34 35 13 17 13 17 18 14 18 18 19 21 19 21 25 27 25 27 25 27 30 30 30 19 4.5 24 4.1 19 5 24 4.5 25 7.5 21 6.5 25 6.5 25 7 27.5 6.5 28.5 6.5 27.5 6.8 28.5 7 35.2 7.5 37 7.5 35.2 7.5 37 7.5 35.2 8.5 37 8.5 40 7.5 40 7.5 41 10.7 9 9 9 9 11 11 11 11 14 14 14 14 17 17 17 17 17 17 17 17 19 502056 502056 502053 502053 502154 502054 504073 502054 504054 504054 504027 504027 558012 558012 508006 508006 508023 508023 508023 558012 510017 502051 504651 502051 504651 504851 502052 504072 504851 504052 506033 504052 506033 506030 508030 506005 508007 506005 508007 510023 510041 510044 Banjo bolt Banjo union l4 banjo bolt washer washer banjo union Miniature design, banjo union of steel Ltype Order No. Tube diam. 504114 4 504115 4 504105 4 a. 6 405619061 4 a. 6 506114 6 506342 6 586342 6 a. 8 568342 8 a. 6 508342 8 508034 8 506101 6 506013 6 a. 8 508304 8 a. 6 508012 8 506345 6 a.10 508345 8 a.10 510341 10 a.8 510342 10 510343 10 d1 d 2 *) d 3 *) l1 l2 l3 l4 sw M8x1 M10x1 M10x1 G 1/8 A M10x1 M12x1 M12x1 M12x1 M12x1 G 1/4 A M14x1.5 M14x1.5 M14x1.5 M14x1.5 M12x1 M12x1 M12x1 M12x1 G 1/4 A M8x1 M8x1 M8x1 M8x1 M10x1 M10x1 M10x1 M14x1.5 M14x1.5 M14x1.5 M10x1 M10x1 M14x1.5 M14x1.5 M10x1 M14x1.5 M16x1.5 M16x1.5 M16x1.5 M8x1 M8x1 M10x1 M10x1 M10x1 M10x1 M14x1.5 M10x1 M14x1.5 M14x1.5 M10x1 M14x1.5 M10x1 M14x1.5 M16x1.5 M16x1.5 M14x1.5 M16x1.5 M16x1.5 31 31 33 33 33 38 44 38 44 44 40 43 40 43 48.5 48.5 44 48.5 48.5 18 19 19 19 21 25 25 27 27 27 25 25 27 27 25 27 30 30 30 25.5 27.5 27.5 27.5 28.5 35.2 35.2 37 37 37 35.2 35.2 37 37 35 37 40 40 40 6.5 6.5 6.5 6.3 6.3 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.7 7.7 7.5 7.5 7.5 11 504075 504072 14 504056 504052 14 506006 504052 14 402606191 504052 14 506006 506033 17 558612 506030 17 558812 506030 17 558612 508030 17 558812 508030 17 508033 508007 17 508303 506005 17 508008 506005 17 508303 508007 17 508008 508007 19 558912 506030 19 558912 508030 17 558812 510041 19 558912 510041 19 558913 510023 Tee Order No. Tube diam. sw Banjo bolt Banjo union d1 d 2 *) l1 l2 l3 504109 504112 506242 508242 506025 508013 508025 510242 4 4 6 8 6 8 8 10 M8x1 M10x1 M12x1 M12x1 M14x1.5 M14x1.5 G 1/4 A M12x1 M8x1 M8x1 M10x1 M14x1.5 M10x1 M14x1.5 M14x1.5 M16x1.5 26 26 34 34 34 34 35 34 38 38 48 54 48 54 54 60 6.5 6.5 7.5 7.5 7.5 7.5 7.5 7.5 11 14 17 17 17 17 17 17 504073 504054 558012 558012 508006 508006 508023 558012 504071 504051 506032 508032 506007 508005 508005 510042 Order No. Tube diam. d1 d 2 *) d 3 *) l1 l2 l3 sw Banjo bolt Banjo union 504110 504111 504106 506442 586442 568442 508442 506014 506026 508305 508014 510442 4 4 4 a. 6 6 a. 8 a. 8 6 6 a. 8 a. 8 10 M8x1 M10x1 M10x1 M12x1 M12x1 M12x1 M12x1 M14x1.5 M14x1.5 M14x1.5 M14x1.5 M12x1 M8x1 M8x1 M8x1 M10x1 M10x1 M14x1.5 M14x1.5 M10x1 M10x1 M14x1.5 M14x1.5 M16x1.5 M8x1 M8x1 M10x1 M10x1 M14x1.5 M10x1 M14x1.5 M10x1 M14x1.5 M10x1 M14x1.5 M16x1.5 31 31 33 38 44 38 44 40 43 40 43 48.5 38 38 38 48 48 54 54 48 48 54 54 60 6.5 6.5 6.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 7.5 11 14 14 17 17 17 17 17 17 17 17 19 504075 504056 506006 558612 558812 558612 558812 508303 508008 508303 508008 558912 504071 504051 504051 506032 506032 508032 508032 506007 506007 508005 508005 510042 banjo bolt washer washer banjo union double banjo union banjo bolt washer washer Dimensions in mm Cross 6 8 6 8 6 Material: banjo bolt: steel, galvanized surface; (double) banjo union: diecast zinc sw = width across flats *) Ports tapped for solderless tube connection banjo bolt washer washer double banjo union 17 Fittings and Accessories 10103US Cutting sleeve screw unions acc. to DIN 2353 Cutting sleeves Order No. 406331 406301 408301 410301 412301 1) Straight connectors (tube to tube) D (tube diam.) Reducing connectors 6 6 8 10 12 Union nuts Order No. D (tube diam.) d1 sw 406332 1) 406302 408302 410302 412302 6 6 8 10 12 M10x1 M12x1.5 M14x1.5 M16x1.5 M18x1.5 12 14 17 19 22 Order No. Tube diam. d, d 1 404404 1) 406406 408408 410410 412412 415415 418418 4 6 8 10 12 15 18 Tube diam. d1 Order No. d 504410 504412 506410 506412 508410 506413 508412 510410 508413 510412 512410 510413 512412 515410 6 8 8 10 10 12 12 12 15 15 15 18 18 18 4 4 6 6 8 6 8 10 8 10 12 10 12 15 Reducing connectors Straight screwin connectors The cutting sleeve screw unions shown correspond to the Lseries. 