Instruction manual with visual guide for Most Honda 4 Cylinder Kits

HONDA
4 CYLINDER
Instruction manual with visual guide for
Most Honda 4 Cylinder Kits
CB350-750
You kit i ludes:
Ig iio
oils ill a
ut
ost o e ith t o MC-
Ig iio
odule.
E ode
heel ith o e alu i u
Plug i e set
sta dof, o e
oils sta i g ea l
.
ass olla , a d o e ashe .
ust use ou supplied i e set .
You ill eed to suppl
ou o
spa k plug aps.
You ill eed a i e i pe a d asi tools to i stall ig iio kit.
We e o
e d usi g sh i k tu i g o ou le i le i e o e i g to p ote t the se sii e i es f o da age.
We also e o
e d usi g a depth gauge o dial alipe to e if TDC o
ith i i g a ks o the l heel.
A test light is also e o
e ded to i d s it hed po e f o
the
le.
e fa ilia
Basi i stallaio i ol es:

Repla e the sta da d ig iio

I stall e

Hook up the ig iio

“et #
oil usi g p o ided
ith the e ig iio .
a ket o othe suita le stu d
i i g lea i g the oil o
ou t.
e to u hooked u il ate i i g is set .
li de to TDC a d ali ate i i g usi g the e ode
heel.
This jo should e eas fo ost people ith a asi u de sta di g of ig iio s a d e gi es. If ou
ha e uesio s e ail @ ig iio s. o o all/te t 9 so e a assist ou.
Step .
Dis o
e t ou
ate .
Lo ate the poi ts housi g at the ight side of ou e gi e a d e o e the o e . Ca efull e o e the
poi ts plate, u plug the i es, a d e o e the . Noi e the t o olts at the e te of the plate. The
s alle olt holds the ad a e asse l to ou e gi e...REMOVE THIS BOLT. The la ge NUT is used
to otate ou e gi e. You a use this la ge olt o , a d set the #
li de at TDC Top Dead Ce te o do it late . “i pl otate this la ge ut u il the i i g a ks i di ate TDC o use a dial alipe
to e if .
Re o e the s all headed olt to pull out the sto k i i g ad a e . We suppl a e
olt si e the Ho da olt ill ot e the o e t le gth.
Step
P epa aio a d i stallaio of e ig iio .
Faste the e ig iio usi g the th ee sto k s e s. “lide the alu i u
CB
spa e .
uses a slightl sho te
Make su e e ode is ot u
olt. CB
& CB
sta d of i to the e te .
use the sto k ut o
lo lo k ut ith the supplied
i g o the ig iio o opi al eade . DO NOT TIGHTEN ENCODER YET.
O so e ikes the e is a lo ai g pi o the
lief ut that MU“T alig ith the pi . O CB
a kshat. We ill se d ou a spa e ith a s all e, CB
, a d CB
“OHC e gi es the e is o pi .
Route the ig iio
odule i es up to a d the oils i p epa aio fo o e i g to a s it hed
po e sou e. The o igi al oil po e i e a e used to ope ate the ig iio .
We e o
e d u i g the oil po e di e tl to the ate
to o osio of the s it hes.
Belo is the CB
shat . The CB
to a oid lo
oltage p o le s due
a d CB
spa e s usi g sto k Ho da
uses a olt.
O so e ikes, I stall a g o
et he e ou i i g e its o seal ith a
s all pie e of foa o sili o e to keep ate out of the ig iio a ea.
Whe possi le e e o
e d usi g fa to
i e holde s a d add sh i k
tu i g o le i le i e p ote to s i a eas he e the i es a u .
O CB
“OHC e gi es the i es e it the poi ts housi g
ia a s all hole. Ca efull pull ou i es though a d oute
the i the sa e a e as the sto k i i g.
Step
Befo e sei g the i i g a d ighte i g the e ode , ou ust i st set the #
Ce te TDC o the ig iio ill ot i e at the o e t i e. # is the let ost
li de e gi e.
li de to Top Dead
li de o a Ho da
It ould e ad isa le to pu hase o ake a dial alipe tool fo i di g the e a t posiio , o use
