Circular formwork H20

Transcription

Circular formwork H20
999705002 - 07/2014
en-GB
The Formwork Experts.
Circular formwork H20
User Information
Instructions for assembly and use (Method statement)
9705-201-01
Introduction
User Information Circular formwork H20
© by Doka Industrie GmbH, A-3300 Amstetten
Introduction
2
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User Information Circular formwork H20
Introduction
Contents
4
4
8
10
11
11
12
13
15
16
17
18
22
24
28
29
Introduction
Elementary safety warnings
Doka services
Eurocodes at Doka
30
Product description
System grid
Vertical stacking
Inter-element connections
End closures, end shuttering
Bending instructions
Plumbing accessories
Pouring platforms with single brackets
Ladder system
Resetting
Determining the required widths of fittingtimber
Transporting, stacking and storing
34
Component overview
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3
Introduction
User Information Circular formwork H20
Elementary safety warnings
Introduction
User target groups
Remarks on this document
▪ This manual is aimed at all persons who will be work-
▪ This manual can also be used as a generic method
▪
▪
▪
▪
ing with the Doka product or system that it describes.
It contains information on the standard design for
setting up this system, and on correct, compliant utilisation of the system.
All persons working with the product described
herein must be familiar with the contents of this manual and with all the safety instructions it contains.
Persons who are incapable of reading and understanding this booklet, or who can do so only with difficulty, must be instructed and trained by the customer.
The customer is to ensure that the information materials provided by Doka (e.g. User Information booklets, Instructions for Assembly and Use, Operating
Instruction manuals, plans etc.) are available to all
users, and that they have been made aware of them
and have easy access to them at the usage location.
In the relevant technical documentation and formwork utilisation plans, Doka shows the workplace
safety precautions that are necessary in order to use
the Doka products safely in the usage situations
shown.
In all cases, users are obliged to ensure compliance
with national laws, Standards and rules throughout
the entire project and to take appropriate additional
or alternative workplace safety precautions where
necessary.
▪
▪
statement or incorporated with a site-specific
method statement.
Many of the illustrations in this booklet show the
situation during formwork assembly and are
therefore not always complete from the safety
point of view.
Any safety accessories not shown in these illustrations must still be used by the customer, in accordance with the applicable rules and regulations.
Further safety instructions, especially warnings,
will be found in the individual sections of this
document!
Planning
▪ Provide safe workplaces for those using the form-
▪
work (e.g. for when it is being erected/dismantled,
modified or repositioned etc). It must be possible to
get to and from these workplaces via safe access
routes!
If you are considering any deviation from the
details and instructions given in this booklet, or
any application which goes beyond those
described in the booklet, then revised static calculations must be produced for checking, as well
as supplementary assembly instructions.
Hazard assessment
Regulations; industrial safety
▪ The customer is responsible for drawing up, docu-
▪ All laws, Standards, industrial safety regulations and
menting, implementing and continually updating a
hazard assessment at every job-site.
This document serves as the basis for the site-specific hazard assessment, and for the instructions
given to users on how to prepare and utilise the system. It does not substitute for these, however.
4
▪
other safety rules applying to the utilisation of our
products in the country and/or region in which you
are operating must be observed at all times.
If a person or object falls against, or into, the sideguard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.
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User Information Circular formwork H20
Rules applying during all phases of
the assignment
Introduction
Assembly
▪ The equipment/system must be inspected by the
▪ The customer must ensure that this product is
▪
▪
▪
▪
▪
▪
▪
erected and dismantled, reset and generally used for
its intended purpose in accordance with the applicable laws, Standards and rules, under the direction
and supervision of suitably skilled persons. These
persons' mental and physical capacity must not in
any way be impaired by alcohol, medicines or drugs.
Doka products are technical working appliances
which are intended for industrial/commercial use
only, always in accordance with the respective Doka
User Information booklets or other technical documentation authored by Doka.
The stability of all components and units must be
ensured during all phases of the construction work!
The functional/technical instructions, safety warnings and loading data must all be strictly observed
and complied with. Failure to do so can cause accidents and severe (even life-threatening) damage to
health, as well as very great material damage.
Fire-sources are not permitted anywhere near the
formwork. Heating appliances are only allowed if
properly and expertly used, and set up a safe distance away from the formwork.
The work must take account of the weather conditions (e.g. risk of slippage). In extreme weather,
steps must be taken in good time to safeguard the
equipment, and the immediate vicinity of the equipment, and to protect employees.
All connections must be checked regularly to ensure
that they still fit properly and are functioning correctly.
It is very important to check all screw-type connections and wedge-clamped joins whenever the construction operations require (particularly after exceptional events such as storms), and to tighten them if
necessary.
It is strictly forbidden to weld Doka products – in particular anchoring/tying components, suspension
components, connector components and castings
etc. – or otherwise subject them to heating.
Welding causes serious change in the microstructure of the materials from which these components
are made. This leads to a dramatic drop in the failure
load, representing a very great risk to safety.
The only articles which are allowed to be welded are
those for which the Doka literature expressly points
out that welding is permitted.
999705002 - 07/2014
▪
▪
▪
customer before use, to ensure that it is in suitable
condition. Steps must be taken to rule out the use of
any components that are damaged, deformed, or
weakened due to wear, corrosion or rot.
Combining our formwork systems with those of other
manufacturers could be dangerous, risking damage
to both health and property. If you intend to combine
different systems, please contact Doka for advice
first.
The equipment/system must be assembled and
erected in accordance with the applicable laws,
Standards and rules by suitably skilled personnel of
the customer's, having regard to any and all required
safety inspections.
It is not permitted to modify Doka products; any such
modifications constitute a safety risk.
Closing the formwork
▪ Doka products and systems must be set up so that
all loads acting upon them are safely transferred!
Pouring
▪ Do not exceed the permitted fresh-concrete pres-
sures. Over-high pouring rates overload the formwork, cause greater deflection and risk breakage.
