~SAKUNDIAK ASSEMBLY INSTRUCTIONS OPERATOR`S

Transcription

~SAKUNDIAK ASSEMBLY INSTRUCTIONS OPERATOR`S
~SAKUNDIAK
ASSEMBLY INSTRUCTIONS
OPERATOR'S MANUAL
PARTS LIST
HD7 BELT DRIVE AUGER
MODEL NO.
H0?-100080
H0?-120080
H0?-140080
H0?-160080
SAKUNDIAK EQUIPMENT LTO.
2800 PASQUA ST. NORTH
REGINA, SK CANADA
PO BOX 1996- S4P 3E1
PHONE: (306) 545-4044 FAX: (306) 545-4216
www.sakundiak.com e-mail : [email protected]
PRINTED IN CANADA
HD7BD.OO.OO
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TABLE OF CONTENTS
SECTION .00 "GENERAL"
+
+
+
+
COVER SHEET
TABLE OF CONTENTS
SIGN OFF SHEET
GENERAL SAFETY
0
1
2
3
SECTION .01 "SAFETY"
+
+
+
+
+
+
MACHINE INSPECTION
DESIGNATED WORK AREA
SAFETY GUARD DESCRIPTION
TRANSPORT AND PLACEMENT
AUGER DRIVES AND LOCK OUT
AUGER DRIVES AND LOCK OUT
4
5
6
7
8
9
SECTION .02 "OPERATIONS"
+START UP AND BREAK-IN
+LUBRICATION AND MAINTENANCE
+SAFETY DECALS AND LOCATIONS
+SAFETY DECALS AND LOCATIONS
10
11
12
13
SECTION .03 "ASSEMBLY"
+ MAIN FRAME AND A-FRAME ASSEMBLY
+ TUBE ASSEMBLY
+ BELT DRIVE PTO CONVERSION
14
15
16
SECTION .04 "PARTS"
+ HEAD - END ASSEMBLY
+ GEAR BOX ASSEMBLY
+ MAIN FRAME ASSEMBLY (PICTURED)
+MAIN FRAME ASSEMBLY (PARTS LIST)
+ A-FRAME ASSEMBLY
+ MOTOR MOUNT ASSEMBLY
+ TUBE ASSEMBLY (PICTURED)
+TUBE ASSEMBLY (PARTS LIST)
+ TUBE ASSEMBLY (PARTS LIST) Continued
+ P.T.O. ATTACHMENT
+ P.T.O. SHAFT
+ BRAKE WINCH ASSEMBLY
17
18
19
20
21
22
23
24
25
26
27
28
SECTION .05 "INDEX"
+ PARTS INDEX PAGE
29
SECTION .06 "WARRANTY"
+ WARRANTY AND DISCLAIMER
30
HD7BD.Q1 .00
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&AKUNDIAK
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SAKUNDIAK GRAIN AUGER SIGN OFF SHEET
As a requirement of OSHA, it is necessary for the employer to train the employee in
the safe operation and safety procedures with this auger. We include this sign-up sheet for
your convenience and personal record keeping.
DATE
EMPLOYER SIGNATURE
\..
HD7BD.02.00
EMPLOYEE SIGNATURE
2
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<::::S27
GENERAL SAFETY
Watch This Symbol. It Points Out Important Precautions.
It Means "ATTENTION- Become Alert!
Your Safety is Involved"
Occupational safety is of prime concern to Sakundiak Equipment Ltd. This transport
manual was written with the safety of the operator and others who come in contact with the
equipment as our prime concern. The manual presents some of the day to day work
problems encountered by the operator and other personnel. We wrote this manual to help
you understand safe operating procedures for augers. We want you as a partner in the safe
operation of our equipment. .
It is your responsibility as an owner, or operator or supervisor, to know what specific
requirements, precautions and work hazards exist and to make these known to all other
personnel working with the equipment or in the area, so that they too may take any
necessary safety precautions that may be required.
Failure to read this Transport Auger Manual and its Safety
Instructions is a misuse of the equipment.
3-----------------------------------------------------------'
HD7BD.03.00
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SECTION .01
SAFETY ALERT SYMBOLS
BE ALERT
This symbol is used to call your attention to instructions concerning your personal safety.
Watch for this symbol- it points out important safety precautions. It means "ATIENTION! Become Alert!
Your Personal Safety is Involved!" Read the message that follows and be alert to the possibility of
personal injury or death.
MACHINE INSPECTION
1.
Check to see that all guards listed in the assembly instructions are in place and secured, and
functional.
2.
Check winch and cable for security and operation. There should be at least 3 complete wraps of
cable around winch drum in full down position. Cable anchor on winch drum must be tight
3.
Are all fasteners tight?
4.
Are all chains properly adjusted. (See Maintenance Section)
5.
Check oil levels in gear box. (See Maintenance Section)
OPERATOR QUALIFICATIONS
Operator of this transport auger shall be limited to competent and experienced persons.
In addition, anyone who will operate or work around a portable auger must use common sense.
In order to be qualified, they must know and meet all other requirements , such as:
1.
Some regulations specify that no one under the age of 16 may operate power machinery.
This includes augers and flight type elevators. It is your responsibility to know what these regulations
are in your area or situation.
