Olayan Descon

Defining the future
Olayan Descon
COMPANY PROFILE
“Impact through creating solutions that result in powerful,
sustainable long-term success for our customers...”
Impact and Belonging
As the CEO of Olayan Descon Engineering Company, I embrace two key business drivers – impact and belonging. We
achieve impact through creating solutions that result in powerful, sustainable long-term success for our customers.
We achieve belonging through establishing an emphasis on employee development that encourages employees to thrive
personally and grow professionally, a collaborative culture and high impact client work at a very low attrition rate.
There ought to exist a boundary between employer and employee - between home and work - but Olayan Descon is long
way on the opposite side of it. To fulfill our corporate mission and provide customers with progressive, strategic
Manufacturing and services, we offer talent unmatched in the industry. The strength of our people supports the value,
objectivity and ultimate success that we bring to customer projects in return. We foster a multi-cultural collaborative
company culture and a flexible organizational structure that facilitates creativity in motivating and managing our
technical professionals. Olayan Descon teams operate effectively and efficiently to deliver first class service to the
valued customers. The future holds our ongoing commitment to the growth and the development of the strengths we
offer our customer, and to Olayan Descon business drivers – “Impact and Belonging”
CEO, Olayan Descon
CONTENTS
Overview
Services
Products
Manufacturing
EPC/LSTK
History -------------------- 4
Heat Exchangers --------- 12
Fabrication ---------------- 18
Overview ------------------ 5
P r e s s u r e Ve s s e l s
-------- 12
Painting -------------------- 18
Core Competence -------- 6
S t o r a g e Ta n k s - - - - - - - - - - - - 1 2
Te s t i n g - - - - - - - - - - - - - - - - - - - - - 1 8
Facilities ------------------ 7
Flare Tips ------------------ 13
Design Engineering ------- 19
Projects & Clients ------- 8
Piping Spools ------------- 13
Procurement
QHSE Policy -------------- 9
HSE ---------------------- 10
-------------- 19
Transportation ------------ 19
Skid Mounted
Group Backup ------------- 19
Hydrocarbon Dewpoint --- 14
LPG / NGL Recovery ----- 14
H2S & CO2 Plants
------- 14
Sulphur Recovery
-------- 14
Utilities
------------------- 15
Separator Packages
----- 15
Heater Packages --------- 15
Oil Processing System
-- 16
Dehydration Facilities --- 16
Project Management
Quality Assurance
----- 20
------- 20
Plant Services
Services
Shutdown
------------------ 21
----------------- 21
D eC
v eol n
o tpamcet n t - - - - - - - - - - - - - - - 2 1
Equipment Maintenance --22
Construction
-------------- 22
Electrical & Instrumentation
Services
------------------- 23
Control System
Maintenance
----------- 23
-------------- 23
Flow Metering ------------- 24
Analyzers
----------------- 24
Calibration Shop ---------- 24
HISTORY
HISTORY
Established in 1981, Olayan Descon is a joint
v e n t u r e b e t w e e n O L AYA N S A U D I H O L D I N G
C O M PA N Y a n d D E S C O N E N G I N E E R I N G L I M I T E D .
O L AYA N S A U D I H O L D I N G C O M PA N Y i s a S a u d i
owned multinational group, which ranks as one of
the largest privately held companiesin the Kingdom.
There are over 50 companies in the group doing
business in the Middle East, Europe, Australia and
US. Olayan has business partnerships with market
l e a d e r s l i k e B e c h t e l , C o c a C o l a , X e r o x , B a x t e r,
A t l a s C o p c o , C u m m i n s , K i m b e r l y - C l a r k , a n d K r a f t G e n e r a l F o o d s . T h e b\ u s i n e s s s c o p e o f t h e g r o u p e n t a i l s p r o f o u n d
involvement in Engineering, Manufacturing, Contracting, Trading, Distribution, Finance and Real Estate.
DESCON ENGINEERING started its operations from Pakistan in 1977, as a small company providing plant maintenance
s e r v i c e s . To d a y i t r a n k s a m o n g t h e w e l l - k n o w n e n g i n e e r i n g a n d c o n s t r u c t i n g c o m p a n i e s i n P a k i s t a n a n d t h e G u l f r e g i o n ,
while General Contracting remains the mainstay of the company's business.
