More Than Productivity

The new standard of
cost efficient tightening
Advanced Process control
Easy Integration
User-Friendly Interface
Unmatched Flexibility
More Than Productivity
The new standard of Cost Efficient
Tightening…
In an era of FLEXIBLE manufacturing and the race to ZERO-fault assembly,
Desoutter is proud to introduce the new standard of Cost Efficient tightening
for safety-critical applications: the CVI3 assembly system.
This new system offers unequalled COST EFFICIENCY for all plants thanks
to the best combination of advanced process control, easy integration, userfriendly interface & unmatched flexibility.
The CVI3 system integrates UNIQUE added value INNOVATIONS:
• Reduce rework cost: complete station process control including
tightening & logical operations without need for a dedicated
PLC -> Assembly Process
• Decrease installation/re-balance cost: controllers networking without
need for a external Ethernet switch -> Embedded Ethernet Switch
• Increase maintenance efficiency: Real-time process monitoring (results,
curves, I/O, logs...) from any PC connected to the controller(s) -> CVIMONITOR
• Enhance flexibility: controller backup option with up grade capabilities
(memory, features, customer specifications) -> ePOD
COST EFFIC
2
… for the most demanding industries
Automotive (Car and Tiers)
Fact: Quality standards strongly influence customer choice
Need: Process flexibility, easy integration & tightening data traceability CVI3
Benefit: Delivers all 3 and meets your high productivity requirements.
Heavy vehicles (Trucks, Trailers and Bus)
Fact: Vehicle reliability is customer profitability Need: Tightening quality &
reliability CVI3 Benefit: Builds your products right first time every time to
reduce warranty cost.
Off Road (Agricultural and Construction Equipment)
Fact: Customer productivity depends on equipment durability Need: Robust
assembly quality & operator ergonomics CVI3 Benefit: Meets your quality
requirements with low noise & vibration levels.
IENCY
3
Advanced Process Control
Workgroup:
Pilot your station from 1 unique controller with 1 access point
Features
• Assembly Process management for up to 6
controllers
• Unique access point for Network / Fieldbus
Benefits
• Control your production process from 1 controller
with only 1 Network / 1 Fieldbus connection
Value
• Save on Fieldbus connections costs
• Save on Fieldbus card costs
• Save on Network connections costs
Assembly Process:
Error-proof your multi-step process with a visual flowchart
Features
• Up to 250 Assembly process (sequences)
in a VISUAL flowchart
• Manage your Assembly process in STATIC Mode
(stored in controller) or DYNAMIC mode
(sent from external source: PLC…)
Benefits
• Reduce errors with a complete Assembly process
report (including identifiers, tightening results...)
Value
PROCESS: sequence of
tightening which is using
Psets as tightening
recipes + ID (barcode...)
POST processing:
repeat, tool locking
• Save on Rework & Warranty costs
Tightening strategies:
Pick the best one to combine high quality & productivity
Features
• All BASIC + ADVANCED tightening strategies
included in standard
• High monitoring flexibility for maximum error
proofing (current, slip off, stick slip, yield, torque rate)
Benefits
• Get the job done right first time on each of your
applications
Value
START conditions:
identification of the
pieces to assemble,
selection of the process
by IO, fieldbus
• Save on Reject & Rework costs
4
PROCESS: sequenc
tightening which is us
Psets as tightening
recipes + ID (barcode
ce of
sing
eLINK (tool embedded modules):
Put the error-proofing at your operator’s finger tip
PSet Selector
Features
• 3 compact tool modules for embedded Error Proofing
• Pset selector / Barcode reader / I/O Selector
Barcode reader
Benefits
• Error-proof your station with 0 waste in motion
I/O selector
Value
• Save on productivity & quality costs
• Save on wiring costs for external accessories
(barcodes, Pset selection box)
Ergostop:
Optimize quality level with enhanced operator comfort
Features
• Electronic control of the reaction force
• Easy configurable (duration only)
• No need for calibration
Benefits
• Improve quality level through enhanced
ergonomics
e...)