2.
Current OSHA regulations state in part: "At the time of initial assignment and at least annually
thereafter, the employer will instruct every employee in the safe operation and servicing of all
equipment with which the employee is, or will be involved ."
3.
Unqualified persons are to stay out of the work areas.
4.
A person who has not read and understood all the operating and safety instructions is not qualified to
operate the machine.
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HD780.04.00
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DESIGNATED WORK AREA
It shall be the duty of all operators to see
that children and/or other persons stay out of
the work area! Trespass into the area by anyone
not involved in the actual operation, or trespass
into a hazard area by anyone, shall result in an
immediate shut down by the operator.
The following diagrams will show the
designated work areas. These areas shall be
marked off with colored nylon or plastic rope
hung by portable barriers to define the
designated work areas.
Under no circumstances should persons
not involved in the operation be allowed to
trespass into the work area.
Prior to start up and during operation , it
shall be the responsibility of the operators to
see that the work area has secure footing , is
clean and free from all debris, and tools which
might cause accidental tripping and/or falling .
P.T.O. BELT DRIVE
CAUTION!
A KEEP AWAY !
.A WALKING SURFACE,
. . IS IT SLIPPERY?
ARE THERE THINGS TO TRIP YOU?
-OVERHEAD
A
A
HAZARD. KEEP OUT,
. . AUGER INTAKE AREA.
I
WIRES~
HAZARD, KEEP OUT!
UNDER AUGER AND
UNDERCARRIAGE AREA.
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A
HAZARD. KEEP OUT,
AUGER DRIVE AREA.
P .T.O. DRIVE AREA.
/
/
WHEEL
CHOCKS . L..---;~
SUPPORT DISCHARGE END.
5-------------------------------------------------------------------------------------------'
HD7BD.OS.OO
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SAFETY GUARD DESCRIPTION
. HEAD-END
GEAR BOX SHAFT
GUARD
INTAKE FORK
GEAR BOX PULLEY
GUARD
ENGINE PULLEY
GUARD
P.T.O. ATTACHMENT
GUARD
TUBULAR DRIVE
SHAFT GUARD
~---------------------6
HD7BD.06.00
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'27
TRANSPORT AND PLACEMENT
Moving the Auger with
the Towing Vehicle to
or from the Work Area.
Placement: Moving the
Auger with the Towing
Vehicle into or out of its
Working Position.
1. Always transport your auger in the full
down position. The A-Frame of the
undercarriage should be seated against the
down position stop.
Always move an auger with a vehicle, never
manually. Test the intake for downward weight
before removing from hitch. Lift slowly, no higher
then hitch bar. Be sure grain is out of tube and
auger is on level surface. Do not place lumber
under wheels for increased weight. Before raising ,
check for power lines. When auger is in
place, anchor intake end and/or discharge end and
chock wheels. When in transport or placement
PTO shaft to be disconnected.
Make sure that the hitch pin is
2.
securely attached and an alternate safety
chain is secure to the auger and towing
vehicle.
Be alert of overhead obstructions and
3.
electrical wires. Electrocution can occur with
out direct contact. Failure to do so will result
in severe injury or death.
OVERHEAD WIRES
KEEPAWAY!
Never allow persons to stand
4.
underneath or ride on the auger when it is
being transported.
J\. ,.KEEP AWAY!
V~ ~r~~
.a 0~
1
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·;1
·
WIHES
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7--------------------------------------------------------------'
HD7BD.07.00
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AUGER DRIVES AND LOCK OUT
It is essential to inspect your drive before
adding power and know how to shut down in an
emergency.
A~
Whenever servicing or adjusting your
equipment, make sure you stop your engine and lock
out your power source!
B.PTO
GASOLINE DRIVES
Power Source
PTO- Shaft
1.
Never attempt to adjust or service engine
while it is in operation.
1.
2.
Shut down and allow engine to cool before
filling with fuel.
Never use a PTO shaft without a rotating shield
in good working order. Also see that the power
drive system safety shields are in place at the
auger gear box and the power source.
2.
Be certain that the PTO shaft is securely
attached to the gear box and the power source.
3.
Before starting power source, be certain power
to PTO is off.
For engines with rope or crank start - remove
spark plug wire or spark plug.
4.
Stay out of the hazard area of an operating
PTO.
For engines with electric start - remove ignition
key, spark plug wire or spark plug.
Lock Out
3.
Keep all guards and shields in place.
Lock Out
1.
2.
1.
HD7BD.08.00
Remove ignition key or coil wire from power
source. If this is impossible, remove the PTO
shaft from the work area .
8
cc=:;::::::;.,
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DIAK--------------------------------------~
'<:S27
AUGER DRIVES AND LOCK OUT
C. ELECTRIC
Power Source
1.
Electric motors and controls shall be
installed by a qualified electrician and
must meet the standards set by the
National Standards Electrical Code.
2.
A magnetic starter should be used to
protect your motor.
3.
You must have a manual reset button.
4.
You must disconnect power before
resetting your motor.
5.
Reset and motor controls must be located
so the operator has full view of the entire
operation.
6.
Keep all guards and shields in place.