Stripping out the formwork
▪ Do not strip out the formwork until the concrete has
▪
▪
reached sufficient strength and the person in charge
has given the order for the formwork to be stripped
out!
When stripping out the formwork, never use the
crane to break concrete cohesion. Use suitable tools
such as timber wedges, special pry-bars or system
features such as Framax stripping corners.
When stripping out the formwork, do not endanger
the stability of any part of the structure, or of any
scaffolding, platforms or formwork that is still in
place!
5
Introduction
Transporting, stacking and storing
▪ Observe all regulations applying to the handling of
▪
▪
formwork and scaffolding. In addition, the Doka
slinging means must be used - this is a mandatory
requirement.
Remove any loose parts or fix them in place so that
they cannot be dislodged or fall free!
All components must be stored safely, following all
the special Doka instructions given in the relevant
sections of this manual!
Maintenance
User Information Circular formwork H20
Symbols used
The following symbols are used in this booklet:
☞
Important note
Failure to observe this may lead to malfunction or damage.
CAUTION / WARNING / DANGER
Failure to observe this may lead to material
damage, and to injury to health which may
range up to the severe or even life-threatening.
▪ Only original Doka components may be used as
spare parts. Repairs may only be carried out by the
manufacturer or authorised facilities.
Miscellaneous
We reserve the right to make alterations in the interests
of technical progress.
Instruction
This symbol indicates that actions need to be
taken by the user.
Sight-check
Indicates that you need to do a sight-check
to make sure that necessary actions have
been carried out.
Tip
Points out useful practical tips.
Reference
Refers to other documents and materials.
6
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User Information Circular formwork H20
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Introduction
7
Introduction
User Information Circular formwork H20
Doka services
Support in every stage of the project
Doka offers a broad spectrum of services, all with a single aim: to help you succeed on the site.
Every project is unique. Nevertheless, there is one
thing that all construction projects have in common –
and that is a basic structure with five stages. We at
Doka know our clients' varying requirements. With our
consulting, planning and other services, we help you
achieve effective implementation of your formwork
assignment using our formwork products – in every one
of these stages.
1
Project Development Stage
2
Bidding Stage
3
Project Management Planning
Stage
Taking well-founded decisions
thanks to professional advice and
consulting
Optimising the preliminary work
with Doka as an experienced partner
Controlled, regular forming operations, for greater efficiency
resulting from realistically calculated
formwork concepts
Find precisely the right formwork
solutions, with the aid of
▪ help with the bid invitation
▪ in-depth analysis of the initial situation
▪ objective evaluation of the planning, execution, and time-risks
Draw up potentially winning bids, by
▪ basing them on realistically calculated guideline prices
▪ making the right formwork
choices
▪ having an optimum time-calculation basis
Plan cost-effectively right from the
outset, thanks to
▪ detailed offers
▪ determination of the commissioning quantities
▪ co-ordination of lead-times and
handover deadlines
8
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User Information Circular formwork H20
4
Concrete Construction Stage
Introduction
5
Project Close-out Stage
The advantages for you
thanks to professional advice and
consulting
▪ Cost savings and time gains
When we advise and support you
right from the word "go", we can
make sure that the right formwork
systems are chosen and then
used as planned. This lets you
achieve optimum utilisation of the
formwork equipment, and effective forming operations because
your workflows will be correct.
▪ Maximised workplace safety
The advice and support we can
give you in how to use the equipment correctly, and as planned,
leads to greater safety on the job.
▪ Transparency
Optimum resource utilisation
with assistance from the Doka
Formwork Experts
Seeing things through to a positive conclusion
with professional support
Workflow optimisation, thanks to
▪ thorough utilisation planning
▪ internationally experienced project technicians
▪ appropriate transport logistics
▪ on-site support
Doka Services are a byword for
transparency and efficiency here,
offering
▪ jointly handled return of rented
formwork
▪ professional dismantling
▪ efficient cleaning and reconditioning using special equipment
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Because our services and costs
are completely transparent, there
is no need for improvisation during the project – and no unpleasant surprises at the end of it.
▪ Reduced close-out costs
Our professional advice on the
selection, quality and correct use
of the equipment helps you avoid
damage, and minimise wear-andtear.
9
Introduction
User Information Circular formwork H20
Eurocodes at Doka
In Europe, a uniform series of Standards known as
Eurocodes (EC) was developed for the construction
field by the end of 2007. These are intended to provide
a uniform basis, valid throughout Europe, for product
specifications, tenders and mathematical verification.
The EC are the world's most highly developed Standards in the construction field.
In the Doka Group, the EC are to be used as standard
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed
Ed
Fd
Fk
F
Design value of effect of actions
(E ... effect; d ... design)
Internal forces from action Fd
(VEd, NEd, MEd)
Design value of an action
Fd = F · Fk
(F ... force)
Characteristic value of an action
"actual load", service load
(k ... characteristic)
e.g. dead weight, live load, concrete pressure,
wind
Partial factor for actions
(in terms of load; F ... force)
e.g. for dead weight, live load, concrete pressure, wind
Values from EN 12812
Comparison of the safety concepts (example)
Permissible stress design
115.5 [kN]
Fyield
EC/DIN concept
Rk
115.5 [kN]
Rd gM = 1.1
90<105 [kN]
n ~ 1.65
Factual
A
98013-100
60 [kN]
gF = 1.5
Fpermissible
Factual Fpermissible
98013-102
60<70 [kN]
A
Ed
90 [kN]
The widely used "Permissible stress design" (comparing the actual stresses with the permissible stresses)
has been superseded by a new safety concept in the
EC.
The EC contrast the actions (loads) with the resistance
(capacity). The previous safety factor in the permissible
stresses is now divided into several partial factors. The
safety level remains the same!