1) Order No. 404413 404403 406403 406413 406463W 408413 410403 410413 410463 412423 412403 412453 415403 418403 406443 1) 406433 1) 406423 1) 441008511 1) 410443 404403W 1) 408423W 1) 415423W 406403W 408403W 408413W 408453W 410403W 410413W 410433W 410443W 412423W 412403W 412433 412453W 415403W 415433W 415443W 418403W 441015171 441022171 Tube diam. d 4 4 6 6 6 8 10 10 10 12 12 12 15 18 6 6 6 8 10 4 8 15 6 8 8 8 10 10 10 10 12 12 12 12 15 15 15 18 15 22 Compact type, LLseries. d1 M 8x1 tap. M10x1 tap. M10x1 M14x1.5 G 3/8 A M14x1.5 M14x1.5 M16x1.5 M18x1.5 M14x1.5 M16x1.5 M18x1.5 M18x1.5 M 22x1.5 M 6 tap. M 8x1 tap. M 10x1 tap. M 10x1 tap. M 10x1 tap. R 1/8 tap. R 1/8 tap. R 3/8 tap. G 1/8 A G 1/4 A G 3/8 A G 1/2 A G 1/4 A G 3/8 A G 1/2 A R 1/8 tap. G 1/4 A G 3/8 A M18x1.5 G 1/2 A G 1/2 A G 3/8 A G 3/4 A G 1/2 A G 3/4 A G 3/4 A Order No. Tube diam. d ø d1 408406 410406 443706121 443706151 443706181 410408 443708121 443708151 443708181 412410 415410 443710181 443712151 418412 422412 443715181 6 6 6 6 6 8 8 8 8 10 10 10 12 12 12 15 8 10 12 15 18 10 12 15 18 12 15 18 15 18 22 18 Connectors for pressure gauges Order No. Tube diam. Order No. d 406411 408411 410411 412411 6 8 10 12 Order No. 248610.01 441110163 18 Fittings and Accessories 10103US Cutting sleeve screw unions acc. to DIN 2353 Straight bulkhead connectors Elbow bulkhead connectors max. wall thickness Tube diam. d ø d1 406416 408416 410416 412416 415416 418416 422416 6 8 10 12 15 18 22 12.5 14.5 16.5 18.5 22.5 26.5 30.5 1) 404425 406445 1) 406435 1) 406425 1) 406405 410405 410425 412405 415405 406405W 406515W 408425W 408405W 410405W 412405W 415405W 418405W 1) 406409 408409 410409 412409 415409 418409 443190901 Tube diam. d 6 8 10 12 15 18 22 ø d1 12.5 14.5 16.5 18.5 22.5 26.5 30.5 Banjo fittings Elbow screwin connectors Order No. max. wall thickness Order No. Order No. Tube diam. d d1 4 6 6 6 6 10 10 12 15 6 6 8 8 10 12 15 18 M 10x1 tap. M 6 tap. M 8x1 tap. M 10x1 tap. M 10x1 tap. M 14x1.5 tap. M16x1.5 tap. M16x1.5 tap. M18x1.5 tap. R 1/8 tap. R 1/4 tap. R 1/8 tap. R 1/4 tap. R 1/4 tap. R 3/8 tap. R 1/2 tap. R 1/2 tap. Order No. Tube diam. d d1 445529041 445519061 445531061 445516061 445516081 445516101 445535101 445521122 445513181 445517222 4 6 6 6 8 10 10 12 18 22 M 8x1 G 1/8 A M 10x1 G 1/4 A G 1/4 A G 1/4 A M 14x1.5 G 3/8 A G 1/2 A G 3/4 A Teeconnectors Compact type, LLseries. Elbow connectors (tube to tube) Order No. Tube diam. d 406407 408407 410407 412407 415407 418407 422407 6 8 10 12 15 18 22 Fourway connectors Dimensions in mm Order No. 443215001 443218001 443290001 Tube diam. d 15 18 22 Order No. d 446308001 446310001 446312001 446315001 8 10 12 15 19 Fittings and Accessories 10103US Cuttingsleeve screw unions with Eolastic washer and EO2 function nut Straight screwin connectors Straight connectors with Eolastic washer and EO2 function nut with EO2 function nut Order No. Tube diam. d d1 471004191 471004311 4 4 G 1/8 A M10x1 471006192 471006161 471006311 471006351 6 6 6 6 G 1/8 A G 1/4 A M10x1 M14x1.5 471008161 471008211 471008351 471008391 8 8 8 8 G 1/4 A G 3/8 A M14x1.5 M18x1.5 471010161 471010211 471010312 471010351 471010391 10 10 10 10 10 G 1/4 A G 3/8 A M10x1 M14x1.5 M18x1.5 471012161 471012211 471012391 12 12 12 G 1/4 A G 3/8 A M18x1.5 471015131 15 G 1/2 A Straight bulkhead connectors with EO2 function nut Order No. Tube diam. d d1 474606331 474608351 474610351 474612391 474615431 474618441 6 8 10 12 15 18 12.5 14.5 16.5 18.5 22.5 26.5 Max. operating pressure 315 bars (tube to tube) Order No. Tube diam. d. d 1 474508081 474512121 474515151 8 12 15 Max. operating pressure 315 bars Connectors for pressure gauges with EO2 function nut Order No. Tube diam. d 441106162 471108163 471112163 6 8 12 20 Fittings and Accessories 10103US Fixing bolts Order No. d1 l d2 DIN84 M3x5 4.8 DIN84 M5x8 4.8 DIN84 M5x16 4.8 DIN84 M5 x20 4.8 DIN84 M6 x16 4.8 DIN84 M6 x20 4.8 DIN84 M6 x25 4.8 M3 M5 M5 M5 M6 M6 M6 5 8 16 20 16 20 25 5.5 8.5 8.5 8.5 10 10 10 Order No. d1 l d2 b sw DIN912M4 x20 8.8 DIN912M6 x16 8.8 DIN912M6 x25 8.8 DIN912M6 x60 8.8 DIN912M8 x16 8.8 M4 M6 M6 M6 M8 20 16 25 60 16 7 10 10 10 13 14 18 18 18 12 3 5 5 5 6 Order No. d1 l b sw DIN931M6 x30 5.8 M6 30 18 10 Order No. d1 l d2 DIN7513BM4 x20 DIN7513BM4 x25 DIN7513BM5 x10 DIN7513BM6 x16 DIN7513BM6 x25 M4 M4 M5 M6 M6 20 25 10 16 25 7 7 8.5 10 10 Material: Steel Nuts Order No. Thread m sw e DIN934 M5 8 DIN934 M6 8 DIN936M14 x1.5 5 DIN936M16 x1.5 5 DIN936M20 x1.5 5 M5 M6 M 14 x1.5 M 16 x1.5 M 20 x1.5 4 5 8 8 9 8 10 22 24 30 9.2 11.5 25.4 27.7 34.6 Material: Steel Dimensions in mm Lock washers Order No. for