HSK-A40,50,63,100 E25,32,40,50 F63

Transcription

CATALOG No.
In Accordance To ISO12164 & DIN69893
HSK-A40,50,63,100 E25,32,40,50 F63
Clamping Range :
ø.018" - ø.238"
Clamping Range :
ø.010" - ø.787"
Ultra slim design eliminates any
interference.
MEGA MICRO CHUCK
Most reliable high precision collets chuck
in the world.
MEGA
NEW BABY CHUCK
PG.6-PG.7
PG.6,7
PG.6,7
PG. 8
PG. 17
Clamping Range :
ø 5/8" - ø 1-1/4"
Specialist for heavy-duty cutting!!
MEGA DOUBLE
POWER CHUCK
Original & No.1 modular boring system
in the world!!
KAB TOOL SHANKS
PG.16
PG.14-PG.15
PG.29
MEGA WRENCH
ADJUSTING SCREW
MEGA NUT
COLLET EJECTOR
NEW BABY COLLET
MEGA PERFECT SEAL
COOLANT PIPE
PG.10
PG.10
PG.10
PG.11
PG.12
PG.13
PG.17
MEGA E COLLET
MEGA WRENCH
ADJUSTING SCREW
MEGA E NUT
COOLANT PIPE
PG.15
PG.15
PG.15
PG.15
PG.17
Tapping Range :
No.2 - AU3/4
Cutter Dia :
ø.630" - ø1.969"
Unique feature to compensate for
synchronization errors.
Indexable Insert Endmill offering both
accuracy and toughness.
MEGA SYNCHRO
Tapping holder
FULLCUT MILL
Type FCM / FCR
PG.18
PG.17
MEGA E CHUCK
PG.27
PG.29
PG.29
World first!! BIG original designed holder
for small dia endmilling.
PG.9-PG.11
PG.25-PG.26
MEGA WRENCH
MEGA NUT
MEGA MICRO COLLET
COOLANT PIPE
Clamping Range :
ø1/8" - ø1/2"
PG.21 PG.23
PG.28
PG.28
PG.30
MEGA WRENCH
PSC COLLET
(High Precision Type)
STRAIGHT COLLET
PG.16
PG.16
PG.16
(Type "C")
COOLANT PIPE
1
PG.17
COOLANT PIPE
PG.17
TAP HOLDER
MGT SET SCREW
SYNCHRO ADJUSTER
O RING SET
MGT NUT
MEGA WRENCH
COOLANT PIPE
PG.19
PG.20
PG.20
PG.20
PG.20
PG.20
PG.17
(FCM)
INDEXABLE INSERTS
SPARE PARTS
(FCR)
INDEXABLE INSERTS
SPARE PARTS
COOLANT PIPE
PG.22
PG.22
PG.24
PG.24
PG.17
Premium Material Selection
Pre-Balanced Design
Since HSK is a hollow taper shank, the material has a critical role for
optimum performance.
BIG uses carefully selected high grade alloy steels. Particularly, BIG
uses die steel materials for HSK 40 and smaller where the cross
section of shank taper is very thin.
Since HSK Form A has non-symmetric keyways, it is not balanced.
BIG Form A holders are pre-balanced near the tool change V-Groove
recommended by ISO standard and can therefore be used for high
speed applications.
pre-balance
T
HSK Size
T
25
.043
32
.049
40
.076
50
.102
63
.137
100
.204
Important Tool Retention Feature
With hole for Manual Clamping
BIG HSK Form A holders have a manual clamping hole as a standard
and can therefore be used in place of HSK Form C which is manually
mounted in spindles.
Internal clamping of HSK tools is defined by the location of highly
concentrated forces from the machine tool. Accuracy and position of
this form will affect the righdity, repeatability, and precision of tool
holders. BIG provides finish machining of this area after heat
treatment.
Clamping
Taper
With IC-Data chip holes
Drive Key Form
HSK Shanks according to Form A are designed to carry out torque
transmission by the round shaped key-way at the end of the taper.
Because of the importance of this round shaped geometry, BIG
provides finishing of this feature after heat treatment.
A hole(Dia.10mm) is provided on the flange for IC data chip. Tool
management can be carried out by using this ID chips in order to
minimize downtime, and to
improve
current
capacity
utilization.
(Note: IC chips are not included
as a standard item)
IC data chip
2
High precision, High rigidity & High quality performance
CHUCK SERIES
Clamping Range : ø.010" - ø1-1/4"
Four types of MEGA CHUCK series optimises high speed and precise cutting
with drills and endmills. Depending on apllications, ideal chuck can be
selected to enhance cutting performance.
For micro drills & endmills
MEGA MICRO CHUCK
Clamping Range : ø .018" - ø .238"
50,000
(M
ø
Super slim and taper type of Mega Micro Chuck is
suitable for micro endmills.
.
3
EG 94
A3 "
S)
r.p.m.
Interval of clamping dia. is .004".
Just fitting for micro cutting tools.
Collet
Class
PG. 6
AA
PG.25
T.I.R.
At nose At end of test bar
.00004"
.00004" .00012"
4d
ød
MAX.
"Taper Type" For Micro End Milling
.00012"
PG.29
For endmills, drills, taps, reamers, etc.
MEGA NEW BABY CHUCK
Clamping Range :ø .010" - ø .787"
MAX.
Highest runout as small as .00004"
T.I.R. at the collet nose
40,000
r.p.m.
.00004"
For High Pressure Coolant Supply
Nut with seal for Mega New Baby Chuck.
Performance of the seal improves with higher
coolant pressure.
.00012"
ød
4d
PG. 9
PG.27
PG.29
3
T.I.R.
Collet
Class At nose At end of test bar
AA
.00004"
.00012"
Through Tools
MAX.
PAT.
US Patent No. 5975817
COOLANT
PRESSURE
1,000P.S.I.
Jet Through
ORIGINAL DESIGN OF NOTCH-FREE NUT
PREVENTS VIBRATION AND NOISE
Vibration at high speeds is eliminated by a notch-free nut
which offer superior balance and concentricity. This
ideal nut design not only eliminates whistling noise and
coolant splattering, but also assures increased strength
of the nut itself.
EASY AND FIRM CLAMPING WITH
THE MEGA WRENCH
Mega Wrench has unique design of one way clutch
system with a roller bearing and a ratchet function and is
capable of safely and evenly applying force on the entire
nut periphery.
Notches to
hook a wrench
World's
first
Notche-Free
Smooth tightening
operation with ratchet
function.
For endmills
MEGA E CHUCK
COOLANT
PRESSURE
Clamping Range :ø1/8" - ø1/2"
1,000P.S.I.
Slit-Through Coolant
MAX.
35,000
r.p.m.
Coolant is securely directed to cutting tool through slits in a collet,
even at high spindle speeds.Tool life and surface finish is improved as
a result of efficient chip evacuation. Rubber seals are provided within
the nut and body in order to prevent coolant leakage.
High Clamping Force
.00004"
Extended clamping area
.00012"
ød
4d
PG.14
Bearings
PG.30
Shallow taper
Seals
T.I.R.
Collet
Class At nose At end of test bar
AA
.00004"
.00012"
For endmills
MEGA DOUBLE POWER CHUCK
Clamping Range : ø 5/8" - ø 1-1/4"
MAX.
28,000
r.p.m.
Complete fit of nut and body achieves high rigidity as a integral body.
In the case of a conventional milling chuck, an
inner taper of nut contacts only with body
when tightened. However, there is still a gap
between nut and body. Large fit diameter of
nut provides higher rigidity as if the chuck and
nut were an integral body. This superior
rigidity assures heavy cutting without chatter.
Fit
Coolant-through Nozzles
Effective Coolant Supply
PG.16
• For improved surface finish
• Extended tool life
• Smoother chip evacuation
• Cooling & lubricating of tools
4
Tool holder for rigid tapping
License
SYNCHRO Tapping Holder
Tapping Range : No.2 - AU3/4
Comparison of Surface Finish
Spiral Tap (No.10 - 24 Material 4130)
Collet Chuck
MEGA SYNCHRO
Wide Variation of Bodies
and Tap Holders.
PG.18
Unique feature to compensate for synchronization errors.
Improves thread quality and tool life by reducing thrust loads caused by
synchronization errors up to 90%.
For MEGA SYNCHRO Tapping Holder, No.
please refer to Catalog
163
Indexable Insert Endmill
FCM / FCR
Cutter Dia : ø.630" - ø1.969"
Ramping &
helical milling cutter
Square Shoulder &
slot milling cutter
PG.21
PG.28
PG.23
For FULLCUT MILL Type FCM, No.
134
For FULLCUT MILL Type FCR, No.
135
Indexable insert endmills with both excellent sharpness and toughness,
achieving the performance of solid endmills.
Sharp cutting edge by both high radial
and axial rake angles
Positive high rake cutting edge for both radial and axial
directions achieves smooth and quiet endmilling.
g
cuttin
Low istance
res
Excellent surface finish
by wide wiper action
5
High axial
rake angle
High radial
rake angle
R
Form A
for high speed
Micro diameter design is ideal for high speed applications
in tight areas with small diameter cutting tools.
L
Manual
Clamping Hole
L1
Type T Form
Coolant Pipe
(Optional) PG.17
A (DIN 69893-1) (ISO 12164)
Model
HSK-A40-MEGA3S- 75T
- 90T
-MEGA4S- 60T
- 75T
- 90T
-105T
-MEGA6S- 60T
- 75T
- 90T
-105T
HSK-A50-MEGA3S-105T
-MEGA4S-105T
-MEGA6S-105T
HSK-A63-MEGA3S- 75T
- 90T
-120T
-MEGA4S- 60T
- 75T
- 90T
-105T
-120T
-135T
-MEGA6S- 60T
- 75T
- 90T
-105T
-120T
-135T
ød
øD
.018 - .128
.394
.018 - .159
.472
.018 - .238
.551
.018 - .128
.018 - .159
.018 - .238
.394
.472
.551
.018 - .128
.394
.018 - .159
.018 - .238
1. Nut is included. Collet and wrench must be ordered separately.
2. Coolant pipe to be ordered separately.
3. For models with the mark of , there is no internal thread.
The dimension, H2, in ( ) shows how deep a tool can be inserted.
Accessories
.472
.551
øD1
5
øD1
L
L1
.571
.681
.547
.657
.760
.870
.614
.724
.831
.941
.744
.811
.874
.535
.638
.846
.512
.606
.709
.811
.917
1.020
.606
.669
.772
.874
.976
1.083
2.95
3.54
2.36
2.95
3.54
4.13
2.36
2.95
3.54
4.13
4.13
4.13
4.13
2.95
3.54
4.72
2.36
2.95
3.54
4.13
4.72
5.31
2.36
2.95
3.54
4.13
4.72
5.31
1.57
2.20
1.02
1.65
2.28
2.87
1.06
1.69
2.32
2.91
2.56
2.56
2.56
1.38
1.97
3.15
.91
1.38
1.97
2.56
3.15
3.74
.91
1.38
1.97
2.56
3.15
3.74
H1
H2
.87
1.50
1.73
1.04
1.85
(1.57)
1.12
1.93
.87
1.04
1.12
1.50
1.85
1.93
.87
1.50
1.46
1.04
ød
øD
H2
H1
1.85
1.46
1.89
1.12
1.93
Max.
r.p.m.