Rd
Rd
Design value of the resistance
(R ... resistance; d ... design)
Design capacity of cross-section
(VRd, NRd, MRd)
Rk
Rk
Timber: Rd = kmod ·
Steel: Rd =
M
M
Rk
Characteristic value of the resistance
e.g. moment resistance to yield stress
M
Partial factor for a material property
(in terms of material; M...material)
e.g. for steel or timber
Values from EN 12812
kmod
Modification factor (only for timber – to take
account of the moisture and the duration of load
action)
e.g. for Doka beam H20
Values as given in EN 1995-1-1 and EN 13377
The "permissible values" communicated in
Doka documents (e.g.: Qpermissible = 70 kN)
do not correspond to the design values
(e.g.: VRd = 105 kN)!
➤ Avoid any confusion between the two!
➤ Our documents will continue to state the permissible values.
Allowance has been made for the following partial factors:
F = 1.5
M, timber = 1.3
M, steel = 1.1
kmod = 0.9
In this way, all the design values needed in an
EC design calculation can be ascertained from
the permissible values.
E d  Rd
A Utilisation factor
10
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User Information Circular formwork H20
Product description
Circular formwork H20 – the practical circular
formwork for curved walls
Doka circular formwork H20 uses special spindles to
curve the form-ply into a "genuine" arced shape.
This adjusting system permits continuous setting of
the radii. Circular formwork H20 is designed for radii
of 3.50 m to 40 m (in special cases, a radius of 2.50
m is possible).
The circular formwork elements are supplied to the
site ready-assembled.
The use of proven basic components from the Doka
Large-area formwork Top 50 makes this formwork
system both robust and adaptable.
Special connecting profiles allow its components to be
combined with Framax Xlife, Alu-Framax Xlife,
Frameco and Column formwork RS.
System overview
D
E
Permitted fresh-concrete pressure: 60 kN/m2
A
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B
C
9705-200-01
Further product features:
▪ Continuous adaptation to different radii by means of
spindles.
▪ Only 2 widths of element:
- 2.40 m inside element
- 2.50 m outside element
▪ Ideal height grid provided by the element heights of:
- 0.70 m
- 1.20 m
- 2.40 m
- 3.00 m
- 3.60 m
- 4.80 m
▪ Only one type of connector needed:
- Adjustable clamp 10cm
▪ Heavy-duty, flexible form-ply:
- Dokaplex 21mm
▪ Smooth, constant curvature ensured by uniform
form-ply support.
▪ Extra-rigid connection between connecting profile
and form-ply ensures perfect curvature in the edge
zone of the elements as well.
▪ Low form-tie ratio:
- only 1 form-tie per 1.5 m2 area to be formed
A Special spindle:
For setting the element-bending radius.
B Connecting profile:
Connection piece to further circular formwork elements or to
Framax Xlife or Alu-Framax Xlife framed formwork panels.
C Steel waling RD:
For distributing the form-tie forces.
D Lifting-bracket:
For lifting and resetting the element.
E Bending instructions:
Information on how to adjust the Circular formwork element H20
correctly.
11
User Information Circular formwork H20
System grid
Panel heights
The 2.40m wide elements are used for the inside formwork, and the 2.50m wide ones for the outside formwork. This speeds up work by making it easy to see
which element belongs where.
A
E
C
C
I
F
3.60 m
120.0
4.80 m
68.0
3.00 m
G D
68.0
120.0
52.0
9705-214-01
52.0
B
61.5
52.0
32.0
70.0
240.0
117.0
2.40 m
18.0
Circular formwork element H20 2.40m
(for inside use)
61.5
1.20 m
68.0
0.70 m
240.0
Panel widths
H
9705-212-01
G
D
E
B
C
120.0
52.0
A
C
I
F
H
9705-213-01
A
B
C
D
E
F
G
H
I
12
120.0
480.0
120.0
64.0
52.0
32.0
52.0
250.0
122.0
64.0
300.0
Circular formwork element H20 2.50m
(for outside use)
360.0
G Connecting profile (left)
H Connecting profile (right)
I Lifting-bracket
120.0
100.0
68.0
Doka beam H20
Turnbuckle C
Turnbuckle D
Timber-beam seat 24cm
Steel waling RD 0.75m
148.0
B
C
D
E
F
120.0
A Dokaplex 21mm
Dokaplex 21mm
Doka beam H20
Turnbuckle A
Turnbuckle C
Timber-beam seat 24cm
Steel waling RD 0.75m
Connecting profile (left)
Connecting profile (right)
Lifting-bracket
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120.0
52.0
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120.0
120.0
120.0
120.0
52.0
52.0
52.0
52.0
68.0
6.60 m
1.20 m + 3.00 m
4.80 m
or
3.60 m + 1.20 m
2.40 m + 3.00 m
3.60 m + 2.40 m
3.60 m + 3.00 m
120.0
6.00 m
120.0
100.0
5.40 m
240.0
68.0
4.80 m
120.0
148.0
300.0
120.0
4.20 m
720.0
120.0
100.0
240.0
68.0
52.0
52.0
52.0
52.0
70.0
120.0
148.0
100.0
120.0
68.0
18.0
360.0
300.0
120.0
240.0
120.0
190.0
68.0
120.0
52.0
68.0
3.00 m
120.0
120.0
660.0
600.0
148.0
300.0
120.0
120.0
2.40 m
480.0
120.0
120.0
120.0
540.0
120.0
480.0
100.0
1.90 m
1.20 m + 0.70 m
360.0
360.0
300.0
148.0
420.0
1.20 m
240.0
120.0
52.0
120.0
User Information Circular formwork H20
Vertical stacking
Possible height gradations
3.60 m
7.20 m
4.80 m + 2.40 m
or
3.60 m + 2.40 m +
1.20 m
13
User Information Circular formwork H20
Vertical stacking using Stacking plate
for circular formwork H20
Practical example
B
C
D
Perm. moment: 2.0 kNm
A
Rules for vertical stacking of panels
▪ Always position 0.70m high elements at the top.
▪ In stacking configurations, 3.00m high elements
The ideal height-grid of the elements, and the systematic spacing of the form-ties, make it possible to
arrange many different height-combinations opposite
one another.