bolt d1 d2 s h 650050 650060 650080 650100 650120 650140 650160 650180 650200 M5 M6 M8 M10 M 12 M 14 M16 M18 M 20 5.3 6.4 8.4 10.5 13 15 17 19 21 9 10 13 16 18 22 24 27 30 0.6 0.7 0.8 1 1.1 1.2 1.3 1.5 1.5 0.9 0.9 1.2 1.5 1.5 1.8 1.9 2.2 2.2 Material: Spring steel 21 Fittings and Accessories 10103US Steel and plastic tubing Steel tubing ø da Minimum bending radius r bent with grooved disk Design pressure [bars] Burst press. [bars] 5 8 25 25 46 46 76 580 500 320 500 230 340 270 1410 1220 850 1250 675 840 660 Order No. ± 0.05 s bent with ± 0.03 mandrel WVRO2.5 x 0.5 VERZI WVRO4 x 0.7 VERZI WVRO6 x 0.7 VERZI WVRO6 x 1 VERZI WVRO8 x 0.7 VERZI WVRO8 x 1 VERZI WVRO10x 1VERZI 2.5 4 6 6 8 8 10 *) 0.5 0.7 0.7 1 0.7 1 1 – 7 12 12 19 19 27 *) ø d a ± 0.07 VERZI = 25 µm galvanization yellow passivated. Length delivered 5 m. Stainless steel tubing on request. Plastic tubing: WVN715, without plasticizer WVN716, flexible (containing plasticizer) Order No. 1) ø da s WVN715RO2.5x0.5 WVN715RO4x0.85 WVN715RO6x1 WVN715RO6x1.25 WVN715RO8x1.25 2.5 4 6 ± 0.1 6 8 0.5 0.85 1 1.25 1.25 WVN715RO10x1.5 WVN715RO12x1 WVN715RO12x1.5 10 12 ± 0.15 12 1.5 1 1.5 WVN716RO4x0.85 WVN716RO6x1.25 WVN716RO8x1.25 4 6 ± 0.1 8 0.85 1.25 1.25 ø di +0.15 – 0.05 1.5 2.3 4 3.5 5.5 7 10 9 2.3 3.5 5.5 Smallest permissible bending radius r bent freehand with fixture 2) Perm. operating Burst press. 3) press. [bars] [bars] 25 38 63 63 76 9 14 21 21 28 66 72 53 70 49 198 216 159 210 147 89 110 110 35 45 45 47 24 38 141 72 114 38 63 80 14 21 30 36 35 25 108 105 75 Color: natural colors, black lettering. Tubing available in green, red, black or brown on request. Tubing with other dimensions or also filled with NLGI grade 2 grease or fluid grease on request. Important! For screwed tubing joints only use unions with reinforcing sockets. Material WVN715: optionally polyamide 11 (PA 11) without plasticizer or polyamide 12 (PA 12) without plasticizer to DIN 73 378. PA 12 H: polyamide 12 without plasticizer, stabilized against thermal ageing. (black tubing) PA 12 HL: polyamide 12 without plasticizer, stabilized against lightrelated and thermal ageing. Material WVN716: optionally polyamide 11 (PA 11) flexible or polyamide 12 (PA 12) flexible to DIN 73 378. PA 12 PH: polyamide 12 with plasticizer, stabilized against thermal ageing. (black tubing) PA 12 PHL: polyamide 12 with plasticizer, stabilized against lightrelated and thermal ageing. Material properties: Very good resistance and insensitivity to oils, greases, lubricants, all fuels, chlorinefree detergents and solvents. At room temperature good resistance to diluted mineral acids, organic acids, bases and saline solutions 4). Inappropriate for concentrated mineral acids, concentrated acetic acid, phenols, cresols, chlorinated hydrocarbons, chlorine, acetones and ketones. Permissible operating temperature: approx. – 60 °C to + 80 °C 1) The desired length. e.g. 50 meters, has to be added to the order No. Order example: WVN716RO6x1.25x50M 2) These minimal radii can be produced with the help of appropriate bending devices. The tubing has to be heated to 150° for this purpose max. duration of heating: 20 seconds. 3) 20 · σ V · s (rated) The operating pressures were ascertained in keeping with DIN 73 378 acc. to the formula P = –––––––––––––– dm s = rated wall thickness [mm]; dm = da – s; σ V = reference tension N/mm2 at 23 °C At higher temperatures the pressure drops in keeping with the pressure efficiency as per DIN 73 378. Temperature range [°C] up up up up up up 4) to to to to to to 30 40 50 60 70 80 Pressure efficiency [%] 83 72 64 57 52 47 In borderline cases it is advisable to inquire beforehand. 22 Fittings and Accessories 10103US Fixing clips Order No. for tube diam. D b d l1 l2 s 602001 604001 606010 608001 610001 612001 2.5 4 6 8 10 or 1/8" 12 10 10 10 10 10 20 3.5 5.5 5.5 5.5 5.5 6.8 11.25 18.5 20.5 23.5 25.5 35 5 9 10 12 13 18 1.5 1.5 1.5 1.5 1.5 2 for tube number b d l1 l2 2 2 3 10 10 10 3.5 5.5 5.5 13.8 22.6 26.6 for tube diam. D Order No. 602002 604002 604003 2.5 4 4 1.5 1.5 1.5 Order No. for tube diam. D b d l1 l2 s 608003 8 and 4 10 5.5 34 12 1.5 Order No. for tube diam. or socket diam. of tee øD b c d l1 l2 s 604004 606014 608004 610004 12 14 or 1/4" 18 or 3/8" 20 or 1/2" 24 30 36 36 14 15 20 20 5.5 6.3 7 7 27 32.5 40 40 13 16 21 21 1.5 2 2 2 for tube number b d l1 l2 s 4 5 6 8 2 3 4 5 6 3 3 4 5 6 2 3 4 5 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 5.5 