Minimum Breaking Force of Wire Rope (for

Transcription

Minimum Breaking Force of Wire Rope
6 x 19 Classification / Bright (Uncoated), IWRC
Wire rope Selection
Approximate Weight
(lb / ft)
⁄4
0.12
3.40
1,360
⁄16
0.18
5.27
2,108
3
⁄8
0.26
7.55
3,020
⁄16
0.35
10.2
4,080
1
⁄2
0.46
13.3
5,320
⁄16
0.59
16.8
6,720
⁄8
0.72
20.6
8,240
⁄4
1.04
29.4
11,760
7
⁄8
1.42
39.8
15,920
1
1.85
51.7
20,680
11
⁄8
2.34
65.0
26,000
11⁄4
2.89
79.9
31,900
1 3⁄8
3.50
96.0
38,400
1 1⁄2
4.16
114
45,600
1
5
7
9
5
[email protected] | Pulling
3
72
Minimum Breaking Force
Recommended Safe WorkExtra Improved Plow
ing Load*
Steel**
(lbs 5.0:1)
(Tons)
Rope Size
(in)
** Minimum breaking forces listed above apply to ropes with bright or drawn galvanized wires. Minimum breaking forces are 10% lower
for ropes with wires galvanized at finish size.
*Regarding wire rope, ANSI B30.7, requires a minimum of 5:1 design factor with an 18:1 rope pitch diameter to drum is required for
lifting and lowering applications.
6 x19 IWRC
NOTE: Information provided on this page is credited by WIRE ROPE TECHNICAL BOARD
Lifting Gear Hire Corporation | 800.878.7305
(for Winches)
Air Winch Selection Guide
330 - 22,000 lbs. (150 - 10,000 kg) Capacity
How IR air winches are rated
2. How fast is the load to be moved
(if at all)?
3. How much wire rope is needed?
Contact your Lifting Gear Hire representative to
help you answer these questions and guide you
through the selection process.
Lifting applications are generally defined as
those that require the brake to be engaged to
prevent the load from falling. Refer to the quick
selection guide earlier in this section.
a. Choose a winch with a lifting capacity equal
to or greater than your application load.
Winches can lift or pull the highest loads
at the first layer, and can lift/pull the least
at the top layer. This is due to the “torque
arm” effect of the rope spooling on the
winch drum. The closer the load is to the
drum, the easier it is for the winch to turn
and move the load. The further away the
load is from the drum, the harder it is for
the winch to turn.
Winch speed:
Winches generally move the load fastest at
the top layer and slowest at the first layer.
Think of your old record player. If you put
a penny near the center of the record, it
would simply spin at the same rate as the
record. But if you put it near the outside
edge, it would fly off. This is because the
outer diameter of the record is travelling
faster than the inner diameter. The same
is true for a winch drum, and consequently
the wire rope.
Follow these guidelines to choose
the correct utility winch for
your application:
First, consider these three fundamental
questions:
1. How much is to be lifted, pulled, or
tensioned?
Pulling applications:
Because of the 3.5:1 design criteria and
the first layer rating, the ratings for pulling
applications are higher for the same winch.
Choose a winch based on capacity, speed
and distance to be pulled. Manual band
brakes and clutches are popular configurations, but each application has its own
specific requirements. Again, consider
pulleys to increase pulling capacity.
Air supply and consumption:
b. Make sure the average speed meets your
criteria for cycle time.
c. Wire rope selection is based on a 5:1 design
factor and an 18:1 D/d ratio.
The 18:1 D/d ratio is an ANSI / ASME B30-7
recommendation and is calculated as D + d / d
where D = winch barrel diameter and d = wire
rope size. The higher the ratio, the longer the
wire rope life. As a guideline, this ratio should
never go below 15:1. The use of 6 x 37 rope will
increase flexibility.
Tip: Winches with lower gear
ratios overhaul better; that is,
the load will run them
backwards in a controlled
descent with the throttle off.
By applying the manual band
brake, exceptional spotting
can be achieved. Auto brakes
are always recommended
with remote control operation.
All IR winches are rated at 90 psig (6.3
kg/m2) inlet pressure when the winch
is running. The volume of air required is
expressed in cubic feet per minute (cfm) or
cubic meters per minute (m3/min). Refer
to the charts for air consumption data
for specific models. Compressor output
must equal air consumption for continuous operation. Intermittent operation and/
or air storage facilities will allow the use of
smaller compressors. Hoses and fittings
should be sized equal to or preferably one
size larger than the winch inlet. Strainers,
lubricators, drum guards, filters and regulators are recommended based on air quality
and the application. Mufflers and kits for
piping away the exhaust are always suggested for operator safety and comfort.
d. Either manual or automatic brakes are suitable, although automatic brakes are recommended for lifting applications.
www.lgh-usa.com | Pulling
Winch capacity:
Tip: Consider using a pulley
to increase capacity, reduce
speed, and for better load
control.
e. Clutches: In the U.S.A., clutches are
permitted on lifting winches. Although we
don’t usually recommend them, for certain
lifting applications they make sense. In
Europe, clutches are not allowed on lifting
winches. The Liftstar series is for lifting and
the Pullstar for pulling. They are the same
winches, but with different ratings — and
the Pullstar winches have clutches.
73
Air Winch Selection Guide
330 - 22,000 lbs. (150 - 10,000 kg) Capacity
Lifting: ANSI/ASME B30.16 Allowable Rated Line Pulls (5:1 Design Factor)
First Layer
Model
Capacity
Mid Layer
Speed
Capacity
Top Layer
Speed
Capacity
Average Flow
Required
Speed
lbs.
kg
fpm
m/min.
lbs.
kg
fpm
m/min.
lbs.
kg
fpm
m/min.
cfm
LS150R
455
207
103
31
380
173
115
35
330
150
138
42
78
m3/min.