Lock Out
A main power disconnect switch capable
of being locked only in the Off position shall be
provided. This shall be locked whenever work is
being done on the auger.
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_ , - - - - - - - - - - - - - - - - - - - SAKUNDIAK - - - - - - - - - - - - - - - - - -........
SECTION .02- OPERATIONS
EMERGENCY SHUT-DOWN
START-UP AND BREAK-IN
Sakundiak Equipment Ltd. recommends that
before you start augering grain with your new auger
that you should do the following:
1.
2.
3.
4.
Run the grain auger at approximately 1/2 the
normal operating speed (270 rpms with PTO)
without adding grain to the intake for
approximately five minutes.
Bring auger up to full operation speed (540
rpms with PTO) and slowly add grain to intake
of auger. ·
Continue to add grain slowly until approximately
1000 bushels (28 tonnes) has been run
through the grain auger. This will "shine up" the
flighting and the tube.
The operator should be aware if any unusual
vibrations or noises, determine source,
shut off, LOCK OUT power source and adjust.
2.
Starting the auger under load may result in
damage to the auger. Such damage is
considered abuse of the equipment.
3.
Reconnect power source and clear grain
gradually.
NORMAL SHUT-DOWN
1.
Make sure that the hopper and auger are empty
before stopping the unit.
2.
Before the operator leaves the work area, the
power source shall be locked out.
When the operation is completed, it is
recommended that you move the auger to the new
work area or to a storage area.
Sakundiak Equipment Ltd. recommends that
before augering grain with your used auger, you
should do the following:
2.
Should the auger be immediately shut down
under load --- disconnect and lock out the power
source. Clear as much grain from the hopper and
auger as you can. Never attempt to start the auger
full.
CLEAN-UP AND STORAGE
OLD AUGER START-UP
AND BREAK-IN
1.
1.
Before positioning the auger, be sure all guards
and shields are in place, securely fastened and
fully operational.
Check and fill if necessary, all lubricating fluids,
and grease all fittings.
1.
Clean entire work area.
2.
Remove anchors, supports and chocks.
3.
Move auger slowly out of working position with
towing vehicle--- not by hand. (see transport and
placement)
4.
When augering out of bin is complete, do not
attempt to pull on axle with tractor to remove from
bin. This will bend the auger.
5.
If not in transport position, lower auger to the full
down position immediately upon clearance of any
obstruction.
6.
Transport to new work area or storage area. We
recommend that the auger be stored in the full
down position with intake end anchored .
7.
Do not attempt to pull grain auger out of snow
bank in winter. This will cause damage to the tube
assembly.
8.
Make certain that there is no snow build up on
auger tube or frame, which will bend the auger
frame or auger tube
CAUTION
1.
Observe work area restrictions (see work area
diagram.)
2.
Keep all safety guards and shields in place.
3.
Make certain everyone is clear before operating
or moving the machine.
4.
Keep hands, feet, and clothing away from all
moving parts.
5.
Lock out power sources to adjust, service or
clean .
'-------------------------------------------------------------10
HD7BD.10.00
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AUGER LUBRICATION AND MAINTENANCE
DANGER
Do not service or lubricate while the auger is running . LOCK OUT the power source.
GEAR BOX
1.
7 inch grain augers, fill with one quart (1 litre) of #90 gear oil.
2.
Do not over fill gear box.
3.
Change oil once a year or every 20,000 bushels (550 tonnes) or when it gets
contaminated with water.
DRIVE SHAFT BEARINGS
1.
Grease once a day with good quality grease.
HEAD- END
1.
The bearings are pre-lubricated and do not require further lubrication.
2.
The sprockets and chain should be oiled with #130 gear oil once every season .
3.
Keep chains snug, do not over tighten .
FORK BEARING
1.
Grease every 1,000 or 2,000 bushels (28 or 54 tonnes) with a good quality grease.
WHEEL BEARINGS
1.
The wheel bearings are packed at the factory.
2.
They should be cleaned and repacked once a year.
PTO SHAFT AND ATTACHMENT
1.
PTO shaft and attachment should be greased once a day with a good quality grease.
11-------------------------------------------------------------'
H07BD.11 .00
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A CAUTION
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To Prevent Serious Injury or Death
• Avoid unsafe operation or
maintenance.
1. Do not operate this auger before reading and
understanding the operator's manual.
2. Do not operate this auger unless all guards and
safety devices are securely in place.
· Do not operate or work on this
machine without reading and
understanding the operator's
manual.
3. Do not adjust, service, lubricate, clean, unclog or
move this unit until all power has been shut off.
· If manual is lost, contact your
nearest dealer for a new manual.
4. Make certain everyone is clear of the equipment
before moving or operating. Never allow children,
visitors or untrained personnel in the area.
5. Keep hands, feet and clothing clear of all moving
parts while in operation.
6. Support discharge end or anchor intake end to
prevent upending.
7. Empty auger and lower to transport position before
moving to prevent upending.
8. Lower this unit to transport position when not in use.
9. When raising or lowering auger watch for overhead
powerfines and other obstructions.
10. Disengage belt tension release on motor base before
starting motor.
11. Disconnect power on electric motor driven ~nits
before resetting motor overload, make certain
electric motors are property grounded.