5.5 5.5 5.5 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 42 46 50 58 39 45 51 57 64 43 51 59 68 76 45 55 67 77 30 34 38 46 27 33 39 45 52 31 39 47 56 64 33 43 55 65 1.5 1.5 1.5 1.5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Order No. Dimensions in mm 5 9 9 s 604014 604015 604016 604018 DIN725732x6ST DIN725733x6ST DIN725734x6ST DIN725735x6ST DIN725736x6ST DIN725732x8ST DIN725733x8ST DIN725734x8ST DIN725735x8ST DIN725736x8ST DIN725732x10ST DIN725733x10ST DIN725734x10ST DIN725735x10ST Material: mild steel for tube diam. D 4 4 4 4 6 6 6 6 6 8 8 8 8 8 10 10 10 10 23 Fittings and Accessories 10103US Hoses Operating pressure: 45 bars / 15 bars (for short time only) for main lines Operating pressure 45 bars (for short time only) Standard Metalbraided With tapered sleeve and socket union on both ends Order No. 2) Order No. 2) Order No. 714...(VS) 714...K 716...(VS) 716...K 718...(VS) 718...K With tapered sleeve and socket union on both ends Tube diam. Thread Metal Rubber braided Order No. d1 d3 d2 4 6 8 M8x1 11 M10x1 13 M14x1.5 15 714...M(VS) 714...MK 716...M(VS) 716...MK 718...M(VS) 718...MK Max. increase in volume at ≈ 80 bars d4 [ccm/m] 12 ±0.5 14 ±0.8 16 ±0.8 2.5 3.6 4.4 The end of the tubing is provided with a claw groove for quick connectors Material: Hose: mineraloilresistant CR rubber inside; 2 layers of braided rayon; outside rubber conditionally oilresistant, resistant to light cracks and ozone. Metal braid: galvanized steel wire; tube ends: galvanized steel tubing. for secondary lines Operating pressure 15 bars (for short time only) Standard With claw groove for Vogel quick connectors With tapered sleeve and socket union on both ends diam. Tube Thread Rubber Order No. Order No. Order No. d1 d3 d2 734...3) 734...VS 3) 734...K 3) 4 M8x1 8.8 Material Hose: oilproof rubber inside and outside with a layer of braided rayon Tube ends: steel tubing The ends of the tubing are bonded to the hose and cannot be detached. Permissible operating temperature: – 30 °C to +70 °C 1) Order length in mm; other lengths available. socket union Standardized lengths ± 5 mm with ø 4 tubing: 180, 220, 260, 300, 380, 420, 450, 500, 580 with ø 6 tubing: 220, 300, 340, 380, 420, 500, 580 with ø 8 tubing: 340, 450, 580 double tapered sleeve Order examples: Standard with socket unions and tapered sleeves, ø4 tubing, 300 mm long, order No.: 714300K Standard ø4 tubing with claw grove for quick connectors, 300 mm long, order No.: 714300VS Metalbraided ø6 tubing, 420 mm long, order No.: 716420M Metalbraided ø8 tubing, with claw groove for quick connectors, 450 mm long, order No.: 718450MVS 2) Version with claw groove on ends of tubing for VOGEL quick connectors, order No.: ...VS 3) Please note! These hoses must not be used as main lines but only to connect distributors to lube points. Hoses suitable for selfinstallation Operating pressure: 45 bars The end of the tube is provided with a claw groove for quick connectors ➀ Tube Male body diam. ➁ ➂ Shell Hose Hose diam. Increase in volume at approx. 40 bars d1 Order No. sw Order No. sw Order No. 1) d2 [ccm /m] 4 6 8 406704001(VS) 2) 406706001(VS) 2) 406708001(VS) 2) 8 8 10 406804001 406806001 406808001 14 17 19 WVN7014 WVN7016 WVN7018 11 13 15 1 1.4 1.4 1) Please quote length when ordering. Max. length available 20 m. 2) Version with claw groove on ends of tubing for VOGEL quick connectors, order No.: ...VS Material Hose: Perbunan, resistant to mineral oils, with two layers of braided rayon Male body: steel, galvanized Shell: brass ➀ ➁ Permissible operating temperature: – 40 °C to +70 °C Installation instructions a) Apply thin film of oil to thread and inside of hose of parts b) Clamp shell ➁ in vise and screw in hose c) Screw in male body ➀ ➂ ➀➁➂ to be connected. by turning it to the left up to the stop. with a wrench up to the stop. Do not tighten! ➂ 24 Fittings and Accessories 10103US High pressure hoses Operating pressure: 280 330 bars Order No. Tube diam. d1 Hose diam. d2 Length 1) l +5 SLH6180 SLH8180 SLH10180 6 8 10 10 11.8 14 180 180 180 1) l1 Permissible operating pressure [bars] Burst pressure [bars] 22 30 30 330 320 280 840 800 700 Order length in mm; other lengths available. Order example: highpressure hose SLH 8, 600 mm long, Order No.: SLH 8/600 Material Inner liner: PA 11/12 or PEE Reinforcement: 1 braided layer of synthetic fibre with high tensile strength Outer cover PA 11/12 Resistant to mineral oils. Permissible operating