Power House Prowler

Stand-on, Mini-skid steer
Compact Utility Vehicle
Parts Manual
(P/N 3010500.003)
1
Table of Contents
Boom Weldment
Battery Install
Control Panel Decal Layout
Control Panel Hose Layout
Control Panel Layout
Control Panel Tubing Layout
Control Panel Valve Layout
Cylinder, Boom
Cylinder, Tilt
Coupler Assy, Attachment
Engine/Pump Assy
Fuel Tank
General Overview
Hydraulic Hoses, Tank to Pump
Hydraulic Oil Cooler
Hydraulic Pump
Platform Assy
Safety Decals
Track Assy
Track Assy/Tensioning
Track Mid Wheel Assy
Track Tensioning Wheel Assy
Track Hydraulic Tubing Layout
Valve Assy, Left Track
Valve Assy, Right Track
Pg.
25
31
10
19
11
13
12
24
26
27
29
24
3
28
21, 22
20
32
10
4, 5
6
7
8
9
15
14
Valve, Boom/Bucket Assy
8
Valve, Hydraulic 6-Way
Valve, Variable Flow
Wiring Harness, Engine Compartment
Wiring Layout, Control Panel
16
17
30
31
2
General Overview
1
3
8
5
2
12
4
4
13
5
10
1
11
2
14
6
6
7
9
Ref.
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part Number
3010407
2405026
3010355
3010447
3010046
3010369
3010405
3010401.014
3010601
3010403
3010045
3010393
3010392
3010386
Qty.
1
1
1
1
1
1
1
2
1
1
2
2
6
2
Description
Control Panel Assembly
7 Gal Poly Fuel Tank
Boom Arm Weldment
Oil Cooler Shroud (Filter, Filler Neck)
Tilt Cylinder
Male Coupler
Operator Platform Assembly
Auxiliary Hoses
Undercarriage
Engine Assembly, Honda 24HP
Boom Cylinder, 2 X 12 X 1.13
Pivot Pin Long
Pivot Pin Short
Pivot Pin Medium
3
Mertz Track Drive w/ Mertz Track Widening
3010601
9
10
4a
4
4
8
7
3
6
11
5
2
1
Ref. No.
1
2
3
4
4a
5
6
7
8
9
10
11
12
13
Part Number
3010608
3010602
3010604
2409383
2409383.001
3010465
3010607
3010467
3010494
3010520
3010450
2410268
3010484
2405037
Qty.
2
2
2
4
1
2
2
2
1
1
34
1
2
Description
Assembly, Wheel Motor 80CC
Assembly, Mid Wheels
Assembly, Front Idler
Cylinder, Track Widening
Seal Kit, Widening cylinder
Weldment, Undercarriage, Right
Assembly, Grease Cylinder
Polyethylene, Top Idler
Sheet, Access Cover (Rotated 90-deg)
Plate, Undercarriage Mount
Weldment, Undercarriage, Left
Bolt, Soc M10 x 1.5 x 25 x x12.9
Plate, Undercarriage Skid (not shown)
Rubber Track (removed for clarity)
4
Assembly, Wheel Motor 80CC
9
7
6
6a
1
5
1
8
3
1
4
Ref. No.
1
2
3
4
5
6
6a
7
8
9
Part Number
2296685
2391343
2410268
3010468
3010620
2409383
2409383.001
1913321C
3010484
3010450
2
Qty.
4
2
18
2
2
4
8
1
1
Description
Fitting, 2062-8-6
Motor, Hydraulic Planetary Drive 80CC
Bolt, Soc M10 x 1.5 x 25 x 12.9
Plate, Sprocket Drive
Assembly, Mid Wheel, Steel
Cylinder, Track Widening
Seal Kit, Track Widening Cylinder
Bolt, HH ½-13 x 1
Plate, Undercarriage Skid
Weldment, Undercarriage, Left
5
Grease Cylinder, Mertz Track Drive
9a
9
7
11
10
8
7
6
9
9a
5
1
4
12
3
2
1
Ref. No.
1
2
3
4
5
5a
6
7
8
9
9a
10
11
12
13
Part Number
3010460
2409386
2413677
2414967
3010602
3010620
3010465
3010467
3010608
2409383
2409383.001
3010450
3010520
3010605
3010474
Qty.