Highlights
E s t a b l i s h e d i n 1 9 8 1 , O l a y a n D e s c o n i s a j o i n t v e n t u r e b e t w e e n O L AYA N S A U D I H O L D I N G
C O M PA N Y a n d D E S C O N E N G I N E E R I N G L I M I T E D .
There are over 50 companies in the group doing business in the Middle East, Europe,
Australia and US.
Olayan Descon Company Profile | 4
COMPANY OVERVIEW
OVERVIEW
Olayan Descon’s capabilities combined
with a diversified & rich experience of
the two JV partners, distinguish it as
an Integrated Engineering & Industrial
services Company being fully capable
of handling medium to large size projects
and achieving par excellence in
Engineering Standards.
The cumulative experience gained has
also elevated the company to operate
at the higher level of turnkey EPC
(Engineering, Procurement and Construction)
contracts for small-to-medium size projects.
Strengths
Lump Sum Turn Key for Oil & Gas, Refineries, Chemical, Petrochemical
and Cement Plants.
Capability of mobilizing more than 1000 skilled personnel on fast track
basis.
E x p e r i e n c e d P l a n n i n g & M a n a g e m e n t Te a m .
Experienced supervisory team having vast exposure to various plants in
the Kingdom & other G.C.C countries Quality work & Compliance with
ISO 9001:2008 & related specifications
Highlights
C o r e t e a m o f m o r e t h a n 2 6 0 0 P r o f e s s i o n a l s , Te c h n i c i a n s a n d o t h e r t e c h n i c a l s t a f f
Diversified & Rich experience as Integrated Engineering & Industrial services
Annual Capacity – Plant Maintenance; 800,000 Man-hours
Olayan Descon Company Profile | 5
CORE COMPETENCE
CORE COMPETENCE
Our Mission
To b e r e c o g n i z e d a s t h e l e a d i n g i n t e g r a t e d e n g i n e e r i n g c o m p a n y i n M a n u f a c t u r i n g , M a i n t e n a n c e , E l e c t r i c a l
I n s t r u m e n t a t i o n & S t o r a g e Ta n k s b u s i n e s s ; p r o v i d i n g o p t i m u m q u a l i t y t o o u r v a l u e d c u s t o m e r s .
Our Vission
To e m e r g e a s a c o m p r e h e n s i v e o n e w i n d o w s e r v i c e p r o v i d e r f o r t h e I n d u s t r i a l S e c t o r O f f e r i n g c o s t e f f e c t i v e
& reliable solutions and adding value to the share holders.
CREDENTIALS
ISO 9001:2008
ASME Stamps/Certificates for Manufacturing & Assembly of Power boilers, Manufacturing of Pressure
Ve s s e l s , F a b r i c a t i o n & A s s e m b l y o f P r e s s u r e P i p i n g , M e t a l l i c r e p a i r s a n d / o r a l t e r n a t i o n s
Highlights
Professionalism, Ethics and Integrity
Va s t e x p e r i e n c e i n t h e f i e l d s o f E n g i n e e r i n g a n d I n d u s t r i a l s e r v i c e s
Te c h n i c a l a n d F i n a n c i a l b a c k u p o f t h e J o i n t V e n t u r e
Complete range of services starting from Design to the Delivery of goods
Olayan Descon Company Profile | 6
FACILITIES
FA C I L I T I E S
Jubail Industrial City
Ya n b u I n d u s t r i a l C i t y
Olayan Descon Company Profile | 7
PORTFOLIO & CLIENTS
PROJECT PORTFOLIO
F E AT U R E D C L I E N T S
Saudi Aramco
Olayan Descon has been working for Saudi Aramco since 1989.
Our strong & long-lasting relationship with Saudi Aramco has
resulted in the successful completion of Projects like:
Ya n b u M o b i l R e f i n e r y P r o j e c t
Rabigh Refinery Project
Jeddah Refinery Project
Hawaiyah Refinery Project
Ju’Aymah Project
JGC Japan
Olayan Descon has been working with JGC for the past decade
including various orders irrespective of size, and we have proven
our selves as the best time and time again.We Provide Strippers,
S e c o n d a r y D e e t h a n i z e r s , D e b u t a n i z e r s , Q u e n c h O i l To w e r s ,
D r u m s , a n d S k i m m i n g Ta n k s f o r t h e f r o n t - l i n e p r o j e c t s .
