MegaTech Projects Ltd Materials Event Nov12

MegaTech Projects Ltd Materials Event Nov12

INTRODUCING DUTCH TECHNOLOGY INTO
THE UK MARKET PLACE
GEORGE ROWE : DIRECTOR
PRESENTEERT EEN NIEUWE
BETONTECHNOLOGIE:
PRESENTS A NEW TECHNOLOGY : MGX CONCRETE
‘Het verbeterde en duurzame MGX beton’
WWW.MGXGROUP.EU
MGX GROUP
Index
• OUR ORGANISATION
• THE TECHNOLOGY
• PRODUCTION OF MGX PRODUCTS
• RAW MATERIALS
• PRODUCTS / APPLICATIONS
• REFERENCES
• QUESTIONS
MGX GROUP
Organisation
1 - MGX RESEARCH CENTRE BV
 R&D ACTIVITIES (CONCRETE & CHEMICAL LAB)
2 – MGX INNOVATION BV / COMPATECH
 PRODUCT & CONCEPT DEVELOPMENT
 SUPPLIER OF MOD. PLATFORM SYSTEMS
3 – MGX REALISATION BV
 PROJECT SUPPORT / ADVICE
MGX GROUP
The technology
• ADDITIVE MEGATRAX® POWDER
 CEMENTITIOUS BINDER
 DURABLE TRANSFORMATION OF RESIDUALS TO BUILDING MATERIAL
 LESS CEMENT = LESS CO2
 BETTER STRENGTH FEATURES
o HIGH CS – STRENGHTS WITH LESS CEMENT
o HIGHER INTERNAL BS / TS STRENGTHS -> NO SHRINKAGE
o INDEPENDENT CONTROL OF E-MODULUS
MGX GROUP
The Technology
SAND
1.
2.
3.
AGGREGATES
CEMENT (350 Kg/m3)
4.
CEMENT( - 30%)
MEGATRAX (1 - 2%)
WATER
TRADITIONAL CONCRETE
WATER
MEGATRAX CONCRETE
MGX GROUP
Our concrete
MGX GROUP
MGX RESEARCH CENTRE
“ HIGH DEVELOPMENT PROGRAM”
• RESEARCH OF RAW MATERIALS
• DEVELOPMENT OF MEGATRAX®
• DEVELOPMENT OF RECEPY’S
• QUALITY TESTS
o ENVIROMENTAL -> LEACHING
o CS (N/MM2)
o BS / TS (N/MM2)
o E-MODULUS
MGX GROUP
Research Centre
“ENVIROMENTAL LEGISLATION AND ACCREDITATION”
LEACHING BEHAVIOUR :
-COLUMN TEST
(NEN 7343)
- DIFFUSION TEST
(NEN 7345)
BRL 7500 CERTIFICATION
BRL 9322 CERTIFICATION
STOCK TEST FOR EVERY PROJECT (AP04 TEST)
LIFE CYCLE ANALYSE (LCA)
MGX GROUP
Products
• SAND AND AGGREGATE SUBSTITUTES
• MGX® GROUND STABILIZATION (3 – 5 N/MM2)
• MGX® ROAD FOUNDATIONS (5 – 10 N/MM2)
• MGX® HEAVY DUTY PAVEMENT (> 8,5 N/MM2)
• MGX® CONCRETE (20 – 45 N/MM2)
• MGX® PILED CONSTRUCTIONS (>25 N/MM2)
• MGX® JOINT FILLER (70 N/MM2)
• HOUTON®
• PRECAST PRODUCTS
• SPECIALS ………….