2
2
2
2
14
2
1
2
2
4
1
1
2
2
Description
Weldment, Front Idler Fork
Grease Cylinder
Grease Fitting
Spring
Assembly, Mid Wheel
Assembly, Steel Mid Wheel (Hidden in this view)
Weldment, Undercarriage, Right
Polyethylene, Top Idler
Assembly, Wheel Motor 80CC
Cylinder, Track Widening
Seal Kit, Track Widening Cylinder
Weldment, Undercarriage, Left
Plate, Undercarriage Mount
Track Tensioning Wheel Assembly
Weldment, Idler Wheel Shaft
6
Track Tensioning Wheel Assembly
3010605
1
2
3
4
3
2
1
2
3
4
5
3010479
2414963
2410266
2401861
3010476
1
2
2
1
2
Idler Wheel
Seal
Bearing
Snap-Ring
Spacer (not shown)
7
Track Mid Wheel Assembly’s
3010602 Poly Assembly
3010620 Steel Assembly
1
2
3
4
1
1
2
3
4
5
2399362
3010611
2410265
2401860
2414962
3010475
14
2
16
16
16
16
Poly Mid Wheel
Steel Mid Wheel (not shown)
Bearing
Snap-Ring
Seal
Spacer (not shown)
8
Track Hydraulic Tubing Layout
3
5
2
11
12
4
12
8
9
7
6
13a,b,c
5
4
2
3
10
11
14a,b
1
15
1
2
3
4
5
6
7
8
9
10
11
12
13a
13b
13c
14a
14b
15
16
2290102
3012214
2292072
2292054
2290574
3012210
3012211
3012213
3012212
2296638
1666157
2290324
1912388C
2303411
1470004
1913321C
2302415
3010520
3010153
2
4
2
2
2
1
1
1
1
4
2
2
2
2
2
16
16
1
1
Fitting, 2062-6-6
Tube Assembly, Track Widening Jumper
Fitting, 203003-6-6
Fitting, 203005-6-6 (Below Item 5)
Fitting, 2071-6-6 (Above Item 4)
Tube Assembly, Track Widening Cylinder
Tube Assembly, Track Widening Cylinder
Tube Assembly, Track Widening Cylinder
Tube Assembly, Track Widening Cylinder
Fitting, 202702-4-6
Plug, Allen Head ¼ NPT
Fitting, 202702-4-4
Bolt, Soc 5/16-18 G5
Washer, Lock 5/16 G5
Nut, 5/16-18 G5
Bolt, HH ½-13, G5
Washer, Lock ½ G5
Plate, Undercarriage Mount
Manifold
9
Control Panel Decal Layout
3
5
4
2
1
No.
1
2
3
4
5
Part Number
2396470
2396467
2396468
2396469
2396471
Qty.
1
1
1
1
1
Description
Tracks/Boom/Bucket Decal
Crawl Speed Fast/Slow Decal
Crawl Valve On/Off Decal
Track Widening Decal
Auxiliary/Track Speed Decal
SAFETY DECALS & ACCESSORIES
2396478
2396479
2396480
2396481
2396482
2396483
2396484
2396472
2396473
2396474
2396485
2396487
1
1
2
1
1
4
1
1
2
2
1
1
DECAL, WARNING "CYLINDER LOCKS"
DECAL, WARN "READ OPERATORS MANUAL"
DECAL, WARN "STAND CLEAR OF TRACKS"
DECAL, CAUTION "AUXILIARY POWER"
DECAL, CAUTION "SECURE ATTACHMENT"
DECAL, DANGER "PINCH POINT"
DECAL, SAFETY INSTRUCTIONS
DECAL, MERTZ INSIGNIA
DECAL, MODEL "TL224"
DECAL, BOXER -LARGE- W/RED
DECAL, “HYDRAULIC OIL ONLY”
DECAL, MADE IN USA
10
Control Panel Layout
12
11
10
17
8
13
14
15
16
16
4
7
6
5
1
9
3
2
18
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Part Number
2414959
2414959.001
3202011
3010507
3010506
3010506
3010507
2402267.001
2402252.002
2391267
2391267
2391267
3010551
2414969
2396274
2396730
3010509
2706513
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
4
1
Description
Ignition Key Switch
Molded Key
Low Oil Pressure Light Assembly
Boom Control Lever
Left Track Motor Control Lever
Right Track Motor Control Lever
Tilt Cylinder Control Lever
Lever & Knob, Speed Control Valve
Lever/Handle Crawl Control Valve
Track Widening Control Lever
Ground Speed Control Lever
Auxiliary Control Lever
Operator Safety Override Cam
Push Button N.O. Sealed Switch (MOM)
HH M8 x 1.25 x 12 SS Bolt
9100 Textured Grip
Handle
Hour Meter
11
Control Panel Valve Layout
4
2
5
3
6
7
1
No.