Value
Ergostop ON
• Save on injury costs
• Save on reject costs
5
Easy Integration
Embedded Ethernet switch:
Remove external switch from your installation
Features
• Ethernet switch with 4 Ethernet ports
(2 possible networks)
Benefits
• Simplify your networking infrastructure
by removing external switches
Value
• Save on IP addresses &
network connection costs
Complete Fieldbus offer:
Increase your flexibility with Fieldbus dynamic mapping
Features
• Fieldbus available in controller (embedded
Fieldbus) or with Fieldbus card : Ethernet IP,
ProfiNet, Modbus TCP, Profibus DP, DeviceNet,
CC-Link
• Dynamic memory mapping (Drag&Drop)
Benefits
• Enjoy seamless Fieldbus installation
with Plug & Play cards
Value
• Save on installation
& configuration costs
Accessory eBUS:
Error-proof your station with plug & play accessories
Features
• eBUS connection to daisy chain
up to 15 accessories
• Socket tray, operator panel, stack light,
I/O expander, HMI…
Benefits
• Simplify error proofing integration
on your station
Value
• Save on installation
& configuration costs
6
Tool hot swap:
Swap tool in seconds without switching off the controller
Features
• Tools can be disconnected / reconnected without needing to
switch OFF controllers
Benefits
• Save time during tool change or maintenance operation
Value
• Save on maintenance intervention time
Cable auto-locking system:
Enhance operator comfort & safety
Features
• Cable auto-locking system embedded on tool handle
Benefits
• Get rid of loose cables which cause
maintenance issues
Value
• Save on cable maintenance costs
7
User-Friendly Interface
CVIPC:
Set-up your system in seconds with an intuitive & visual software
Features
• Configure any CVI3 controllers
(CVIPC2000 start-up link included)
• Collect & display results & curves
(SQL database like in CVINET)
• Network or point to point Ethernet access
Benefits
• One powerful software to manage
all your controllers & fastening operations
• Fast learning curve thanks to an intuitive
& visual interface
Value
• Save on training costs
• Save on multiple software licence costs
CVIMONITOR:
Monitor results, maintenance & diagnostic data in real-time without software licence
Features
• Real-time process monitoring with results, curves & statistics
• Real-time maintenance monitoring with I/O status, counters (controller, tool, cable)
• Troubleshooting with alarms history (logs), problem solving guidance
• Free access (no software licence needed)
Benefits
• Start real-time diagnostic from any PC connected
to the production network
• Decrease intervention time thanks to proactive
monitoring functions
Value
• Save on maintenance time on the production line
• Save on software licences
CVIKEY:
Give the right access to the right people
Features
• CVIKEY software to create/manage access levels
• Plug&Play USB key
• Unlimited number of profiles
(4 profiles already available by default)
Benefits
• Set up the right access levels
for the right people
Value
• Save on password headaches
8
Reporting 4 colors LEDs:
Customize your operator feedback with 360° visibility
Features
• 4 colors reporting LEDs (green/yellow/red/blue)
• Fully configurable according to customer needs
Benefits
• Tailor made operator feedback for optimized
error proofing
Value
• Save on external reporting devices
Embedded service feedback:
Get advanced preventive maintenance data
Features
• 3 configurable counters & alarms
• Automatic alarm when maintenance
threshold is reached
Benefits
• The system informs you when it is time
for a service
Value
• Save on curative maintenance costs
9
Unmatched Flexibility
ePOD - Functions key:
Upgrade your system features to fit your specific needs
Features
• Plug&Play key to increase memory storage (results,
curves) & activate optional functions (workgroup,
Ethernet fieldbus,
customer protocols)
• Realtime backup
Benefits
• Pay for the function you need
• Plug&Play installation in seconds wherever
the plant is located
Value
• Save on backup costs
• Save on installation costs
Remote programming:
Visualize & program your line controllers without PC
Features
• Remote visualization of data/curves
• Remote programming
• Up to 20 controllers
• Available for CVI3 Vision only
Benefits
• Visualize & program up to 20 controllers without a PC
Value
• Save on programming software licences & station PC
CVILOGIX - Soft PLC:
Remove interface PLC from your installation
Features
• Same functions as an external PLC
• 2 levels: Ladder (Basic) / Automation (Advanced)
• IEC 61131-3 compliant
Benefits
• Eliminates the need for interface PLC to fit with
the customer I/O signal specification
Value
• Save on PLC purchasing, installation
& maintenance costs
• Save on additional wiring
10
Embedded fixturing:
No need for special mounting brackets or reaction plate
Features
• Embedded fixturing points (3) & indexing point (1)
• Tool angle head width unchanged
Benefits
• Safe mounting plate fixturing
• Quick positioning during installation
• Better guidance for special head / extensions
with no additional components needed
Value
• Save on installation time
• Save on fixturing material costs
• Save on maintenance costs
High sensitivity torque transducer:
Get a wider torque range per tool
Features
• Strain gage type torque transducer
• High sensitivity (1.5-1.8mV/V)
Benefits
• Wider torque range per tool = less tools needed
for multi-torque applications
• Better accuracy / repeatability
Value
• Save on tool inventory
• Save on quality costs
11
Proven Cost Efficiency
Example 1:
Workgroup
Value
Simulation
Money
Bag
• Case: Workgroup of 6 controllers
• 1 unique Fieldbus connection instead of 6
• 1 unique Fieldbus card instead of 6
• Less Fieldbus wiring
• Fieldbus connection: 1 x $1000
(instead of 6 x $1000 = $6000)
• Fieldbus card: 1 x $1100 (instead of 6 x $1100 = $6600)
• Additional wiring: $300
• Fieldbus connection savings: $5000
• Fieldbus card savings: $5500
• Additional wiring savings: $300
• TOTAL $10800
Example 2:
Embedded Ethernet switch
Value
Simulation
Money
Bag
• Case: Daisy chained network of 4 controllers
• 1 unique Ethernet connection instead of 4
• less network wiring
• Network connection (IP address):
1 x $800 (instead of 4 x $800 = $3200)
• Additional wiring: $200
• Network connection savings: $2400
• Additional wiring savings: $200
• TOTAL $2600
12
Satisfied Customers
PSA
Production Engineer
“Very easy to integrate on the line,
the CVI3 assembly system is also
very flexible.
We managed to significantly cut
production costs with leaner stations.”
VOLVO
Quality Manager
“I don't take any chance with process control
on the production line.
The assembly process allowed us to
map our entire production process and
get the job done right first time on each
of the applications.