32,000
28,000
35,000
32,000
28,000
25,000
35,000
32,000
28,000
25,000
28,000
25,000
25,000
32,000
28,000
25,000
35,000
32,000
28,000
25,000
22,000
20,000
35,000
32,000
28,000
25,000
22,000
20,000
Collet
NBC 3S-
NBC 4S-
NBC 6S-
NBC 3SNBC 4SNBC 6SNBC 3S-
NBC 4S-
NBC 6S-
Weight
(lbs)
.62
.68
.59
.66
.73
.81
.62
.68
.75
.86
1.21
1.28
1.32
1.76
1.83
1.98
1.76
1.81
1.87
1.98
2.05
2.20
1.76
1.83
1.89
1.98
2.09
2.20
4. Maximum operating speeds are directly influenced by the rigidity of the machine.
Therefore, when determining the optimum cutting conditions, increase the cutting parameters gradually.
Spare Parts
MEGA WRENCH
COLLET
MEGA NUT
PG.8
MEGA
MICRO CHUCK
Model
MEGA3S
MEGA4S
MEGA6S
MGR10
MGR12
MGR14
Model
NBC3SNBC4SNBC6S-
Model
MGN3S
MGN4S
MGN6S
6
R
Form A
for high speed
L
Manual
Clamping Hole
L1
H2
ød
øD
H1
Type S Form
Coolant Pipe
(Optional) PG.17
A (DIN 69893-1) (ISO 12164)
Model
ød
øD
L
L1
H1
H2
Max.
r.p.m.
Collet
Weight
(lbs)
HSK-A40-MEGA3S- 60
-MEGA4S- 60
- 90
-MEGA6S- 60
- 90
HSK-A50-MEGA3S- 75
-MEGA4S- 75
-MEGA6S- 75
HSK-A63-MEGA3S- 60
-MEGA4S- 75
-105
-MEGA6S- 75
-105
.018 - .128
.394
.018 - .238
.551
.018 - .128
.018 - .159
.018 - .238
.018 - .128
.394
.472
.551
.394
.018 - .159
.472
.018 - .238
.551
1.54
1.73
1.85
(1.57)
1.93
1.50
1.85
1.93
1.38
1.89
1.85
1.89
1.93
30,000
30,000
25,000
30,000
25,000
30,000
30,000
30,000
30,000
30,000
25,000
30,000
25,000
NBC 3S-
.472
.98
.98
2.17
1.02
2.20
.87
.018 - .159
2.36
2.36
3.54
2.36
3.54
2.95
2.95
.57
.57
.64
.59
.66
1.08
1.10
1.12
1.76
1.76
1.83
1.81
1.87
The dimension, H 2, in ( ) shows how deep a tool can be inserted.
1.04
1.12
.87
1.04
1.12
.87
1.38
1.38
1.38
.87
1.38
2.36
1.38
2.36
2.95
2.36
2.95
4.13
2.95
4.13
1.04
1.12
NBC 4SNBC 6SNBC 3SNBC 4SNBC 6SNBC 3SNBC 4SNBC 6S-
Accessories
Spare Parts
MEGA WRENCH
COLLET
MEGA NUT
PG.8
MEGA
MICRO CHUCK
Model
Model
Model
MEGA3S
MEGA4S
MEGA6S
MGR10
MGR12
MGR14
NBC3SNBC4SNBC6S-
MGN3S
MGN4S
MGN6S
L
H2
H1
ød
øD
øD1
STRAIGHT SHANK TYPE
Model
ST.375-MEGA 3S-120
ST.500-MEGA 4S-130
-160
ST.625-MEGA 6S-160
-200
øD
øD1
L
H1
H2
.018 - .128
.394
.375
.87
1.50
NBC3S-
.018 - .159
.472
.500
1.04
1.85
NBC4S-
.018 - .238
.551
.625
4.724
5.118
6.299
6.299
7.874
1.12
1.93
NBC6S-
1. MGNS Nut is included. Collet and Wrench are optional.
7
Collet
ød
2. Weights do not include a collet.
Weight
(lbs)
.13
.24
.29
.40
.46
MEGA MICRO COLLET
Ultra Small High Precision Collet
MEGA3S
.00004" .00012"
B
4d
MEGA4S
ød
ød
øA
Concentricity is better than .00004"
at the collet face.
This high precision is achieved by
the innovative design of combining
taper and straight body contact.
MEGA6S
Model
Clamping Range ød
Model
Clamping Range ød
Model
Clamping Range ød
Model
Clamping Range ød
NBC3S-0.5 AA
-0.6 AA
-0.7 AA
-0.8 AA
-0.9 AA
-1.0 AA
-1.1 AA
-1.2 AA
-1.3 AA
-1.4 AA
-1.5 AA
-1.6 AA
-1.7 AA
-1.8 AA
-1.9 AA
-2.0 AA
-2.1 AA
-2.2 AA
-2.3 AA
-2.4 AA
-2.5 AA
-2.6 AA
-2.7 AA
-2.8 AA
-2.9 AA
-3.0 AA
-3.1 AA
-3.175 AA
-3.2 AA
.018 - .022
.022 - .026
.026 - .030
.030 - .033
.033 - .037
.037 - .041
.041 - .045
.045 - .049
.049 - .053
.053 - .057
.057 - .061
.061 - .065
.065 - .069
.069 - .073
.073 - .077
.077 - .081
.081 - .085
.085 - .089
.089 - .093
.093 - .096
.096 - .100
.100 - .104
.104 - .108
.108 - .112
.112 - .116
.116 - .120
.120 - .124
.123 - .127
.124 - .128
NBC4S-0.5 AA
-0.6 AA
-0.7 AA
-0.8 AA
-0.9 AA
-1.0 AA
-1.1 AA
-1.2 AA
-1.3 AA
-1.4 AA
-1.5 AA
-1.6 AA
-1.7 AA
-1.8 AA
-1.9 AA
-2.0 AA
-2.1 AA
-2.2 AA
-2.3 AA
-2.4 AA
-2.5 AA
-2.6 AA
-2.7 AA
-2.8 AA
-2.9 AA
-3.0 AA
-3.1 AA
-3.175 AA
-3.2 AA
-3.3 AA
-3.4 AA
-3.5 AA
-3.6 AA
-3.7 AA
-3.8 AA
-3.9 AA
-4.0 AA
øA= .291 B= .886
.018 - .022
.022 - .026
.026 - .030
.030 - .033
.033 - .037
.037 - .041
.041 - .045
.045 - .049
.049 - .053
.053 - .057
.057 - .061
.061 - .065
.065 - .069
.069 - .073
.073 - .077
.077 - .081
.081 - .085
.085 - .089
.089 - .093
.093 - .096
.096 - .100
.100 - .104
.104 - .108
.108 - .112
.112 - .116
.116 - .120
.120 - .124
.123 - .127
.124 - .128
.128 - .132
.132 - .136
.136 - .140
.140 - .144
.144 - .148
.148 - .152
.152 - .156
.156 - .159
NBC6S-0.5 AA
-0.6 AA
-0.7 AA
-0.8 AA
-0.9 AA
-1.0 AA
-1.1 AA
-1.2 AA
-1.3 AA
-1.4 AA
-1.5 AA
-1.6 AA
-1.7 AA
-1.8 AA
-1.9 AA
-2.0 AA
-2.1 AA
-2.2 AA
-2.3 AA
-2.4 AA
-2.5 AA
-2.6 AA
-2.7 AA
-2.8 AA
-2.9 AA
-3.0 AA
-3.1 AA
-3.175 AA
-3.2 AA
-3.3 AA
-3.4 AA
-3.5 AA
-3.6 AA
-3.7 AA
-3.8 AA
-3.9 AA
-4.0 AA
øA= .370 B= .965
.018 - .022
.022 - .026
.026 - .030
.030 - .033
.033 - .037
.037 - .041
.041 - .045
.045 - .049
.049 - .053
.053 - .057
.057 - .061
.061 - .065
.065 - .069
.069 - .073
.073 - .077
.077 - .081
.081 - .085
.085 - .089
.089 - .093
.093 - .096
.096 - .100
.100 - .104
.104 - .108
.108 - .112
.112 - .116
.116 - .120
.120 - .124
.123 - .127
.124 - .128
.128 - .132
.132 - .136
.136 - .140
.140 - .144
.144 - .148
.148 - .152
.152 - .156
.156 - .159
NBC6S-4.1 AA
-4.2 AA
-4.3 AA
-4.4 AA
-4.5 AA
-4.6 AA
-4.7 AA
-4.7625 AA
-4.8 AA
-4.9 AA
-5.0 AA
-5.1 AA
-5.2 AA
-5.3 AA
-5.4 AA
-5.5 AA
-5.6 AA
-5.7 AA
-5.8 AA
-5.9 AA
-6.0 AA
.159 - .163
.163 - .167
.167 - .171
.171 - .175
.175 - .179
.179 - .183
.183 - .187
.186 - .189
.187 - .191
.191 - .195
.195 - .199
.199 - .203
.203 - .207
.207 - .211
.211 - .215
.215 - .219
.219 - .222
.222 - .226
.226 - .230
.230 - .234
.234 - .238
øA= .239
B= .740
8
R
Form A
for high speed
The Body, Collet, Nut and Wrench are specifically
designed to be ideal for high speed operations. Manual
L
Clamping Hole
L1
ød
øD
H
Coolant-through hole
Form A
Coolant Pipe
(optional) PG.17
(DIN 69893-1) (ISO 12164)
Model
HSK-A40-MEGA 6N- 60
- 75
- 90
-MEGA 8N- 60
- 75
- 90
-MEGA10N- 60
- 75
- 90
-MEGA13N- 75
- 90
-MEGA16N- 75
- 90
-MEGA20N- 90
HSK-A50-MEGA 6N- 60
- 75
-100
-120
-135
-165
-MEGA 8N- 60
75
-100
-120
-135
-165
-MEGA10N- 60
- 75
-100
-120
-135
-165
-MEGA13N- 65
- 75
-100
-120
-135
-165
-MEGA16N- 75
-100
-120
-135
-165
-MEGA20N- 75
-100
-120
-135
-165
ød
øD
.010 - .236
.787
.020 - .315
.984
.059 - .394
1.181
.098 - .512
1.378
.098 - .630
1.654
.098 - .787
1.811
.010 - .236
.787
.020 - .315
.059 - .394
.098 - .512
.098 - .630
.098 - .787
.984
1.181
1.378
1.654
1.811
L
L1
H
2.36
2.95
3.54
2.36
2.95
3.54
2.36
2.95
3.54
2.95
3.54
2.95
3.54
3.54
2.36
2.95
3.94
4.72
5.31
6.50
2.36
2.95
3.94
4.72
5.31
6.50
2.36
2.95
3.94
4.72
5.31
6.50
2.56
2.95
3.94
4.72
5.31
6.50
2.95
3.94
4.72
5.31
6.50
2.95
3.94
4.72
5.31
6.50
1.20
1.79
2.38
1.20
1.75
2.34
1.06
1.54
2.13
2.17
2.76
2.17
2.76
2.76
1.02
1.38
2.36
3.15
3.66
4.84
1.02
1.38
2.36
3.15
3.74
4.92
1.06
1.46
2.44
3.23
3.82
5.00
1.18
1.54
2.52
3.31
3.90
5.08
1.93
2.91
3.70
4.29
5.47
1.93
2.91
3.70
4.29
5.47
1.30
.91 - 1.50
.91 - 1.69
1.61
1.02 - 1.50
1.02 - 1.73
1.57
2.17
1.50 - 1.89
2.17
2.52
2.09
2.48
2.60
1.38
1. Nut is included. Adjusting screw, collet and wrench must be ordered separately.
4. Adjusting screws can not be used with marked models.
H "max" is the maximum tool shank length that can be inserted into the holder.
9
Adjusting Screw
(optional) PG.10
.91 - 1.69
1.34
1.02 - 1.46
1.02 - 1.77
1.38
1.81
1.50 - 1.89
1.54
1.81
1.73 - 2.20
1.73 - 2.87
1.89
1.89 - 2.17
1.89 - 2.68
2.72
2.01 - 2.68
Max.
r.p.m.