1
2
3
4
5
6
7
Part Number
3010413
2414959
3202011
3010409
3010411
3010415
3010418
Qty.
1
1
1
1
1
1
1
Description
Boom/Bucket Control Valve Assembly
Ignition Key Switch
Low Oil Pressure Light
Left Hand Track Valve Assembly
Right Hand Track Valve Assembly
Variable Flow Valve Assembly
Hydraulic 6-Way Control Valve Assembly
12
Control Panel Stainless Steel Tubing Layout
5
6
3
4
2
8
7
1
No.
1
2
3
4
5
6
7
8
Part Number
3012204
3012206
3012208
3012203
3012205
3012201
3012207
2012202
Qty.
1
1
1
1
1
1
1
1
Description
6 Way to L.H. Track Valve
50/50 to L.H. Track Valve
50/50 to 2-SPD Valve
6 Way to R.H. Track Valve
50/50 to R.H. Track Valve
Boom Valve to Variable Flow Valve
50/50 to 2 SPD Valve
6 Way to Variable Flow Valve
13
Valve Assembly, Right Track
3010411
10
7
8
5
9
4
13
1
Repair Kit
12
3
6
11
2
14
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part Number
2402258
3010285
3010395
2413612
2262054
Return Port
Motor Drive Port
2402255
2402275
2402256
3010409.001
2402258.001
2391264
2391264.001
Qty.
1
1
1
1
1
4
2
1
1
1
1
3
1
1
Description
Section Outlet Valve
Lever-Spacer Reduction Strip
Right Ground Drive Mount
8-6-F5065-S Adapter Fitting
203005-6-6 Tee Fitting (Pressure In)
Hydraulic Return Port
Hydraulic Motor Drive
Section Inlet Valve
Section Work Valve
Relief Valve
Repair Kit, Complete
Tie Bolts
Lever Box
Boot
14
Valve Assembly, Left Track
3010409
6
7
8
9
5
4
13
Repair Kit
10
11
1
12
3
14
2
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Part Number
2402258
3010285
3010394
2413612
2262054
Return Port
Motor Drive Port
2402255
2402275
2402256
3010409.001
2402258.001
2391264
2391264.001
Qty.
1
1
1
1
1
1
2
1
1
1
1
3
1
1
Description
Section Outlet Valve
Lever-Spacer Reduction Strip
Left Ground Drive Mount
8-6-F5065-S Adapter Fitting
203005-6-6 Tee Fitting (Pressure In)
Hydraulic Return Port
Hydraulic Motor Drive Port
Section Inlet Valve
Section Work Valve
Relief Valve
Repair Kit, Complete
Tie Bolts
Lever Box
Boot
15
Valve, Hydraulic 6-Way Control
3010418
2
1
Seal Kit
2
3
No.
1
2
3
4
Part Number
2402267
2290102
2402267.002
2402267.001
Qty.
1
6
1
1
Description
Hydraulic 6-Way Control Valve
2062-6-6 Fitting
O-Ring Seals
Lever w/Knob (Not Shown)
16
Valve, Variable Flow
3010415
2
3
Hidden
2
5
4
3
6
3
7
8
9
1
2
Repair Kit
No.
1
2
3
4
5
6
7
8
9
10
Part Number
2402252
2290102
2413657
2413663
2402269
2292054
2290574
2390662
2293127
2402252.001
2402252.002
10
Qty.
1
3
3
1
1
1
1
1
1
1
1
Description
Variable Flow Control Valve
2062-6-6 Fitting
10-6 F50G5 Fitting
2266-6-6 Fitting
50/50 Flow Divider Valve
203005-6-6 Fitting
2071-6-6 fitting
203102-6-6 Fitting
202702-6-6 Fitting
Repair Kit
Lever/Knob (not shown)
17
Valve, Boom/Bucket 3010413
17
19
15
18
16
14
13
12
20
11
25
21
10
Seal Kit
9
22
1
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
2
3
Part Number
2402257
2402255
2402261
2402264
2402260
2402263
2402262
2402258
2291627
2396642
2296129
2413656
2410699
2413610
Boom Port
Boom Port
Track Port
Track Port
Bucket Port
Bucket Port
Hydraulic Pump
3010413.001
2391264
2391264.001
2394105
23
3
4
Qty.