temperature: – 40 °C to +100 °C High pressure hoses for selfinstallation for main lines (connection: pump – feeder) Operating pressure: 325 bars / 130 bars and secondary lines ( connection: feeder – lubrication point) *) Take length of engaged thread into account twice when determining the length of the hose. Designation ➀ Order No. High press. hose, max. length supplied 50 m High press. hose, max. length supplied 50 m L a b Technical data Hose: operating pressure 325 bars burst pressure 800 bars min. bending radius 35 mm 982750091 982750091+AF2 filled with NLGI grade 2 grease ➁ ➂ 1) Sleeve 853540010 Tube stud, straight 853370002 (VS) 853380002 (VS) 853390002 (VS) 853380003 (VS) 853380003 (VS) 853390003 (VS) Tube stud, 45° angle Tube stud, 90° angle 1) 20 30 1) 66 1) 1) 1) 1) 2 13 21 47 Materials hose: inner lining: unplasticized polyester liner layer: braided synthetic fibers outer cover: weatherproof polyurethane sleeve, tube stud: steel, galvanized Version with claw groove on ends of tubing for VOGEL quick connectors, order No. ...VS for main lines (connection: pump – feeder) *) Take length of engaged thread into account twice when determining the length of the hose. Designation ➀ Order No. High pressure hose, max. length supplied 100 m High pressure hose, max. length supplied 50 m WVN71110 WVN71110+AF2 Dimensions in mm filled with NLGI grade 2 grease ➁ ➂ Sleeve Tube stud 406810002 406710002 Technical data Hose: operating pressure 130 bars burst pressure 315 bars min. bending radius 55 mm Materials hose: inner lining: Perbunan liner layer: diagonally woven synthetic fibers outer cover: weatherproof neoprene sleeve, tube stud: steel, galvanized 25 Fittings and Accessories 10103US Rotating joints Rotating joints connect fixed tubing with oscillating and rotating machine parts. Order No. Tube outside diam. Max. speed d1 d 2 *) [rpm] Max. pressure oil air [bars] [bars] 401504192 401504292 401506313 4 4 6 G 1/8 A M8x1 M10 x1 M8x1 M8x1 M10 x1 100 100 100 30 30 30 Max. speed 8 8 8 Flow media: mineral oils, oiled compressed air Order No. Tube outside diam. d1 [rpm] Max. pressure oil air [bars] [bars] DLY9302 DLY931 8 8 G 1/4 A R 1/4 tap. 1400 1400 20 1) 20 1) 8 8 Flow media: mineral oils, oiled compressed air 30 bars in singleline centralized lubrication systems for a short time. tap. 1) Order No. Tube outside diam. Max. speed [rpm] Max. pressure [bars] DLY932 6 1400 5 Flow medium: mineral oil Order No. Tube outside diam. Max. speed [rpm] Max. pressure [bars] 408120 8 20 10 Part a rotating in part b Flow medium: mineral oil The rotating joint is also available with nut DIN936M 22 x1.5 and spring washer DIN137B22. *) Ports tapped for solderless tube connection 26 Fittings and Accessories 10103US Shutoff valves Order No. Max. pressure Max. temperature Spindleway 202085S 60 bars 80 ° C max. 3 revs. Direction of flow optional Order No. Max. pressure Max. temperature 161600036 16 bars 90 ° C Quickdisconnect couplings Coupling, complete coupled d 1 *) l2 Flow direction 2071682 2071882 6 8 M10x1 M14x1.5 62 66.5 optional Outer coupling member Order No. Tube diam. Dimensions in mm 207168.U7 6 207188.U11 8 l1 48.5 53 Inner coupling member Order No. 207168.U2 Both coupling members are shut off when disconnected! *) Ports tapped for solderless tube connection Pressure loss as a function of the flow rate based on an operating oil viscosity of 140 mm2/s § Pressure loss ∆p [bars] Order No. Tube diam. § Flow rate [l/min] 27 Fittings and Accessories 10103US Relief valves These valves are installed in distributor systems fitted with a pump without pressure relief equipment, mainly in the main line downstream from the pump. With longer main lines and highviscosity oils the pressure relief time, which influen ces the reversing of the distributors, can become too long. The installation of the second relief valve at a suitable position in the main line, e.g. at half the main line length, may remedy this problem. Order No. 2022752 check valve = residual pressure valve 0.5 bar P = inlet A = outlet R = return Relief valve with bleed valve and safety valve Order No. 20217530 Adaptors*) for tube diam. 6: Order No. 406054 for tube diam. 8: Order No. 301020 for tube diam.10: Order No. 410163 Fitted to reservoir For P and R two adapters each, 408160 washers 508108 safety valve 30 bars bleed valve relief valve check valve = residual pressure valve 0.5 bar *) Ports tapped for solderless tube connection 