Collet
35,000
30,000
NBC 6-
35,000
30,000
NBC 8-
35,000
30,000
25,000
20,000
15,000
15,000
35,000
30,000
25,000
23,000
20,000
15,000
35,000
30,000
28,000
25,000
20,000
15,000
35,000
33,000
25,000
20,000
15,000
30,000
28,000
25,000
20,000
18,000
15,000
28,000
20,000
15,000
10,000
20,000
15,000
13,000
10,000
8,000
NBC10NBC13NBC16NBC20-
NBC 6-
NBC 8-
NBC10-
NBC13-
NBC16-
NBC20-
Weight
(lbs)
.68
.75
.81
.77
.86
.97
.93
1.08
1.23
1.21
1.41
1.43
1.72
1.89
1.10
1.32
1.32
1.54
1.54
1.76
1.10
1.32
1.54
1.76
1.76
1.98
1.32
1.54
1.76
1.98
2.20
2.42
1.54
1.54
1.98
2.20
2.42
3.08
2.20
2.42
2.86
3.08
3.74
1.98
2.86
3.52
3.96
4.85
For ACCESSORIES and SPARE PARTS PG.11
ød
Model
HSK-A63-MEGA 6N- 75
- 90
-105
-120
-135
-165
-MEGA 8N- 75
- 90
-105
-120
-135
-165
-MEGA10N- 75
- 90
-105
-120
-135
-165
-MEGA13N- 75
- 90
-105
-120
-135
-165
-MEGA16N- 75
- 90
-105
-120
-135
-165
-200
-MEGA20N- 75
- 90
-105
-120
-135
-165
-200
øD
.010 - .236
.020 - .315
.059 - .394
.098 - .512
.098 - .630
.098 - .787
.787
.984
1.181
1.378
1.654
1.811
3. Adjusting screws can not be used with marked models. H "max" is the maximum
tool shank length that can be inserted into the holder.
L
L1
2.95
3.54
4.13
4.72
5.31
6.50
2.95
3.54
4.13
4.72
5.31
6.50
2.95
3.54
4.13
4.72
5.31
6.50
2.95
3.54
4.13
4.72
5.31
6.50
2.95
3.54
4.13
4.72
5.31
6.50
7.87
2.95
3.54
4.13
4.72
5.31
6.50
7.87
1.38
1.89
2.48
2.99
3.58
4.76
1.38
1.97
2.48
2.99
3.58
4.76
1.38
1.97
2.48
3.07
3.66
4.84
1.46
1.97
2.56
3.15
3.74
4.92
1.46
2.05
2.64
3.23
3.82
5.00
6.38
1.54
2.13
2.72
3.31
3.90
5.08
6.46
Max.
r.p.m.
H
.91 - 1.50
Weight
(lbs)
Collet
1.98
1.98
1.98
2.20
2.20
2.20
1.98
2.20
2.20
2.42
2.42
2.64
2.20
2.20
2.42
2.64
2.86
3.08
2.20
2.42
2.64
2.86
3.08
3.74
2.42
2.86
3.08
3.30
3.74
4.41
5.29
2.64
3.08
3.30
3.74
3.96
5.07
5.95
35,000
30,000
.91 - 1.69
NBC 6-
25,000
20,000
15,000
35,000
1.02 - 1.50
30,000
1.02 - 1.77
NBC 8-
25,000
20,000
15,000
1.97
1.50 - 1.77
33,000
NBC10-
25,000
1.50 - 1.89
20,000
15,000
1.93
2.52
1.73 - 2.20
30,000
25,000
NBC13-
20,000
1.73 - 2.48
15,000
30,000
25,000
20,000
1.89
2.48
1.89 - 2.13
NBC16-
15,000
1.89 - 2.68
10,000
8,000
30,000
25,000
20,000
2.01
2.40
2.01 - 2.13
NBC20-
15,000
2.01 - 2.68
10,000
8,000
4. Maximum operating speeds are directly influenced by the rigidity of the machine. Therefore, when
determining the optimum cutting conditions, increase the cutting parameters gradually.
Accessories
Spare Parts
MEGA WRENCH
COLLET
PG.12
SEALING NUT
MEGA PERFECT
SEAL
ADJUSTING SCREW
L
Model
Model
MEGA 6N
MEGA 8N
MEGA10N
MEGA13N
MEGA16N
MEGA20N
MGR20
MGR25
MGR30
MGR35
MGR42
MGR46
NBC 6NBC 8NBC10NBC13NBC16NBC20-
Model
MPS 6MPS 8MPS10MPS13MPS16MPS20-
G
PG.13
MEGA NEW
BABY CHUCK
MEGA NUT
Rubber Seal
B
Model
G
L
B(mm)
Model
NBA 6B
NBA 8B
NBA10B
NBA13B
NBA16B
NBA20B
M 7
M 9
M11
M14
M18
M21
.47
.51
.63
.79
.79
.79
2
2.5
3
4
4
4
MGN 6
MGN 8
MGN10
MGN13
MGN16
MGN20
10
R
Form A
for high speed
Manual
Clamping Hole
L
L1
H
ød
øD
20,000
(HSK-A100)
Form A
Adjusting Screw
(optional) PG.10
(DIN 69893-1) (ISO 12164)
Model
HSK-A100-MEGA 6N- 90
-105
-120
-135
-165
-MEGA 8N- 90
-105
-120
-135
-165
-MEGA10N- 90
-105
-120
-135
-165
-MEGA13N- 90
-105
-120
-135
-165
-200
-MEGA16N- 90
-105
-120
-135
-165
-200
-MEGA20N- 90
-105
-120
-135
-165
-200
ød
.010 - .236
.020 - .315
.059 - .394
.098 - .512
.098 - .630
.098 - .787
øD
.787
.984
1.181
1.378
1.654
1.811
COLLET EJECTOR
11
Coolant Pipe
(optional) PG.17
L
L1
3.54
4.13
4.72
5.31
6.50
3.54
4.13
4.72
5.31
6.50
3.54
4.13
4.72
1.69
2.28
2.87
3.46
4.45
1.69
2.28
2.87
3.46
4.45
1.69
2.28
2.87
3.27
4.45
1.02 - 1.77
1.69
2.17
2.28
2.76
5.31
6.50
3.54
4.13
4.72
3.46
6.50
7.87
3.54
4.65
5.31
6.50
7.87
4.65
.91 - 1.69
18,000
NBC 6-
18,000
NBC 8-
14,000
1.50 - 1.77
1.50 - 1.89
20,000
18,000
NBC10-
14,000
18,000
16,000
NBC131.73 - 2.48
14,000
10,000
1.85
2.17
2.28
2.76
2.87
15,000
14,000
NBC16-
1.89 - 2.68
5.83
1.85
2.28
2.87
3.46
4.65
5.83
Collet
14,000
12,000
20,000
5.83
3.46
Max.
r.p.m.
20,000
2.87
5.31
6.50
7.87
3.54
4.13
4.72
5.31
4.13
4.72
H
13,000
10,000
2.17
2.76
15,000
14,000
NBC20-
2.01 - 2.68
13,000
10,000
Weight
(lbs)
5.51
5.51
5.51
5.51
5.73
5.51
5.73
5.73
5.95
5.95
5.73
5.95
5.95
6.17
6.61
5.95
6.17
6.39
6.61
7.05
7.71
6.17
6.39
6.83
7.05
7.93
8.81
6.39
6.61
7.05
7.27
8.37
9.47
Model
Nut
Collet
NBC 6-CE
NBC 8-CE
NBC10-CE
NBC13-CE
MGN 6
MGN 8
MGN10
MGN13
NBC 6
NBC 8
NBC10
NBC13
NEW BABY COLLET
NBC 6-0.5 AA
-0.75AA
-1 AA
-1.25AA
-1.5 AA
-1.75AA
-2 AA
-2.25AA
-2.5 AA
-2.75AA
-3 AA
-3.175AA
-3.25AA
-3.5 AA
-3.75AA
-4 AA
-4.25AA
-4.5 AA
-4.75AA
-5 AA
-5.25AA
-5.5 AA
-5.75AA
-6 AA
New Baby Collet is world
renowned for its unmatched
accuracy and precision. It offers
runout accuracy of .00004" T.I.R. at
the collet nose.
øA= .37
B
MEGA8N
MEGA6N
Model
Clamping Range ød
.010 - .020
.020 - .030
.030 - .039
.039 - .049
.049 - .059
.059 - .069
.069 - .079
.079 - .089
.089 - .098
.098 - .108
.108 - .118
.115 - .125
.118 - .128
.128 - .138
.138 - .148
.148 - .157
.157 - .167
.167 - .177
.177 - .187
.187 - .197
.197 - .207
.207 - .217
.217 - .226
.226 - .236
Model
NBC 8-0.75 AA
-1 AA
-1.25AA
-1.5 AA
-1.75AA
-2 AA
-2.25AA
-2.5 AA
-2.75AA
-3 AA
-3.175AA
-3.5 AA
-4 AA
-4.5 AA
-5 AA
-5.5 AA
-6 AA
-6.5 AA
-7
AA
-7.5 AA
-8 AA
øA= .49
ød
øA
ød
4d
øA= .80
NBC10- 1.75AA
- 2 AA
- 2.25AA
- 2.5 AA
- 2.75AA
- 3 AA
- 3.175AA
- 3.5 AA
- 4 AA
- 4.5 AA
- 5 AA
- 5.5 AA
- 6 AA
- 6.5 AA
- 7 AA
- 7.5 AA
- 8 AA
- 8.5 AA
- 9 AA
- 9.5 AA
-10 AA
MEGA20N
MEGA16N
Clamping Range ød
.098 - .118
.115 - .125
.118 - .138
.138 - .157
.157 - .177
.177 - .197
.197 - .217
.217 - .236
.236 - .256
.256 - .276
.276 - .295
.295 - .315
.315 - .335
.335 - .354
.354 - .375
.376 - .394
.394 - .413
.413 - .433
.433 - .453
.453 - .472
.472 - .492
.492 - .512
B= 1.22
Model
NBC16- 3 AA
- 3.5AA
- 4 AA
- 4.5AA
- 5 AA
- 5.5AA
- 6 AA
- 6.5AA
- 7 AA
- 7.5AA
- 8 AA
- 8.5AA
- 9 AA
- 9.5AA
-10 AA
-10.5AA
-11 AA
-11.5AA
-12 AA
-12.5AA
-13 AA
-13.5AA
-14 AA
-14.5AA
-15 AA
-15.5AA
-16 AA
øA= 1.00
Clamping Range ød
.098 - .118
.118 - .138
.138 - .157
.157 - .177
.177 - .197
.197 - .217
.217 - .236
.236 - .256
.256 - .276
.276 - .295
.295 - .315
.315 - .335
.335 - .354
.354 - .375
.376 - .394
.394 - .413
.413 - .433
.433 - .453
.453 - .472
.472 - .492
.492 - .512
.512 - .531
.531 - .551
.551 - .571
.571 - .591
.591 - .610
.610 - .630
B= 1.37
NEW BABY ENDMILL COLLET
NBC20- 3 AA
- 3.5AA
- 4 AA
- 4.5AA
- 5 AA
- 5.5AA
- 6 AA
- 6.5AA
- 7 AA
- 7.5AA
- 8 AA
- 8.5AA
- 9 AA
- 9.5AA
-10 AA
-10.5AA
-11 AA
-11.5AA
-12 AA
-12.5AA
-13 AA
-13.5AA
-14 AA
-14.5AA
-15 AA
-15.5AA
-16 AA
-16.5AA
-17 AA
-17.5AA
-18 AA
-18.5AA
-19 AA
-19.5AA
-20 AA
øA= 1.12
MEGA8N
MEGA6N
Model
NBC6-1/8 E AA
-3/16E AA
øA= .36
ød
.125
.187
B= .67
Model
NBC8-1/8 E AA
-3/16E AA
-1/4 E AA
øA= .47
B= .78
ød
øA
B
øA= .78
B= 1.5
The tolerance of the cutting tool shank
must be within h7.