Thanks to Desoutter, we cut warranty claims
& rework costs.”
13
R.O.I / Desoutter RightWay
Desoutter RightWay focuses on six
key areas that play an important
part in the performance of your
production lines.
Understanding your needs and your
expectations on these points will
contribute to significant process
improvements.
PRODUCTIVITY
SAFETY
Remove bottlenecks to raise
workstation productivity and
overall line performance.
Lower on-the-job injuries and the
costs associated with lost time
and medical costs.
QUALITY
ENERGY
Improve the quality of final goods
and reduce quality-related costs
by implementing advanced
error-proofing solutions that
detect and fix defects at the
workstation.
Fight rising energy costs by
adopting energy-efficient best
practices and technologies.
PLANNING
Help you accelerate process
improvement projects by
providing your planning
department with valuable
resources and expertise.
ERGONOMICS
Reduce work-related musculoskeletal disorders to improve
operator morale, cut absenteeism and minimize operator
turnover.
4-STEP
METHODOLOGY
Analyse
ON THE FACTORY FLOOR
Follow-up
Propose
IMPLEMENTATION
AND SUPPORT
DEMONSTRATING
FEASIBILITY
Prove
PROVE THE PAYBACK
CO2 Reduction
Yearly savings
Payback
1 Ton/year
55 536 EUR
3.67 months
“Desoutter performed an audit,
transformed my process and gave high
benefits in term of return on invest”
Senior Process Engineer - Car manufacturing - Germany
14
Energy Efficiency /
Desoutter GreenWay
Since 2008, DESOUTTER has introduced the Desoutter GreenWay to sharpen
its focus on achieving its environmental targets by basing its environmental
work on certified management systems.
DESOUTTER is permanently monitoring the Environnmental impact in
the product life cycle stages. DESOUTTER follows a clear 4-steps
ECO Development process.
Environmental Impact in the Life Cycle Stages
Material
Manufacturing
Choice of material
use in the tool with
recyclability potential
Machining parts
Assembly
Transport
Logistic impact
Use
End-of-life
Spares
Energy consumption
Lubrication
Tool Disposal
Recycling parts
Impact
p t on the environm
environment
14%
6%
2%
70%
8%
Preservation of the environment
*
Development of eco-friendly products:
Average values of Desoutter products
ASSESSMENT
ASSESSMENT
- Standardisation & parts
- Increased durability
- Reduce waste
- Use recycled material
- Use ecofriendly packaging
Preserving
Protecting
RESOURCES
& RECYCLE
THE ENVIRONMENT
ASSESSMENT
- Reduce noise levels
- Reduce dust emissions
- Reduce vibration levels
*
ASSESSMENT
Preventing
Saving
POLLUTION
ENERGY
- Reduce energy consumption
- Optimize tool vs application
15
Controllers / Controllers - Overview
Ethernet port dedicated to CVIPC
software
USB port for USB key
(access level control and
data download/upload)
ePOD port
2 USB ports
CVI3 Vision
CVI3 Function
Auto-Sensing Voltage 110-240V
I/O connector (8/8)
Report LEDs
(yellow, green, red)
GFI Circuit breaker
(Earth fault & over current protection)
122 x 32 full graphic display
Plug&Play Field bus card port
RS232 port
5.7” touch screen,
1/4 VGA color
eBUS port (Bus dedicated to Error Proofing
Integration accessories - EPI)
6 buttons Keypad
On / Off switch
Ethernet switch with 4 Ethernet ports
(2 possible networks)
Dedicated CVIPC Ethernet port
+ USB port
8 pin female Tool connector
FEATURES
CVI3
CVI3
FUNCTION
VISION
9.4 (20.7)
19.5
9.5 (20.9)
19.5
✔ (5,7")
10000
20
1000
500
10000
20
1000
500
250
30
✔
✔
✔
✔
250
30
✔
✔
✔
✔
✔
✔
✔
250
✔
✔
✔
✔
250
✔
✔
✔
✔
*Control: torque, angle, torque OR angle, torque AND angle,
yield point, torque rate
✔
✔
*Monitoring: yield point, torque rate, 2nd torque, 2nd angle, 2nd part
angle, current, slip off, stick slip
✔
✔
8/8
✔
✔
✔
8/8
✔
✔
✔
✔
✔
✔
✔
Controllers
Weight - kg (lbs)
Volume (dm3)
Color touchscreen
Storage
Pset results (torque, angle, date, time, report)
Pset curves (OK/NOK)
Sequence results
Event log storage (number of events)
Basic Functions
Nbr of Psets
Nbr of steps per Pset
Barcode reading (standard and 2D)
Learning mode
Quick Pset
Tubenut release
Full programming without PC
Advanced Functions
Access Level Control/Management with unlimited profiles
ID input to select Sequence (up to 4 different identifiers)
Number of Sequences
1 Network/Fieldbus Access point per group of up to 6 controllers
Advanced Soft PLC (in option with CVILOGIX)
Remote Programming for a group of up to 20 controllers from 1 controller
Full sequencing control for a group of up to 6 controllers (static/dynamic)
Tightening strategies
Connectivity
Configurable I/O
USB ports (2 + 1 front)
Embedded Ethernet switch (4 ports + 1 front – 2 networks)
Dedicated Bus for up to 15 accessories in daisy chain
Optional Fieldbus
Plug&Play Fieldbus card port (EthernetIP, ProfiNet A/B, Modbus TCP,
DeviceNet, Profibus, CC-Link)
Fieldbus dynamic memory mapping
16
Controllers
A
B
PIC
REF
MODEL
PART
NUMBER
CONSUMPTION
(CURRENT)
MAIN
SUPPLY
115V
50/60 Hz
220V
DIMENSIONS
HEIGHT
WIDTH
mm
in.
mm
in.