28 Fittings and Accessories 10103US Safety valves, adjustable (poppet valve) Characteristic values according to VDI guidelines 3276 Order No. WVN20010E6 WVN20010E12 WVN20010E25 1000 WVN20010E35 WVN20010E60 1) Hydraulic Rated flow rate [l/min] characteristics Adjustable pres. range min. max. [bar] [bars] see pressure loss 0.1 1) 0.1 1) 0.1 1) parameter 0.1 1) 0.5 Operating pres. max. [bars] Oil temperature max. Viscosity range mm 2/s 6 ±1 12 ± 1.5 25 ± 2.5 40 40 40 80° C 2 to 35 ± 2.5 60 ± 5 40 70 With increasing flow rate and increasing viscosity this value is slightly higher. General characteristics Adaptors *) Design: for valves WVN20010E6 to WVN20010E35 poppet valve with hydraulic cushioning directly controlled Lubricant: oil Connecting thread: G 1/4 Mounting position: optional f. tube diam. 8: order No. 301020 f. tube diam. 10: order No. 410163 f. tube diam. 12: order No. 412163 Washer: order No. 508108 Pressure loss parameter f. tube diam. 8: order No. 408403 W f. tube diam. 10: order No. 410403 W Washer: order No. 508108 ➞ Pressure ∆p [bars] 3 2 /s 0 95 2 If installed on a reservoir, use two special adapters 408160 with long tube ends. m m 2 /s mm 140 1 0 adjusting screw for valves WVN20010E60 4 0 ➞ 2 4 6 8 10 Flow rate Q [l/min] washers 508108 With increasing flow rate, the pressure upstream from the valve will also rise in accordance with the curves. for tube ø8 Safety valves (ball valves) for flow rates from 0.5 to 2 l/min Tube diam. Opening pressure [bars] Marking d1 d 2 *) WVN2004A16 WVN2004A25 4 16 25 16 25 M8x1 tap. M8x1 Order No. Tube diam. Opening pressure [bars] Marking d 1 *) l1 sw 6 0.5 16 40 0.5 16 40 M10x1 61 14 WVN2008B0 WVN2008B3 WVN2008B5 WVN2008B12 WVN2008B16 WVN2008B20 WVN2008B32 8 0.04 3 5 12 16 20 32 0 3 5 12 16 20 32 M14x1.5 71 17 161212054 1) 8 20 20 M14x1.5 84.5 17 Order No. marking WVN2006B0.5 WVN2006B16 WVN2006B40 Dimensions in mm Order No. WVN2008D50 WVN2008D75 WVN2008D120 WVN2008D220 Tube diam. Opening pressure [bars] Marking 8 50 75 120 220 50 75 120 220 Cutting sleeve screw unions according to DIN 2353 *) Ports tapped for solderless tube connection for tube This valve is designed as a plunger valve. Because of this design it can also be used for regulating tasks, whereas the ball valves should be used as safety valves. for tube 1) 29 Fittings and Accessories 10103US Pressure filters Version without fouling indicator fouling indicator can be retrofitted Version with electrical fouling indicator (176200001 or 176200002) Version with visual fouling indicator (169200110; 169200111 or 169200118) Symbols H1 H2 H3 H4 H5 H6 H7 H8 1st stage / 2nd stage with cable socket 179990378 Unit socket DIN 43650AF3 Sensor socket M12x1 Sensor socket M12x1 1st stage / 2nd stage NO type NC type apply mains power to LED element, “green” LED lights E1 E2 E3 E4 30 Fittings and Accessories 10103US Pressure filters Type A A Sym Rated bol flow Filter compl. *) Order No. H/E/V [l/min] 169460170 169460181 H8/– H5/V 16 A A A A 169460110 H1/– 169460111 H2/V 169460112 H3/E1 169460112V70 H3/E2 B B B Fine ness [µm] Filtra tion 1) filter material ACFTD capacity [g/ccm] (filter area) Port Bypass or reversing valve opening press. [bars] Fouling indicator Operating pressure Filter element Spare filter press.stable element up to [bars] Order No. Order No. [bars] 63 160 80 169400078 63 20 169400035 63 160 169400065 fleece 1.8 G 1/2 – – 169200118 40 paper 4.2 G 1/2 7 – 169200111 176200002 176200003 169460140 H8/– 169460142 H7/E1 169460143 H6/E4 63 fleece 7 G 1/2 – 176100002 A A A A 169460145 H6/E4 169460146 H8/– 169460141 H7/E1 169460184 H5/V 40 fleece 3.2 G 1/2 – 176100002 – 176 200002 169200118 63 160 169400064 A A A A A A A A 169460232 H4/E3 169460233V57 H3/E2 169460233V64 H3/E2 169460233V70 H3/E3 169460234 H4/E3 169460234V57 H4/E3 169460234V64 H4/E3 169460234V70 H4/E3 25 10 fleece 3.4 G 1/2 RV 2x0.25 176200002 176200003 176200003 176200003 176200004 176200004 176200004 176200004 63 160 169400130 A A A 169460130 H1/– 169460131 H2/V 169460132 H3/E1 55 15 paper 6 G 1/2 7 – 169200111 176200002 63 20 169400038 B B 169460150 H1/– 169460152 H3/E1 80 15 paper 12 G 1/2 7 – 176200002 63 20 169400050 A A A A 169460160 H8/– 169460162 H7/E1 169460186 H8/– 169460187 H5/V 55 20 fleece 5 G 1/2 – – 176200001 – 169200118 63 160 169400039 A A A A A A A 169460115 H8/– 169460116 H6/E4 169460117 H5/V 169460123 H5/V 169460120 H1/– 169460121 H2/V 169460122 H3/E1 G 1/2 – – – – 3.5 3.5 3.5 – 176100002 