Te c h n i p , I t a l y
Olayan Descon has been working with them for almost a decade
now and a strong business relationship has been formed.
EPC Clients (Overseas/Local)
B e c h t e l , S n a m p r o g e t t i , Te c h n i c a s R e u n i d a s , F o s t e r W h e e l e r ,
Samsung, KBR
Olayan Descon Company Profile | 8
QHSE POLICY
POLICY
Every Olayan Descon employee shall endeavour to ensure satisfaction of our
customers by providing them the best value in every product and service that
carries the name of Olayan Descon. We shall achieve customer satisfaction by:
Recognizing that quality is the direct responsibility of every individual
Fulfilling all the specified and implied needs of the customers
Fully meeting all our commitments on time, every time
Creating mutually beneficial relationship with suppliers
Following the quality management system based on ISO-9001:2008, ASME
B o i l e r a n d P r e s s u r e Ve s s e l c o d e s a n d o t h e r n a t i o n a l / i n t e r n a t i o n a l s t a n d a r d s a n d r e g u l a t o r y r e q u i r e m e n t s
QUALITY MANAGEMENT SYSTEM
Olayan Descon Quality Management System is designed to comply with the requirements of ISO 9001:2008
The company has established implemented & maintained the quality management system & is committed to
continually improve its effectiveness. All company personnel shall be responsible to follow the rules and
guidelines in order to implement the QMS, thus ensuring that the products are in compliance with specified
requirements. All the processes are monitored for compliance to applicable requirements. The processes are
measured against the set criteria/objectives and analyzed for their effectiveness. The process owners, through
meetings, progress review and discussions ensures that the planned results are achieved and if required initiate
the necessary actions to achieve the results as well as for the continual improvement of the process.
Highlights
Operating at all our work places in a safe and healthy environment
Continuously enhancing our skills and know-how through training, etc.
Increase in sales volume
Reduction in design related complaints
Olayan Descon Company Profile | 9
HSE OVERVIEW
OVERVIEW
The effective safety procedures and implementation of safety code at work and project site is the essential key for
successful and timely completion of the project. Olayan Descon Safety Procedures are developed in OSHA standards.
These procedures, when properly exercised, result in minimum loss of man-hours and the maximum progress
potentials achieved in a particular time span. Olayan Descon teams have an outstanding safety record and are well
aware of all international safety codes.
POLICY
Olayan Descon is committed to provide a safe and healthy workplace for all personnel conducting its business
activities, in a manner that protects the environment, prevention of pollution and compliance of applicable and other
legal requirments. We achieve this by:
Developing and implementing management structures and procedures at all work places
Creating HSE awareness amongst all employees through comprehensive program of training and education
Making top management site/ project management, supervisors and lead technicians accountable for HSE
management towards elimination of causes that might lead to harm people, environment and damages assets
Recognizing that HSE is everybody’s direct responsibility
Monitoring, evalauting and continually improving HSE performance through audits, assessments, trainings and
re-defining operational standards
Implementing and maintain 3R mechanism (Reduce, Reuse and Re-Cycle) in our operation
Providing trainings and encouraging behaviours that uphold this policy
Highlights
Providing training and encouraging behaviours that uphold this policy
Making top management site/project management, supervisor and lead technicians
accountable for HSE management towards elimination of causes that might lead to
harming people, environment and damage assets
Olayan Descon Company Profile | 10
products
Quality control procedures are enforced at all stages right from
design to erection to ensure a quality product. High cadre of
fabrication professionals, including a number of qualified welders
and a strong technical backup, extends or strengths to fabricate
products with the highest degree of engineering standards.
products
Manufacturing
H E AT E X C H A N G E R S & A I R F I N
For Shell & Tube Heat Exchangers and
Air Fin Coolers, Olayan Descon offers
services for:
Mechanical Design
Material Procurement
Fabrication
Te s t i n g a n d P a i n t i n g
S T O R A G E TA N K S
Olayan Descon, with its relentless
pursuit of excellence in the
M a n u f a c t u r i n g o f S t o r a g e Ta n k s ,
Bins, Hoppers, Stacks and Ducts
is providing services for Design &
Detailed Engineering,
Procurement of material, Fabrication
and Installation to practically all the
industries including Cement, Chemical,
Petro-Chemical, Fertilizer and Oil & Gas.