A Circular formwork element H20 2.40x2.40m
B Circular formwork element H20 2.40x1.20m
C Circular formwork element H20 2.50x3.60m
D Stacking plate for circular formwork H20
Mounting the stacking plate
☞▪
▪
Before vertically stacking elements, always
turn their spindles to make them straight
again.
Attach one stacking plate for every beamjoin.
22.4
10.0
62.4
Note:
A 3.00 m high element may only be placed opposite
another 3.00 m high element.
Dismount the Lifting-bracket for Circular formwork
H20 from the element joint before vertically stacking the
elements.
9705-209-01
22.4
▪
are only allowed to have other elements placed
beneath them, never on top of them! In other
words, these elements must always be on top.
To prolong their service lives, the 3.60m and
4.80m high Circular formwork elements H20 are
equipped with protective caps. For this reason,
they can only be used at the bottom of a stack.
9705-208-01
Plan view
A
B
C
A
The necessary nuts & bolts etc. are included with the stacking plate.
A Stacking plate
B Hexagon screw M16x70 (width-across 24 mm)
C Spring washer A16
14
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User Information Circular formwork H20
Inter-element connections
▪ As a rule, 2.50 m wide elements are used for the out▪
▪
▪
▪
side formwork.
For the inside formwork, 2.40 m wide elements are
used.
The inter-element connections are made using
Adjustable clamps 10cm. Attach at least 1 clamp
for every metre that the element is high!
- Do not oil or grease wedge-clamped joints.
Place the inside and outside formworks opposite one
another.
Bridge any closure gaps between the elements using
fitting-timbers (a=122 mm), e.g. Framax fitting-timbers 2.70m or 3.30m. See the closure diagram!
Tie using a Tie-rod 15.0 and a Super-plate 15.0. Minimum length of the tie-rods:
Wall thickness + 1.00 m
Close-up
E
C
a
A
D
Practical example
B
9705-211-01
Inside radius of the structure: 10.00 m
Wall thickness: 0.30 m
A Outside formwork
B Inside formwork
C Adjustable clamp 10cm
D Fitting-timber (a=122 mm)
E Tie-rod 15.0 and Super-plate 15.0
Combining with Framed formwork
Framax Xlife and Alu- Framax Xlife
The connecting profiles of the Circular formwork elements H20 permit Framax Xlife and Alu-Framax Xlife
panels to be connected directly to the elements.
9705-211-01
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15
User Information Circular formwork H20
End closures, end shuttering
There are 3 ways of making up stop ends (for wall thicknesses up to 60 cm):
▪ Adjustable clamp 10cm
▪ Framax stop-end tie
▪ Framax multi function clamp
Example: Stop end with Framax stop-end tie
B
C
Adjustable clamp 10cm:
Perm. tensile force: 10.0 kN
D
E
A
F
Framax stop-end tie:
Perm. tensile force: 15.0 kN
Framax multi function clamp:
Perm. tensile force: 15.0 kN
D
a
9705-234-01
Number of connectors required
Wall thickness
25 cm
34 cm
40 cm
50 cm
60 cm
Number of connectors
Framax stop-end tie /
Adjustable
Framax multi funcclamp 10cm
tion clamp
0.75 pcs./m
0.5 pcs./m
1 pcs./m
0.68 pcs./m
1.2 pcs./m
0.8 pcs./m
1.5 pcs./m
1 pcs./m
1.8 pcs./m
1.2 pcs./m
a ... min. 250 mm
A
B
C
D
E
F
Formwork sheet
Framax stop-end tie
Super plate 15.0
Spacer
Multi-purpose waling WS10 Top50
Framax stop-end tie (with extension)
Example:
▪ Wall thickness: 40 cm
▪ Panel height: 2.40 m
▪ Adjustable clamp 10cm
Number of connectors: 6 pcs./stop end
☞▪
▪
16
Permissible load of stop end: max. 18.0
kN/m at the profiles of the cicular formwork
elements.
If wall thickness is greater than 60 cm provide additional support for the stop end (e.g.
with supporting construction frames).
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User Information Circular formwork H20
Bending instructions
As-delivered condition: Element = straight
☞
➤ Smallest bending radius: 3.50 m
➤ Put up the circular formwork element and secure it
so that it cannot topple over.
➤ Place tall elements on their sides, as shown in the
illustration, so that the spindle-levels are in the vertical. In this way, all the spindles are within easy
reach.
Adjusting
☞
➤ Only adjust the element by means of the
template.
➤ Make sure that you turn each spindle exactly
as much as the ones above and below it.
➤ Check the radius with the template before
every pour.
➤ Adjust the spindles using the Wrench for Circular
formwork H20 (E) .
D
Z
E
9705-203-01
D Outside element pushed apart
9705-217-01
➤ Uniformly pre-tension all the spindles by hand.
Z Inside element pulled together
D
9705-204-01
D
Z
C
9705-202-01
C
Z
D Outside element pushed apart
Z Inside element pulled together
There is an indicator on the spindles to show
you which way to turn them ( (Z) for pulling
together, (D) for pushing apart).
➤ Prepare the template.
9705-001
The formwork is easier to set up if there is an inline connection to an existing wall.
B
A
B
N° of turns of the spindle
1
2
3
(C)
—
—
1/
2
(B)
—
11/2
—
(A)
11/2
—
—
(B)
—
11/2
—
(C)
—
—
1/
2
➤ Repeat this procedure until the form-ply sits closely
and evenly against the template. To return the elements to the "straight" position, simply repeat the
spindling procedure in reverse.
If spindling has gone badly wrong:
➤ Straighten out the element and start all over
again!
➤ Once you have adjusted the circular formwork elements to the desired radius, set them up next to one
another in the same way as straight elements, link
them with Adjustable clamps 10cm, and then place
the form-ties.
Storage
➤ Straighten out the elements again before storing
them for any length of time.