Model
NBC16-1/8 E AA
-3/16E AA
-1/4 E AA
-3/8 E AA
-1/2 E AA
-5/8 E AA
øA= .98
B= 1.65
B= 1.49
Model
NBC10-1/8 E AA
-3/16E AA
-1/4 E AA
-3/8 E AA
øA= .62
ød
.125
.187
.250
.375
.500
Clamping Range ød
.098 - .118
.118 - .138
.138 - .157
.157 - .177
.177 - .197
.197 - .217
.217 - .236
.236 - .256
.256 - .276
.276 - .295
.295 - .315
.315 - .335
.335 - .354
.354 - .375
.376 - .394
.394 - .413
.413 - .433
.433 - .453
.453 - .472
.472 - .492
.492 - .512
.512 - .531
.531 - .551
.551 - .571
.571 - .591
.591 - .610
.610 - .630
.630 - .650
.650 - .669
.669 - .689
.689 - .709
.709 - .728
.728 - .750
.751 - .768
.768 - .787
MEGA10N
ød
.125
.187
.250
MEGA16N
MEGA13N
Model
NBC13-1/8 E AA
-3/16E AA
-1/4 E AA
-3/8 E AA
-1/2 E AA
Clamping Range ød
.059 - .069
.069 - .079
.079 - .089
.089 - .098
.098 - .108
.108 - .118
.115 - .125
.118 - .138
.138 - .157
.157 - .177
.177 - .197
.197 - .217
.217 - .236
.236 - .256
.256 - .276
.276 - .295
.295 - .315
.315 - .335
.335 - .354
.354 - .375
.376 - .394
B= 1.06
Model
MEGA13N
NBC13- 3 AA
- 3.175AA
- 3.5 AA
- 4 AA
- 4.5 AA
- 5 AA
- 5.5 AA
- 6 AA
- 6.5 AA
- 7 AA
- 7.5 AA
- 8 AA
- 8.5 AA
- 9 AA
- 9.5 AA
-10 AA
-10.5 AA
-11 AA
-11.5 AA
-12 AA
-12.5 AA
-13 AA
Model
øA= .64
B= .70
B= .55
Model
.00004" .00012"
MEGA10N
Clamping Range ød
.020 - .030
.030 - .039
.039 - .049
.049 - .059
.059 - .069
.069 - .079
.079 - .089
.089 - .098
.098 - .108
.108 - .118
.115 - .125
.118 - .138
.138 - .157
.157 - .177
.177 - .197
.197 - .217
.217 - .236
.236 - .256
.256 - .276
.276 - .295
.295 - .315
ød
.125
.187
.250
.375
B= 1.26
MEGA20N
ød
.125
.187
.250
.375
.500
.625
Model
NBC20-1/8 E AA
-3/16E AA
-1/4 E AA
-3/8 E AA
-1/2 E AA
-5/8 E AA
-3/4 E AA
øA= 1.10
ød
.125
.187
.250
.375
.500
.625
.750
B= 1.77
12
R
Form A
for high speed
MEGA PERFECT SEAL PAT.
L1
URE
ANT PRESS I.
MAX. COOL
P.S.
THRUST
BALL
NBC COLLET
1,000
TiN COATING
SEAL (PS RING)
Replaceable Seal
Standard NBC Collet
Model
Reliable coolant supply to
the tool tip!
Unique design increases sealing
performance with higher coolant
pressure to create a "perfect
seal".
Remove the PS Ring, to supply
coolant to the cutting tool
periphery.
Through Tools
With PS RING
PS RING
Jet Through
Without PS RING
PAT.
L1
Collet Model
Model
Cutter
Shank Dia.
NBC 6-3 - 3.75
MPS 6-03035 .118 - .138
MPS16-03035 .118 - .138
-3 - 4.25
-0304
.118 - .157
.118 - .157
-0304
-4 - 4.75
-04045 .157 - .177
-04045 .157 - .177
.091
-4 - 5.25
-0405
.157 - .197
.157 - .197
-0405
-5 - 5.75
-05055 .197 - .217
-05055 .197 - .217
-5 - 6
-0506
.197 - .236
.197 - .236
-0506
NBC 8-3 - 4
MPS 8-03035 .118 - .138
-06065 .236 - .256
-3 - 4.5
-0304
.236 - .276
.118 - .157
-0607
-4 - 5
-04045 .157 - .177
-07075 .276 - .295
-4 - 5.5
-0405
.276 - .315
.157 - .197 .154
-0708
-5 - 6
-05055 .197 - .217
-08085 .315 - .335
-5 - 6.5
-0506
.315 - .354
.197 - .236
-0809
-6 - 7
-06065 .236 - .256
-09095 .354 - .375
-6 - 7.5
-0607
.354 - .394
.236 - .276
-0910
.134
-7 - 8
-07075 .276 - .295
-10105 .394 - .413
-7 - 8
-0708
.394 - .433
.276 - .315
-1011
NBC10-3 - 4
MPS10-03035 .118 - .138
-11115 .433 - .453
-3 - 4.5
-0304
.433 - .472
.118 - .157
-1112
-4 - 5
-04045 .157 - .177
-12125 .472 - .492
.154
-4 - 5.5
-0405
.472 - .512
.157 - .197
-1213
-5 - 6
-05055 .197 - .217
.512 - .551
-1314
-5 - 6.5
-0506
.197 - .236
.551 - .591
-1415
-6 - 7
-06065 .236 - .256
.591 - .630
-1516
-6 - 7.5
-0607
.236 - .276
MPS20-03035 .118 - .138
.169
-7 - 8
-07075 .276 - .295
.118 - .157
-0304
-7 - 8.5
.276 - .315
-0708
-04045 .157 - .177
-8 - 9
-08085 .315 - .335
.157 - .197
-0405
-8 - 9.5
.315 - .354
-0809
-05055 .197 - .217
.138
-9 -10
-09095 .354 - .375
.197 - .236
-0506
-9 -10
.354 - .394
-0910
-06065 .236 - .256
NBC13-3 - 4
MPS13-03035 .118 - .138
.236 - .276
-0607
-3 - 4.5
.118 - .157
-0304
-07075 .276 - .295
-4 - 5
-04045 .157 - .177
.276 - .315
-0708
.169
-4 - 5.5
.157 - .197
-0405
-08085 .315 - .335
-5 - 6
.315 - .354
-05055 .197 - .217
-0809
.197 - .236
-5 - 6.5
-0506
-09095 .354 - .375
-6 - 7
.354 - .394
-06065 .236 - .256
-0910
.236 - .276
-6 - 7.5
-0607
-10105 .394 - .413
.181
-7 - 8
.394 - .433
-07075 .276 - .295
-1011
.276 - .315
-7 - 8.5
-0708
-11115 .433 - .453
-8 - 9
.433 - .472
-08085 .315 - .335
-1112
.315 - .354
-8 - 9.5
-0809
-12125 .472 - .492
.193
-9 -10
.472 - .512
-09095 .354 - .375
-1213
.354 - .394
-9 -10.5
.512 - .551
-0910
-1314
-10 -11
.551 - .591
-10105 .394 - .413
-1415
.394 - .433
-10 -11.5
.591 - .630
-1011
-1516
-11 -12
-11115 .433 - .453
.630 - .669
-1617
.165
.433 - .472
-11 -12.5
-1112
.669 - .709
-1718
-12 -13
-12125 .472 - .492
.709 - .750
-1819
.472 - .512
-12 -13
-1213
.751 - .787
-1920
• 1 pce. of PS Ring is included.
• To supply coolant to the periphery of the cutting tool, Adjusting Screw should not be mounted.
• Replaceable seal used in
MEGA PERFECT SEAL
Spare seal is recommended when coolant leaks
due to damage of PS Ring.
1 package contains
5 pcs. (1 size).
13
Cutter
Shank Dia.
Model
PS-0304
0405
0506
0607
0708
MPS Model
MPS
-03035,0304
04045,0405
05055,0506
06065,0607
07075,0708
Model
PS-0809
0910
1011
1112
1213
MPS Model
MPS
-08085,0809
09095,0910
10105,1011
11115,1112
12125,1213
L1
.157
.169
.181
.201
.161
.157
.169
.181
.201
.205
.181
Model
PS-1314
1415
1516
1617
1718
1819
1920
Collet Model
NBC16-3 - 4
-3 - 4.5
-4 - 5
-4 - 5.5
-5 - 6
-5 - 6.5
-6 - 7
-6 - 7.5
-7 - 8
-7 - 8.5
-8 - 9
-8 - 9.5
-9 -10
-9 -10.5
-10 -11
-10 -11.5
-11 -12
-11 -12.5
-12 -13
-12 -13.5
-13 -14.5
-14 -15.5
-15 -16
NBC20-3 - 4
-3 - 4.5
-4 - 5
-4 - 5.5
-5 - 6
-5 - 6.5
-6 - 7
-6 - 7.5
-7 - 8
-7 - 8.5
-8 - 9
-8 - 9.5
-9 -10
-9 -10.5
-10 -11
-10 -11.5
-11 -12
-11 -12.5
-12 -13
-12 -13.5
-13 -14.5
-14 -15.5
-15 -16.5
-16 -17.5
-17 -18.5
-18 -19.5
-19 -20
MPS Model
MPS
-1314
1415
1516
1617
1718
1819
1920
R
Form A
for high speed
Collet chuck designed exclusively for endmilling with high
concentricity and rigidity.
L
L1
Manual
Clamping Hole
øD
øD1
ød
H
Form A
Adjusting Screw
(optional) PG.14
Coolant Pipe
(optional) PG.17
(DIN 69893-1) (ISO 12164)
Model
HSK-A40-MEGA 6E- 60
- 75
- 90
-MEGA 8E- 65
- 75
- 90
-MEGA 10E- 70
- 90
-MEGA 13E- 70
- 90
HSK-A50-MEGA 6E- 75
-100
-MEGA 8E- 75
-100
-MEGA 10E- 75
-100
-MEGA 13E- 75
-100
HSK-A63-MEGA 6E- 65
- 90
-105
-120
-135
-MEGA 8E- 67
- 90
-105
-120
-135
-MEGA 10E- 75
- 90
-105
-120
-135
-MEGA 13E- 75
- 90
-105
-120
-135
ød
øD
øD1
.125 - .250
.984
1.008
1.110
1.114
.125 - .250
1.181
1.323
.125 - .375
1.378
1.378
.125 - .500
1.654
1.654
.125 - .250
.984
.125 - .250
1.181
.125 - .375
1.378
.125 - .500
1.654
.125 - .250
.125 - .250
.125 - .375
.125 - .500
.984
1.181
1.378
1.654
1.122
1.291
1.307
1.425
1.500
1.567
1.031
1.181
1.283
1.390
1.492
1.232
1.370
1.480
1.591
1.701
1.472
1.575
1.685
1.705
1.685
1.693
1.764
1.799
1.862
1.835
L
L1
Max.
r.p.m.