1
1
2
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
4
4
3
24
5
6
7
8
Description
Relief Valve
Section Inlet Valve
Section Work Valve
Section work Valve
Section Mid Inlet Valve
Section Work Valve 2-Position
Section Work Valve 3-Position
Section Outlet Valve
900598-6 O-Ring Plug
202702-6-8 Fitting
202702-8-6 Fitting
6A0G5JG5 Tee fitting
DT-370-MOMF-5 Check Valve Fitting
6-6-F40 MXS Fitting
Boom Down Port
Boom Up Port
Track Widening Retract Port
Track Widening Extend Port
Bucket Down Port
Bucket Up Port
High Pressure Port, From Pump
Repair Kit
Lever Box
Boot
Tie Bolt
18
Control Panel Hose Layout
1
13
2
2
3
16
4
16
15
14
5
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
6
Part Number
3010114-7A
3010401.004
3010401.014
3010401.014
3010401.009
3010401.010
3010401.008
3010401.010
3010401.006
3010401.003
3010401.005
3010114-7AA
3010401.004
3010401.013
3010114.7AAA
3010401.001
7
8
Qty.
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
2
10
11
12
Description
Left Track Return
Left Track Motor
Auxiliary
Auxiliary
Boom Up
Track Widening Extend
Boom Down
Track Widening Retract
Bucket Down
High Pressure From Pump
Bucket Up
Right Track Return
Right Track Motor
6-Way Return
Boom Return
Pump Pressure
19
Hydraulic Pump
2
3
1
4
5
Repair Kit
6
No.
1
2
3
4
5
6
Part Number
2401686
2293118
2290102
3012209
2292054
2401686.001
Qty.
1
2
1
1
1
1
Description
PLP10, 4-Section Gear Pump
2062-8-8 Fitting
2062-6-6 Fitting
Stainless Steel Tubing
203005-6-6 Fitting
Pump Repair Kit (single)
20
Oil Cooler_Oil Filter
5
8
4 hidden
9
7
3
3
2
11
2a
12
1
No.
1
2
2a
3
4
5
6
7
8
9
10
11
12
Part Number
2409385
3010132
3010132.001
2293541
3010401.011
2413612
2296636
3010401.012
3010401.007
2413676
2396486
3010430
3010661
Qty.
1
1
1
2
1
2
2
1
2
2
1
1
1
Description
Oil Cooler MF1524A
Hydraulic Tank Filter
Filter Element
2062-16-12 Fitting
Return Hose
8-6-F5065 S Fitting
2062-6-4 Fitting
Return Hose
Boom Cylinder Hose (Top/Bottom of Cylinder)
203102-4-4 Tee Fitting(Top/Bottom of Cylinder)
Hydraulic Oil Dip Stick (In Filler Neck)
Weldment, Hydraulic Access
Gasket, Hydraulic Access
21
Oil Cooler Shroud/Cooler Assembly
1a
1
1
2
No.
1
1a
2
Part Number
2409385
2409385
3010447
Qty.
1
1
1
Description
Oil Cooler MF1524A
Motor/Fan
Cooler Cover
22
Poly Fuel Tank/Boom Cylinders
1
4
1a
6
2
2
4
5
5
7
8 hidden
3
9
No.
1
1a
2
3
4
5
6
7
8
9
10
Part Number
2405026
2405026.001
3010045
3010401.007
2413612
2296636
2398367
3010341
2402268
2403681
3010045.002
8 hidden
Cylinder Repair Kit
Qty.
1
1
2
2
4
4
1
1
2
1
1
Description
7-Gal Poly Fuel Tank
Fuel Cap
Boom Cylinder
Boom Cylinder Hose (Top/Bottom of cylinder)
8-6-F5065-S Fitting (Top/Bottom of Cylinder)
2062-6-4 Fitting (Top/Bottom of Cylinder
¼ Ceramic Wrap
Fuel Tank Clamp Strap
Fuel Shutoff (Bottom of Tank Left/Right Side)
Fitting, Tee Hose
Cylinder Repair Kit
23
Boom Weldment 3010355
1
2
2
2
No.
1
2
Part Number
3010355
3010045
Qty.
1
11
Description
Boom Weldment
Self Adjusting Bushing, ID X 1.25 OD X 1.0 Lg
24
3
Tilt Cylinder/Couplers
1
.
6
3
4
5
9
2
7
8
11
10
12 Cylinder Repair
No.