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17
User Information Circular formwork H20
Plumbing accessories
For more information, see the Calculation
Guide "Wind loads to the Eurocodes" or ask
your Doka technician!
Note:
Every gang-form must be supported by at least 2
plumbing accessories.
Example: For a formwork height of 7.20 m, the following
items are required for each element:
▪ 1 Panel strut 540
▪ 1 Eurex 60 550 or Adjustable plumbing strut
Fixing the struts to the formwork
B
9705-201-01
☞
For more information (wind loads etc.) see the
section headed 'Vertical and horizontal loads'
in the Calculation Guide 'Doka formwork engineering'.
Permitted spacings [m] of the plumbing accessories:
Formwork height [m]
3,00
3,60
4,20
4,80
5,40
6,00
6,60
7,20
7,80
Panel strut
340
2,50
2,50
Eurex 60 550 or
Adjustable plumbing strut
A
9705-225-01
Plumbing accessories brace the formwork against wind
loads and make it easier to plumb and align.
Important note:
The formwork panels must be held stable in
every phase of the construction work!
Please observe all applicable safety regulations!
A Panel strut 340 IB or 540 IB
B Prop head RD EB
Fixing to the ground
➤ Anchor the plumbing accessories in such a way as to
resist tensile and compressive forces!
Drilled holes in the footplates
Panel struts
b
a
Eurex 60 550
d
d c
Adjustable plumbing strut
e
540
9727-343-01
2,50
2,50
2,50
2,50
1,25
2,50
2,50
2,50
2,50
9745-214-01
9727-344-01
a ... diam. 26 mm
b ... diam. 18 mm
c ... diam. 28 mm
d ... diam. 18 mm
e ... slotted hole diam. 18x38 mm
f ... diam. 35 mm
The values apply where the wind pressure we =
0.65 kN/m2. This results in a dynamic pressure qp =
0.5 kN/m2 (102 km/h) where cp, net = 1.3. The greater
wind loads encountered at exposed formwork-ends
must be constructionally sustained by additional plumbing accessories (e.g. struts or pipe-braces). In cases
where higher wind pressure is encountered, the number of struts must be determined by statical calculation.
18
f
999705002 - 07/2014
Anchor x2!
User Information Circular formwork H20
Panel struts
Anchoring the footplate
The Doka Express anchor can be re-used many times
over - the only tool needed for screwing it in is a hammer.
Product features:
▪ Can be telescoped in 8 cm increments
▪ Fine adjustment by screw-thread
▪ All parts are captively integrated - including the telescopic tube (has safety stop to prevent dropout)
Panel strut 340
Panel strut 540
A
B
B
TR632-201-01
A Doka Express anchor 16x125mm
B Doka coil 16mm
Characteristic cube compressive strength of the concrete (fck,cube): min. 25 N/mm2 or 250 kg/cm2 (C20/25
grade concrete)
A
B
Follow the Fitting Instructions!
a
A
B
a
9705-219-01
9705-220-01
B
Required safe working load of alternative anchors
for foot-plates:
Rd 20.3 kN (Fpermissible 13.5 kN)
Follow the manufacturer's applicable fitting instructions.
a
a
b
b
a ... 190.8 - 341.8 cm
b ... 119.4 - 178.8 cm
a ... 310.5 - 549.2 cm
b ... 224.1 - 274.9 cm
 ... approx. 60°
A Panel strut 340 IB or 540 IB
B Prop head RD EB
999705002 - 07/2014
19
User Information Circular formwork H20
Plumbing strut Eurex 60 550 (A)
Extension Eurex 60 2.00m (B)
Connector Eurex 60 IB (C)
Plumbing strut shoe Eurex 60 EB (D)
Adjusting strut 540 Eurex 60 IB (E)
Prop head RD EB (F)
Weight [kg]
Follow the directions in the "Eurex 60 550" User
Information!
Length extended L [m]
Product features:
▪ For shoring high wall formwork
▪ The "Adjusting strut 540 Eurex 60 IB" makes handling much easier, especially when the formwork is
being transferred.
▪ Can be telescoped in 10 cm increments
▪ Continuous fine adjustment by screw-thread
Type
Eurex 60 550 used as a shoring &
plumbing accessory
1
2
3,79 - 5,89
5,79 - 7,89
1
1
--1
1
1
1
1
1
1
2
2
88,7
106,7
F
C
B
A
9705-224-01
F
E
a
a
D
b
b ... min. 360.8 cm - max. 602.1 cm
 ... approx. 60°
A
B
C
D
E
F
Plumbing strut Eurex 60 550
Extension Eurex 60 2.00m
Connector Eurex 60 IB
Plumbing strut shoe Eurex 60 EB
Adjusting strut 540 Eurex 60 IB
Prop head RD EB
Universal dismantling tool
The easy way to turn the spindle nuts.
A good rule of thumb here is:
The length of the shoring & plumbing accessory (i.e.
the complete Eurex 60 550 plumbing-strut assembly)
= the height of the element to be shored.
20
999705002 - 07/2014
User Information Circular formwork H20
Adjustable plumbing strut
A good rule of thumb here is:
The length of the Adjustable plumbing strut should be
the same as the height of the formwork to be supported.
B A
Design loads
C
1
Type
Length L [m]
1
2
6.0 - 7.4
7.1 - 8.5
Perm. axial load [kN] under compression 1)
min. L
half L
max. L
40.0
40.0
27.8
40.0
38.2
24.3
... Permitted axial load under tension = 40 kN
a
a
1
2
F
1
 ... approx. 60°
See table below for required numbers and types of intermediate
pieces
1
1
Short
Long
2.40 m 3.70 m
—
1
2
—
1
1
1
1
1
1
8
12
Weight [kg]
Type
Spindle element with
end-hinge
9705-221-01
Intermediate
pieces
Spindle element without
end-hinge
Plumbing strut fixing part RD
Spacer bolt
(complete)
Hexagon screws
M16 x 60 8.8
Nut M16 8
Spring washer A16 1)
Items needed
E D
153.9
183.7
... Included with product
A Plumbing strut fixing part RD
B Spacer bolt, complete (for connecting the Plumbing strut fixing
part to the spindle element)
C Spindle element without end-hinge
D Intermediate piece 2.40m
E Intermediate piece 3.70m
F Spindle element with end-hinge
Universal dismantling tool
The easy way to turn the spindle nuts.