PRESSURE VESSELS
Manufacturing services for pressure equipment
are offered through latest design computing
techniques, fabrication processes, advanced
procurement system and stringent QA/QC norms
t o e n s u r e b e t t e r w o r k m a n s h i p a n d q u a l i t y.
Highlights
Olayan Descon Company Profile | 12
Manufacturing
PIPING SPOOLS
Low & High-pressure piping and
Process piping is one of the main
activities where Olayan Descon has
established an impressive track
record.
FLARE TIPS
Olayan Descon offers fabrication
services for Flare Stack Tips
required either as new or as
replacement for damaged flare
stack tips, Olayan Descon
offers services for:
Surface Preparation
Installation
Curing(Hydrostatic setting)
Drying Out(Auxillary burners)
Highlights
Surface Preparation
Mechanical Design
Fabrication
Detailed Engineering
Turnkey process piping networks
Rolling capacity 150mm
Cathodic protection
Fire proofing and painting
Olayan Descon Company Profile | 13
Skid Mounted
HYDRO CARBON DEWPOINT
Mechanical Regrigeration
Joule Thomson Expansion
Silica Gel
Turboexpander
LPG/NGL RECOVERY
Turboexpander
Mechanical Refrigeration
Other Specialized Services
H 2 S & C O 2 R E M O VA L P L A N T S
Amines
Selective Solvents
Molecular Seives
Membrane Systems
SULPHUR RECOVERY PLANTS
Claus process
Ta i l g a s c l e a n - u p u n i t s
Highlights
Olayan Descon Company Profile | 14
Skid Mounted
UTILITIES
Power Generation
Instrument air
Fuel gas system
Hot oil system
Fire water system
S E PA R AT O R PA C K A G E S
High and low pressure system
Te s t a n d p r o d u c t i o n s e p a r a t o r s
Filter separators
Scrubbers (recycling and multicyclones)
H E AT E R PA C K A G E S
Direct and Indirect fired
Line heaters
Heat medium heaters
Salt bath heaters
Olayan Descon Company Profile | 15
Skid Mounted
OIL PROCESSING SYSTEMS
Oil Stabalization & Fractionation system
Separator packages
Production manifold packages
Crude oil heaters
D E H Y D R AT I O N F A C I L I T I E S
Glycol
Dry Desiccant
Calcium Chloride
Highlights
Mechanical Refrigeration
Filter Separators
Specialized Processes
Oil Stabilization
Claus Process
Direct & Indirect Heaters
Membrane Systems
Power Generation
Olayan Descon Company Profile | 16
services
Olayan Descon’s capabilities combined with a diversified &
rich experience of the two JV partners, distinguish it as an
Integrated Engineering & Industrial services Company being
fully capable of handling medium to large size projects and
achieving par excellence in Engineering Standards.
services
EPC/LSTK
F A B R I C AT I O N
Material handling
Shop & field fabrication
Plasma cutting
Plate rolling up to 150 mm
Tube sheet drilling
PA I N T I N G
Surface preparation & Sand/Garnet blasting
Air-less spray painting
P r i m a r y, I n t e r m e d i a t e & f i n i s h c o a t i n g
TESTING
Provision of ASME U,U2,S,A & PP stamps
Radiography with X ray & Gamma ray
Time of Flight Diffraction (TOFD)
Hydro testing & Pneumatic testing
Magnetic Particle & Dye Penetrate testing
Highlights
Olayan Descon Company Profile | 18
EPC/LSTK
DESIGN ENGINEERING
Olayan Descon has an in-house
computer Aided Engineering (CAE) &
D r a f t i n g ( C A D ) f a c i l i t y, f u l l y r e i n f o r c e d
with Windows based Engineering &
Drafting work Stations. Availability of
latest engineering software’s, document
/ drawing reproduction equipment
& high cadre of motivated professionals
enables Olayan Descon to provide
comprehensive design & engineering
services. .
PROCUREMENT
Procurement of material from local as
well as overseas markets.
T R A N S P O R TAT I O N
Transportation to all GCC Countries
GROUP BACKUP SUPPORT
Basic Engineering
Process & Thermal designs
Mechanical Design
Piping Design
Olayan Descon Company Profile | 19
EPC/LSTK
QUALITY ASSURANCE
The term “Quality and Timely Completion”
is very synonymous with Olayan Descon.
We, the employees of Olayan Descon, are
dedicated to client satisfaction through
excellence of our services.