WEIGHT
DEPTH
mm
in.
A
CVI3 Function
615 932 690 0
4A
2A
Single-phase
175
6.9
361
14.2
310
12.2
B
CVI3 Vision
615 932 691 0
4A
2A
Single-phase
175
6.9
361
14.2
310
12.2
CVIMONITOR included with controller: License free remote software for realtime monitoring of results, curves, I/O status & maintenance indicators.
POWER CORD
1
DESCRIPTION
2
European
US
UK
Chinese
A
B
C
D
PART NO.
615 917 069 0
615 917 063 0
615 917 070 0
615 917 061 0
3
4
5
A
B
C
9.3
9.3
20.5
20.5
PART NO.
Fieldbus modules
1 Profibus module
2 ProfiNet module (1 port)
3 ProfiNet module (2 ports)
4 DeviceNet module
5 EtherNet IP module
6 Modbus TCP module
7 CC-Link module
615 927 595 0
615 927 596 0
615 927 597 0
615 927 599 0
615 927 594 0
615 927 615 0
615 927 598 0
D
6
7
ePOD2
6
lb.
OPTIONAL ACCESSORIES
to be ordered with the controller
PLUG
kg
ePOD
• ePOD1
• ePOD2
• ePOD3
• ePOD customer
• CVI NET - 25 cont.
Softwares
• CVIPC - 1 user
• CVIPC - 5 user
• CVIPC - 25 user
• CVI NET - 1 cont.
• CVI NET - 10 cont.
• CVI NET - 25 cont.
• CVI NET - 50 cont.
• CVI NET - 200 cont.
• CVIKEY (access level management on USB key)
• CVILOGIX - Basic (Basic Ladder with Function Bloc Diagrams)
• CVILOGIX - Advanced (Advanced workbench for Automation)
6 Table mounting
7 Wall mounting
7
17
615 936 075 0
615 936 076 0
615 936 077 0
615 936 078 0
615 927 560 0
615 927 601 0
615 927 602 0
615 927 603 0
615 927 555 0
615 927 549 0
615 927 550 0
615 927 551 0
615 927 560 0
615 993 395 0
615 927 606 0
615 927 607 0
615 397 399 5
615 397 631 5
Tools EAD & EID
New EB motors
with higher Energy efficiency
eLINK for embedded accessories
(Barcode scanner, Pset selector, I/O selector)
Cable Auto-locking
system
4 colors configurable
reporting LEDs
(360° visibility)
Monobloc slim angle head
with Spiral cut gears
Torque Range - Portable electric nutrunners
ROTATIONAL
SPEED rpm
Angle head tools (EAD) - Widest Torque Ratio (Tmax/Trpm) 5.2
EAD20-1300
EAD32-900
EAD50-900
EAD70-800
EAD80-650
EAD105-500
EAD160-430
EAD200-370
EAD280-260
EAD280-370
EAD440-250
EAD660-160
Torque Nm
1300
900
900
800
650
500
430
370
260
370
250
160
0 20
60
100
140
180
220
260
300
340
380
420
460
500
540
580
620
660
700
ROTATIONAL
SPEED rpm
In-line tools (EID) - Widest Torque Ratio (Tmax/Trpm) 5.9
EID25-1200
EID32-900
EID44-1200
EID65-900
EID75-800
EID120-660
EID170-670
EID270-410
EID360-300
Torque Nm
1200
900
1200
900
800
660
670
410
300
0 20
40
80
100
120
140
160
180
200
220
240
260
280
300
320
340
360
380
ROTATIONAL
SPEED rpm
Pistol tools (ERP)
ERP3L
ERP5L
ERP10L
ERP20L
ERP20S
ERP30S
ERP40S
ERP3LT
ERP5LT
ERP10LT
ERP20LT
2000
2000
1540
790
1540
1070
680
2000
2000
1540
790
18
Angle head electric nutrunners
3 to 105 Nm (2.2 to 77 ft.lb) - 500 to 1300 rpm
MODEL
h
EAD20-1300
EAD32-900
EAD50-900
EAD70-800
EAD80-650
EAD105-500
H
mm
in.
mm
in.
12.0
12.0
12.0
12.0
17.5
17.5
0.47
0.47
0.47
0.47
0.69
0.69
45.5
45.5
51.1
56.7
60.4
60.4
1.8
1.8
2.0
2.2
2.4
2.4
ØA
mm in.
46
46
46
58
58
58
1.8
1.8
1.8
2.3
2.3
2.3
ØB
mm in.
37
37
37
43
48
48
1.46
1.46
1.46
1.69
1.89
1.89
ØC
mm in.
28
28
35
40
45
45
1.10
1.10
1.38
1.57
1.77
1.77
D
mm
in.