169200111 169200110 – 169200110 176200001 63 20 169400041 50 3 10 60 screen fabric (245 ccm) – 176200002 *) See page 30 for symbols (H = hydraulic, E = electr., V = visual) Applications Filter maintenance In the pressure circuits of hydraulic and lubrication systems. A fouling indicator signals when it's time to service the filter, so optimal exploitation of the filter elements is achieved. Features Protection against wear: by filter elements that meet maximum demands on the cleanliness class during fullflow filtration. Functional protection: by installation directly upstream of the hydraulic compo nents.Individual specification of the rated volumetric flow makes sure the bypass valve remains closed at ν ≤ 200 mm2/s. Materials Head: Alalloy Bottom part of housing: Alalloy Seals: NBR (FPM on request) Filter material: fleece – based on inorganic microfiber fleece paper – cellulose, impregnated with resin. Filter elements Accessories Flow passes through from the outside to the inside. Thanks to star crimping of the filter material: Electrical and/or visual fouling indicators are available on request – optionally with two or more switching points. – – – – large filter surface high collection of dirt low pressure loss specially long intervals between changes Filters for higher pressures on request with indication of the following details: – rated flow [l/min] and pressure [bars] – filter fineness [µm] or desired particle cleanliness to ISO 4406. e.g. 13/9. – with or without bypass valve – visual or electrical fouling indicator 31 Fittings and Accessories 10103US Pressure filters Characteristics Operating pressure DX characteristics for filter finenesses 0 … 63 bars, min. 107 load cycles Rated pressure based on DIN 24550 Filtration quotient β as a function of the particle size x determined in a multipass test to ISO 457281. 50 0 0 103 104 105 106 107 108 ➞ Load cycle figure n Rated volumetric flow Up to 80 l/min (cf. table). The indicated volumetric flow rates are based on the following criteria: – Flow rate in the connecting lines: up to 40 bars ≤ 4.5 m/s up to 250 bars ≤ 8.0 m/s Filter fineness 3 µm … 20 µm β values to ISO 457281 (cf. table and diagram Dx) ACFTD capacity α values in grams of test contaminant ACFTD determined in accordance with ISO 457281 Working substances Mineral oil and ecofriendly hydraulic fluids 30 1,4 20 1,2 10 1,11 1,05 1,03 1,02 1,01 1 2 3 4 5 6 8 10 20 5 3 2 1 30 40 50 60 80100 ➞ article size x [µm] (for all particles greater than the indicated particle size x) The abbreviations stand for the following filtration figures and/or finenesses: With Exapor and paper elements: 3E 10 E 20 E = β3 ≥ 75 fleece (3 µm absolute) = β10 ≥ 75 fleece (10 µm absolute) = β20 ≥ 75 fleece (20 µm absolute) 10 PA = paper (10 µm nominal) 15 P = paper (15 µm nominal) Scattering around characteristics 10PA and 15P has to be expected due to the structure of the filter material used for the 10PA and 15P elements. With screen elements: 60 S = screen fabric with mesh width of 60 µm Tolerances for mesh widths to DIN 4189. Temperature range of working substances – 30 to +100 °C (– 40 °C in the starting phase) Viscosity at rated volumetric flow – at operating temperature: ν < 60 mm2/s – as starting viscosity: νmax = 1200 mm2/s Mounting position Preferably vertical, head on top Connection Threaded connection to ISO 228 or DIN 13. (See table for size) 80 70 60 50 40 3,5 2,5 2 1,8 1,6 – Closed bypass when ν ≤ 200 mm2/s – Useful life > 1000 hours of operation with an average amount of fouling amounting to 0.08 g per l/min volumetric flow 15 P 5 90 For special applications it is also possible to use special filter materials with finenesses that deviate from these characteristics. ➞ Filtration efficiency [%] 75 7P L 10 10 P A L 2E 20 E 100 ➞ Filtration quotient β for particles > x µm ➞ Operating pressure p [bars] Permissible pressures for other loadcycle figures 99,5 99 98,7 98 97 96 95 10 E 200 100 75 50 33 25 20 3E 0 …100 bars, min. 104 load cycles Quasistatic operating pressure 32 Fittings and Accessories 10103US Screen filters These filters should preferably be used in delivery lines for intermittently operated centralized lubrication systems! To clean the scree filter element, screw out the hexagon nut (WAF13). The filter element can then be pulled out without detachment of the tubing. approx. 