999705002 - 07/2014
21
User Information Circular formwork H20
Pouring platforms with single brackets
Doka brackets can be used to make pouring platforms
that can easily be assembled by hand.
Preconditions for use:
Only fix the pouring platform onto formwork constructions that are sufficiently stable to transfer the
expected loads.
Shore the formwork in a windproof manner when
erecting it and when it is temporarily placed in the
standing position.
Ensure that the formwork gang has sufficient stiffness.
Observe all applicable safety regulations.
☞
The brackets must be secured against accidental lift-out
Universal bracket 90
"Use-anywhere" brackets for making working platforms.
Deck and guardrail boards
Board thicknesses for support centres of up to 2.50 m:
▪ Deck-boards min. 20x5 cm
▪ Guard-rail boards min. 20x3 cm, otherwise detailed
dimensioning to EN 12811.
Deck and guardrail boards: Per 1 metre length of
platform, 0.9 m2 of floor decking and 0.8 m2 of guardrail boards are needed (in-situ).
Fastening the floor decking: with 5 square bolts M
10x70 and 1 square bolt M10x180 per bracket
(included with product).
Fastening the guard-rail boards: Use nails
Note:
The plank and board thicknesses given here comply
with the C24 category of EN 338.
Observe all national regulations applying to deckboards and guard-rail boards.
Using scaffolding tubes
A
B
h
9705-226-01
b
a
Tools: Fork spanner 22 for mounting the couplers and scaffolding
tubes.
9705-223-01
A Screw-on couplers 48mm 95
B Scaffolding tube 48.3mm
a ... 28.4 cm (50.5 cm in the case of 3.00m high elements)
b ... 87 cm
h ... 160 cm
Permitted service load: 1.5 kN/m2 (150 kg/m2)
Load Class 2 to EN 12811-1:2003
Max. influence width: 2.00 m
CAUTION
➤ In the case of H20 N and P Doka beams
where the first drilled hole is 5 cm from the
end of the beam, it is not allowed to fix the
bracket in the top hole in the beam!
22
999705002 - 07/2014
User Information Circular formwork H20
Top scaffold bracket L
Using scaffolding tubes
Lightweight bracket for making working platforms.
C
B
D
b
h
A
9705-227-01
a
9705-222-01
Tools: Fork spanner 22 for mounting the couplers and scaffolding
tubes.
a ... 76 cm (22.5 cm in the case of 3.00m high elements)
b ... 62 cm
h ... 115 cm
Permitted service load: 1.5 kN/m2 (150 kg/m2)
Load Class 2 to EN 12811-1:2003
Max. influence width: 2.00 m
A
B
C
D
Scaffold tube connector
Scaffolding tube 48.3mm
Screw-on couplers 48mm 50
Hexagon screw M14x40 + hexagon nut M14 (not included with
product)
Intermediate platforms
Because there are holes drilled in the beams beneath
every spindle level, it is possible to erect several platform levels on the Circular formwork element H20, from
an element height of 1.20 m upwards.
CAUTION
➤ In the case of H20 N and P Doka beams
where the first drilled hole is 5 cm from the
end of the beam, it is not allowed to fix the
bracket in the top hole in the beam!
Deck and guardrail boards
Board thicknesses for support centres of up to 2.50 m:
▪ Deck-boards min. 20x5 cm
▪ Guard-rail boards min. 20x3 cm, otherwise detailed
dimensioning to EN 12811.
Note:
The plank and board thicknesses given here comply
with the C24 category of EN 338.
Observe all national regulations applying to deckboards and guard-rail boards.
999705002 - 07/2014
9705-228-01
Deck and guardrail boards: Per 1 metre length of
platform, 0.65 m2 of floor decking and 0.6 m2 of guardrail boards are needed (in-situ).
Fastening the floor decking: with 3 square bolts M
10x120 per bracket (not included with product).
Fastening the guard-rail boards: Use nails
23
User Information Circular formwork H20
Ladder system
Note:
The Ladder system XS must be implemented in such a
way that all national regulations are complied with.
On formworks of up to 3.00 m in height, no Ladder system XS is possible.
WARNING
➤ The Ladders XS may only be used as part of
the XS system, and must NOT be used separately (as "lean-to" ladders).
Assembly instructions
Preparing the formwork
➤ Pre-assemble gang-forms face-down on an assembly bench.
➤ With the gang-form still flat, mount platforms and
panel struts to it.
Attaching connectors to the formwork
➤ Place the "Connector XS wall formwork" against the
frame profile near the top of the formwork.
☞
➤ Do not oil or grease wedge-clamped joins.
➤ Fasten the "Connector XS wall formwork" to the
frame profile using two Quick acting clamps RU.
B
A
9705-229-01
The Ladder system XS permits safe vertical access to
and from the intermediate platforms and pouring platforms:
▪ when attaching/detaching the formwork to/from the
crane tackle
▪ when opening/closing the formwork
▪ when placing the reinforcement
▪ during pouring
A Connector XS wall formwork
B Quick acting clamps RU
9705-228-01
B
A
9705-229-02
➤ Place a "Connector XS wall formwork" against the
frame profile, near the bottom of the formwork.
➤ Fasten the "Connector XS wall formwork" to the
frame profile using two Quick acting clamps RU.
A Connector XS wall formwork
B Quick acting clamps RU
➤ For formwork heights above 5.85 m, an extra "Connector XS wall formwork" must be attached in the
same way near the middle of the formwork (i.e.
approx. half-way up).
This extra connector prevents the ladder swaying
when site crew climb up or down it.