25
25
28
32
40
40
0.98
0.98
1.10
1.26
1.57
1.57
Accessories: see page 22
MODEL
EAD20-1300
EAD32-900
EAD50-900
EAD70-800
EAD80-650
EAD105-500
PART
NUMBER
615 165 606 0
615 165 607 0
615 165 609 0
615 165 611 0
615 165 612 0
615 165 613 0
SQUARE
DRIVE
MIN.
RECOMMENDED
TORQUE
MAX.
MIN.
in.
Nm
Nm
Nm
Sq. 3/8
Sq. 3/8
Sq. 3/8
Sq. 3/8
Sq. 1/2
Sq. 1/2
3
5
8
12
15
20
18
30
45
65
75
90
20
32
50
70
80
105
RECOMMENDED
MAX.
FREE
SPEED
LENGTH
WEIGHT
ft.lb
ft.lb
ft.lb
rpm
mm
in.
kg
lb.
2.2
3.7
5.9
8.9
11.1
14.8
13
22
33
48
55
66
15
24
41
52
59
77
1300
900
900
800
650
500
481
481
531
544
567
567
19.2
19.2
20.9
21.4
22.3
22.3
1.4
1.4
1.8
2.0
2.4
2.4
3.1
3.1
4.0
4.4
5.3
5.3
L
Angle head electric nutrunners
35 to 660 Nm (26 to 487 ft.lb) - 160 to 430 rpm
MODEL
h
EAD160-430
EAD200-370
EAD280-260
EAD280-370
EAD440-250
EAD660-160
H
mm
in.
mm
in.
17.1
23.0
23.0
23.0
24.0
33.1
0.67 64.8
0.91 84.9
0.91 84.9
0.91 84.9
0.94 91.2
1.30 109.5
2.55
3.34
3.34
3.34
3.59
4.31
ØA
mm in.
66
66
66
70
76
76
2.6
2.6
2.6
2.76
2.99
2.99
ØB
mm in.
55
55
55
55
67
67
2.16
2.16
2.16
2.16
2.64
2.64
ØC
mm in.
55
55
55
55
73
73
2.16
2.16
2.16
2.16
2.87
2.87
D
mm
in.
42
42
42
-
1.65
1.65
1.65
-
Accessories: see page 22
MODEL
EAD160-430
EAD200-370
EAD280-260
EAD280-370
EAD440-250
EAD660-160
PART
NUMBER
615 165 681 0
615 165 682 0
615 165 683 0
615 165 684 0
615 165 685 0
615 165 686 0
SQUARE
DRIVE
MIN.
RECOMMENDED
in.
Nm
Nm
Nm
35
60
60
60
100
100
150
180
250
250
400
600
160
200
280
280
440
660
Sq. 1/2
Sq. 3/4
Sq. 3/4
Sq. 3/4
Sq. 3/4
Sq. 3/4
19
TORQUE
MAX.
MIN.
RECOMMENDED
MAX.
FREE
SPEED
LENGTH
ft.lb
ft.lb
ft.lb
rpm
mm
in.
26
44
44
44
74
74
111
133
184
184
295
443
118
148
207
207
325
487
430
370
260
370
250
160
650
673
673
681
735
774
25.6
26.5
26.5
26.8
28.9
30.4
WEIGHT
L
kg
lb.
3.2 7.0
3.8 8.4
3.8 8.4
5.6 12.3
7.4 16.3
8.0 17.6
In-line electric nutrunners
3 to 75 Nm (2.2 to 55.3 ft.lb) - 800 to 1200 rpm
MODEL
ØA
mm in.
46
46
58
58
58
EID25-1200
EID32-900
EID44-1200
EID65-900
EID75-800
1.81
1.81
2.28
2.28
2.28
ØB
mm in.
37
37
48
48
48
1.46
1.46
1.89
1.89
1.89
ØC
mm in.
60
60
54
54
54
2.36
2.36
2.13
2.13
2.13
Accessories: see page 22
MODEL
EID25-1200*
EID32-900*
EID44-1200*
EID65-900
EID75-800
PART
NUMBER
615 165 614 0
615 165 615 0
615 165 616 0
615 165 617 0
615 165 618 0
SQUARE
DRIVE
MIN.
RECOMMENDED
TORQUE
MAX.
MIN.
in.
Nm
Nm
Nm
Sq. 3/8
Sq. 3/8
Sq. 3/8
Sq. 3/8
Sq. 1/2
3
5
7
10
20
20
30
40
60
70
25
32
44
65
75
RECOMMENDED
MAX.
FREE
SPEED
LENGTH
WEIGHT
ft.lb
ft.lb
ft.lb
rpm
mm
in.
kg
lb.
2.2
3.7
5.2
7.4
14.8
15
22
29
44
52
18
24
32
48
55
1200
900
1200
900
800
430
430
489
489
489
16.9
16.9
19.3
19.3
19.3
1.20
1.20
1.95
1.95
1.95
2.6
2.6
4.3
4.3
4.3
L
(*): Tools mounted with second lever start in standard
In-line electric nutrunners
20 to 360 Nm (14.7 to 265.5 ft.lb) - 300 to 670 rpm
MODEL
ØA
mm in.
66
72
76
76
EID120-660
EID170-670
EID270-410
EID360-300
2.60
2.83
2.99
2.99
ØB
mm in.
55
55
67
67
2.17
2.17
2.64
2.64
ØC
mm in.