MGX GROUP
Production
PRODUCTION PLANT
• ROTTERDAM
(600.000 TON)
• ANTWERP
(150.000 TON)
MOBILE BATCHER PLANT
ON SITE
> 5000 TON
MGX GROUP
INSITU STABILIZATION
• STRENGHT 3 – 8 N/MM2
• EXCAVATION NOT REQUIRED
• NO ADDITIONAL SAND / AGGREGATES REQUIRED
• SUITABLE FOR MANY SOIL TYPES
• SAVING TIME AND MONEY
MGX GROUP
Residual materials
Examples of residual materials that can be used
ashes
Blasting grit
Fines & sludge's
Contaminated soil
Sieve sand
Rubble
MGX GROUP
a sustainable technology
Raw material
demolish
-LESS CEMENT = LESS CO2;
- SECUNDARY MATERIALS;
- CRADLE-TO-CRADLE;
Transformation
End of life
- CLOSING THE LOOP ( SMM);
Product
MGX GROUP
Settlement free construction
REDUCED TOPLAYER OF ASPHALT /
CONCRETE
MGX CONCRETE
> 20 N/ MM2
MGX FOUNDATION > 3 N/MM2
HIGH SPEED MORTAR POLES
PLEISTOCENE BEARING LAYER
MGX GROUP
Under piled construction XL : application for heavy industrial floors like
oil terminals
TRADITIONAL : REINFORCED CONCRETE
MGX® CONCRETE (NO REINFORCEMENT)
MGX GROUP
References
LOGISTICAL COMPANY
VAN DER VLIST GROOT AMMERS
UNDER PILED CONSTRUCTION
YEAR
AREA
: 2008
: 20.000 M2
POLES
: 6600 LENGTH: 15 M
STRENGHT: > 20 N/MM2
VERY POOR GROUND CONDITIONS
EXTREME LOADS
MGX GROUP
References
UNDER PILED SPORTS PARK
SPORTPARK DONK, GOUDA
2009
35.000 M2
STRENGTH: > 20 N/MM2
POLES
: 12.000 LENGTH: 15 M
VERY POOR GROUND CONDITIONS
TOP LAYER WITH DRAINING AND
ARTIFICIAL TURF
MGX GROUP
Reference
UNDERPILED CONSTRUCTION
NOORDKADE, WADDINXVEEN
YEAR
: 2011
AREA
: 5.000 M2
STRENGHTS
POLES
: > 20 N/MM2
: 2.700 L : 13-18 M
VERY BAD GROUND CONDITIONS
TOP LAYER : BRICK
MGX GROUP
INNOVATIVE APPLICATION
RIVER SLUDGE ROAD FOUNDATIONS
• 40 % RIVER SLUDGE
• STRENGHT 2 - 8 N/MM2
MGX GROUP
Reference
REMEDIATION COMPANY, DEN
BOSCH
YEAR:
2011
AREA:
40.000 M2
STRENGHT:
> 5 N/MM2
THICKNESS:
350 MM
ASPHALT:
60 MM
MGX GROUP
References
LOGISTICAL WAREHOUSE , VEGHEL
YEAR : 2008
AREA : 18.000 M2
STRENGTH : > 5 N/MM2
THICKNESS : 350 MM
ASPHALT
: 60 MM
MGX GROUP
Reference
TEMPORARY ROADS
A15 LANES, ROTTERDAM
YEAR:
2011
AREA:
25.000 M2
STRENGHT:
> 8 N/MM2
THICKNESS:
300 MM
NO TOPLAYER
LESS MAINTENANCE
100% RE USABLE
MGX GROUP
Reference
SITA WAALHAVEN, ROTTERDAM
STORAGE OF BULK GOODS
YEAR : 2008
AREA : 600 m2
LIQUID PROOF INDUSTRIAL
PAVEMENT
MONOLITHIC FORMAT
STRENGTH : > 25 N/MM2
THICKNESS : 300 MM
MGX GROUP
Reference
RBC, ROTTERDAM
POURED CONCRETE C20/25
INDUSTRIAL MONOLITIC FLOOR
YEAR:
2012
SIZE :
500 M2
THICKNESS : 300 MM
STRENGHT
: > 25 N/MM2
NO REINFORCEMENT
MGX GROUP
References
HEAVY DUTY FOUNDATION
CONTAINER TERMINAL HENGELO
YEAR : 2011
“STACK “ AREA : 9.000 m2
STRENGHT : > 8,5 N/mm2
THICKNESS: 400 mm
TOPLAYER BRICKS
MGX GROUP
INNOVATIVE PRODUCT
“ ECO “ CONCRETE
- 100 % SECUNDAIRY MATERIALS
- LESS CEMENT = CO2 REDUCTION
- ECONOMICALLY ATTRACTIVE
MGX GROUP
INNOVATIVE PRODUCT
“ MGX FILLER”
- CS > 80 N/MM2
- INTERNAL STRENGHTS > 7 N/MM2
- EASY TO INSTALL
- DURABLE
- LONG LIFE SPAN
MGX GROUP
INNOVATIVE PRODUCT
HOUTON®
- 30 - 70 % WOOD
- LIFE SPAN 30 – 40 YEARS
MGX GROUP
Specials
• PHOSFOR GYP STACK LITHAUNIA
• RED MUD FROM BAUXITE SURINAM
• SINC SLUDGE NYRSTAR SINC INDUSTRY
• OIL MUD / DRILLING MUD OIL INDUSTRY
• ENHANCED LANDFILL MINING PROJECT
• MANY OTHERS……
MGX GROUP
Future Developments
 MGX CEMENT®
• FURTHER REDUCTION OF CEMENT
 MGX HIGH STRENGHT CONCRETE
MGX GROUP
STRONG ENOUGH ?
Questions?
WWW.MGXGROUP.EU