2.2
LS300R
840
382
56
17
740
336
63
19
660
300
69
21
78
2.2
BU7A
1,200
545
36
11
1,000
454
43
13
1,000
454
39
12
50
1.4
LS600R
1,680
764
26
8
1,480
673
30
9
1,325
600
34
10
78
2.2
EU, EUL
2,100
955
62
19
2,000
909
68
21
2,000
909
64
20
100
2.8
LS1500R (1)
4,000
1,818
19
6
3,600
1,636
21
6
3,300
1,500
23
7
125
3.5
FA2B
5,000
2,273
79
24
4,000
1,818
96
29
3,200
1,455
122
37
350
9.9
FA2.5A
5,000
2,273
119
36
5,000
2,273
114
35
4,100
1,864
141
43
700
19.8
HU40A
5,000
2,273
44
14
4,000
1,818
57
18
3,200
1,455
70
22
291
8.2
LS2000R
6,200
2,818
47
14
5,150
2,341
56
17
4,400
2,000
66
20
354
10.0
FA2
6,600
3,000
31
9
5,200
2,364
40
12
4,400
2,000
47
14
280
7.9
FA2.5
7,000
3,182
97
30
5,800
2,636
117
36
5,000
2,273
132
40
700
19.8
FA5A
11,400
5,182
40
12
10,000
4,545
50
15
8,000
3,636
62
19
700
19.8
FA5T
12,500
5,682
47
14
11,300
5,136
52
16
8,400
3,818
70
21
700
19.8
FA5
12,500
5,682
47
14
12,500
5,682
48
15
11,000
5,000
54
16
700
19.8
LS5000R
15,600
7,091
23
7
12,900
5,864
28
9
11,000
5,000
33
10
354
10.0
FA7T
18,880
8,545
32
10
16,700
7,591
37
11
12,600
5,727
48
15
750
21.2
FA7
18,800
8,545
32
10
18,800
8,545
33
10
15,400
7,000
40
12
750
21.2
FA10
27,200
12,364
28
9
27,100
12,319
19
6
22,000
10,000
23
7
800
22.7
Green shading reflects rental inventory.
Pulling: ANSI/ASME B30.7 Allowable Rated Line Pulls (3.5:1 Design Factor)
First Layer
Model
Capacity
lbs.
74
Mid Layer
Speed
Capacity
Top Layer
Speed
Capacity
Average Flow
Required
Speed
kg
fpm
m/min.
lbs.
kg
fpm
m/min.
lbs.
kg
fpm
m/min.
cfm
m3/min.
BU7A
1,500
682
26
8
1,200
545
34
10
1,000
454
39
12
50
1.4
PS1000R
2,200
1,000
15
5
1,950
886
17
5
1,740
791
19
6
78
2.2
EU, EUL
3,000
1,364
45
14
2,600
1,182
49
15
2,000
909
64
20
100
2.8
FA2B
5,100
2,318
76
23
4,000
1,818
96
29
3,200
1,455
122
37
350
9.9
PS2400R (1)
5,280
2,400
12
4
4,800
2,182
13
4
4,370
1,986
14
4
125
3.5
FA2
6,800
3,091
29
9
5,400
2,455
37
11
4,500
2,045
44
13
280
7.9
FA2.5A
7,100
3,227
67
20
6,400
2,909
42
13
5,400
2,455
45
14
700
19.8
19.8
FA2.5
8,000
3,636
79
24
6,600
3,000
42
13
5,300
2,409
119
36
700
HU40A
5,100
2,318
42
13
4,000
1,818
54
17
3,200
1,455
68
21
291
8.2
PS4000R
8,800
4,000
13
4
7,300
3,318
16
5
6,200
2,818
18
5
354
10.0
FA5A
13,100
5,955
26/8
8
10,000
4,545
50
15
8,000
3,636
62
19
700
19.8
FA5T
18,000
8,182
32
10
11,600
5,273
50
15
8,600
3,909
67
20
700
19.8
FA5
18,000
8,182
32
10
14,100
6,409
41
12
11,600
5,273
50
15
700
19.8
PS10000R
22,000
10,000
8
2
18,300
8,318
10
3
15,600
7,091
11
3
354
10.0
FA7T
27,000
12,273
23
7
18,100
8,227
32
10
13,600
6,182
46
14
750
21.2
FA7
27,000
12,273
23
7
18,100
8,227
32
10
13,600
6,182
46
14
750
21.2
FA10
34,000
15,455
17
5
27,100
12,319
19
6
22,000
10,000
23
7
800
22.7
(1) Standard cable is overwound; LS1500R and PS2400R are underwound.
It is the user’s responsibility
to determine the suitability
of these winches for any particular use and to check for
compliance with applicablle
regulations
Air Winch
1,000 - 22,000 lbs. Air Winch Specifications
Specifications
Line
Speed
(fpm)
Recommended
Rope Size (in.)
Nominal
Capacity
(lbs.)
Model
18:1
Drum
Root Diam.
(in.)
Motor
HP
Av. CFM
Required
1,000
BU7A
45
1
⁄4
4 1⁄2
1.6
50
1
2,000
EU, EUL
55
3
⁄8
6
4.4
100
2,500
HU, HUL
110
1
⁄8
7
11
3,000
H5U, H5UL
150
1
⁄8
7
3,300
LS1500R
23
10mm
10mm
4,000
HU40, HUL40
70
⁄2
4,400
FA2
55
3
15:1
⁄4
1
⁄8
3
⁄2
3
⁄2
3
1
Hose
Size
Rope Anchor
Max Stall Net Weight
Hole Diam.
Pull (lbs.)
(lbs.)
(in.)