H
2.36
.94
1.61
2.95
1.54
2.17
3.54
2.13
1.46 - 1.77
2.56
1.18
1.73
2.95
1.57
2.13
3.54
2.17
1.65 - 2.01
2.76
1.38
1.89
3.54
2.17
1.89 - 2.05
2.76
1.38
1.97
3.54
2.17
2.64
2.95
1.38
1.46 - 1.69
3.94
2.48
1.46 - 1.77
2.95
1.50
1.65
3.94
2.20
1.65 - 2.01
2.95
1.56
1.89
3.94
2.20
1.89 - 2.28
2.95
1.93
1.97
3.94
2.91
1.97 - 2.17
2.56
1.10
1.77
3.54
1.97
4.13
2.56
1.46 - 1.77
4.72
3.15
5.31
3.74
2.64
1.18
1.77
1.46 - 1.77
3.54
1.97
4.13
2.60
1.65 - 2.01
4.72
3.23
3.86
1 5.31
pc. of PS Ring
is included.
1.89
2.95
1.46
2.52
3.54
2.05
4.13
2.68
1.89 - 2.28
4.72
3.27
5.31
3.86
1.93
2.95
1.22
2.52
3.54
1.77
4.13
2.36
1.97 - 2.24
4.72
2.99
5.31
3.58
35,000
25,000
35,000
30,000
25,000
30,000
25,000
30,000
25,000
30,000
28,000
30,000
28,000
30,000
25,000
30,000
25,000
Collet
MEC 6-
MEC 8MEC10MEC13MEC 6MEC 8MEC10MEC13-
30,000
29,000
MEC 6-
27,000
30,000
29,000
28,000
27,000
MEC 8-
30,000
29,000
28,000
27,000
MEC10-
30,000
29,000
28,000
26,000
MEC13-
Weight
(lbs)
.86
.99
1.15
1.01
1.12
1.34
1.15
1.48
1.37
1.78
1.32
1.76
1.54
1.98
1.76
1.98
1.98
2.42
1.98
2.20
2.42
2.64
3.08
1.98
2.42
2.64
3.08
3.52
2.42
2.64
3.08
3.30
3.74
2.64
3.08
3.52
3.96
4.19
Accessories
Spare Parts
MEGA WRENCH
COLLET
ADJUSTING SCREW
PG.15
MEGA E NUT
Rubber Seal
L
G
B
MEGA E CHUCK
Model
Model
Model
G
L
B(mm)
Model
MEGA 6E
MEGA 8E
MEGA10E
MEGA13E
MGR25
MGR30
MGR35
MGR42
MEC 6-d
MEC 8-d
MEC10-d
MEC13-d
NBA 6B
NBA 8B
NBA10B
NBA13B
M 7
M 9
M11
M14
.47
.51
.63
.79
2
2.5
3
4
MEN 6
MEN 8
MEN10
MEN13
14
R
Form A
for high speed
L
L1
Manual
Clamping Hole
øD
ød
(HSK-A100)
øD1
H
Adjusting Screw
(optional) PG.14
Coolant Pipe
(optional) PG.17
Form A
(DIN 69893-1) (ISO 12164)
Model
øD
ød
HSK-A100-MEGA 6E- 75
- 90
-105
-120
-135
-165
-MEGA 8E- 75
- 90
-105
-120
-135
-165
-MEGA 10E- 80
- 90
-105
-120
-135
-165
-MEGA 13E- 82
- 90
-105
-120
-135
-165
.125 - .250
.125 - .250
.125 - .375
.125 - .500
øD1
1.079
1.161
1.264
1.366
1.472
1.677
1.264
1.346
1.453
1.555
1.657
1.866
1.472
1.539
1.646
1.748
1.850
2.059
1.748
1.803
1.909
2.012
2.114
2.323
.984
1.181
1.378
1.654
MEGA E COLLET
ød
ød
INCH
SIZE
METRIC
SIZE
15
.125
.187
.250
.312
.375
.437
.500
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
12.0
L
2.95
3.54
4.13
4.72
5.31
6.50
2.95
3.54
4.13
4.72
5.31
6.50
3.15
3.54
4.13
4.72
5.31
6.50
3.23
3.54
4.13
4.72
5.31
6.50
L1
H
Max.
r.p.m.
1.30
1.89
2.48
3.07
3.66
4.80
1.30
1.89
2.48
3.07
3.66
4.84
1.50
1.89
2.48
3.07
3.66
4.84
1.57
1.89
2.48
3.07
3.66
4.84
1.81
24,000
1.46 - 1.77
18,000
Collet
Weight
(lbs)
20,000
MEC 6-
14,000
24,000
1.81
20,000
1.65 - 2.01
18,000
MEC 8-
16,000
2.01
2.40
22,000
20,000
1.89 - 2.28
18,000
MEC10-
16,000
20,000
2.09
2.40
18,000
1.97 - 2.68
16,000
MEC13-
14,000
5.51
5.73
5.95
6.17
6.39
7.05
5.51
5.73
6.17
6.39
6.83
7.49
5.73
5.95
6.39
6.83
7.27
8.15
6.17
6.39
6.83
7.27
7.93
9.25
MEGA6E
MEGA8E
MEGA10E
Model
Model
Model
MEC 6-1/8 AA
-3/16AA
-1/4 AA
MEC 8-1/8 AA
-3/16AA
-1/4 AA
MEC10-1/8 AA
-3/16AA
-1/4 AA
-5/16AA
-3/8 AA
MEC6-3AA
-4AA
-5AA
-6AA
MEC8-3AA
-4AA
-5AA
-6AA
-7AA
-8AA
MEC10- 3AA
- 4AA
- 5AA
- 6AA
- 7AA
- 8AA
- 9AA
-10AA
MEGA13E
Model
MEC13-1/8 AA
-3/16AA
-1/4 AA
-5/16AA
-3/8 AA
-7/16AA
-1/2 AA
MEC13- 3AA
- 4AA
- 5AA
- 6AA
- 7AA
- 8AA
- 9AA
-10AA
-12AA
R
Form A
for high speed
Close to integral rigidity and precision of a solid toolholder.
Flange contacting nut assures highest rigidity.
Manual
Clamping Hole
ød
øD
øD1
L
For coolant to
cutting tool periphery
Form A
Coolant Pipe
(Optional) PG.17
Min.Clamping
Length
E
H
(DIN 69893-1) (ISO 12164)
Model
ød
øD
øD1
L
H
HSK-A 63-MEGA .625DS-3.5
-MEGA .750DS-3.5
-MEGA .750DS-5
-MEGA1.000DS-4
-MEGA1.250DS-4.5
HSK-A100-MEGA .750DS-4
-MEGA1.000DS-4
-MEGA1.250DS-4.5
.625
1.811
2.165
.750
2.165
2.193
1.000
1.250
.750
1.000
1.250
2.441
2.756
2.362
2.756
3.150
2.469
2.783
2.717
3.031
3.386
3.59
3.59
5.09
4.09
4.59
4.09
4.09
4.59
2.61
2.61
3.44
3.11
3.61
2.85
2.87
3.35
Min.clamping Length
E
Max.
r.p.m.
Weight
(lbs)
2.1
28,000
28,000
25,000
24,000
24,000
18,000
18,000
16,000
3.39
3.74
4.85
4.41
4.85
9.03
9.91
11.01
2.3
2.3
2.7
2.3
2.4
2.9
1. Wrench has to be ordered separately.
Accessories
MEGA DOUBLE
POWER CHUCK
HSK-A 63-MEGA .625DS
-MEGA .750DS
-MEGA1.000DS
-MEGA1.250DS
MEGA WRENCH
PSC COLLET
High precision
PAT.
MEGA DOUBLE
POWER CHUCK
Model
HSK-A100-MEGA .750DS
-MEGA1.000DS
-MEGA1.250DS
MGR60
MGR70
MGR80
Model
MGR46
MGR55
MGR62
MGR70
US Patent No.6746023
For coolant-through tools
OIL HOLE COLLET
Model
PSC .75 - 1/4, 3/8, 1/2, 5/8
PSC1.25 - 1/2, 5/8, 3/4, 7/8, 1
MEGA DS
Chuck Model
MEGA.750DS
MEGA1.250DS
STRAIGHT COLLET (Type "C")
Reduction sleeve forsmaller diameter cutters.
Model
INCH
SIZE
METRIC
SIZE
C .75 - 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8
C1.00 - 1/4, 3/8, 1/2, 5/8, 3/4
C1.25 - 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8,
11/16, 3/4, 13/16, 7/8, 15/16, 1
C .75 - 6, 8, 9, 10, 12, 16
C1.25 - 12, 14, 16, 20, 25
MEGA DS
Chuck Model
MEGA.750DS
MEGA1.000DS
MEGA1.250DS
MEGA.750DS
MEGA1.250DS
16
Form A
D
(BORE DEPTH)
Manual
Clamping Hole
A
B
Coolant Pipe
(optional) PG.17
Form A
C
(DIN 69893-1) (ISO 12164)
CATALOG
NUMBER
Model
HSK-A 63 KA3
10.324.331
10.324.332
10.324.341
10.324.342
10.324.352
10.324.353
10.324.361
10.324.362
10.324.551
10.324.561
10.324.563
10.324.571
10.324.572
KA4
KA5
KA6
HSK-A100 KA5
KA6
KA7
D3.15
D5.12
D4.33
D5.12
D3.35
D4.53
D4.33
D5.51
D5.12
D4.53
D5.71
D6.69
D8.27
A
B
KAB3
1.220
KAB4
1.535
KAB5
1.968
KAB6
2.520
KAB5
1.968
KAB6
2.520
KAB7
3.543
C
D
Weight
(lbs)
2.795
4.764
3.700
4.488
2.322
3.504
2.756
3.937
4.213
3.071
4.252
3.452
5.000
3.149
5.118
4.331
5.118
3.346
4.527
4.331
5.512
5.118
4.528
5.709
6.693
8.268
1.9
2.3
2.5
2.6
2.1
2.9
2.8
4.0
5.8
6.4
7.6
8.9
12.8
1. Dimension "D" with boring head length included.
COOLANT PIPE for Form A and Form E
For machines capable of supplying coolant through
Caution spindle, the Coolant Pipe should be fitted to all HSK
holders to protect against accidental selection of coolant.
Mono block type
SW
øD
G
1 swing type
øD
G
17
Model
øD
HSK 25-CP
32-CP
40-CP
50-CP
63-CP
80-CP
100-CP
.197
.236
.315
.394
.472
.551
.630
Model
øD
HSK 40-CPM
50-CPM
63-CPM
80-CPM
100-CPM
.315
.394
.472
.551
.630
G
M 8
M10
M12
M16
M18
M20
M24
SW
P1
P1
P1
P1
P1
P1.5
P1.5
Wrench (Optional)
G
M12
M16
M18
M20
M24
2.5
3
4
5
6
8
8
P1
P1
P1
P1.5
P1.5
CPW 40
CPW 50
CPW 63
CPW 80
CPW100
Form A
MEGA SYNCHRO Tapping Holder
Tapping Range: No.2 –
Unique feature to compensate for synchronization errors.
AU3/4
License
Tap
Tap Holder
Body
L
L2
øD
d
L1
Coolant Pipe
(optional) PG.17
Form A
HSK
No.
(DIN 69893-1) (ISO 12164)
Model
HSK-A 40-MGT 6- 80
HSK-A 40
-MGT12- 85
HSK-A 50-MGT 6- 85
HSK-A 50
-MGT12- 85
-MGT20-125
HSK-A 63-MGT 6- 85
HSK-A 63
-MGT12- 85
-MGT20-110
HSK-A100-MGT 6- 95
HSK-A100
øD1
Manual
Clamping Hole
-MGT12- 95
-MGT20-115
1. Tap Holder and wrench must be ordered separately.
2. Synchronized tapping function is required on the machine tool.
3. Coolant Pipe must be ordered separately.
. AU3/8 is included in the MGT20 series.