1 2. Always make certain that trained personnel are in
attendance while unit is in operation.
1653
A DANGER
Upending Hazard
The intake end of the grain auger must
always have downward weight.
Always test it before releasing it from
the vehicle or holddown.
Lift the intake slowly and keep it no _
higher than the tractor tow bar when
attaching or releasing it.
Immediately lower the auger to
transport position before moving.
Failure to do so will cause upending,
which will result in serious injury or death.
1655
A DANGER
A DANGER
ELECTROCUTION HAZARD
To prevent serious injury or death from
electrocution:
ROTATING FLIGHTING
• Stay away from overhead powerfines
when transporting or raising augers.
This machine is not grounded.
Electrocution can occur without direct
contact.
Keep away from intake end. Failure to do
so will result in serious injury or death.
Do not use this auger without intake guard
in place.
1657
1656
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HD7BD.12.00
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MOVING PART HAZARD
To prevent serious injury or death from
moving parts:
• Close and secure guards and shields
before starting.
• Keep hand, feet, hair and clothing away
from moving parts.
• Disconnect and lockout power source
before adjusting or servicing.
• Do not stand or climb on machine when
operating.
A CAUTION
1. After lowering the auger. always tum the winch handle clockwise
at least two clicks to tighten the brake lock.
2. Maintain control of the handle at all times.
3. Maintain light cable tension when in the towing posrtion.
4. Do not put lubrication of any kind on the brake disc.
5. Check cable before each use. Replace if frayed or damaged.
1659
, A
DANGER
ROTATING DRIVELINE
CONTACT CAN CAUSE DEATH
KEEPAWAY!
Do not operate without • All driveline, tractor and equipment shields
in place.
• Drivelines securely attached at both ends.
• Driveline shields that tum freely on driveline.
SW101
13------------------------------------------------------------'
HD7BD.13.00
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SECTION .03 -ASSEMBLY
A-FRAME ASSEMBLY
NOTE: Reference to right and left hand used throughout
this manual refers to the position standing at the
intake end looking toward the head-end.
1.
Lay out frame as shown in figure (No.01)
2.
Install spindles in frame using the last or bottom
holes in the A-Frame.
3.
Place A-Frame so the stub on the Main Frame axle
can be slid into the second hole on the A-Frame.
Now do the same on the other side. Both pieces
should be installed on the axle and be pointing in
the opposite direction . (Fig. No.01)
MAIN FRAME ASSEMBLY
1.
Lay frame out as shown in figure (No.01)
2.
Fasten Main Frame to axle using 7/16" dia. bolts.
(do not tighten)
3.
Install Main Frame to axle braces and main frame
cross brace at the same time.
4.
Install winch base plate and belt idler bracket.
5.
Bolt on winch.
6.
Fasten battery mount.
7.
Assemble cable roller bracket and mount frame.
8.
Leave out two bolts on winch plate so Main Frame
can be spread apart to fit on tube pins.
4.
Install A-Frame cross brace on A-Frame.
5.
Mount gooseneck to the A-Frame, using the middle
holes on the gooseneck and the upper end of AFrame.
6.
Install track roller brackets and track roller as
shown in figure (No.02). (Do not tighten)
7.
When assembling swing augers, install lift cable
roller at the upper end of gooseneck.
8.
Mount tires on rims and mount rims on axle
spindles.
FIGURE 02
FIGURE 01
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H07BD.14.00
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TUBE ASSEMBLY INSTALLATION
TUBE ASSEMBLY
1.
Tube assembly has been pre-assembled at the
factory, at this time you should check the tube for
damage.
2.
After checking for damage, this is a good time to
grease drive shaft bearings and oil head-end chains.
Head-end bearings have been prelubricated.
1.
Raise head-end of the auger tube about 5ft.
Position the complete frame under the auger
tube. Place A-Frame to head-end, and Main Frame
to intake end. At this time you should run the
cable around the grooved roller on the gooseneck.
2.
Lift A-Frame up to head-end of the track on the
bottom of the auger tube. Spread track roller
brackets and fit over track, then tighten.
3.
Make sure that the track rollers are well lubricated
and rotate freely.
4.
Now raise the head-end of the auger tube high
enough to allow the Main Frame to fit on the steel
pins of the tube assembly. These are the same pins
that the truss cable eyebolts are mounted to.
5.
Roll frame back to allow the frame to line up to the
tube assembly. Then tighten all the bolts on the
complete frame and insert all other frame bolts.
6.
Lower the auger to the ground and allow the AFrame to rest against the track stop.
7.
Attach cable to the bottom track stop with cable
clamp. Cable will already be threaded through the
cable roller in the gooseneck (done in previous step).
The cable then runs around the Main Frame cable
roller and then to the winch. Allow 3 wraps of cable
around the winch drum before cable is tight.
8.
A regular 7" belt drive auger is complete except
for safety guards (engine pulley guard and base
plate, gear box pulley guard). Also make sure all
other guards and shields are in place and secure
for your safety.
Cable
Cable Clamp
A-Frame/Gooseneck
FIGURE 03
Track Stop
15-------------------------------------------------------------'
HD7BD.15.00
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BELT DRIVE PTO CONVERSION
1.