⁄2
3
⁄4
3
⁄8
2,000
75
3
⁄4
1
9
⁄16
4,500
360, 490
175
1
3
⁄4
11
⁄16
5,000
562
14
290
1 1⁄4
1 1⁄2
11
⁄16
7,800
525, 598
7 3⁄32
3.3
125
3
10mm
7,000
143
N/A
7
11
175
1
1 1⁄4
⁄16
9,000
525, 600
⁄8
10 3⁄4
9.4
335
1
1 1⁄4
3
⁄4
9,000
775
⁄2
5
8 ⁄8
19
420
1
1 ⁄4
1
1 ⁄2
11
⁄16
10,500
890
⁄8
10 3⁄4
25
700
1 1⁄4
1 1⁄2
3
⁄4
10,000
1,061
⁄4
15
25
700
1 1⁄4
1 1⁄2
1
24,000
2,065
⁄4
12 3⁄4
24
600
1 1⁄4
1 1⁄2
1
15,000
1,314 | 1,550
⁄4
15
25
700
1 1⁄4
1 1⁄2
1
24,000
2,000
⁄8
16
25
750
1
1 ⁄4
1 1⁄2
1 1⁄8
36,000
2,300
⁄8
16
25
750
1 1⁄4
1 1⁄2
1 1⁄8
36,000
1,977
1 ⁄8
20
31
800
1 ⁄4
1 ⁄2
1 ⁄8
38,000
2,800
⁄4
5
5,000
K5U, K5UL
115
5
⁄8
1
5,000
FA2.5
140
3
⁄4
5
8,000
FA5T
80
1
3
10,000
K6U, K6UL
55
7
⁄8
3
11.000
FA5
65
1
3
12,600
FA7T
50
1
1 ⁄8
7
15,400
FA7
45
1 1⁄8
7
22,000
FA10
30
1 ⁄8
3
Pipe Inlet
Size
1
⁄4
1
⁄4
3
1
11
3
75
Air Winches
1,000 - 10,000 lbs. Classic I-R Air Winch Series Specifications
Classic Air Winch Specifications
Line Speed Drum Length
Motor HP
fpm
(in.)
Max. Stall First Pipe Inlet
Layer @ 90 PSI
Size
(lbs)
(in)
Model
Line Pull
(lbs.)
BU7A
1,000
45
4.6
1.6
50
1950
1
1
SCFM
Hose Size
(in)
Net Weight
(lbs.)
⁄4
75
3
⁄2
3
HU
2,500
110
7 ⁄8
11
175
5,000
1
1 ⁄4
490
HUL
2,500
110
15 13⁄16
11
175
5,000
1
1 3⁄4
562
H5U
3,000
150
7 1⁄8
14
290
7,800
1 1⁄4
1 3⁄4
525
1
3
H5UL
3,000
150
15 ⁄16
14
290
7,800
1 ⁄4
1 ⁄4
598
HU40
4,000
70
7 1⁄8
11
175
9,000
1
1 1⁄4
525
HUL40
4,000
70
13
15 ⁄16
11
175
9,000
1
1
1 ⁄4
600
K5U
5,000
115
10
19
420
10,500
1 1⁄4
1 1⁄2
890
K5UL
5,000
115
20
19
420
10,500
1 1⁄4
1 1⁄2
890
K6U
10,000
55
12
24
600
15,000
1
1 ⁄4
1
1 ⁄2
1,314
K6UL
10,000
55
24
24
600
15,000
1 1⁄4
1 1⁄2
1,550
13
Performance is based on 90 psi air inlet pressure.
Classic Series Drum Wire Rope Storage Capacities
76
Max. Length on Winch (tightly wound)*
1/4”
ft.
5/16”
ft.
3/8”
ft.
7/16”
ft.
1/2”
ft.
5/8”
ft.
3/4”
ft.
7/8”
ft.
Rope Anchor
Hole Diameter
(in.)
1,000
245
140
—
—
—
—
—
—
3/8
Model
Capacity
(lbs.)
BU7A
HU
2,500
—
—
686
476
379
—
—
—
11/16
HUL
2,500
—
—
1,445
1,012
813
—
—
—
—
H5U
3,000
—
—
686
476
379
—
—
—
—
H5UL
3,000
—
—
1,445
1,012
813
—
—
—
—
HU40
4,000
—
—
686
476
379
—
—
—
11/16
HUL40
4,000
—
—
1,445
1,012
813
—
—
—
—
K5U
5,000
—
—
—
851
713
457
—
—
11/16
K5UL
5,000
—
—
—
1,741
1,427
913
—
—
—
K6U
10,000
—
—
—
—
—
716
535
373
1
K6UL
10,000
—
—
—
—
—
1,436
1,070
775
—
*Recommended drum working storage capacity is 80% of values shown.
Air Winches
1,000 - 10,000 lbs. Classic I-R Air Winch Series Drawings
HU40
K5U
Series K5U - K5UL
Series K6U - K6UL
Model
A
in.
B
in.
C
in.
D
Air Inlet
Pipe Tap
E
Exhaust
Pipe tap
1
HU
32 ⁄8
7 ⁄8
22 ⁄16
1 NPT
1 ⁄4 NPT
HUL
40 11⁄16
15 3⁄16
30 3⁄8
1 NPT
1 1⁄4 NPT
H5U
32 7⁄8
7 1⁄8
22 5⁄16
1 1⁄4 NPT
1 1⁄2 NPT*
H5UL
40 ⁄16
15 ⁄16
30 ⁄8
1 ⁄4 NPT
1 1⁄2 NPT*
HU40
32 5⁄8
7 1⁄8
22 3⁄16
1 NPT
1 1⁄4 NPT
HUL40
40 ⁄16
15 ⁄16
30 ⁄8
1 NPT
1 1⁄4 NPT
3
15
11
13
3
3
3
3
1
1
Model
A
in.
B
in.
C
in.
D
in.
E
in.