Tap Holder Model
MGT 6-d-1.25S
-3S
-4S
MGT12-d-1.25
-3
-4
MGT 6-d-1.25S
-3S
-4S
MGT12-d-1.25
-3
-4
MGT20-d-1.5
-3.5
-4.5
MGT 6-d-1.25S
-3S
-4S
MGT12-d-1.25
-3
-4
MGT20-d-1.5
-3.5
-4.5
MGT 6-d-1.25S
-3S
-4S
MGT12-d-1.25
-3
-4
MGT20-d-1.5
-3.5
-4.5
Tapping Range
d
øD
øD1
No.2 - No.12
1.417
(36mm)
.551
(14mm)
AU1/4 - AU7/16
1.614
(41mm)
.787
(20mm)
No.2 - No.12
1.417
(36mm)
.551
(14mm)
AU1/4 - AU7/16
1.614
(41mm)
.787
(20mm)
AU1/2 - AU3/4
AP1/8 - AP1/4
2.126
(54mm)
1.181
(30mm)
No.2 - No.12
1.417
(36mm)
.551
(14mm)
AU1/4 - AU7/16
1.614
(41mm)
.787
(20mm)
AU1/2 - AU3/4
AP1/8 - AP1/4
2.126
(54mm)
1.181
(30mm)
No.2 - No.12
1.417
(36mm)
.551
(14mm)
AU1/4 - AU7/16
1.614
(41mm)
.787
(20mm)
AU1/2 - AU3/4
AP1/8 - AP1/4
2.126
(54mm)
1.181
(30mm)
L
4.40
6.15
7.15
4.59
6.34
7.34
4.59
6.34
7.34
4.59
6.34
7.34
6.42
8.42
9.42
4.59
6.34
7.34
4.59
6.34
7.34
5.83
7.83
9.83
4.99
6.74
7.74
4.99
6.74
7.74
6.02
8.02
9.02
L1
3.150
(80mm)
3.346
(85mm)
3.346
(85mm)
3.346
(85mm)
4.921
(125mm)
3.346
(85mm)
3.346
(85mm)
4.331
(110mm)
3.740
(95mm)
3.740
(95mm)
4.528
(115mm)
L2
1.25
3.00
4.00
1.25
3.00
4.00
1.25
3.00
4.00
1.25
3.00
4.00
1.50
3.50
4.50
1.25
3.00
4.00
1.25
3.00
4.00
1.50
3.50
4.50
1.25
3.00
4.00
1.25
3.00
4.00
1.50
3.50
4.50
For TAP HOLDER PG.19
For MEGA WRENCH PG.20
18
Form A
MEGA SYNCHRO Tapping Holder
Tap Holder (MGT6,MGT12,MGT20)
MGT Type
Tap Holder Model
ød1
E
No.2-6
.141
.110
No.8
.168
.131
No.10
.194
.152
No.12
.220
.165
AU1/4
.255
.191
AU5/16
.318
.238
AU7/16
.323
.242
AU1/2
.367
.275
AU3/8
.381
.286
AU9/16
.429
.322
AU5/8
.480
.360
AU11/16
.542
.406
AU3/4
.590
.442
AP1/8
.4375
.328
AP1/4
.5625
.421
MGT 6-No. 6
MGT6
(D=.472)
Synchro
Adjuster
L
d
E
øD
ød1
MGT12
(D=.787)
MGT20
(D=1.181)
-1.25S
-3S
-4S
-No. 8 -1.25S
-3S
-4S
-No.10 -1.25S
-3S
-4S
-No.12 -1.25S
-3S
-4S
MGT12-AU1/4 -1.25
-3
-4
-AU5/16 -1.25
-3
-4
-AU7/16 -1.25
-3
-4
MGT20-AU1/2 -1.5
-3.5
-4.5
-AU3/8 -1.5
-3.5
-4.5
-AU9/16 -1.5
-3.5
-4.5
-AU5/8 -1.5
-3.5
-4.5
-AU11/16-1.5
-3.5
-4.5
-AU3/4 -1.5
-3.5
-4.5
-AP1/8 -1.5
-3.5
-4.5
-AP1/4 -1.5
-3.5
-4.5
Tapping
Range d
L
1.25
3.00
4.00
1.25
3.00
4.00
1.25
3.00
4.00
1.25
3.00
4.00
1.25
3.00
4.00
1.25
3.00
4.00
1.25
3.00
4.00
1.50
3.50
4.50
1.50
3.50
4.50
1.50
3.50
4.50
1.50
3.50
4.50
1.50
3.50
4.50
1.50
3.50
4.50
1.50
3.50
4.50
1.50
3.50
4.50
1. Nut is included. Wrench must be ordered separately.
Tap Holders with other standards such as JIS or DIN are available from stock upon request.
Please contact us for order information.
19
Clamping Range: No.2
– AU3/4
License
Accessories
MGT Set Screw (Made of high-strength material)
Hex socket
Secures the Tap Holder into Body.
L
Model
Hex Socket
Size
L
Body
MGT 6SS
MGT12SS
MGT20SS
4mm
4mm
5mm
35mm
40mm
53mm
MGT 6
MGT12
MGT20
Model
øD
L
Body
MGT 6SA
MGT12SA
MGT20SA
9mm
10mm
14mm
11mm
15mm
24mm
MGT 6
MGT12
MGT20
Synchro Adjuster (Made of special material)
Replaceable bushing in Tap Holder
øD
L
1. Sold in packages of 5 pcs.
O Ring Set
Set includes 1 small, 1 large, 2 middle sizes
middle
size
large
size
small
size
Set Model
MGT 6SOR
MGT12OR
MGT20OR
Tap Holder
MGT 6-dMGT12-dMGT20-d-
S
MGT Nut
L
øD
Model
MGN 6TS
MGN12T
MGN20T
Tap Holder
øD
L
14mm
20mm
30mm
19mm
21mm
24mm
MGT 6-dMGT12-dMGT20-d-
S
MEGA Wrench
L OC K
ød
L
Model
ød
L
NUT
MGR14
MGR20L
MGR30L
14mm
20mm
30mm
3.54
6.30
8.66
MGN 6TS
MGN12T
MGN20T
20
Form A
FULLCUT MILL Type FCM
The indexable endmill that combines sharpness and
rigidity has no match.
L
L
Manual
Clamping Hole
L2
L2
Shoulder
Milling
L1
ap
ap
Coolant Pipe
(Optional) PG.17
Standard type
Cutter Dia.
øD(inch)
16mm( .630)
20mm( .787)
25mm( .984)
32mm(1.260)
40mm(1.575)
50mm(1.969)
16mm( .630)
20mm( .787)
25mm( .984)
32mm(1.260)
40mm(1.575)
50mm(1.969)
16mm( .630)
20mm( .787)
25mm( .984)
32mm(1.260)
40mm(1.575)
50mm(1.969)
Form A
øD
øD
L1
Fig.2 Long nose Type
Fig.1 Standard Type
(DIN 69893-1) (ISO 12164)
Model
Fig.
HSK-A40-FCM16092- 65
-FCM20093- 65
-FCM25093- 65
-FCM32113- 65
-FCM40114- 65
-FCM50115- 65
HSK-A50-FCM16092- 75
-FCM20093- 75
-FCM25093- 75
-FCM32113- 75
-FCM40114- 75
-FCM50115- 75
HSK-A63-FCM16092- 85
-105
-120
-150
-FCM20093- 85
-105
-120
-150
-FCM25093- 85
-120
-135
-165
-FCM32113- 85
-120
-135
-165
-FCM40114- 85
-120
-135
-165
-FCM50115- 70
-120
-135
-165
ap
L
.91
1.10
.354
1
2.56
.433
2.95
.433
.354
.354
.354
1
.433
.433
.433
L2
1.46
1.38
.91
1.10
1.30
1.54
No. of
Insert
2
3
4
5
2
1.77
.354
1
L1
1.61
1.89
3.35
4.13
4.72
5.91
3.35
4.13
4.72
5.91
3.35
4.72
5.32
6.50
3.35
4.72
5.32
6.50
3.35
4.72
5.32
6.50
2.75
4.72
5.32
6.50
.91
1.18
.98
.98
1.10
1.38
1.18
1.18
1.30
1.77
1.58
1.58
1.45
2.36
1.97
1.58
1.69
2.56
2.36
1.97
1.10
3.07
3.66
4.84
2.01
2.80
3.39
4.57
2.01
2.80
3.39
4.57
2.01
3.39
3.98
5.16
2.01
3.39
3.98
5.16
2.01
3.39
3.98
5.16
1.10
3.07
3.66
4.84
L
L1
L2
3.35
4.72
4.13
4.72
4.13
4.72
4.72
5.32
1.57
1.77
1.97
2.36
2.17
2.56
2.76
3.15
2.01
3.39
2.80
3.39
2.80
3.39
3.39
3.98
3
Insert
Size
ARG16
ARG20
ARG25
ARG32
ARG40
ARG16
ARG20
ARG25
ARG32
4
5
ARG40
2
ARG16
3
ARG20
3
ARG25
3
ARG32
4
ARG40
5
ARG40
No. of
Insert
Insert
Size
2
ARG16
2
ARG20
2
ARG25
2
ARG32
Weight
(Ibs)
.7
.7
.9
1.1
1.3
1.5
1.3
1.3
1.3
1.5
2.0
2.2
2.0
2.2
2.4
2.9
2.2
2.4
2.6
3.1
2.2
2.6
2.9
3.3
2.4
2.9
3.1
3.7
2.9
3.3
3.7
4.6
2.9
4.2
4.8
6.2
1. Coolant Pipe is ordered separately.
Long nose type
Cutter Dia.
øD(inch)
16mm( .630)
20mm( .787)
25mm( .984)
32mm(1.260)
(DIN 69893-1) (ISO 12164)
Model
HSK-A63-FCM16092L- 85
-120
-FCM20092L-105
-120
-FCM25092L-105
-120
-FCM32112L-120
-135
21
Form A
Fig.
ap
.354
.354
2
.354
.433
Weight
(Ibs)
2.0
2.2
2.4
2.6
2.4
2.6
2.9
3.1
. – ø1.969.
Cutter Dia: ø.630
Indexable Inserts
Marking Description
Insert Size
32
1
Cutter Dia.
øD(inch)
Insert
Model
ap
ARG160902
ARG160904
ARG200902
ARG200904
ARG250902
ARG250904
ARG321102
ARG321104
ARG401102
ARG401104
16mm( .630)
20mm( .787)
25mm( .984)
32mm(1.260)
40mm(1.575)
50mm(1.969)
.354
.354
.354
.433
.433
Nose Red.
r
P
ACP200
ACP300
M
K
ACZ350S
ACZ310
grade
1: ACZ310
2: DC20 / DS20
P2: ACP200
P3: ACP300
5S: ACZ350S
N
DC20
DS20
R0.2 (.008)
R0.4 (.016)
R0.2 (.008)
R0.4 (.016)
R0.2 (.008)
R0.4 (.016)
R0.2 (.008)
R0.4 (.016)
R0.2 (.008)
R0.4 (.016)
1. Inserts are available in packets of 10 pcs.
2. Please clarify the insert type and grade when ordering.
For example, use ordering code: ARG160904ACP300.
Caution
FULLCUT MILL uses a different insert for each cutter diameter
(except for dia. 40mm and 50mm).
If an incorrent insert is used, a problem will result.
There is no compatibility with those of FCR Type.
Insert Classifications
ISO
Grade
Material
P20
P30
M30
K10
ACP200
ACP300
ACZ350S
ACZ310
DC20
DS20
Prehardened steel
General steel
Stainless steel
Cast Iron
N20
Coating
Selection between ACP300 and ACP200 for steel.
TiAlN / AlCrN
TiAlN / TiCN
Aluminum
DLC
ACP200 is superior in anti-wear resistance, while ACP300 is
superior in its anti-chipping property. ACP300 is the first
recommendation for steel cutting.