Mount PTO base onto motor mount base. (leave
bolts loose)
2.
Bolt quard mounting brackets to PTO base on the
side that has bolt holes . The small ends of the
bracket bolts onto the PTO base.
3.
Bolt the quard base to the large end of the
brackets.
4.
Take the V-pulley in the PTO kit and mount it on
the gear box of the main auger tube. Hub of the
V-pulley must face into gear box.
5.
Take the old V-pulley from the gear box and
mount it on the PTO shaft of the PTO base. Face
the hub of the V-pulley into the PTO base.
6.
Bolt guard cover onto guard base.
7.
Slide splined coupler onto PTO drive shaft and
then tighten the screws.
8.
Bolt cover guard to V-pulley guard.
P.T.O . Attachment
Guard Mounting Brackets
Guard Back
Guard Cover
Spline Guard
FIGURE 04
'-----------------------------------------------------------16
HD7BD.16.00
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7
' 2DIAK-----------------
HEAD- END
~~
6
Note:
Bearing insert is available in
set screw or locking collar.
See REF NO. 11 below. Also
available is the set screw
bearing c/w casting . See
REF NO. 12 below.
HD7 BELT DRIVE
REF NO.
HD7
1
2
3
2394
2484
1665
1080
4
5
6
7
10
11
12
1
2
1
1
2
1667
2346
8
9
11
DESCRIPTION
1238
2401
1286
1
1
6
4
4
Head-end base plate
1 1/8" Locking collar bearing c/w casting
1 1/8" Bore 16 tooth sprocket
1 1/8" Bore 26 tooth sprocket
1/4" x 7/8" Woodruff key
No. 50-43 c/w connecting link
Head-end cover
1/4" x 1/2" Self-tapping screws
3/8" x 1 1/2" UNC Bolts
3/8" Whiz Nut
1 1/8" Set screw bearing insert for REF NO. 12
1 1/8" Locking collar bearing insert for REF NO. 2
1 1/8" Set screw bearing c/w casting (Optional for REF NO. 2)
17--~------------~---------~----------------------------------------------------------'
HD780.17.00
cz:::;:::::;.
DIAK----------------------------------~
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GEAR BOX
HD7 BELT DRIV
REF NO.
HD7
NO. USED
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
1083
1
4
1
1
1
1
2
4
AS REQ'D
4
1
1
1
1
2
1
3
1084
1085
1086
1087
1088
1089
1090
1091
1092
1206
1093
1094
1095
1240
2959
1088
1208
1242
1
2
1
DESCRIPTION
Vent plug and bushing
5/16" x 3/4" UNC Bolt
Cover
Cover gasket
Gear box housing
1 1/4" - 18 Thd. Stakenut
Tape red roller bearing - cone
Tapered roller bearing - cup
Shim
Snap ring
Cap
1 1/4" 1.0. Oil seal
Bevel gear
1 1/8" - 18 Thd. Stakenut
1 1/8" 1.0. Oil seal
Input shaft
807 Woodruff key
1/4" x 1 1/8" Square key
Output shaft
809 Woodruff key
Tape red roller bearing - cone
Bevel gear
Gear box complete
~------~------------._--------~--------------------------------------------------18
HD7BD.18.01
c.o
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Note:
Ref No.'s 13, and 21 thru 25
are standard for 1400 and
1600 Series HD7 augers,
and are optional for 1000
and 1200 Series HD7 augers.
s:
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MAIN FRAME
HD7 BELT DRIVE
"'
REF NO.
HD7
NO. USED
1
1
1
1
2
3
4
5
6
7
7
8
9
10
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
25
26
2354
2355
2356
2357
1381
2016
1671
2372
2373
-
2
2
2
2
1
1
3
1
1
2
2
2
1
1
1
8
2
6
7
1
1
4
1
1
2
2
1
1
1
1
2
2868
-
1924
2370
2371
-
-
1921
2017
1017
1707
-
3117
1382
2440
2441
1383
II
DESCRIPTION
Main frame- 1000
Main frame - 1200
Main frame -1400
Main frame- 1600
5/8" x 2 1/2" UNC bolt c/w nut and lock washer
Cable roller bushing
3/8" x 1" Whiz bolt c/w whiz nut
Winch base plate
Brake winch - 1550
Main frame to axle brace - 1000, 1200, 1400
Main frame to axle brace - 1600
3/8" x 9" UNC bolt c/w nut and lock washer
Battery top mount bracket
Axle - 1000, 1200, 1400
Axle - 1600
7/16" x 4" UNC bolt c/w nut and lock washer
3/4" x 1 1/4" Bolt with grease fitting c/w lock washer and 3/4" flat washer
7/16" x 3 1/2" UNC bolt c/w nut and lock washer- 1000, 1200
7/16" x 3 1/2" UNC bolt c/w nut and lock washer - 1400, 1600
Battery mount
Main frame cross brace
3/8" x 3 1/2" UNC bolt c/w nut and lock washer
Cable roller
Cable roller bracket
7/16" x 1" UNC bolt c/w lock washer
7/16" Plated flat washer
Belt idler channel bracket- 1400, 1600
Idler bushing- 1400, 1600
Idler roller - 1400, 1600
Belt idler brace - 1400, 1600
3/8" x 3/4" Carriage bolt c/w nut and lock washer - 1400, 1600
Optional belt idler kit
HD780.20.00
20
~
~-----------------------------------------SAKUNDIAK
~
__________________________________________,
A- FRAME
18
5
HD7 BELT DRIVE
REF NO.
