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Your Automation Specialist
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Innovative engineering solutions
www.baltec.co.uk
Manufacturing and Automation Solutions
BalTec (UK) Ltd has over 20 years experience and a well established reputation
for supplying innovative, high quality and cost effective solutions to a wide range
of manufacturing industries. Automated systems and stand alone machines,
designed and manufactured by us, are used by many global industrial
organisations to help improve their efficiency, reduce manufacturing costs and
increase the competitiveness of their operations. We also act as an importer
supplying a wide range of products and components to the automation industry.
Our head office in Switzerland, who manufactures the high quality riveting
machine, together with our local technical support, will offer you a solution.
Advanced Manufacturing Systems
Modern manufacturing systems incorporate many different technologies that
need to be integrated together. Flexibility in handling a variety of products and
combining manual and automatic operations is often a critical factor in the
success of these systems. By using high quality BalTec riveting machines,
BalTec press systems and screwdriving technology, combined with over 20
years of machine building expertise, we have the means to achieve the best
possible results. Our senior designers and control system engineers are experts
in all aspects of advanced manufacturing technology and are supported by the
latest software on the market today.
Standard Products
We also offer a wide range of standard products, some of which are available
ex-stock, such as:
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Radial Riveting Machines
BalTec Presses
Screwdriving Systems
Torque Reaction Arms
Torque Testing Equipment
Aluminium Profile Systems
Accessories
For more details on any of our
product ranges please contact us:
Tel: +44 (0) 118 9311191
Web: www.baltec.co.uk
E-mail: [email protected]
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Introduction
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BalTec Tooling
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BalTec Special Purpose Machines
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Radial Riveting Machines:
BalTec Smartline Range
BalTec Standard Range
BalTec RNC Range
BalTec Process Controller
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Presses:
BalTec Manual Presses
BalTec Manual Pneumatic-Aided Presses
BalTec Pneumatic Presses
BalTec Hydro-Pneumatic Presses
BalTec Force & Distance Monitoring Presses
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Multipower Cylinders
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Janome Electro Presses
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Janome JPS Press
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Screwdrivers: Electric & Pneumatic
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Torque Measuring Equipment & Torque Reaction Arms
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Control Systems
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Aluminium Profile Systems (FPS)
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Tool Balancers
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Spring Separators
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Screw Presenters
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Maintenance and Training
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BALTEC TOOLING
To complement our range of products, we provide a complete tooling service
built on years of experience.
Designed to cater to customers precise specifications, this service enables
us to offer a fast, cost effective turnaround to meet your most urgent
requirements.
For all your tooling requirements – talk to us. We will have a solution.
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BALTEC SPECIAL PURPOSE MACHINES
BalTec (UK) Ltd specialises in the design and manufacture of quality work
stations for fastening processes which incorporate our products. Due to our
innovative designs and our experienced engineers, we are able to constantly
improve on existing, proven principles.
We are continually working towards improving our products and customers
service to provide the best possible solutions to all industries. This goes
hand in hand with our policy that our customers – however big or small, new
or old – are looked after with equal professionalism.
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BALTEC RIVETING MACHINES
Radial Riveting
The BalTec radial riveting technique deforms
material over a hypocycloid (rose petal) path in a
predominantly radial manner over the centre
outwards.
With the radial riveting process, the tool itself does
not rotate. The friction between tool and work piece
is therefore at a minimum. The result is an excellent
surface structure.
BalTec Smartline Range (SN)
The Smartline range brings new dimensions to
the BalTec family of riveting machines,
providing an even greater choice of models,
giving you the most economical solution to all
riveting requirements.
 Built to the same high standard
 Available as a complete machine or as a
head only model
 Available with and without controls
 Available in 6mm, 8.5mm and 12mm rivet
shank Ø capacity machines
BalTec Standard Range (RN)
The standard range of radial riveting machines
has more options available. This ensures that
BalTec has the machine to provide the riveting
solution you need.
 A wide range of rivet sizes can be
accommodated <4mm to 30mm Ø
 Available in many different configurations
 More control options are available
 Process Control HPP-25 can be included
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CNC RIVETING MACHINE
Our standard solution provides the basis for customised
riveting applications
Our standard four station rotary
indexing machine with servo driven
X Y riveting machine provides the
basis of a customised work station.
 Riveting position envelope
300mm x 200mm
 Riveting machine with
process control giving
multiple riveting programs
 Large 800mm Ø table for
custom tooling
PROCESS CONTROL HPP-25
The HPP-25 Process Controller will
control the riveting process. The
sensors on the riveting machine will
feedback data to the controller which
will then take actions to ensure a good
joint is formed.
The touch screen display allows easy
to program functionality.
There are 6 possible controlling
factors and 39 different riveting modes
to choose from.