K6U
46 1⁄2
12
26 7⁄8
10 3⁄4
9 1⁄4
K6UL
58 1⁄2
24
38 7⁄8
16 3⁄4
15 1⁄4
Note: Dimensions are subject to change. Please contact factory for certified prints.
*Remote control units 1 1/4” NPT.
Note: Dimensions are subject to change. Please contact factory for certified prints.
Dimensions
Dimensions
77
Air Winches
FA2.5A / FA5A (Third Generation): 5,000 to 10,000 lb (2,273 to 4,545 kg) capacity
Dimensions
Model
Drum
Length
A
with Disc Brake Only
B
C
with Manual Drum Brake Only
D
B
C
in.
mm
in.
mm
in.
mm
in.
mm
in.
mm
FA2.5A-S
7
178
38.44
976
9.55
243
4.78
121
37.64
956
FA2.5A-M
13.5
343
44.94
1,141
16.05
408
8.03
204
44.14
FA2.5A-L
20
508
51.44
1,306
22.55
573
11.28
286
50.64
FA2.5A-R
24
610
55.44
1,408
26.55
674
13.28
337
54.64
in.
with Manual and Disc Brake
D
B
C
D
mm
in.
mm
in.
mm
in.
mm
in.
mm
12.31
313
7.5
191
41.19
1,046
12.31
313
7.5
191
1,121
18.81
478
10.8
274
47.69
1,211
18.81
478
10.8
274
1,286
25.31
643
14
356
54.19
1,376
25.31
643
14
356
1,388
29.31
744
16
406
58.19
1,478
29.31
744
16
406
FA2.5A
FA5A
FA5A-SX
15
381
46.50
1,181
17.89
454
8.94
227
43
1,092
17.89
454
10.5
266
46.5
1,181
17.89
454
10.5
266
FA5A-LX
27
686
58.50
1,486
29.89
759
14.94
379
55
1,397
29.89
759
16.5
419
58.5
1,486
29.89
759
16.5
419
Note: Drum lengths for the FA5A-SM = 12 in. (305 mm), and FA5A-LM = 24 in. (610 mm).
FA2.5A in inches (mm)
FA5A in inches (mm)
78
Dimensions are subject to change. Consult factory for certified prints.
Shaded areas represent allowable angle of rope takeoff with interference with winch structural supports.
Typical allowable wire rope takeoff angle:
For FA2.5A
Standard Configuration
For FA5A
Open Front Configuration (Option H)
Standard Configuration
Open Front Configuration (Option H)
Air Winches
FA2.5A / FA5A (Third Generation): 5,000 to 10,000 lb (2,273 to 4,545 kg) capacity
The Third Generation Force 5 Series is designed for world-wide standards, meeting or exceeding North American ANSI / ASME B30.7 winch
standards, CE requirements for Europe and third party type Approval. The
third Generation offers standard features with reduced maintenance for
safety, durability, reliability, enhanced control, and superior performance.
FA5A-LXK1
Standard Features:
• Automatic disc brake or manual band brake
• Corrosion resistant, marine duty “Blue” fasteners
• New self-cleaning K5C2 control valve improves flow and performance,
has more stainless steel and polymer corrosion resistant parts, and is
totally interchangeable with previous designs. 100% natural gas / sour
gas compatible.
• Easy to install wedge type self-tightening rope anchor
• Powerful 5 piston air motor
Construction:
Safety is built In:
• Designed to meet the space and performance requirements of
• Meets ASME B30.7 safety standards
• “Lift and shift” throttle lever prevents accidental throttle movement
• Throttle lever returns to OFF position and locks when released
• Disc brake is fully automatic and self-adjusting
• Wedge type, self tightening-rope anchor provides 80% of rope breaking
strength
Classic winches
Reliability:
• Maximum external corrosion protection against marine and other environments is provided as standard.
• Automatic oil bath disc brake has high thermal duty. Suitable for demanding applications.
• Marine grade alloys and stainless steel components make the valve
• Chest corrosion resistant and maintenance free.
Options:
• Corrosion resistant marine grade coating system: Sandblast to
white metal finish and carbozinc primer with Marine 812 finish
• Band brakes – manual and automatic
• Remote controls
• Construction cages
• Open frame configurations
• Foot print base with K6U and K6UL bolt pattern for FA5A
• Free spool clutch
• Tensioning manifold
• Drum guard
• Under wound configuration
• CE package
Wire Rope Storage Capacity
Performance:
Rope Diameter
• Positive braking action with automatic disc brake
Specifications*
Model
Rated Mid Layer Line Pull, 5:1 DF
Rated Mid Layer Line Speed
Top (6th) Layer Line Pull, 5:1 DF
Top (6th) Layer Line Speed
Max. Stall at First Layer
Drum Root Diameter
FA2.5A
114 fpm
Air Inlet, NPT Size
Recommended Rope Diameter
Weight
35 m/min.
4,100 lbs. 1,860 kg
141 fpm
43 m/min.
32 fpm
10 m/min.
43 fpm
235 mm
12.75 in.
25 hp
25 hp
1 1⁄4 in.
32 mm
⁄8 in.
16 mm
818 lbs.
372 kg
5
1 1⁄4 in.
32 mm
⁄4 in.
19 mm
1,251 lbs.
569 kg
3
*Performance is based on 90 psi (6.3 bar) air inlet pressure with the motor running.
m
ft.
m
ft.
⁄8
9
593
181
1,176
359
1,758
536
2,116
645
⁄16
11
460
140
915
279
1,371
418
1,651
503
⁄2
13
356
109
712
217
1,068
326
1,287
392
⁄8
16
206
63
416
127
625
191
754
230
FA2.5A Full Drum Storage
1
5
Short Drum
12 (305) (1)
324 mm
700 scfm 20 m3/min 700 scfm 20 m3/min
ft.
m
10,400 lbs. 4,727 kg 17,000 lbs. 7,727 kg
9.25 in.