40 mm space required for cleaning of the filter element Fig. 1 Operating pressure max. [bars] Mash opening width [mm] Screen area [cm 2] Fig. 2 2) 60 60 60 60 45 60 60 45 60 0.063 0.16 0.025 0.32 0.025 0.025 0.01 0.16 0.01 21 20 21 21 21 20 21 21 21 1 1 1 1 2 1 1 2 – 2 1) 2 2 1) 1) 2 2 1) 2 1) Mounting position preferably as shown 0.6 Pressure loss ∆p [bar] 213870 213870F *) 213880 213890 213900 213910 **) 213920 213930 213940 ***) 0.7 Flow rate [l/min] ➞ Order No. Fig. 2 m m 0.3 2 /s mm 100 0.2 0.1 0 Based on an operating viscosity of the lubricant amounting to 100 mm2/s, a pressure loss of approx. 0.38 bar and a clean filter. 2) Based on an operating viscosity of the lubricant amounting to 370 mm2/s, a pressure loss of approx. 0.5 bar and a clean filter. *) for grease, NLGI grades 000 to 2 **) for grease, NLGI grade 000 ***) filter with fouling indicator Adaptors for tube diam. 6: order No. 406054 for tube diam. 8: order No. 301020 for tube diam. 10: order No. 410163 Washer: order No. 508108 Strainers These filters are designed for pumps in intermittently operated centralized lubrication systems. Dimensions in mm 0 37 0.4 1) Order No. Tube diam. d 1 *) d2 h sw Wire mesh acc. to DIN 4189 206444 208444 208555 210444 210555 212444 6 8 8 10 10 12 M10x1 M14x1.5 M14x1.5 M16x1.5 M16x1.5 M18x1.5 70 70 49 70 49 70 28 33 33 35 35 38 14 17 17 19 19 22 0.56 x 0.22 0.56 x 0.22 0.56 x 0.22 0.56 x 0.22 0.56 x 0.22 1.5 x 0.3 *) Ports tapped for solderless tube connection 2 /s 0.5 13870 Filter 2 0 0.25 ➞ Flow rate Q [l/min] 0.5 0.75 1 1.25 1.5 1.75 2 33 Fittings and Accessories 10103US Pressure gauges Order No. Indication range 248602.25 169102506 248602.20 169104 008 169106004 010 025 040 040 060 bars bars / 0360 psi bars bars bars for grease for oil Fixed by means of a double tapered sleeve and socket union (solderless tube connection) in counterbore acc. to DIN 3854 / DIN 3862. Order No. Indication range 169100100 169101004 248604.00 248602.00 248603.00 169106007 248601.00 169116000 169120000 248605.00 –10 bar 010 bars 025 bars 040 bars 060 bars 06 Mpa 0100 bars 0160 bars 0250 bars 0400 bars Adaptor Order No. d 301134 M10x1 301034 M14x1.5 Washer, order No. 248610.02, must be ordered separately for every pressure gauge. Gedämpfte Ausführung mit Glyzerinfüllung Mounting position Order No. Indication range 248604.10 169106003 248603.10 169106009 248601.10 169110009 169125000 169140001 025 bars 060 bars / 0800 psi 060 bars 06 Mpa vertically 0100 bars / 01450 psi 010 Mpa 0250 bars / 03600 psi 0400 bars Pressure gauge connectors Order No. for tube diam. 408411 410411 412411 8 10 12 Washer, order No. 248610.02, must be ordered separately for every pressure gauge. *) Ports tapped for solderless tube connection nach DIN 2367 34 Fittings and Accessories 10103US Oil reservoirs – plastic Plastic reservoirs Order No. Reservoir capacity [liters] Level indicator WS Type of contact Seal material K1 KW1 KW1S2 1 1 1 – for min. filling level for min. filling level – changeover NC NBR NBR NBR K3S2 KW3S1 KW3S3 KW3S5 3 3 3 3 – for min. filling level for min. and max. filling level for min. filling level with advance warning – changeover 1 NC, 1 NO 2 NCs NBR NBR NBR NBR K6S5 KW6S1 KW6S2 KW6S81 KW6V57 6 6 6 6 6 – for for for for – changeover 2 NCs changeover 2 NCs NBR NBR NBR FPM NBR min. min. min. min. filling filling filling filling level level with advance warning level level with advance warning Dimensions in mm 1liter reservoir (shown: KW1) 6liter reservoir (shown: KW6S1) 1) Ports tapped for solderless tube connection nach DIN 2367 3liter reservoir (shown: K3S2) 35 Fittings and Accessories 10103US Oil reservoirs – metal Metal reservoirs Order No. Reservoir capacity [liters] Level indicator WS Type of contact Seal material B3S1 BW3S9 BW3S81 162210005 3 3 3 3 – for min. filling level with advance warning for min. filling level for min. filling level – 2 NOs changeover changeover NBR NBR FPM NBR B7 BW7S6 BW7S7 BW7S8 BW7S11 BW7S12 162310005 6 6 6 6 6 6 6 – for for for for for for – 2 NCs 2 NCs changeover 1 NO, 1 NC 1 NO, 1 NC changeover NBR NBR NBR FPM NBR NBR NBR min. min. min. min. min. min. and max. filling filling level with filling level filling level with filling level with filling level level advance warning advance warning advance warning filler socket with screen tube diam. 10 3liter reservoir DEVCO CORPORATION 300 LANIDEX PLAZA PARSIPPANY, NJ 07054 USA TEL: 973-781-0200 FAX: 973-781-0234 EMAIL: [email protected] 6liter reservoir (shown: BW7S6) 36
Adjusting Washer 8.2×19.8×0.3