HD7
NO. USED
1
2
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1223
2365
2366
2367
2368
1004
1005
1006
1007
1009
1008
1011
1363
1364
1016
1365
1017
1366
1670
2553
2
2
2
2
2
2
2
2
2
2
2
2
1
3
4
1
1
2
2
21
1387
1012
1010
1367
1785
2619
2618
2620
2870
2
2
2
8
5
2
2
4
1
1
1
1
DESCRIPTION
15"Wheel
A-frame -1000
A-frame -1200
A-frame -1400
A-frame - 1600
Grease seal
Tapered roller bearing cone (inner)
Tapered roller bearing cup (inner)
Hub
Tapered roller bearing cone (outer)
Tapered roller bearing cup (outer)
Dust cap
Gooseneck
Trolley bushing
Track roller
Track roller spacer
Cable roller
Trolley quide
1 1/2" x 13" Spindle
Complete hub c/w spindle and bearings
1/8" x 3/4" Cotter pin
5/32" x 1 1/4" Cotter pin
3/8" x 2 3/8" Pin
1/2" x 7/8" Wheel stud
5/8" x 4" UNC Bolt c/w nut and lock washer
3/4" Castlated nut
A-frame cross brace - 1600
3/8" x 4 1/2" UNC bolt c/w nut and lock washer - 1600
P.T.O. Bracket U-Bolt
P.T.O. Bracket Base plate
P.T.O. Bracket Holder
P.T.O. Bracket Pin and clip
P.T.O. Bracket Kit. Includes items No. 26, 27, 28, and 29
HD7BD.21 .00
~
~------------------------------------SAKUNDIAK------------------------------------~
~
MOTOR MOUNT ASSEMBLY
HD7 BELT DRIVE
REF NO.
HD7
NO. USED
1
2
3
4
5
6
1100
1101
1449
1105
1106
1107
2439
1450
1451
1452
1114
1115
1
2
2
2
2
1
1
1
1
1
1
2
2
4
4
2
4
2
4
1
1
1
1
7
7
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1113
1949
1929
2964
Note:
Fasten bolt through the top
hole of the 2 bottom holes.
DESCRIPTION
Motor mount base
Leveling bar bracket - lower
Motor mount pivot bracket
Motor mount bracket
Pivot bushing
Leveling bar adjusting screw- lower- L.H.
Leveling bar- 1000
Leveling bar - 1200
Leveling bar- 1400
Leveling bar- 1600
Leveling bar adjusting screw- upper- R.H.
Leveling bar bracket- upper
1/4" x 1/2" Whiz bolt c/w whiz nut
3/8" x 1" Carriage bolt c/w nut and lock washer
3/8" x 1 1/2" UNC bolt c/w nut and lock washer
3/8" x 2 3/4" UNC bolt c/w nut and lock washer
7/16" x 1" UNC bolt c/w nut and lock washer
7/16" x 3" UNC bolt c/w nut and lock washer
1/2" x 1 1/4" UNC bolt c/w nut and lock washer
3/4" Jam nut- R.H .
Engine pulley guard base
Engine pulley guard
Extension handle
'-----~--------~------~------------------------------------22
HD7BD.22.00
8"'
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26
24
38
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~-----------------------------------------SAKUNDIAK------------------------------------------~
~
TUBE ASSEMBLY
HD7 BELT DRIVE
REF NO.