R
24 (610)
ft.
7
13 m/min.
m
L
20 (508)
mm
3
8,000 lbs. 3,629 kg
M
13 1/2 (343)
in.
5,000 lbs. 2,273 kg 10,000 lbs. 4,545 kg
Motor Horsepower
Avg. Air Consumption
FA5A
Length of Drum in. (mm)
S
7 (178)
Long Drum
15 (381) (2)
24 (610) (1)
27 (686) (2)
FA5A Full Drum Storage
⁄8
16
777
236
982
299
1,597
486
1,802
549
⁄4
19
581
177
736
224
1,200
366
1,355
413
5
3
(1) With band brake.
(2) Without band brake.
Recommended drum working capacity is 80% of values shown.
• Superior load spotting control
79
Air Winches
Force 5 4,400 - 22,000 lbs. (2,000 to 10,000 kg) capacity
Specifications
Performance Based on 90 psi (6.3 bar) Air Inlet Pressure with Motor Running
Utility Rating 5:1 Design Factor
Drum Length
Top Layer
Top Layer
A
Line Pull
Line Speed
Model
Avg. Air Consumption
at rated Load
@90 psi (6.3 bar)
Maximum
Stall Pull
1st Layer
Pipe Inlet Size
Hose Size
Ship Weight
lbs.
kg
fpm
m/min.
in.
mm
hp
scfm
m3/min.
lbs.
kg
in.
mm
in.
mm
lbs.
kg
FA2-24
4,400
2,000
47
14
24
610
9.4
335
9.5
9,000
4,091
1 1⁄4
32
1 1⁄4
32
825
374
FA2.5-24
5,000
2,273
132
40
24
610
25
700
19.9
10,000
4,545
1 1⁄4
32
1 1⁄2
38
1,061
481
1
1
FA5-24
11,000
5,000
54
16
24
610
25
700
19.9
24,000
10,909
1 ⁄4
32
1 ⁄2
38
1,872
849
FA5T-24
8,400
3,818
70
21
24
610
25
700
19.9
24,000
10,909
1 1⁄4
32
1 1⁄2
38
2,153
977
1
1
FA7-24
15,400
7,000
40
12
24
610
25
750
21.3
36,000
16,364
1 ⁄4
32
1 ⁄2
38
2,205
1,000
FA7T-24
12,600
5,727
48
15
24
610
25
750
21.3
36,000
16,364
1 1⁄4
32
1 1⁄2
38
2,335
1,059
FA7TGL-42
3,400
1,545
152
46
42
1,067
25
750
21.3
10,000
4,545
1 1⁄4
32
1 1⁄2
38
2,981
1,352
FA7TPL-42
10,200
4,636
60
18
42
1,067
25
750
21.3
36,000
16,364
1
1 ⁄4
32
1
1 ⁄2
38
2,850
1,293
FA10-24
22,000
10,000
23
7
24
610
31
800
22.7
38,000
17,273
1 1⁄4
32
1 1⁄2
38
3,200
1,451
Drum Wire Storage Capacities
Model
lbs.
FA2
FA2.5
FA5
FA5T
FA7
80
FA7T
FA10
recommended
Wire Rope Size
Capacity
4,400
5,000
11,000
8,400
15,400
12,600
22,000
kg
in.
2,000
2,273
5,000
3,818
7,000
5,727
1,000
⁄2
1
⁄8
5
⁄4
3
⁄4
3
⁄8
7
⁄8
7
1 1⁄8
mm
13
16
19
19
22
22
29
Drum Length
Rope Diameter
⁄2” (13mm)
1
⁄8” (16mm)
5
⁄4” (19mm)
3
⁄8” (22mm)
7
1” (25mm)
1 1⁄8” (29mm)
in.
mm
ft.
m
ft.
m
ft.
m
ft.
m
ft.
m
ft.
m
8
203
388
118
266
81
-
-
-
-
—
—
—
—
12
305
594
181
410
125
-
-
-
-
—
—
—
—
16
406
801
244
554
169
-
-
-
-
—
—
—
—
24
610
1,214
370
843
257
-
-
-
-
—
—
—
—
8
203
-
-
266
81
-
-
-
-
—
—
—
—
12
305
-
-
410
125
-
-
-
-
—
—
—
—
16
406
-
-
554
169
-
-
-
-
—
—
—
—
24
610
-
-
843
259
-
-
-
-
—
—
—
—
16
406
-
-
1,181
360
746
227
544
166
—
—
—
—
24
610
-
-
1,795
547
1,138
347
832
254
—
—
—
—
30
762
-
-
2,256
688
1,431
433
1,047
319
—
—
—
—
16
406
-
-
-
-
1,682
512
1,204
367
—
—
—
—
24
610
-
-
-
-
2,564
761
1,841
561
—
—
—
—
30
762
-
-
-
-
3,225
983
2,318
706
—
—
—
—
36
915
-
-
-
-
3,887
1,185
2,796
852
—
—
—
—
24
610
-
-
-
-
1,640
500
1,059
323
786
240
—
—
30
762
-
-
-
-
2,063
629
1,334
406
991
302
—
—
36
915
-
-
-
-
2,486
758
1,608
493
1,196
365
—
—
24
610
-
-
-
-
2,669
813
1,917
584
1,538
469
—
—
30
762
-
-
-
-
3,358
1,023
2,414
736
1,940
591
—
—
36
915
-
-
-
-
4,047
1,233
2,912
887
2,311
713
—
—
42
1,067
-
-
-
-
4,736
1,443
3,409
1,039
2,742
836
—
—
24
610
-
-
-
-
2,488
758
1,962
598
1,332
405
1,026
313
30
762
-
-
-
-
3,130
954
2,471
753
1,679
511
1,295
395
36
915
-
-
-
-
3,773
1,150
2,980
908
2,027
617
1,564
477
40
1,016
-
-
-
-
4,201
1,280
3,319
1,011
2,258
688
1,744
531
50
1,270
-
-
-
-
5,271
1,606
4,168
1,270
2,837
865
2,192
668
(1) Capacities meet ANSI-ASME B30.7 which requires 1/2” (13 mm) minimum clear flange above last layer. Capacities represent tightly wound wire rope. Recommended
working capacity is 80% of values shown.
