This is StarChem

Introducing StarChem
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Presentation Highlights
• Star Holdings
• StarChem
• Market Applications
• Product Portfolio
• Capabilities
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Wellford, SC (USA)
Montreal, Quebec (Canada)
Dalton, Ga (USA)
Choloma, Honduras
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Star Holdings
Companies
• Arrowstar, LLC (USA)
• Polystar, SLU (Spain)
• StarChem, LLC (USA)
• StarChem, Inc. (Canada)
• StarChem , SA (Honduras)
Executive Board
• Chairman: Charles Cofield
• CFO: Kevin Harris
• Human Resources: Thomas Crumbley
3
History
Sybron
acquires
Wellford site
Sybron
acquires
Jersey State
1960
Crown
Chemicals
opens Wellford
SC facility
Sybron
acquires
CNC
Distillation
relocated
from NJ
1980
Textile operations
relocated from NJ
to Wellford
Sybron
acquires
Tanatex
1990
Star Holdings acquires
Textile Processing
Chemicals from Lanxess in
N. America
Sybron is
acquired by
Bayer Corp.
2000
Sybron
acquires Textile
unit of National
Starch
2004
2006
Bayer spins
of Chemicals
to form
Lanxess
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Star Holdings Organizations
StarChem, LLC
President: Peter Chetcuti
Arrowstar, LLC
President: Vann Brown
•
Surfactant Technologies
•
•
Quatermary ammonium
compounds
Silicone and Organic
Surfactant Technologies
•
Specialty Chemicals
•
Organo-modified Siloxanes
•
Anthraquninone Dispersions
•
Titanium Oxide Dispersions
5
Business Overview
Markets
• Textiles
• Pulp & Paper
• Chemical Intermediates
• Oil & Gas
• Personal Care
• Toll Manufacturing
Production Technologies
• Distillation
• Esterification
• Quaternization
• Amidation
• Oxidation
• Polymerization
• Phosphonation
• Emulsification &
Homogenization
• Flaking, Compounding,
Dispersing, Mixing & Blending
US Revenues by Market
1.78%
11.35%
Textiles
29.70%
Pulp Paper & Tissue
Chemical Intermediates
13.08%
Oil & Gas
4.87%
Toll & Custom Manf.
21.28%
17.94%
Internal Sales
Personal Care
Global Revenues by Market
1.44%
10.57%
3.93%
Textiles
Pulp Paper & Tissue
14.50%
Chemical Intermediates
52.38%
Oil & Gas
Toll & Custom Manf.
17.19%
Personal Care
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Chemistry Groups
•
Quaternary Compounds (BzCl-, MeCl-, silane-, sulfate, other
alkylating agents)
•
Imidazolines and Triazines
•
Amphoterics (betaines, sulfobetaines, hydroxysultaines, and
amine oxides etc.)
•
Sulfation (batch reaction with sulfamic acid)
•
Phosphate esters and phosphonates
•
Siloxanes, organo-modified siloxanes, and siloxane emulsions.
•
Foam control (silicone, mineral oil, and polymerics)
•
Anionic surfactants and formulated surfactants
•
PEG esters, fatty amides and specialty esters
•
DOSS (Dioctyl Sulfosuccinates)
•
Ethylene urea, specialty additives & various other chemicals
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StarChem, LLC- Technologies
•
Polymerization
– Solution
– Condensation
– Melamine-urea / HCHO
– Urea/EDA adducts
– Amino silicones
•
Emulsification & homogenization
•
High pressure wax emulsions
•
Mix blend capabilities
•
Distillation
– Vacuum < 10 mm
– High temperature ~ 300 °C
– Esterifications up to 300 °C
•
Flaking
•
Quaternization
•
Compounding
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StarChem, LLC - Capabilities
Synthesis and Reactor Capabilities
•
13 vessels (volumes ranging 50 – 6,000
gallons)
– 4 vessels are mixing vessels
– 7 stainless steel reactors/ 2 GL reactors
– Most reactors equipped w/ condensers
and receivers
– 3 glass lined reactors (4,000 gal)
equipped with condensers and
receivers
– 1 stainless steel reactor equipped with
hot oil/ 295o C
•
3 Pilot Plant Vessels
– 2 GL Reactors/ 1 SS Reactor
•
Drum Flaker
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StarChem, LLC
Bulk Storage
•
•
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•
•
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100 bulk liquid storage tanks
Sized from 2,000 to 20,000 gallons.
Steel, stainless steel, aluminum
FRP construction
Pressures rated vessels up to 350 psig
Storing of high melting point liquids
Other information
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On-site biological WWTP discharging to a POTW
NPDES permit
Air pollution control technology
Active Process Safety Management (PSM)
Program
Class 1 Div. 2 site. (explosion proof)
FIFRA certified site
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StarChem Inc.- Canada
•
On-site sales and marketing
•
Customer service
•
EH&S support
•
Supply chain and logistical
services
•
Warehousing
•
Toll manufacturing
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StarChem, LLC- Dalton, Ga.
• On-site rail access
• 15 Storage Tanks
• Mixing capability ranging from 2,500
– 10,000 gallon
• Two high shear vessels with heating
and cooling of 1,500 and 2,500
gallon capacity.
• One high shear 6,000 gallon capacity
• 17 stainless steel vessels
• Ranging from 1,500 gallons - 10,000
gallons
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StarChem, SA- Honduras
Overview
•
On-site sales and marketing
•
Customer service
•
Technical service and product
support
•
Mixing capability ranging from
250 to 750 gallons
•
One high shear vessels with
heating and cooling of 500 gallon
capacity
•
4 stainless steel vessels
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20,000 ft2 warehouse
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