The PC software will ensure that the
data is recorded onto a PC and stored.
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BALTEC PRESSES
Our comprehensive range includes
manual, pneumatic and hydropneumatic designs, along with all the
accessories you might need. We can
provide the industry’s most advanced
monitoring and control devices. If you
require a special solution, our staff
will work with you to build a system.
Manual Rack & Pinion Presses:
Type 2 (1.5kN) & Type 4 (2.5kN)
Manual Toggle Presses:
2.5kN – 50kN
Manual Pneumatic-Aided
Presses: 4kN – 56kN
 Sturdy and easy to operate
 The press is guided by a V guided
ram
 The head height can be adjusted
quickly and easily
 Other frame sizes are available
 Manual presses are available with
non-return stroke mechanisms
 The 360° adjustable hand lever
allows the most favourable position
 Manual pneumatic-aided presses
have a power stroke of 5.9mm (CE
conformity)
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BALTEC PRESSES
Straight-Acting Pneumatic
Presses: 2kN – 56kN
C-Frame & H-Frame
Hydro-Pneumatic StraightActing Presses:
60kN – 500kN
Pneumatic Toggle Presses:
20kN – 100kN
PRESS CONTROL SYSTEMS
 ES Control System
A two-hand start control system for
presses. Supplied with safety
control valve and air service unit
 ZS06 Control System
A safety PLC with two-hand start
or foot pedal operating modes. It
can be used with the force
monitoring system.
 SEM Control System
A more adaptable control system
with two-hand start or foot pedal,
single cycle or continuous modes.
See page 14 for more information.
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BALTEC PRESSES with Force and Distance Monitoring
Presses with Force Monitoring
To complement the standard range of BalTec
presses, we offer a press range which include
force and distance monitoring.
The MS00 force monitoring system can be used
to control and monitor the performance of the
pressing application.
If the force or distance being applied is outside
the allowable tolerance the operator will be
notified and a reset will need to be performed to
allow the next pressing stroke.
This force and distance monitoring system is
available on most of the BalTec press range, from
the 5kN toggle press through to the 56kN straight
acting pneumatic press.
Reporting of data can be achieved by connecting the MS00 force monitoring
system to a PC.
A graph can be displayed and tolerance windows can be placed around the
force curve to ensure the correct monitoring.
Please contact us for further details and demonstrations
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HYDRO PNEUMATIC CYLINDERS
Multipower
The Multipower hydro pneumatic
cylinders offer a wide range of
applications.
 Operates only with air,
without hydraulic power pack
 Absolute air/oil separation for
trouble free operation
 Fast operating approach and
return speeds
 Automatic change over from
approach to power stroke
 Minimal air pressure of 2 bar
required
 Compact cylinder designs to
suit all applications
 Low maintenance
 Hi energy saving compared to
regular pneumatic cylinders
 Reduced noise level
 4kN to 1000kN force versions
 Standard high pressure
measuring and control
connections
 Many stroke lengths available
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ELECTRO PRESSES
Janome
BalTec offers the Janome electro servo power presses for high precision
assembly of components. They can be operated as a single workstation or
integrated into complex production cells or systems.
The electro press has a touch key pad and monitor which provides various
control and monitoring functions to achieve highly effective production
systems.
The force range is 1kN to 80kN. The electro press is ideal for high accuracy
and for pressing a variety of products.
 Specifically designed for
precision and quality
assurance
 Sense and record data of each
operation
 Units of measure include N, Kg
or lbs
 No hydraulics
 No pneumatics
 Clean room models available
 Low running costs
 PC software available to give
full traceability and full PC
integration
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ELECTRO PRESSES
Janome JP-S Series
The new Janome Electro-press is a
completely new press.
It is slim and compact which will fit
into most spaces.
Programming is via a PC and the
reporting can be via a bus system.
The slimline controller will fit easily
inside a control panel.
 Push or Pull load cells
 Upto 512 programs available
 5 bus systems available
 Devicenet
 Profibus
 Profinet
 Ethernet
 CClink
 External I/O provide 17 inputs
and 16 outputs
 Force sizes available 5kN, 10kN
and 20kN more sizes will be
released soon.
 This column type press head
utilizes Janome’s innovative
Synergy platform. Allowing this
‘open’ approach to press control
means you can select any PLC
to act as the controller.
 Supporting PLC manufacturers
include: Allen Bradley,
Mitsubishi, Siemens and
Automation Direct.
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SCREWDRIVING TECHNOLOGY
BalTec offers two types of screwdriving technology. The Delvo and Himax
electric screwdrivers and the pneumatic range of Fiam screwdrivers
Electric Screwdrivers
BalTec offers two ranges of electric
screwdriver. The Delvo range and
the Himax range. Both screwdriver
types are of high quality.