Air Winches
4,400 - 22,000 lbs. Force 5 Air Winch Series Drawings
FA5
FA10-24 – Popeye – with disc brake only in inches (mm)
Dimensions are subject to change. Consult factory for certified prints.
FA10-40 – Popeye – with disc brake only in inches (mm)
81
Air Winches
4,700 lbs. - TA2 Series Specifications
Model TA2 (Shown with optional drum guard and automatic band brake)
TA2 Series Performance
Characteristics
Model
TA2-16
TA2-24
Load Rating 1st Layer
7,200 lbs.
7,200 lbs.
Load Rating Mid-Drum
5,700 lbs.
5,700 lbs.
Load Rating Full Drum
4,700 lbs.
4,700 lbs.
Line Speed 1st Layer
30 fpm
30 fpm
Line Speed Mid-Drum
38 fpm
38 fpm
Line Speed Full Drum
46 fpm
46 fpm
Item
TA2-16MX1
Drum Capacity 1st Layer
83 ft.
130 ft.
A
44 in.
52 in.
Drum Capacity Mid-Drum
380 ft.
570 ft.
C
9.06 in.
12.81 in.
Drum Capacity Full Drum
850 ft.
1,270 ft.
F
5.25 in.
5.25 in.
Input HP
7.1 hp
7.1 hp
H
28.50 in.
30.00 in.
Max. Stall Pull 1st Layer
9,000 lbs.
9,000 lbs.
J
28.50 in.
36.50 in.
Wire Rope Diameter
.5 in.
.5 in.
K
2.88 in.
3.13 in.
Pressure
90 psi
90 psi
L
7.50 in.
10.00 in.
TA2 Series Dimensions
TA2-24MX1
Flow
250 scfm
250 scfm
W
16.00 in.
24.00 in.
Pipe Inlet Size
1 in.
1 in.
Y1
20.00 in.
20.00 in.
Hose Size
1.25 in.
1.25 in.
Y2
37.00 in.
37.00 in.
Approximate Ship Weight
990 lbs.
1,080 lbs
Z1
223º
223º
Z2
34º
34º
Bolt Hole
Size Grade
⁄8 in. - G8
5
⁄8 in. - G8
5
82
Air Winches
5,000 lbs. - TA2.5 Series Specifications
Model TA2.5 (Shown with optional drum guard and line guide)
TA2.5 Series Performance
Characteristics
Model
TA2.5-16
TA2.5-24
7,200 lbs.
7,200 lbs.
5,900 lbs.
5,900 lbs.
5,000 lbs.
5,000 lbs.
79 fpm
79 fpm
Line Speed Mid-Drum
96 fpm
96 fpm
114 fpm
114 fpm
Item
TA2.5-16MX1
71 ft.
110 ft.
A
50.00 in.
58.00 in.
260 ft.
390 ft.
C
9.00 in.
12.75 in.
TA2.5-24MX1
580 ft.
860 ft.
F
5.25 in.
5.25 in.
Input HP
18.3 hp
18.3 hp
H
30.00 in.
30.00 in.
11,000 lbs.
11,000 lbs.
J
28.50 in.
36.50 in.
Wire Rope Diameter
.63 in.
.63 in.
K
2.88 in.
3.13 in.
Pressure
90 psi
90 psi
L
7.50 in.
10.00 in.
Flow
600 scfm
600 scfm
W
16.00 in.
24.00 in.
Pipe Inlet Size
1.5 in.
1.5 in.
Y1
20.00 in.
20.00 in.
Hose Size
1.5 in.
1.5 in.
Y2
37.00 in.
37.00 in.
1,315 lbs.
1,400 lbs.
Z1
228º
228º
Z2
27º
27º
Bolt Hole
Size Grade
⁄8 in. - G8
5
⁄8 in. - G8
5
Dimensions are for reference only and subject to change without notice.
83
Air Winches
Model TA5 (Shown with optional automatic band brake)
TA5 Series Performance Characteristics
Model
TA5-16
TA5-24
TA5-30
18,000 lbs.
18,000 lbs.
18,000 lbs.
14,000 lbs.
14,000 lbs.
14,000 lbs.
11,500 lbs.
11,500 lbs.
11,500 lbs.
30 fpm
30 fpm
30 fpm
Line Speed Mid-Drum
39 fpm
39 fpm
39 fpm
47 fpm
47 fpm
47 fpm
72 ft.
120 ft.
150 ft.
360 ft.
550 ft.
680 ft.
810 ft.
1,210 ft.
1,520 ft.
Input HP
17.8 hp
17.8 hp
17.8 hp
33,000 lbs.
33,000 lbs.
33,000 lbs.
Wire Rope Diameter
.75 in.
.75 in.
.75 in.
Pressure
90 psi
90 psi
90 psi
Flow
550 scfm
550 scfm
550 scfm
Pipe Inlet Size
1.5 in.
1.5 in.
1.5 in.
Hose Size
1.5 in.
1.5 in.
1.5 in.
2,585 lbs.
2,745 lbs.
2,870 lbs.
Item
TA5-16MX1
TA5-24MX1
TA5-30MX1
A
57 in.
65 in.
71 in.
C
10.53 in.
12.78 in.
17.03 in.
F
7.75 in.
7.75 in.
7.75 in.
H
34.50 in.
34.50 in.
34.50 in.
J
35.50 in.
43.50 in.
49.50 in.
K
4.03 in.
5.78 in.