52
66
66
66
2.05
2.60
2.60
2.60
ØD
mm in.
42
42
53.5
53.5
1.65
1.65
2.10
2.10
Accessories: see page 22
MODEL
EID120-660
EID170-670
EID270-410
EID360-300
PART
NUMBER
615 165 677 0
615 165 678 0
615 165 679 0
615 165 680 0
SQUARE
DRIVE
MIN.
RECOMMENDED
in.
Nm
Nm
Nm
Sq. 1/2
Sq. 1/2
Sq. 3/4
Sq. 3/4
20
40
60
70
110
150
250
350
120
170
270
360
20
TORQUE
MAX.
MIN.
RECOMMENDED
MAX.
FREE
SPEED
LENGTH
ft.lb
ft.lb
ft.lb
rpm
mm
in.
15
29
44
52
81
111
184
258
88
125
199
265
660
670
410
300
583
591
625
661
22.9
23.3
24.6
26.0
WEIGHT
L
kg
lb.
3.5 7.7
5.2 11.5
5.4 11.9
5.5 12.1
Pistol grip electric nutrunners
0.35 to 42 Nm (0.26 to 31 ft.lb) - 680 to 2000 rpm
A
B
C
D
Accessories: see page 22
CVI II Adapter needed
PIC
REF
A
A
A
A
A
B
C
D
D
D
D
MODEL
ERP3L
ERP5L
ERP10L
ERP20L
ERP20S
ERP30S
ERP40S
ERP3LT
ERP5LT
ERP10LT
ERP20LT
PART
NUMBER
615 165 193 0
615 165 194 0
615 165 195 0
615 165 196 0
615 165 197 0
615 165 198 0
615 165 263 0
615 165 227 0
615 165 228 0
615 165 229 0
615 165 230 0
OUTPUT
DRIVE
MIN.
RECOMMENDED
in.
Nm
Nm
Nm
0.35
0.5
1.5
3.0
3.0
5.0
6.0
0.35
0.5
1.5
3.0
3
5
10
20
20
30
40
3
5
10
20
3.3
5.5
12.0
23.0
23.0
30.0
42.0
3.3
5.5
12.0
23.0
Hex. / F
Hex. / F
Hex. 1/4 F
Hex. 1/4 F
Hex. 1/4 F
Sq. 3/8
Sq. 3/8
Hex. 1/4 F
Hex. 1/4 F
Hex. 1/4 F
Hex. 1/4 F
14
14
21
TORQUE
MAX.
MIN.
RECOMMENDED
MAX.
ROTATIONAL
SPEED
LENGTH
ft.lb
ft.lb
ft.lb
rpm
mm
0.26
0.37
1.10
2.20
2.20
3.70
4.40
0.26
0.37
1.10
2.20
2.2
3.7
7.4
14.7
14.7
22.1
29.5
2.2
3.7
7.4
14.7
2.4
4.0
8.8
17.0
17.0
22.0
31.0
2.4
4.0
8.8
17.0
2000
2000
1540
790
1540
1070
680
2000
2000
1540
790
196 7.7
196 7.7
196 7.7
196 7.7
221 8.7
217 8.5
274 10.8
196 7.7
196 7.7
196 7.7
196 7.7
WEIGHT
L
in.
kg
lb.
1.0
1.0
1.1
1.1
1.2
1.2
1.7
1.0
1.0
1.1
1.1
2.2
2.2
2.4
2.4
2.6
2.6
3.7
2.2
2.2
2.4
2.4
Accessories
Cable for EAD & EID tools
Cable for ERP tools
PART NO.
PART NO.
Nutrunner cable 2.5m (8.2ft)
Nutrunner 5m (16ft)
Nutrunner 10m (32.8ft)
Nutrunner 15m (49.2ft)
615 917 570 0
615 917 492 0
615 917 494 0
615 917 495 0
Tool cable 2.5m (8.2ft)
Tool cable 5m (16ft)
Tool cable 10m (32.8ft)
Tool cable 15m (49.2ft)
Tool cable eFLEX 2.5m (8.2ft)
Tool cable eFLEX 5m (16.4ft)
Extension cable for ERP tools
615 917 601 0
615 917 602 0
615 917 604 0
615 917 605 0
615 917 631 0
615 917 632 0
PART NO.
Extension cable 5m (16ft)
Extension cable 10m (32.8ft)
Extension cable 15m (49.2ft)
Extension cable 20m (65.6ft)
Extension cable 25m (82ft)
Extension cable 30m (98ft)
615 917 083 0
615 917 084 0
615 917 085 0
615 917 086 0
615 917 087 0
615 917 088 0
Extension cable for EAD & EID tools
PART NO.
Ext. cable 8m (26.2ft)
Ext. cable 16m (52.5ft)
Ext. cable 32m (105ft)
Ext. cable 50m (164ft)
615 917 581 0
615 917 584 0
615 917 587 0
615 917 589 0
eBUS cable
PART NO.
eBUS cable 1m (3.3ft)
eBUS cable 2m (6.6ft)
eBUS cable 5m (16.4ft)
eBUS cable 15m (49.2ft)
eBUS Termination plug
1
2
615 916 721 0
615 916 722 0
615 916 723 0
615 916 724 0
615 916 725 0
Other Accessories
ITEM
3
4
1
2
3
4
5
6
7
8
9
5
6
8
7
10
9
11
10
11
11
11
11
12
12
13
13
13
•
12
PART NO.