24
999705002 - 07/2014
User Information Circular formwork H20
Fixing the ladder
➤ Mount the Securing barrier XS to the ladder, with fixing hooks and wing-nuts.
to the top "Connector XS wall formwork"
➤ Pull out the push-in bolt, and pivot the two safety
hooks out of the way.
➤ Place the System ladder XS 4.40m onto the Connector XS, with the hooking brackets facing downwards.
➤ Close the safety hooks.
➤ Insert the push-in bolt into whichever rung of the ladder is suitable for the height of the formwork, and
secure it with a linch pin.
D
C
9764-256-01
B
D Securing barrier XS
A a
The components needed for mounting the Securing
barrier XS are captively attached to it.
Ladder system XS for heights above 3.75 m
9705-230-01
- in the front position (a)
A Push-in bolt
B Safety hooks
C System ladder XS 4.40m
Telescoping ladder extension (for adjusting to
ground level)
➤ To telescope the ladders past one another, lift the
safety latch on the ladder and fix the Ladder extension XS 2.30m onto the desired rung of the other ladder.
to the bottom "Connector XS wall formwork"
➤ Pull out the push-in bolt, pivot both safety hooks out
of the way, and place the ladder onto the Connector
XS.
➤ Close the safety hooks, re-insert the push-in bolt and
secure it with a linch pin.
C
A
B
Tr625-201-04
B
Close-up
C
b
9705-230-02
a
C
B
Tr625-201-03
– in the front position (a) for one single ladder
– in the rear position (b) in the telescoping zone (for 2 ladders)
B Safety hooks
C Ladder XS
A System ladder XS 4.40m
B Ladder extension XS 2.30m
C Safety latch
A telescoping join between two Ladder extensions
XS 2.30m can be made in the same way.
999705002 - 07/2014
25
User Information Circular formwork H20
Permanently fixed ladder extension
➤ Insert the Ladder extension XS 2.30m into the
uprights of the System ladder XS 4.40m, with its
hooking brackets facing downwards, and fasten it.
Tighten the screws only very slightly!
A
➤ Attach the Ladder cage XS to the next available
rung. Attach further ladder cages, in each case to the
next available rung.
C
B
E
Tr625-202-01
F
Screws (C) are included in the scope of supply of the System ladder
XS 4.40m and the Ladder extension XS 2.30m.
A System ladder XS 4.40m
9705-231-01
E Ladder cage XS
F Safety latches (lift-out guard)
B Ladder extension XS 2.30m
C Screws, width-across 17 mm
Two Ladder extensions XS 2.30m can be fixed
together in the same way.
Items needed
☞
Important note:
➤ Always observe all relevant safety regulations applying to the use of the Ladder cage
XS in the country in which you are operating
(e.g. in Germany: BGV D 36).
➤ Attach the Ladder cage exit XS (the bottom of the
cage must always be at the same height as the platform). The safety latches prevent the cage from
being accidentally lifted out.
Connector XS wall formwork
System ladder XS 4.40m
Ladder extension XS 2.30m
Framax quick-acting clamp RU
Ladder cage
Ladder cage
exit XS 1)
Securing barrier XS 1)
Ladder cage
XS 1.00m 1)
D
Formwork height
3.00>3.60- >6.003.60 m 6.00 m 7.20 m
2
2
3
1
1
1
0
1
2
4
4
6
Connectors + ladder
1)
Formwork height
3.00- >3.15- >4.05- >5.40- >6.603.15 m 4.05 m 5.40 m 6.60 m 7.20 m
1
1
1
1
1
1
1
1
1
1
0
1
2
3
4
No allowance made here for intermediate exits.
F
9705-229-03
D Ladder cage exit XS
F Safety latch
26
999705002 - 07/2014
User Information Circular formwork H20
Exit onto an intermediate platform
Opposing guard-rail
If there are work platforms mounted on one side of the
formwork only, then a fall-protection barrier must be
mounted to the opposing formwork.
9705-232-01
A
A Opposing guard-rail (provided at site)
9705-228-02
Basic rule:
▪ The number of "Connectors XS wall formwork" and
▪
▪
ladder components is shown in the "Items needed"
table.
For each additional exit, one "Ladder cage exit XS"
and one "Securing barrier XS" are required.
Any over-large openings above the intermediate
exit must be reduced with a Ladder cage XS
0.25m.
Mounting the Ladder cage XS 0.25m
➤ Hook the ladder cage into an empty rung and secure
it against accidental lift-out.
1
2
9764-269-01
999705002 - 07/2014
9764-270-01
27
User Information Circular formwork H20
Resetting
The slinging chains are hooked into the ready-mounted
lifting-brackets of the Circular formwork element H20.
9705-205-01
A
 ... max. 15°
A Lifting-bracket for Circular formwork H20
Close-up of lifting-bracket:
9705-206-01
Max. load per lifting-bracket: 1000 kg
28
999705002 - 07/2014
User Information Circular formwork H20
Determining the required widths of fitting-timber
Closure diagram
A
9
25.0
8
7
6
5
4
3
2
1
1
2
24.0
23.0
3
22.0
21.0
4
20.0
B
5
19.0
6
18.0
7
17.0
8
Inside radius [m]
16.0
9
15.0
10
14.0
13.0
12.0
11.0
10.0
9.0
8.0
7.0
6.0
5.0
4.0
3.5
2.5
9705-100
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
1.1
1.2
Wall thickness [m]
A Closure on inside [cm]
B Closure on outside [cm]
999705002 - 07/2014
29
User Information Circular formwork H20
Transporting, stacking and storing
Utilise the benefits of Doka multi-trip packaging
on your site.
Multi-trip packaging such as containers, stacking pallets and skeleton transport boxes keep everything in
place on the site, minimise time wasted searching for
parts, and streamline the storage and transport of system components, small items and accessories.
Doka skeleton transport box
1.70x0.80m
Using Doka skeleton transport boxes
1.70x0.80m as transport devices
Lifting by crane
➤ Only lift the boxes when their sidewalls are
closed!