4.53 in.
L
9.00 in.
10.50 in.
10.00 in.
W
16.00 in.
24.00 in.
30.00 in.
No. of Bolt
Holes
8
8
10
Y1
32.50 in.
32.50 in.
32.50 in.
Y2
48.00 in.
48.00 in.
48.00 in.
Z1
224º
224º
224º
Z2
50º
50º
50º
Bolt Hole
Size Grade
⁄4 in. - G8
3
⁄4 in. - G8
3
84
⁄4 in. - G8
3
Air Winches
Model TA7 (Shown with manual band brake)
Model
TA7-24
TA7-30
TA7-36
23,600 lbs.
23,600 lbs.
23,600 lbs.
19,000 lbs.
19,000 lbs.
19,000 lbs.
15,900 lbs.
15,900 lbs.
15,900 lbs.
19 fpm
19 fpm
19 fpm
Line Speed Mid-Drum
24 fpm
24 fpm
24 fpm
29 fpm
29 fpm
29 fpm
120 ft.
160 ft.
190 ft.
Item
TA7-24MX1
TA7-30MX1
TA7-36MX1
520 ft.
650 ft.
780 ft.
A
69 in.
75 in.
81 in.
1,150 ft.
1,440 ft.
1,730 ft.
C
15.41 in.
17.41 in.
19.41 in.
Input HP
14.4 hp
14.4 hp
14.4 hp
F
9.25 in.
9.25 in.
9.25 in.
38,000 lbs.
38,000 lbs.
38,000 lbs.
H
37.00 in.
37.00 in.
37.00 in.
Wire Rope Diameter
.88 in.
.88 in.
.88 in.
J
47 in.
53 in.
59 in.
Pressure
90 psi
90 psi
90 psi
K
5.38 in.
6.38 in.
7.38 in.
Flow
550 scfm
550 scfm
550 scfm
L
9.00 in.
10.00 in.
11.00 in.
Pipe Inlet Size
1.5 in.
1.5 in.
1.5 in.
W
24.00 in.
30.00 in.
36.00 in.
Hose Size
1.5 in.
1.5 in.
1.5 in.
Y1
32.00 in.
32.00 in.
32.00 in.
3,600 lbs.
3,765 lbs.
3,965 lbs.
Y2
51.00 in.
51.00 in.
51.00 in.
Z1
210º
210º
210º
Z2
39º
39º
39º
Bolt Hole
Size Grade
⁄8 in. - G8
7
⁄8 in. - G8
7
⁄8 in. - G8
7
85
Air Winches
1,100 lbs. Model Configuration/Performance/Dimension
1,100 lbs. Model
86
Specifications (at Half Drum)
Air Pressure
psi (MPa)
Motor Power
hp (kW)
Rope Pull
1 b (kN)
Rope Speed
fpm (m/min)
Air Consumption
cfm (Nm3 / min)
90 (0.62)
2.3 (1.73)
1,100 (5)
62 (19)
71 (2.0)
Rope Capacity
0 in x ft (m)
Weight
lbs. (kg)
⁄16 x 145 (45)
About 97 (44)
5
Note: Dimensions are inches, ( ) metric mm.
Air Winches
4,400 lbs. Model
San-Ei
Air Winch
4,400 lbs Model Configuration / Performance / Dimension
ROPE HOLE
DRUM SIZE
Ø O.63 (Ø 16)
2.87 (73)
Ø 7.09 (Ø 180)
Ø 161.14 (Ø 410)
0.59 (15)
CONTROL LEVER
13.23 (336)
14.19 (360.5)
14.02 (356)
2.83 (72)
ROPE PULL
21°
21°
ROPE PAY OUT
STOP
OIL PLUG
1.46 (37)
ROPE ENTRY
BRAKE LEVER
24.29 (617)
6.16 (156.5)
DRUM CENTER
Rc1
TOP LAYER
7.80 (198)
AIR INLET
CLUTCH LEVER
Rc1 - 1/2
OIL GAUGE
DRAIN PLUG
1.57
(40)
4-Ø 1.02 (Ø 26)
12.01 (305)
EXHAUST
2.64 (67)
2.64 (67)
15.00 (381)
13.03 (331)
2.95 (75)
1.18 (30)
2.95 (75)
15.75 (400)
30.39 (772)
18.50 (470)
17.87 (454)
22.68 (576)
9.72 (247)
40.55 (1030)
9.25 (235)
18.98 (482)
NOTE:
DIMENSIONS ARE INCHES, BRACKETS ( ) METRIC mm
SPECIFICATIONS (at HALF DRUM)
AIR PRESSURE
psi (MPa)
MOTOR POWER
hp (kW)
ROPE PULL
1b (kN)
ROPE SPEED
fpm (m/min)
AIR CONSUMPTION
cfm (Nm3 / min)
90 (0.62)
9.6 (7.15)
4400 (20)
62 (19)
191 (5.4)
Air Pressure Motor Power
psi (MPa)
hp (kW)
90 (0.62)
122
9.6 (7.15)
ROPE CAPACITY
Ø i n x f t (m)
WEIGHT
l b (kg)
ABOUT
631
(287)
1/2 x 750 (230)
Rope Pull
1 b (kN)
4,400 (20)
Rope Speed Air Consumption Rope Capacity
fpm (m/min) cfm (Nm3 / min)
0 in x ft (m)
62 (19)
191 (5.4)
⁄2 x 750 (230)
1
Weight
lbs. (kg)
About 631 (287)
Lifting Gear Hire Corporation
1.18 (30)
87
Air Winches
6,600 lbs. Model
88
psi (MPa)
hp (kW)
90 (0.62)
16 (12)
Rope Pull
1 b (kN)
6,600 (30)
fpm (m/min) cfm (Nm3 / min)
0 in x ft (m)
62 (19)
318 (9.0)
⁄8 x 1,050 (320)
5
Weight
lbs. (kg)
About 1,129 (513)
Air Winches
psi (MPa)
hp (kW)
90 (0.62)
16 (12)
Rope Pull
1 b (Kn)
11,000 (50)
fpm (m/min) cfm (N-M3 / min) 0 in x ft (m)
36 (11)
318 (9.0)
⁄8 x 750 (230)
7
Weight
lbs. (kg)
About 1,921 (873)
11,000 lbs. Model
89
Air Winches
800 – 1,500 lbs. U-8 Series Specifications
U-8 Series
90
Specifications
Model
U-8A-15
Line Pull Line Speed
1st Layer 1st Layer
1,500
40 fpm
Cable Capacity (Ft.)