Socket tray - 4 positions
Operator Panel (advanced)
Stack Light
I/O Expander
Bit tray
615 936 071 0
615 936 072 0
615 936 073 0
615 936 074 0
615 936 080 0
Suspension bail - non swivelling - All tools up to EAD105/EID75 615 397 412 0
Suspension bail - swivelling - All tools up to EAD105/EID75
615 397 413 0
Second start lever
Contact Desoutter
Telescopic output - EID25/32/44/65 (sq.3/8")
615 397 811 0
Telescopic output - EID75 (sq.1/2")
615 397 937 0
Telescopic output - EID120/170 (sq.1/2")
615 397 938 0
Telescopic output - EID270/360 (sq.3/4")
615 397 939 0
Handle lever
615 397 831 0
Angle head protection - EAD20/32
615 573 207 0
Angle head protection - EAD50
615 573 208 0
Angle head protection - EAD70
615 573 209 0
Angle head protection - EAD80/105
615 573 210 0
Head protection - EID25/32
615 573 211 0
Head protection - EID44/65/75
615 573 212 0
Finger Protection EAD20/32
615 397 635 0
Finger Protection EAD50
615 397 636 0
Finger Protection EAD70
615 397 637 0
Y cable for RS232 port
13
Adapter for ERAL/ERDL/ERP/EME
PART NO.
CVI II Adapter
22
615 936 070 0
Torque Reaction Arms & Balancers
MODEL
PART NO.
MAX. TORQUE
Nm
ft.lb
D53 linear arm
D53- 5
D53-12
D53-25
615 810 700 0
615 810 701 0
615 810 702 0
5
12
25
3.7
8.9
18.4
0.8
1.5
2.5
1.76
3.31
5.51
D53-25X Extended reach
D53- 50
D53-100
615 810 703 0
615 810 704 0
615 810 705 0
25
50
100
18.4
36.9
73.8
2.2
4.0
6.0
D53 folded arm
D53- 5S
D53-12S
D53-25S
D53-50S
D53-100S
615 810 706 0
615 810 707 0
615 810 708 0
615 810 709 0
615 810 710 0
5
12
25
50
100
3.7
8.9
18.4
36.9
73.8
0.8
1.5
2.5
4.0
6.0
MODEL
PART NO.
TRA telescopic reaction arm
TRA 12 1150
TRA 12 1600
TRA 12 2100
TRA 25 1150
TRA 25 1600
TRA 25 2100
TRA 25 2600
TRA 50 1600
TRA 50 2100
TRA 50 2600
TRA 100 1600
TRA 100 2100
TRA 100 2600
TRA 200 1600
TRA 200 2100
TRA 200 2600
615 810 089 0
615 810 090 0
615 810 091 0
615 810 092 0
615 810 093 0
615 810 094 0
615 810 095 0
615 810 096 0
615 810 097 0
615 810 098 0
615 810 099 0
615 810 100 0
615 810 101 0
615 810 102 0
615 810 103 0
615 810 104 0
FOR NUTRUNNERS
TOOL LOAD
kg
ft
EAD20
EID25
ERP3-5
ERP10
ERP20
28.5-41
28.5-41
28.5-41
4.85
8.81
13.20
EAD20
EAD32-50
EAD70-105
EID25
EID32-44
EID65-75
ERP20
-
28.5-41 1.12-1.6
Order clamp
separately
1.76
3.31
5.51
8.81
13.20
EAD20
EAD32-50
EAD70-105
EID25
EID32-44
EID65-75
ERP3-5
ERP10
ERP20
-
28.5-41 1.12-1.6
28.5-41 1.12-1.6
28.5-41 1.12-1.6
Order clamp
separately
LENGTH
MAX. TORQUE
TOOL CLAMP Ø INCLUDED
mm
in.
Nm
ft.lb
mm
in.
12
12
12
25
25
25
25
50
50
50
100
100
100
200
200
200
8.9
8.9
8.9
18.4
18.4
18.4
18.4
36.9
36.9
36.9
73.8
73.8
73.8
147.5
147.5
147.5
1150
1600
2100
1150
1600
2100
2600
1600
2100
2600
1600
2100
2600
1600
2100
2600
45.3
63.0
82.7
45.3
63.0
82.7
102.4
63.0
82.7
102.4
63.0
82.7
102.4
63.0
82.7
102.4
FOR NUTRUNNERS
EAD20
EAD20
EAD20
EAD20
EAD32-50
EAD32-50
EAD32-50
EAD70-105
EAD70-105
EAD70-105
EAD160-200
EAD160-200
EAD160-200
EID25
EID25
EID25
EID25
EID32-44
EID32-44
EID32-44
EID65-75
EID65-75
EID65-75
EID120-170
EID120-170
EID120-170
TOOL CLAMP Ø INCLUDED
ERP3-10
ERP3-10
ERP3-10
ERP20
ERP20
ERP20
ERP20
ERP30-40
ERP30-40
ERP30-40
-
Order balancer separately
TOOL CLAMP
TOOL DIA.
PART NO.
mm
in.