HD7
NO. USED
1
1
1
1
2376
2377
2378
1930
2379
2380
2381
2382
1121
1280
1284
1282
1219
1220
1242
1045
1044
1180
1180
1180
2383
2384
2385
2386
2387
1132
1335
2442
1423
1424
1425
1340
1339
2443
2444
1071
1072
1133
1432
2388
2388
2388
2388
2389
2390
2391
2392
2393
2339
2339
2339
2339
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
3
4
5
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
2
2
2
3
4
4
5
1
1
1
1
1
8
10
12
14
3
1
4
1
1
1
1
2
8
10
12
18
2
2
2
2
3
4
5
6
7
8
9
11
12
13
13
13
14
14
14
15
15
16
17
18
18
18
18
19
20
21
22
23
23
23
23
24
24
24
24
25
26
26
26
26
27
27
27
27
28
29
30
31
32
33
34
34
35
35
35
36
1906
1904
1931
1060
1060
DESCRIPTION
Tube assembly- 1000
Tube assembly- 1200
Tube assembly- 1400
Tube assembly -1600
Flight assembly - 1000
Flight assembly - 1200
Flight assembly- 1400
Flight assembly - 1600
Intake fork- complete, includes Ref No.'s 4, 5, 6, 7, 8, 35, 36, 37
Intake fork c/w bushing, includes Ref No.'s 4, 5
Intake fork bushing
Intake guard
Auger hitch
Hitch pin and clip
Gear box
Coupler chain
Coupler sprocket
Pillow block bearing - 1000
Pillow block bearing- 1200, 1400
Pillow block bearing - 1600
Drive shaft - 1000
Drive shaft - 1200
Drive shaft - top section - 1400, 1600
Drive shaft- bottom section- 1400
Drive shaft- bottom section- 1600
Double groove V-pulley
Gear box shaft guard
Lift cable - 1000
Lift cable - 1200
Lift cable- 1400
Lift cable - 1600
Pulley guard - front
Pulley guard - back
Pulley bracket - upper
Pulley bracket - lower
B-195 V-belt- 1000
B-225 V-belt- 1200
B-270 V-belt- 1400
B-310 V-belt- 1600
Drive shaft guard- top section- 1000
Drive shaft guard - top section- 1200
Drive shaft guard- top section- 1400
Drive shaft guard- top section- 1600
Drive shaft guard- middle section -1400, 1600
Drive shaft guard- bottom section- 1000
Drive shaft guard- bottom section- 1200
Drive shaft guard - bottom section- 1400
Drive shaft guard - bottom section - 1600
Drive shaft guard nylon bushing- 1000
Drive shaft guard nylon bushing -1200
Drive shaft guard nylon bushing- 1400
Drive shaft guard nylon bushing -1600
1/4" x 5/8" UNC Whiz bolt c/w whiz nut
1/4" x 1" Woodruff key
3/8" x 3/4" UNC Whiz bolt
Ball bearing insert- 1400, 1600
Ball bearing housing - 1400, 1600
Drive shaft bearing guard- 1400, 1600
1/4" Cable clamp - 1000, 1200
1/4" Cable clamp - 1400, 1600
3/8" x 1" Carriage bolt - 1000
3/8" x 1" Carriage bolt - 1200, 1400
3/8" x 1" Carriage bolt - 1600
3/8" Whiz nut- 1000
~----~--------~------~-------------------------------------24
HD780.2 4.00
"'
,
SAKUNDIAK
""""'~
~
TUBE ASSEMBLY
HD7 BELT DRIVE
REF NO.
HD7
NO. USED
36
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
50
-
1445
1443
3100
1435
1447
2433
20
26
6
2
1
2
1
2
4
2
2
2
4
1
2
4
8
-
-
-
-
-
25
1956
2349
2350
2351
1849
2593
2592
1135
2588
2588
1075
2589
2949
2950
-
-
-
II
DESCRIPTION
3/8" Whiz nut - 1200, 1400
3/8" Whiz nut - 1600
3/8" x 1" UNC Whiz bolt
1/4" x 3/4" Woodruff key
Truss cable - 1600
Truss riser - 1600
Truss riser brace - 1600
Truss tension bracket - 1600
1/2" UNC nut
1/2" x 6" UNC eyebolt
5/16" Cable clamp - 1600
1/4" x 5/8" Carriage Bolt
1/4" UNC Whiz nut
1/4" Wing Nut
7/16" x 1" UNC Bolt c/w nut- 1600
3/8" x 3/4" Carriage bolt - 1000, 1200, 1400
3/8" x 3/4" Carriage bolt- 1600
Decal "SAKUNDIAK"
Decal "HD7-1000"
Decal "HD7-1200"
Decal "HD7-1400"
Decal "HD7-1600"
Auger flight 1-1/4"1.D. (per foot)
Cupped flight 1-1/4" J.D. (per 2 feet)
Auger tube 7" O.D. (per foot)
Drive shaft tube 1-1/4" O.D. (per foot)
Flight shaft tube 1-1/4" O .D. (per foot)
Sakundiak red paint
Sakundiak grey paint
Sakundiak red spray bomb paint
Sakundiak grey spray bomb paint
~
HD7BD.25.00
~
DIAK------------------------------------~
~------------------------------------SAKUN
<::::SZ7
P.T.O. ATTACHMENT
21
Note:
6" Pulley supplied with P.T.O. attachement,
is to be assembled on the gear box.
11 1/2" Pulley supplied with auger
is assembled on the P.T.O.
10
HD7 BELT DRIVE
REF NO.
HD7
NO. USED
1
2
3
4
5
6-7-8
9
10
11
12
13
14
15
16-17
18
19-20
21
1140
1141
1238
1142
2503
1
2
1263
1264
1460
1347
1348
1349
1462
1
1
4
1
1
1
1
1
1
1
4
4
8
2
DESCRIPTION
PTO attachment base
Bearing and casting complete
Bearing - insert only
Drive shaft
6" Double groove V-pulley
1/2" x 1 3/4" UNC Bolt, nut, lockwasher
Drive shaft guard
PTO splined stub
Mounting bracket - guard
PTO guard - back
PTO guard - front
PTO spline guard
Mounting bracket - guard
5/16" UNC Nut, lock washer
5/16" x 1" Carriage bolt
1/4" x 1/2" UNC whiz bolt, nut
1/4"x1"Woodruffkey
~----~----------------.--------------------------------------26
HD7BD.26.00
~
_ , - - - - - - - - - - - - - - - - - - - SAKUNDIAK - - - - - - - - - - - - - - - - - - -
~
PTOSHAFT
WEASLER 90"
REF NO.