Choose ACP200 over ACP300 in cases where further speed or
wear-resistance is needed.
ACP200 is not, however,
recommended for either heavily-interrupted or heavy-duty cutting.
Spare Parts
Insert Clamping Screw Set
(10) screws &
(1) wrench
Cutter Dia
Insert
ø16mm( .630)
ø20mm( .787)
ø25mm( .984)
ø32mm(1.260)
ø40mm(1.575)
ø50mm(1.969)
Note
ARG1609
ARG2009
ARG2509
ARG3211
ARG4011
Wrench
Anti-seizure Lubricant
5g included
Model
Model
S2506DS
DA-T8
Model
BN-5
S3508DS
DA-T15
It is recommended to regularly replace clamping screws and wrench to
ensure the correct clamping force is maintained.
22
Form A
FULLCUT MILL Type FCR
Unique inserts designed for ramping make
multi-functional cutting possible.
Shoulder
Milling
Ramping
L
Manual
Clamping Hole
Helical
Milling
Peck
Drilling
L
L2
L2
L1
L1
ap
øD
øD
ap
Coolant Pipe
(Optional) PG.17
Fig.2 Long nose Type
Fig.1 Standard Type
Standard type
Form A
(DIN 69893-1) (ISO 12164)
Cutter Dia.
øD(inch)
Model
16mm( .630)
20mm( .787)
25mm( .984)
32mm(1.260)
HSK-A50-FCR16082- 75
-FCR20083- 75
-FCR25083- 75
-FCR32103- 75
HSK-A63-FCR16082- 85
-120
-135
-FCR20083- 85
-120
-135
-FCR25083- 85
-120
-135
-FCR32103- 85
-120
-135
16mm( .630)
20mm( .787)
25mm( .984)
32mm(1.260)
Fig.
1
ap
.315
L
.315
1
.315
.394
L2
No. of
Insert
Insert
Size
Weight
(Ibs)
1.61
2
3
3
3
BRG16
BRG20
BRG25
BRG32
2
BRG16
3
BRG20
3
BRG25
3
BRG32
1.1
1.3
1.3
1.5
2.0
2.4
2.6
2.2
2.6
2.9
2.2
2.6
3.1
2.4
3.1
3.3
No. of
Insert
Insert
Size
2
BRG16
2
BRG20
2
BRG25
2
BRG32
3.35
4.72
5.32
3.35
4.72
5.32
3.35
4.72
5.32
3.35
4.72
5.32
1.06
1.10
1.30
1.54
.98
1.18
.98
1.26
1.18
1.18
1.38
1.77
1.38
1.58
1.97
1.58
L
L1
L2
3.35
4.72
4.13
4.72
4.13
4.72
4.72
5.32
1.57
1.77
1.97
2.36
2.17
2.56
2.76
3.15
2.01
3.39
2.80
3.39
2.80
3.39
3.39
3.98
2.95
.394
.315
L1
2.01
3.39
3.98
2.01
3.39
3.98
2.01
3.39
3.98
2.01
3.39
3.98
Long nose type
Cutter Dia.
øD(inch)
16mm( .630)
20mm( .787)
25mm( .984)
32mm(1.260)
(DIN 69893-1) (ISO 12164)
Model
HSK-A63-FCR16082L- 85
-120
-FCR20082L-105
-120
-FCR25082L-105
-120
-FCR32102L-120
-135
23
Form A
Fig.
ap
.315
.315
2
.315
.394
Weight
(Ibs)
2.0
2.2
2.4
2.6
2.4
2.4
3.1
3.1
. – ø1.260.
Cutter Dia: ø.630
Indexable Inserts
Marking Description
Insert Size
25
5S
Cutter Dia.
øD(inch)
Insert
Model
ap
Nose Red.
r
16mm( .630)
20mm( .787)
25mm( .984)
BRG160808
BRG200808
BRG250808
BRG321008
BRG321032
.315
.315
.315
.394
.394
R0.8(.031)
R0.8(.031)
R0.8(.031)
R0.8(.031)
R3.2(.125)
32mm(1.260)
Inserts are available in packets of 10 pcs.
Please clarify the insert type and grade when ordering.
For example, use ordering code: BRG160808ACZ350S.
P
M
ACZ350S
grade
1: ACZ310
5S: ACZ350S
2: DC20 / DS20
K
N
ACZ310
DC20
DS20
Caution
It is important to use the correct insert for the diameter of FULLCUT MILL.
Failure to use the correct insert will result in incorrect cutting conditions
and poor results.
There is no compatibility with those of FCM type.
Insert Classifications
ISO
P30
M30
K10
Grade
ACZ350S
N20
ACZ310
DC20
DS20
Material
Coating
General steel
Stainless steel
Cast Iron
TiAlN / TiCN
Aluminum
DLC
Spare Parts
Insert Clamping Screw Set
Wrench
Anti-seizure Lubricant
(10) screws & (1) wrench
Cutter Dia
ø16mm( .630)
ø20mm( .787)
ø25mm( .984)
ø32mm(1.260)
Note
Insert
BRG1608
BRG2008
BRG2508
BRG3210
5g included
Model
Model
S2506DS
DA-T8
S3508DS
DA-T15
Model
BN-5
It is recommended to regularly replace clamping screws and wrench to ensure
the correct clamping force is maintained.
24
R
Form E
for high speed
Extremely slim design of body and nut provides superior balance
and concentricity and is ideal for reaching into confined areas.
Coolant Pipe
(Optional) PG.17
H2
ød
5°
øD
H1
L1
L
Type T
Form E
(DIN V 69893-5)
Model
HSK-E25-MEGA3S-45T
-60T
-MEGA4S-45T
-60T
-MEGA6S-45T
-60T
HSK-E32-MEGA3S-60T
-75T
-MEGA4S-45T
-60T
-MEGA6S-45T
-60T
HSK-E40-MEGA3S-60T
-75T
-MEGA4S-60T
-75T
-MEGA6S-60T
-75T
-90T
HSK-E50-MEGA3S-80T
-MEGA4S-80T
-MEGA6S-80T
ød
øD
.018 - .128
.394
.018 - .159
.472
.018 - .238
.551
.018 - .128
.394
.018 - .159
.472
.018 - .238
.551
.018 - .128
.394
.018 - .159
.472
.018 - .238
.551
.018 - .128
.018 - .159
.018 - .238
.394
.472
.551
L
L1
1.77
2.36
1.77
2.36
1.77
2.36
2.36
2.95
1.77
2.36
1.77
2.36
2.36
2.95
2.36
2.95
2.36
2.95
3.54
3.15
3.15
3.15
1.26
1.89
1.26
1.89
1.26
1.89
1.34
1.93
.91
1.34
.91
1.38
1.34
1.93
1.34
1.93
1.34
1.93
2.52
1.89
1.89
1.89
The dimension, H 2, in ( ) shows how deep a tool can be inserted.
25
H1
.87
1.04
1.12
.87
1.04
1.12
.87
1.04
1.12
.87
1.04
1.12
H2
Max.
r.p.m.
(1.26)
1.50
(1.26)
1.61
(1.22)
1.57
50,000
40,000
50,000
40,000
50,000
40,000
1.50
40,000
(1.02)
1.81
(1.10)
1.50
1.54
1.50
1.73
1.85
(1.10)
50,000
40,000
50,000
40,000
1.93
1.50
1.85
1.93
Collet
NBC3SNBC4SNBC6SNBC3SNBC4SNBC6S-
40,000
NBC3S-
40,000
NBC4S-
40,000
NBC6S-
40,000
40,000
40,000
NBC3SNBC4SNBC6S-
Weight
(lbs)
.13
.18
.15
.22
.18
.22
.33
.37
.31
.35
.31
.37
.51
.55
.53
.59
.53
.62
.70
1.01
1.04
1.06
Coolant Pipe
(Optional) PG.17
H2
ød
øD
H1
L1
L
Type S
Form E
Model
HSK-E25-MEGA3S-35
-MEGA4S-35
-45
-60
-MEGA6S-45
-60
HSK-E32-MEGA3S-45
-MEGA4S-45
-60
-MEGA6S-45
-60
HSK-E40-MEGA3S-40
-MEGA4S-40
-60
-MEGA6S-45
-60
HSK-E50-MEGA3S-50
-MEGA4S-50
-80
-MEGA6S-55
-80
(DIN V 69893-5)
ød
øD
L
L1
H1
H2
Max.
r.p.m.
Collet
.018 - .128
.394
.94
(1.02)
(1.26)
1.85
(1.22)
1.61
(1.22)
1.22
1.81
(1.10)
1.50
( .94)
1.06
1.73
(1.06)
1.10
(1.38)
(1.18)
1.85
(1.38)
1.93
50,000
NBC3S-
.472
.87
.87
1.18
1.77
1.26
1.81
.87
.87
1.30
.87
1.34
.75
.75
1.30
.91
1.34
.79
.83
1.69
1.02
1.69
.87
1.02
.018 - .159
1.38
1.38
1.77
2.36
1.77
2.36
1.77
1.77
2.36
1.77
2.36
1.57
1.57
2.36
1.77
2.36
1.97
1.97
3.15
2.17
3.15
.018 - .238
.551
.018 - .128
.394
.018 - .159
.472
.018 - .238
.551
.018 - .128
.394
.018 - .159
.472
.018 - .238
.551
.018 - .128
.394
.018 - .159
.472
.018 - .238
.551
The dimension, H2, in ( ) shows how deep a tool can be inserted.
5. Coolant pipe can not be used with marked models.
1.04
1.10
1.12
.87
1.04
1.12
.87
1.04
1.12
.87
1.04
1.12
50,000
40,000
50,000
40,000
50,000
50,000
40,000
50,000
40,000
50,000
50,000
40,000
50,000
40,000
45,000
45,000
40,000
45,000
40,000
NBC4S-
NBC6SNBC3SNBC4SNBC6SNBC3SNBC4SNBC6SNBC3SNBC4SNBC6S-
Weight
(lbs)
.11
.13
.13
.18
.15
.18
.29
.31
.33
.31
.33
.46
.46
.51
.48
.51
.93
.95
.99
.95
1.01
26
R
Clamping Range: ø.010
for high speed
L
L
L1
Fig.2
(DIN V 69893-5)
Model
HSK-E25-MEGA 6N- 40
8N- 45
10N- 60
HSK-E32-MEGA 6N- 45
- 60
-MEGA 8N- 50
- 65
-MEGA10N- 65
-MEGA13N- 70
HSK-E40-MEGA 6N- 50
- 60
- 75
- 90
-120
-MEGA 8N- 55
- 75
- 90
-MEGA10N- 60
- 75
- 90
-MEGA13N- 65
- 75
- 90
-120
-150
-MEGA16N- 65
- 75
HSK-E50-MEGA 6N- 55
- 70
-100
-130
-MEGA 8N- 60
- 90
-MEGA10N- 60
- 90
-MEGA13N- 60
- 70
- 90
-120
-150
-MEGA16N- 65
- 75
- 90
-MEGA20N- 75
-100
-130
-160
Max.
r.p.m.
Fig.