PROJECT MANAGEMENT
Responibilities of the project
managementdepartment include:
Co-ordination and expedition with
clients
Issuance of detailed fabrication
schedule prepared by planning
engineers
Preparation of weekly progress
monitoring reports
A look ahead for problems / bottlenecks,
i f a n y, t o t a k e t i m e l y r e m e d i a l a c t i o n
Highlights
Global Coverage
Flexibility & Stress Analysis
Shop & Field Fabrication
Control & Monitoring
P n e u m a t i c Te s t i n g
Budgeting
Surface Preparation
3-D Modeling
Olayan Descon Company Profile | 20
PLANT SERVICES
SERVICES
Annual turnaround/shutdown
Plant modification up-gradation
Overhauling of large size valves
General Maintenance
De Bottlenecking TIE-INS Project
SHUTDOWN RESPONSIBILITIES
Development of Co-ordination Procedures
Logistics and Administration support Activities
Job Preparation of Area In charges/Supervisors
DEVELOPMENT OF PROCEDURES
Gate Passes, Entry & Exit Procedures
Manpower Safety Induction Procedures
Mobile Equipment & Plant Inspection
Procedures
Job Plans Review Procedures
Shutdown Progress Monitoring Procedures
Highlights
Olayan Descon Company Profile | 21
PLANT SERVICES
EQUIPMENT MAINTENANCE
Rotary Equipment overhauling
Retubing of Heat Exchangers
R e f u r b i s h m e n t o f M e c h . Va l v e s
Machining Services
CONSTRUCTION
Project management & planning
Prefabrication & Erection of piping
Erection of steel structure
Electrical & Instumentation
Project management tools
Highlights
Annual Turnaround
Safety Procedures
General Maintenance
Machining Services
H i g h Pl il agnhn ti nsg
Logistics
Project Management
Overhauling
Olayan Descon Company Profile | 22
ELECTRICAL & INSTRUMENTATION
SERVICES
C o n t r o l Va l v e O v e r h a u l
I n s p e c t i o n / Te s t i n g
Actuator Overhaul
Va l v e O v e r h a u l
Refurbishment
Part Rebuild
S a f e t y R e l i e f Va l v e O v e r h a u l
Inspection
Pre-testing
Overhauling
Calibration
Certification
CONTROL SYSTEM
Olayan Descon has been a major player in the
control system upgrade projects during the
last 15 years.
System Assessment
Detail Engineering
System Integration Procurement
F AT / S AT
Project Management
MAINTENANCE
Olayan Descon provide maintenance services
in the field of instrumentation and electrical for
petrochemical, chemical, refineries etc.
The scopecovers:
Detailed engineering
Project management
Plant modifications
Olayan Descon Company Profile | 23
ELECTRICAL & INSTRUMENTATION
FLOW METERING
Design
Selection
C o n f i g u r a t i o n F AT I n s t a l l a t i o n
Pre Commissioning
Maintenance / Upgrade
A N A LY Z E R S
Process Study
Selection
System Integration
Procurement
F AT / S AT
Sampling System
Analyzer House
Installation / Commissioning
C A L I B R AT I O N S H O P
C a l i b r a t i o n o f Te s t E q u i p m e n t a n d M e a s u r i n g
Devices for the following Physical Standards:
Vo l t a g e
Current
Resistance
Frequency
P r e s s u r e & Te m p e r a t u r e
Highlights
Pre-commissioning
Maintenance
Calibration
Upgradation
Implementation
System Integration
Plant Modification
Te s t E q u i p m e n t s
Olayan Descon Company Profile | 24
Defining the future
www.olayandescon.com
Jubail Office
Ya n b u O f f i c e
Plot No 3 & 4, Street No. 124
Block No. 4, Street No. 6,
P. O . B O X 1 0 1 0 8 ,
L i g h t I n d u s t r i a l p a r k , P. O . B o x 2 1 3 ,
Jubail Industrial City – 31961
Ya n b u I n d u s t r i a l C i t y – 4 1 3 1 5
Kingdom of Saudi Arabia
Kingdom of Saudi Arabia
Phone: +966 (0) 3 3410671
Phone: +966 (0) 4 321 0354
Fax: +966 (0) 3 3410950
Fax: +966 (0) 4 321 0334
E-mail: [email protected]
Email: [email protected]