FOR ARM
Universal clamp
D53 Clamp 28.5 - 41mm
D53 Clamp 40 - 50mm
TRA Clamp 28-49mm
TRA Uni holder 50 & 100mm
615 810 835 0
615 810 838 0
615 810 118 0
615 810 137 0
28.5-41
40-50
28-49
28-50
1.12-1.6
1.57-1.97
1.10-1.93
1.10-1.97
D53-5/12/25
D53-5/12/25
D53-5/12/25
D53-50 / 100
TRA-12/25
TRA-12/25
TRA-12/25
TRA-50 / 100
Specific diameter clamp
Holder, Dia 34mm (12 & 25Nm)
Holder, Dia 36,5mm (12 & 25Nm)
Holder, Dia 38mm (12 & 25Nm)
Holder, Dia 44mm (12 & 25Nm)
615 810 125 0
615 810 127 0
615 810 129 0
615 810 131 0
34
36.5
38
44
1.34
1.44
1.49
1.73
D53-5/12/25
D53-5/12/25
D53-5/12/25
D53-5/12/25
TRA-12/25
TRA-12/25
TRA-12/25
TRA-12/25
Spline clamp
Clamp for 50-100 ERDL4 -EDC50 -70
Clamp for 50-100 ERDL6
Clamp for 200 ERDL4-ECD120
Clamp for 200 ERDL6
615 810 203 0
615 810 205 0
615 810 202 0
615 810 204 0
Spline
D53-50 / 100
D53-50 / 100
-
TRA-50 / 100
TRA-50 / 100
TRA-200
TRA-200
D53-50 / 100
TRA-50 / 100
TRA-200
Welded clamp (to be welded with TOC)
Clamp to weld
615 810 628 0
Clamp to weld
Balancers
MODEL
PART NO.
FOLDED ARMS
MIN.
MAX.
CAPACITY
CAPACITY
kg
Welded clamp (to be welded with TOC)
5DF
615 805 011 0
3.0
7DF
615 805 012 0
4.5
10DF
615 805 013 0
6.0
lb
6.6
9.9
13.2
23
CABLE
TRAVEL
1.12-1.6
1.12-1.6
1.12-1.6
WEIGHT
kg
lb
m
ft
kg
lb
5.0
7.0
10.0
11.0
15.4
22.0
2.0
2.0
2.0
6.6
6.6
6.6
2.9
3.1
3.2
6.4
6.8
7.1
mm
in.
28-49
28-49
28-49
28-49
28-49
28-49
28-49
28-50
28-50
28-50
1.10-1.93
1.10-1.93
1.10-1.93
1.10-1.93
1.10-1.93
1.10-1.93
1.10-1.93
1.10-1.97
1.10-1.97
1.10-1.97
Order clamp
separately
Softwares: Softwares & Data
CVIPC - programming
CVINET - Data Collection
Easy Control
100% Traceability
Ethernet connection manager
3D Curves screen, display of one
Features
User-friendly interface
CVI-Collector
• Easy setting with Quick Pset & learning mode
• Single software installation on the main server
• Fast learning curve with contextual help
• Data collection linked to Identification Number
as station number / part number / tools number/
a free field for special needs
• Complete Assembly line view in the tree area
• Intuitive Pset setting with curve templates
• Auto uploading of missing data
(FIFO inside controllers)
Advanced process control
• Overview of all controllers connected
• Error-proofed with real time consistency check
• Complete process logic mapping including tightening
& non-tightening operations with Assembly process
• Statistical analysis (ISO, CNOMO, NF)
CVI-Viewer
• Multi -user installation
• View tightening results
• Display and print (Histograms, SPC, Control charts)
• View tightening curves
• Customized report:
Date range filtering
Data linked to an Identification Number
High flexibility
• Dynamic mapping for I/O, fieldbus with
Drag & drop function
• View of maintenance information
• 2 ways transfer of all parameters between
stations & PC
• CVI-Net saves more than 40 parameters
plus the results at the end of each tightening.
• Real time access to tool parameters/counters
(partial/total number of cycles performed by the
tool/cable)
Real time quality control of the network
• Test mode to check torque transducer, angle encoder,
brushless motor
• Alarm in case of disconnection and FIFO inside
controllers
• Complete backup/restore of stations
• Automatic uploading of missing data from controllers.
Traceability
• All results with Identification Number can be exported
to another database for long time saving
• The display of one or more curves allows you to analyse and make tightening comparisons
Printing report
• Printing of all tightening of a vehicle or a component
by scanning the bar code number
24
Overview & Softwares data for Software
CVIKEY - Access Level Management
CVIMONITOR - Real Time monitoring
Features
Tailor made protection
• Intuitive software to create/manage access level
CVIMONITOR included with controller:
License free remote software for real-time
monitoring of the assembly line
• Protection guaranteed by unique profile keys created
by the administartor (locked against copy)
Real-time process monitoring
Simple interface
• Results
• Plug&Play USB key
• Curves
• 4 profiles already available by default
• Statistics
High flexibility
Real-time maintenance monitoring
• Unlimited number of profiles
• I/O status
• Set up the right access level for the right people
• Counters (controller, tool, cable)
Troubleshooting
• Alarms history (logs)
• Problem solving guidance
25
More Than Productivity
www.desouttertools.com
English
© Copyright 2011
August 2011 - Issue 2