Power
Required
3/16”
1/4”
5/16”
3/8”
Weight
(lbs.)
125 cfm @ 90 psi
650
400
240
165
80
TM
Air Winches
22,000 lbs AW3 Air Winch Specifications
Dimensions
Model
B
in.
C
in.
D
in.
E
in.
12” DIA
32
27
35
53.78
42” DIA
52
57
65
83.78
Note: Dimensions are subject to change.
Please contact factory for certified prints.
Specifications
Capacity
(ft)
Accumulated
Pitch Dia
Capacity
(in)
(ft)
Max Hp
Line pull
(lbs)
Speed
(fpm)
Flange Stall Line Pull Start Line Pull
Clearance
(lbs)
(lbs)
FPM AT F.S.
1
56
56
16.9
36,899
30.4
8.4
56,320
44,039
72
2
61
117
18.4
33,856
33.1
7.7
51,676
40,408
78
3
66
184
19.9
31,277
35.8
6.9
47,739
37,330
85
4
71
255
21.4
29,063
38.6
6.2
44,360
34,687
91
5
76
331
22.9
27,142
41.3
5.4
41,428
32,394
98
6
81
413
24.5
25,459
44.0
4.6
38,859
30,385
104
7
86
499
26.0
23,972
46.8
3.9
36,590
28,611
111
8
91
591
27.5
22,650
49.5
3.1
34,572
27,033
117
9
97
687
29.0
21,466
52.2
2.4
32,764
25,620
124
10
102
789
30.5
20,399
55.0
1.6
31,136
24,347
130
11
107
895
32.0
19,434
57.7
0.9
29,662
23,194
137
Layer No.
91
Double Drum Air Winch
TA2 16” Drums - 4,700 lbs.
TA2 Series Winch
Winch Model
TA2-16MX1
Load Rating - 1st Layer
7,200 lbs.
Load Rating - Mid Drum
5,700 lbs.
Load Rating - Full Drum
4,700 lbs.
Line Speed - 1st Layer
30 fpm.
Line Speed - Mid Drum
38 fpm.
Line Speed - Full Drum
46 fpm.
Dum Capacity - 1st Layer
83 ft.
Drump Capacity - Mid Drum
380 ft.
Drum Capacity - Full Drum
850 ft.
Item
Input HP
7.1 hp.
A
44 in.
Max. Stall Pull - 1st Layer
9,000 lbs.
C
9.06 in.
Wire Rope Diameter
.5 in.
J
28.50 in.
Pressure
90 psi.
K
2.88 in.
Flow
250 scfm.
L
7.50 in.
Pipe Inlet Size
1 in.
W
16.00 in.
Hose Size
1.25 in.
Z1
233
990 lbs.
TA2-16MX1
Z2
34
Bolt Hole Size Grade
5/8 in. - G8
Specification Drawings to match the information in this table can be
found on page 82 of this catalog.
OPERATORS SAFETY CAGE AND SEAT BASE
9’ - 0”
4’ - 7”
4’ - 0”
3’ - 10.5”
92
MOUNTING OPTION 1
THERN TA2 - 16 SERIES WINCH
5’ - 10”
9’ - 0”
4’ - 7”
Measurements in this diagram reflect the dimensions of the winch frame ONLY.
Refer to the dimension table for more information.
TA5 24” Drums - 11,500 lbs.
TA5 Series Winch
Winch Model
TA5-24
18,000 lbs.
14,000 lbs.
11,500 lbs.
30 fpm.
39 fpm.
47 fpm.
120 ft.
550 ft.
1,210 ft.
Input HP
17.8 hp.
33,000 lbs.
Wire Rope Diameter
.75 in.
Pressure
90 psi.
Flow
550 scfm.
Pipe Inlet Size
1.5 in.
Hose Size
1.5 in.
2,745 lbs.
Item
TA5-24
A
65 in.
C
12.78 in.
J
43.50 in.
K
5.78 in.
L
10.50 in.
W
24.00 in.
Z1
224
Z2
50
3/4 in - G8
156.00
74.00
87.75
Measurements in this diagram reflect the dimensions of the winch frame ONLY. Refer to the dimension table for more information.
87.75
93
TA7 30” Drums - 15,900 lbs.
TA7 Series Winch
1.6875 in
TA7-30MX1
23,600 lbs.
19,000 lbs.
15,900 lbs.
19 fpm.
24 fpm.
29 fpm.
160 ft.
650 ft.
1,440 ft.
Input HP
14.4 hp.
38,000 lbs.
Wire Rope Diameter
.88 in.
Pressure
90 psi.
Flow
550 scfm.
Pipe Inlet Size
1.5 in.
Hose Size
1.5 in.
3,765 lbs.
Item
TA7-30MX1
A
75 in.
C
17.41 in.
J
53 in.
K
6.38 in.
L
10.00 in.
W
30.00 in.
Z1
210
Z2
39
7/8 in. - G8
156.00
87.75
94
74.00
87.75
Measurements in this diagram reflect the dimensions of the winch frame ONLY. Refer to the dimension table for more information.

Minimum Breaking Force of Wire Rope (for

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