HD7
NO. USED
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
2004
2005
1996
1999
1274
2003
1998
2002
2001
1988
2008
1987
2421
2423
1
1
1
1
2
1
2
1
1
1
2
1
1
1
1
1
1
2429
2430
2036
DESCRIPTION
Quick disconnect yoke
Yoke repair kit
Yoke and male shaft
Outer PTO shield
Cross and bearing kit
Yoke and female tube
Nylon bearing
Shield centralizer
Inner PTO shield '
Yoke repair kit- shear end
Snap ring
Quick disconnect shear yoke
Safety decal
Safety decal
1/4" x 1" Roll pin
5/16" x 5/8" UNC Gr.2 bolt
5/16" Nut
Complete PTO shaft (#1140-90)
27~~--------~----~~-------------------------------------'
HD7BD.27.00
~
~-----------------------------------SAKUNDIAK----------------------------------~
'<::S27
FULTON K1550 BRAKE WINCH
REF NO.
HD7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1672
1673
1711
1712
1932
1933
1934
1935
1936
1937
1947
DESCRIPTION
1
2
1
1
1
2
1
3
1
1
1
1
1
1
1
Cable clamp
Brake pad
Handle
Pawl and spring kit
Rachet gear
Shaft brake disc
Spacer
Drum assembly
Input shaft
Bushing
Pinion and disc
1/2" lock nut
1/2" nylon lock nut
1/2" x 5-3/4" UNC bolt
3/8" x 5-3/4" UNC bolt
3/8" lock nut
Frame spacer
Frame
Keeper
~----~--------~------~----------------------------------28
HD78D.28.00
Index
Part
Ref
Page
Part
Ref
Page
Part
Ref
Page
3
21
1382
21
20
2380
18
18
23
42
40
39
24
24
25
25
25
2
2
2
14
14
14
15
15
24
25
26
26
26
26
1
11
13
14
16
17
45
7
22
23
18
21
22
2
5
17
24
24
24
24
24
24
24
24
24
24
24
24
24
24
17
17
27
27
27
27
25
22
20
20
24
24
4
26
32
31
11
13
15
24
3
1364
1365
1366
1367
1381
29
21
21
21
21
20
2373
2376
2377
2378
2379
2
2
2
2
10
10
7
7
1
1
2
28
28
21
25
24
24
20
20
20
21
21
21
21
20
20
20
20
24
24
24
24
H0780 _2!l _02
2443
2444
2484
2503
2553
2588
cc:::;::::;,
~-----------------------------------SAKUNDIAK----------------------------------~
~
Limited Warranty Statement
Sakundiak Equipment Ltd. warrants each new Sakundiak Equipment Ltd. product to be free
from defects in material and workmanship. This warranty is applicable only for the normal
service life expectancy of the product or components, not to exceed twelve (12) consecutive
months, or forty-five (45) days in the case of commercial use, from the date of delivery of the
new Sakundiak Equipment Ltd. product to the original purchaser.
Genuine Sakundiak Equipment Ltd. replacement parts and components will be warranted for
thirty (30) days from date of purchase, or the remainder of the original equipment warranty
period, whichever is longer. Under no circumstances will Sakundiak Equipment Ltd. cover any
merchandise or components thereof, which, in the opinion of Sakundiak Equipment Ltd., h~s
been subjected to misuse, unauthorized modifications, alteration, an accident or if repairs have
been made with parts other than those obtainable through Sakundiak Equipment Ltd.
Sakundiak Equipment Ltd. in no way warrants engines, batteries, tires or other trade accessories
since these items are warranted separately by their respective manufacturer. Our obligation
under this warranty shall be limited to repairing or replacing, free of charge to the original
purchaser, any part that, in our judgment, shall show evidence of such defect, provided further
that such part shall be returned within thirty (30) days from date of failure to Sakundiak
Equipment Ltd., routed through the dealer and distributor from whom the purchase was made,
transportation charges prepaid.
This warranty shall not be interpreted to render Sakundiak Equipment Ltd. liable for injury or
damages of any kind or nature to person or property. This warranty does not extend to the loss
of crops, loss because of delay in harvesting, or any expense or loss incurred for labor,
substitute machinery, rental or for any other reason. Except as set forth above, Sakundiak
Equipment Ltd. shall have no obligation or liability of any kind on account of any of its
equipment and shall not be liable for special or consequential damages.
Sakundiak Equipment Ltd. makes no other warranty, expressed or implied, and,
specifically, Sakundiak Equipment Ltd. disclaims any implied warranty or merchantability
or fitness for a particular purpose. Some states or provinces do not permit limitations or
exclusions of implied warranties or incidental or consequential damages, so the
limitations or exclusion in this warranty may not apply.
This warranty is subject to any existing conditions of supply which may directly affect our
ability to obtain materials or manufacture replacement parts. Sakundiak Equipment Ltd.
reserves the right to make improvements in design or changes in specifications at any time,
without incurring any obligation to owners of units previously sold.
No one is authorized to alter, modify or enlarge this warranty nor the exclusion, limitations and
reservations.
'---------------------------------------------------------------------------------------30
HD8BD.30.01