ød
øD
L
L1
H
1
.010 - .236
.020 - .315
.059 - .394
.787
.984
1.181
1.10
1
.010 - .236
.787
1
.020 - .315
.984
2
2
.059 - .394
.098 - .512
1.181
1.378
1
.010 - .236
.787
1.57
1.77
2.36
1.77
2.36
1.97
2.56
2.56
2.76
1.97
2.36
2.95
3.54
4.72
2.17
2.95
3.54
2.36
2.95
3.54
2.56
2.95
3.54
4.72
5.91
2.56
2.95
2.17
2.76
3.94
5.12
2.36
3.54
2.36
3.54
2.36
2.76
3.54
4.72
5.91
2.56
2.95
3.54
2.95
3.94
5.12
6.30
1.10
1.26
1.38
1.18
.91 - 1.18
1.46
1.02 - 1.38
1.97
1.73
1.38
.91 - 1.30
.91 - 1.62
2
1
.020 - .315
.984
1
.059 - .394
1.181
1
.098 - .512
1.378
2
1
.098 - .630
.010 - .236
1.654
.787
1
.020 - .315
.984
1
.059 - .394
1.181
1
.098 - .512
1.378
1
.098 - .630
1.654
2
.098 - .787
1.811
5. Coolant pipe can not be used with marked models.
27
ød
ød
Adjusting Screw
(Optional) PG.10
Fig.1
H
Coolant Pipe
(Optional) PG.17
H
øD
Coolant Pipe
(Optional) PG.17
Form E
. – ø.787.
øD
Form E
.94
1.42
1.14
1.69
1.77
1.77
1.02
1.30
1.89
2.48
3.66
1.22
1.97
2.56
1.42
2.01
2.60
1.69
2.09
2.68
3.86
5.04
1.06
1.46
2.48
3.66
1.18
2.17
1.18
2.24
1.22
1.57
2.32
3.50
4.69
1.54
1.89
2.44
.91 - 1.69
1.57
1.02 - 1.77
1.77
2.24
1.50 - 1.89
1.73
2.28
1.73 - 2.09
1.73 - 2.48
1.81
1.89
1.38
.91 - 1.54
.91 - 1.69
1.47
1.02 - 1.69
1.38
1.50-1.89
1.73
1.77
1.73 - 2.64
1.73 - 2.48
1.89
2.05
2.56
1.93
2.01 - 2.13
2.01 - 2.68
30,000
25,000
20,000
40,000
35,000
40,000
35,000
30,000
25,000
40,000
35,000
30,000
28,000
25,000
40,000
30,000
28,000
35,000
30,000
28,000
30,000
25,000
20,000
15,000
25,000
20,000
40,000
30,000
25,000
20,000
40,000
30,000
35,000
30,000
30,000
28,000
25,000
20,000
15,000
30,000
28,000
25,000
25,000
20,000
18,000
15,000
Collet
NBC 6NBC 8NBC10NBC 6NBC 8NBC10NBC13-
NBC 6-
NBC 8-
NBC10-
NBC13-
NBC16-
NBC 6-
NBC 8NBC10-
NBC13-
NBC16-
NBC20-
Weight
(lbs)
.22
.26
.37
.37
.44
.48
.59
.62
.68
.57
.62
.68
.77
.90
.68
.84
.95
.86
1.01
1.17
.99
1.17
1.37
1.76
2.20
.95
1.32
1.04
1.10
1.23
1.39
1.15
1.37
1.23
1.54
1.32
1.47
1.76
2.20
2.73
1.61
1.87
2.20
1.76
2.42
3.30
3.96
Form E
For roughing and finish boring.
D
(BORE DEPTH)
A
B
Coolant Pipe
(Optional) PG.17
C
Form E
(DIN V 69893-5)
CATALOG
NUMBER
A
Model
10.324.141
10.324.251
B
C
KAB4
KAB5
D2.84
D3.43
D
Weight
(lbs)
2.835
3.425
1.0
1.1
1. Dimension "D" with boring head length included.
Form E
FULLCUT MILL Type FCM
Cutter Dia: ø.630
.
L
L2
L1
Coolant Pipe
(Optional) PG.17
øD
ap
Standard type
Cutter Dia.
øD(inch)
16mm(.630)
Form E
(DIN V 69893-5)
Model
HSK-E25-FCM16092-45
-E32-FCM16092-55
-E40-FCM16092-65
ap
L
L1
L2
No. of
Insert
Insert
Size
Weight
(Ibs)
.354
1.77
2.17
2.56
.91
.91
1.10
1.38
1.38
1.77
2
ARG16
.4
.4
1.0
For Insert : PG.22
Caution
As HSK-E type interface does not have drive key-ways, there is a possibility that it may slip in machine tool spindles if
cutting load exceeds the gripping force of machine tools.
Please try to choose proper cutting condition for our FullCut Mill because it is affected by machine tool performance.
28
R
Form F
for high speed
Extremely slim design of body and nut provides superior balance
and concentricity and is ideal for reaching into confined areas.
ød
øD
5
L1
L1
L
L
Form F
Fig.1 Type T
(DIN V 69893-6)
Fig.
Model
HSK-F63-MEGA4S- 75T
MEGA6S- 75T
HSK-F63-MEGA4S- 75
-105
HSK-F63-MEGA6S- 75
- 90
-105
1
Fig.2 Type S
øD
L
L1
H1
H2
.018 - .159
.018 - .238
.472
.551
.472
1.69
1.69
1.50
2.68
1.50
2.13
2.68
1.04
1.12
.018 - .159
2.95
2.95
2.95
4.13
2.95
3.54
4.13
1.04
1.61
1.61
1.61
1.85
1.61
1.12
1.93
ød
2
.551
.018 - .238
1.04
ød
øD
H2
H1
H2
H1
Max.
r.p.m.
32,000
32,000
30,000
25,000
30,000
27,000
25,000
Collet
NBC4SNBC6SNBC4SNBC6S-
Weight
(lbs)
1.54
1.54
1.54
1.54
1.54
1.56
1.65
R
Form F
for high speed
The Body, Collet, Nut and Wrench are specifically
designed to be ideal for high speed operations.
L
L1
Form F
Adjusting Screw
(optional) PG.10
(DIN V 69893-6)
Model
HSK-F63-MEGA 6N- 75
- 90
-105
-135
-MEGA 8N- 75
- 90
-105
-120
-135
-165
-MEGA10N- 75
- 90
-105
-120
-MEGA13N- 75
- 90
-105
-120
-165
-MEGA16N- 75
- 90
-105
-MEGA20N- 75
- 90
-105
ød
.010- .236
øD
.787
.020- .315
.984
.059- .354
1.181
.098- .512
1.378
.098- .630
1.654
.098- .787
1.811
L
L1
2.95
3.54
4.13
5.31
2.95
3.54
4.13
4.72
5.31
6.50
2.95
3.54
4.13
4.72
2.95
3.54
4.13
4.72
6.50
2.95
3.54
4.13
2.95
3.54
4.13
1.65
2.09
2.68
3.86
1.65
2.09
2.68
3.27
3.86
5.04
1.65
2.09
2.68
3.27
1.65
2.17
2.76
3.35
5.12
1.65
2.24
2.83
1.73
2.32
2.91
2. Adjusting screws can not be used with marked models.
H "max" is the maximum tool shank length that can be inserted into the holder.
29
øD
ød
H
H
.91 - 1.22
.91 - 1.69
1.02 - 1.50
Max.
r.p.m.
35,000
30,000
25,000
20,000
32,000
Collet Model
NBC 6-
30,000
1.02 - 1.77
1.89
1.50 - 1.69
1.85
2.40
1.73 - 2.09
1.73 - 2.48
1.89
2.40
1.89 - 2.20
2.01
2.40
2.01 - 2.28
25,000
20,000
15,000
32,000
30,000
NBC 8-
NBC10-
25,000
30,000
25,000
20,000
15,000
30,000
25,000
20,000
30,000
25,000
20,000
NBC13-
NBC16-
NBC20-
Weight
(lbs)
1.54
1.76
1.76
1.98
1.76
1.98
1.98
1.98
2.20
2.42
1.98
1.98
2.20
2.42
1.98
2.20
2.42
2.64
3.52
2.20
2.64
2.86
2.42
2.86
3.08
R
Form F
for high speed
Collet chuck designed exclusively for endmilling with high
concentricity and rigidity.
L
L1
H
Form F
Adjusting Screw
(optional) PG.14
(DIN V 69893-6)
Model
ød
HSK-F63-MEGA 6E- 65
- 90
-MEGA 8E- 65
- 90
-MEGA10E- 75
- 90
-105
-120
-135
-MEGA13E- 75
- 90
-105
-135
øD
øD1
ød
L2
øD
.125 - .250
.984
.125 - .250
1.181
.125 - .375
.125 - .500
1.378
1.654
øD1
L
L1
H
1.106
1.228
1.291
1.425
1.512
1.618
1.728
1.838
1.925
1.799
1.902
2.008
2.039
2.56
3.54
2.56
3.54
2.95
3.54
4.13
4.72
5.31
2.95
3.54
4.13
5.31
1.34
2.24
1.34
2.28
1.69
2.28
2.91
3.54
4.06
1.81
2.40
3.03
4.13
1.54
1.46 - 1.77
1.61
1.65 - 1.81
1.89
2.64
1.89 - 2.28
Max.
r.p.m.
Collet
30,000
MEC 6-
30,000
MEC 8-
Weight
(lbs)
1.76
1.98
1.76
2.20
2.20
2.64
2.86
3.52
3.96
2.42
3.08
3.52
4.41
30,000
MEC10-
29,000
27,000
1.97
2.52
1.97 - 2.28
1.97 - 2.36
30,000
MEC13-
29,000
26,000
Form F
For roughing and finish boring.
D
(BORE DEPTH)
B
A
Form F
C
(DIN V 69893-6)
Model
A
B
C
D
Weight
(lbs)
HSK-F63-CK1- 78
-CK2- 90
-CK3-100
-CK4- 93
-CK5- 83
CKB1
CKB2
CKB3
CKB4
CKB5
.750
.944
1.220
1.535
1.969
3.051
3.523
3.973
3.661
3.267
2.874
3.700
4.252
4.252
4.488
1.8
1.8
2.3
2.8
3.0
30
R
øC
4-øM
HSK No.
H
øP
øD
Model
HSK No.
KG 25R
32R
40R
50R
63R
80R
100R
25
32
40
50
63
80
100
øC
øD
1.890
2.165
2.480
2.953
3.465
4.213
5.000
3.110
3.346
3.661
4.134
4.862
5.591
6.378
øP
H
2.56
2.76
2.95
3.54
3.94
2.441
2.717
3.031
3.504
4.154
4.882
5.669
øM
.275
(for unc 1/4)
Caution
.354
(for unc 5/16)
KOMBI GRIP must be securely
fixed to a bench with 4 mounting
bolts.
DYNA TEST (Test Arbor)
For inspection and adjustment of machine spindle.
HSK
Form
HSK-A
.00008
.00004
L
HSK-E
øD
effective test length A
HSK-F
Model
HSK-A 40-32-L180SD
-A 50-32-L240SD
-A 63-50-L200SD
-L350SD
HSK-A100-50-L200SD
-L350SD
HSK-E 25-20-L175
-E 32-20-L180
-E 40-32-L180
-E 50-32-L240
HSK-F 63-50-L200
-L350
L
A
180mm ( 7.09")
240mm ( 9.45")
200mm ( 7.87")
350mm (13.78")
200mm ( 7.87")
350mm (13.78")
175mm ( 6.89")
157mm ( 6.18")
211mm ( 8.31")
171mm ( 6.73")
321mm (12.64")
168mm ( 6.61")
318mm (12.52")
163mm ( 6.42")
158mm ( 6.22")
157mm ( 6.18")
211mm ( 8.31")
171mm ( 6.73")
321mm (12.64")
180mm ( 7.09")
240mm ( 9.45")
200mm ( 7.87")
350mm (13.78")
øD
32mm (1.26")
50mm (1.97")
20mm ( .79")
32mm (1.26")
50mm (1.97")
Aluminum box
R
641 Fargo Avenue Elk Grove Village, IL 60007
Tel: 847.228.7660 Fax: 847.228.0881
www.bigkaiser.com [email protected]
CATALOG No.EXi181-3-0909-1

HSK-A40,50,63,100 E25,32,40,50 F63

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