the i i g a ks o the l heel usi g a se i e a ual to e if hi h a ks to use. If ou ould
like to pu hase a tool o i d out ho to ake o e, please o ta t us sales@ ig iio s. o
Step
Re o e ou sto k oils a d i stall the e
uli i e oils i its pla e.
CB
kits ill o o e ith a pai of MCi o oils. O e ou ts to the f a e
i the sto k a ket lo aio at the f o t of the f a e a d the se o d oil ou ts
to the alu i u la p that used to hold the ea oil ou t.
DO NOT OVER TIGHTEN COIL MOUNT“ ONTO COIL OR YOU WILL CRACK IT.
DO NOT i stall po e to ou oil at this i e! You
io
odule a d the o e t the oils.
ust i st set i i g fo the ig i-
We a e slo l o e i g to these e oils sho a o e a d do ot ha e pi tu es of
all CB odels et. This guide ill e updated as i e allo s us to test it.
Step
I stalli g ele t i al o po e ts ith a solid o e io is ii al. If ou do ot ha e the o e t
i pe e suggest ou pu hase o e. We sell the if ou a ot i d o e lo all .
We suggest oui g the ig iio
Co
i es i the sto k posiio , hi h is up the ight side f a e ail.
e t the ig iio a d set the i i g BEFORE hooki g up po e to the ig iio
oil.
Ig iio Module olo s a e fo the follo i g:
Red =
olt s it hed po e
Bla k = T igge lead fo # a d #
li de s oute
White = T igge lead fo # a d #
Blue/B o
li de s i
e
= Ti i g Map o t ol i es g ou d oth if ou a e ot usi g a ota
o toggle s it h .
G ee = Ta ho ete lead fold o e a d heat sh i k if ot i use
Do ot o e t the ed i e to the oil u il i i g is set. You a t po e to ou ig iio
ut ot to the oil u il ou a e ead to u the ike.
odule
Coil i e olo s:
Red = Bate
V + po e
Bla k = Chassis o Bate
- g ou d
Yello = T igge lead o e ts to la k o hite ig iio i e depe di g o
e ate. NEVER o e t these to a thi g e ept the ig iio t igge !
He e is the se ue e fo toggli g et ee the p e-p og a
ed u es:
BLUE
BROWN
GROUNDED
GROUNDED
GROUNDED
UNGROUNDED
UNGROUNDED GROUNDED
UNGROUNDED UNGROUNDED
hi h
li de s the op-
Step
You a lea l see the s all slot i the e ode heel. Whe this slot passes u de
the eade , the LED light ill o e o a d ou i i g ill e set.
Befo e ou set the e ode e if ou #
li de is sill at TDC top dead e te as
ou did i step # . This is a asted spa k ig iio so it does ’t ate if the pisto is
o the o p essio st oke o ot.
Re o
e t ou
ate
o appl po e to the ig iio
odule.
Ca efull otate the e ode ou te lo k ise u il the stai i i g light o es o .
This ill happe he the si gle e ode slot passes u de the opi eade .
“ee photos elo . Whe the light o es o , ighte the olt usi g pi k
i g age t. Do ot o e ighte o ou a st ip the th eads!
M“ lo k-
He e is a pi tu e of the ig iio ith the LED light o . No o e t po e to ou
oils, i stall e esisto t pe spa k plugs o e heat a ge oole tha o al, a d
i stall esisto t pe spa k plug aps. You a e o ead to sta t the e gi e.
We oi e i p o ed sta i g efo t a d ote o lo ge eed to feed it th otle
he sta i g. Custo e s t pi all oi e faste a ups due to the uli-spa k
fu io of the ig iio oil. If ou egula l ide i et eathe appl a s all
a ou t of sili o e he e the i es e it the poi ts a ea. The e ode is stai less
steel a d should ’t o ode u de o al idi g o diio s.
We ha e put fo th g eat efo t to desig a d uild a ualit p odu t. We e ou age
suggesio s o i p o e e ts to the kit a d/o i st u io s.
Happ & “afe Ridi g.
-C
9
Pe fo
-
a eI .
-
C @ ig iio s. o
. ig iio s. o