1
2
3
4
5
6
7
8
9
10
11
12
Part Number
3010401.006
3010401.014
2413692
2413692
2296636
2413612
3010401.005
2413679
3010392
3010332
3010046
3010046.002
Qty.
1
2
1
1
1
1
1
1
2
1
1
1
Description
Hose, Tilt Upper
Auxiliary Hose
Auxiliary Quick Connect Socket
Auxiliary Quick Connect Pin
2062-6-4 Fitting
8-6-F5065-S Adapter Fitting
Hose, Tilt Lower
S-08 x J-04 Fitting
Pivot Pin
Boom Stop Strip
Tilt Cylinder
Cylinder Repair Kit
11
25
Coupler Assembly, Attachment
3010369
2
6
5
No.
1
2
3
4
5
6
7
1
3
4
7
Part Number
3010380
3010379
3010033
3010378
3010348
3010035
2401684
Qty.
1
2
2
2
2
1
2
Description
Coupler Plate
Coupler Pin
Spring
Latch Stop
Pivot Pin Medium
Self Adjusting Bushing, 1 ID x 1.25 OD x 1.0 Lg
Pin, Roll 3/16 x 1
26
Hose Layout, Hydraulic Tank to Hydraulic Pump
1
7
1
7
6
5
2
3
No.
1
2
3
4
5
6
7
Part Number
3010401.001
3010401.003
2293107
2293141
3010114-1AA
3010401.002
3010114-1AAA
Qty.
2
1
3
1
1
1
2
4
Description
Pressure Hose, Pump to 6-Way Valve
Pressure Hose, Pump to Boom/Bucket Valve
202702-8-8 Fitting
202702-12-8
Suction Hose, Tank to Pump
Suction Hose, Tank to Pump
Suction Hose, Tank to Pump
27
Engine/Pump Assembly
3010403
9
1
8
10
2
12
4b
4c
13
4a
11 hidden
3
No.
1
2
3
4
4a
4b
4c
5
6
7
8
9
10
11
12
13
Part Number
2390590
3010522
2401686
2394104
2394104.001
2394104.002
2394104.003
2390590.009
2390590.007
2390590.006
2390590.001
2390590.002
2390590.008
2391337
2390590.005
2390397
5
6
7
4
Qty.
1
2
1
1
1
1
1
1
1
1
1
1
2
4
1
1
Description
Honda 24hp Engine GX670 TAF
Muffler
Hydraulic Pump 4-Section
Pump Drive Adapter Kit
Casting
Coupling Assembly
Spider, Red 28/38
Oil Filter
Oil Cooler Hose (Short)
Oil Cooler Hose (Long)
Air Cleaner Foam Element
Air Cleaner Paper Element
Exhaust Gasket
ISO Mounts
Fuel Filter
Muffler Extension (not shown)
28
Wiring Harness, Engine Compartment
3
2
5
7
4
6
No.
1
2
3
4
5
6
Part Number
2414960
3012004
3012001
2401843
2391342
3012005
Qty.
1
1
1
1
1
1
1
Description
Operator Presence Switch
Engine Wiring Harness
Operator Presence Harness
12V NC Relay
Time Delay Module
Battery Cable Harness
29
Wiring Layout, Control Panel
2
1
9
3
8
7
6
4
5
No.
1
2
3
4
5
6
7
8
9
Part Number
2414959
2392011
3012004
3012007
3012001
3012012
3012008
3012009
2414953
Qty.
1
1
1
1
1
1
1
1
1
Description
Ignition Key Switch
Low Oil Pressure Light
Ignition Harness
Low Oil Pressure Light Harness
Operator Presence Harness
Oil Cooler Fan Harness
Hour Meter Harness 12V
Hour Meter Harness Ground
Terminal Strip
30
Battery Install
3010404
1
2
4
3
5
6
No.
1
2
3
4
5
6
Part Number
2505090
3012006
2290994
2410242
2290993
3012005
Qty.
1
1
1
1
1
1
Description
Battery
Cable, Battery Negative
Isolator, Black
Hold-Down, Battery
Isolator, Red
Cable, Battery Positive
31
Operator Platform
3010405
1
2
4
No.
1
2
3
4
Part Number
3010349
3010363
3010521
3010573
3
Qty.
Description
1
1
1
1
Strip, Operator Platform (should be purchased w/item (2)
Plate, Operator Platform (should be purchased w/item (1)
Plate, Leaf Spring Keeper
Spring, Dbl Leaf
32