 Shock less – a sophisticated
clutch and motor braking
mechanism reduces the shock at
the end of the operation reducing
RSI
 Brush and brushless versions
available
 Controller and controller-less
versions available
Please enquire for further
information
Pneumatic Screwdrivers
The Fiam range of screw drivers
are of high quality at an affordable
price.
Fiam have been manufacturing air
tools for over 50years.
 Large range of tools available to
suit all applications
 Low air consumption tools
 Screw auto-feed systems can
be designed to suit your
application
 Large range of screwdriver bits
available
Please enquire for further
information
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TORQUE MEASURING EQUIPMENT
Doga
BalTec offer a wide range of torque
measuring equipment, from 0.01Nm to
200Nm, especially designed for easy
calibration of your tightening tools.
 Easy to use menu structure
 Suitable for impulse tools (Smart
version only)
 Will store 500 test results
 Cp, Cpk statistics, average, standard
deviation (Smart version only)
 RS232 output
 Real time clock
 Automatic and manual reset
 Peak – first peak – track signals
TORQUE REACTION EQUIPMENT
Doga
Air and electric powered tools produce a
torque; this reaction can be transmitted to the
operator’s hand. Over a period of time this
reaction can cause injuries to the hand, wrist
and shoulder. This can be prevented by
installing a torque reaction arm which is
designed to absorb the torque.
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CONTROL SYSTEMS
We have a dedicated team of
control engineers who can design
and build a control system to suit
your application. We are familiar
with all the PLC brands - Allen
Bradley, Siemens and Omron to
name but a few. We will be happy to
come and talk to you about your
requirements.
All these control
systems are approved
to the latest level of the
Machinery Directive
We can also offer a range of
standard controls for pneumatic and
hydro-pneumatic presses.
ES Control
This is a simple two-hand control
with two-hand start buttons, safety
valve and air service unit.
ZS06 Control
This control system uses a safety
PLC. Therefore there are twostarting methods: - two-hand start or
foot pedal. Each has two modes of
operation: - setup and holding time.
A force monitoring system can be
added to the ZS06 Control. The
safety valve and air service unit are
included.
SEM Control
The SEM control has two further
modes of operation - single stroke
and auto mode. With the SEM
control there is additional I/O which
can be programmed to suit the
application you have. A rotary table
can be added to this controller to
give a fully operational machine.
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FLEXIBLE PROFILE SYSTEMS & TRANSFER SYSTEMS
Flexible Profile Systems
BalTec offers a wide range of flexible
profile systems (FPS). Our FPS
system is designed as a modular
concept. This assures a maximum
degree of flexibility. We can design,
assemble and supply frames,
benches, guards or structures to suit
the projects you have.
 The profile is made from anodised
aluminium and therefore will not
rust.
 Excellent for workbenches,
guarding, trolleys and racking.
There are no limits to the uses for
this profile.
 Wide range of profile available
 Lengths available up to 6m
 Flat packed or fully assembled
Modular Transfer Systems
Conveyor systems and modular
profile systems are also part of the
FPS system. Single belt systems or
complex chain systems can be
supplied.
 Conveyor systems
 Belts, chains, palletised systems
 Fixed or variable speed
 Can be integrated into your
existing system
 Manufactured to your design
 Fast delivery
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TOOL BALANCERS
Sira
BalTec also offer a range of tool
balancers designed to improve
productivity, and improve the
operator’s fatigue.
The tool balancers avoid the
accidental dropping of tools,
therefore avoiding damage.
SPRING UNTANGLERS
C Bridge
The C Bridge spring untanglers
are light weight, labour saving
tools which automatically
separate conical and hooked
springs in seconds. The
adjustable door at the front will
regulate the output of the
springs.
The untangler is suitable for
assembly lines and repair
shops, and can be easily moved
between locations
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AUTOMATIC SCREW PRESENTERS
Quicher
The Quicher screw presenter will
separate and feed screws
automatically allowing for ease of
pick up and insertion. By replacing
the rail the screw presenter can be
easily changed to feed a new size of
screw. The Quicher unit is a cost
effective way to feed screws.
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Screw size from 1.2mm to 5mm
Easy pick up system
Very low maintenance
Can be used with standard
screwdriver bits
 Can be used with vacuum or
magnetic pick up
 Easy changeover of screw size
 Robot pick up and manual pick up
versions are available
SERVICE, MAINTENANCE, TRAINING
We offer a comprehensive service support, a
number of different maintenance contracts
and training schemes to suit all your
requirements for all our products
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Come to see us. We have a fully functional
demonstration room which can be used to
carry out riveting and pressing trials.
BalTec (UK) Ltd
Tel: +44(0) 118 9311191
Fax: +44(0) 118 9311103
E-Mail: [email protected]
Web: www.baltec.co.uk
Please call us to arrange a visit.
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