☞ ▪▪
▪
Multi-trip packaging items may only be lifted
one at a time.
Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
Spread-angle  max. 30°!
9234-203-01
Repositioning by forklift truck or pallet stacking
truck
Storage and transport devices for small items:
▪ durable
▪ stackable
The forks can be inserted under either the broadside or
the narrowside of the containers.
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
▪ forklift truck
To make the "Doka skeleton transport box" easier to
load and unload, one of its sidewalls can be opened.
Max. load: 700 kg
Permitted imposed load: 3150 kg
☞▪
▪
Multi-trip packaging items that each contain
very different loads must be stacked with the
heaviest ones at the bottom and the lightest
ones at the top!
Rating plate must be in place and clearly legible
Using Doka skeleton transport boxes
1.70x0.80m as storage units
Max. n° of boxes on top of one another
Outdoors (on the site)
Floor gradient up to 3%
2
It is not allowed to stack empty
pallets on top of one another!
30
Indoors
Floor gradient up to 1%
5
999705002 - 07/2014
User Information Circular formwork H20
Doka multi-trip transport box
1.20x0.80m galv.
Possible ways of dividing the box
Multi-trip transport
box partition
1.20m
0.80m
Lengthways
Crossways
max. 3 partitions
-
max. 3 partitions
Tr755-200-04
Tr755-200-05
Using Doka multi-trip transport boxes as
storage units
Max. n° of boxes on top of one another
Outdoors (on the site)
Floor gradient up to 3%
3
It is not allowed to stack empty
pallets on top of one another!
Storage and transport devices for small items:
▪ durable
▪ stackable
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
▪ forklift truck
Using Doka multi-trip transport boxes as
transport devices
Max. load: 1500 kg
Permitted imposed load: 7900 kg
☞▪
▪
Indoors
Floor gradient up to 1%
6
Lifting by crane
Multi-trip packaging items that each contain
very different loads must be stacked with the
heaviest ones at the bottom and the lightest
ones at the top!
Rating plate must be in place and clearly legible
☞ ▪▪
▪
Multi-trip packaging items may only be lifted
one at a time.
Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
Spread-angle  max. 30°!
Multi-trip transport box partition
Different items in the Multi-trip transport box can be
kept separate with the Multi-trip transport box partitions
1.20m or 0.80m.
Tr755-200-02
A
9206-202-01
Repositioning by forklift truck or pallet stacking
truck
A Slide-bolt for fixing the partition
999705002 - 07/2014
The forks can be inserted under either the broadside or
the narrowside of the containers.
31
User Information Circular formwork H20
Doka stacking pallet 1.55x0.85m and
1.20x0.80m
Storage and transport devices for long items:
▪ durable
▪ stackable
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
▪ forklift truck
The Bolt-on caster set B turns the stacking pallet into a
fast and manoeuvrable transport trolley.
Follow the directions in the "Bolt-on castor set
B" Operating Instructions!
Using Doka stacking pallets as transport
devices
Lifting by crane
☞ ▪▪
▪
▪
▪
▪
Multi-trip packaging items may only be lifted
one at a time.
Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
Load the items centrically.
Fasten the load to the stacking pallet so that
it cannot slide or tip out.
When lifting stacking pallets to which Bolt-on
castor sets B have been attached, you must
also follow the directions in these Operating
Instructions!
Spread-angle  max. 30°!
=
Max. load: 1100 kg
Permitted imposed load: 5900 kg
☞▪
▪
Multi-trip packaging items that each contain
very different loads must be stacked with the
heaviest ones at the bottom and the lightest
ones at the top!
Rating plate must be in place and clearly legible
Using Doka stacking pallets as storage units
a
=
92815-224-01
Doka stacking pallet 1.55x0.85m
Doka stacking pallet 1.20x0.80m
a
max. 4.0 m
max. 3.0 m
Repositioning by forklift truck or pallet stacking
truck
☞ ▪▪
Load the items centrically.
Fasten the load to the stacking pallet so that
it cannot slide or tip out.
Max. n° of units on top of one another
Outdoors (on the site)
Floor gradient up to 3%
2
It is not allowed to stack empty
pallets on top of one another!
☞▪
32
Indoors
Floor gradient up to 1%
6
How to use with bolt-on castor set:
Always apply the fixing brake when the container is "parked".
When Doka stacking pallets are stacked, the
bottom pallet must NOT be one with a bolt-on
caster set mounted to it.
999705002 - 07/2014
User Information Circular formwork H20
Doka accessory box
Doka accessory box as transport devices
Storage and transport devices for small items:
▪ durable
▪ stackable
Lifting by crane
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
▪ forklift truck
The Doka accessory box is the tidy, easy-to-find way of
storing and stacking all interconnection and form-tie
components.
The Bolt-on caster set B turns the stacking pallet into a
fast and manoeuvrable transport trolley.
☞ ▪▪
▪
▪
Multi-trip packaging items may only be lifted
one at a time.
Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
When lifting stacking pallets to which Bolt-on
castor sets B have been attached, you must
also follow the directions in these Operating
Instructions!
Spread-angle  max. 30°!
Follow the directions in the "Bolt-on castor set
B" Operating Instructions!
92816-206-01
Repositioning by forklift truck or pallet stacking
truck
The forks can be inserted under either the broadside or
the narrowside of the containers.
Max. load: 1000 kg
Permitted imposed load: 5530 kg
☞
▪ Multi-trip packaging items that each contain
▪
very different loads must be stacked with the
heaviest ones at the bottom and the lightest
ones at the top!
Rating plate must be in place and clearly legible
Bolt-on castor set B
The Bolt-on caster set B turns the stacking pallet into a
fast and manoeuvrable transport trolley.
Suitable for drive-through access openings > 90 cm.
Doka accessory boxes as storage units
Max. n° of boxes on top of one another
Outdoors (on the site)
Floor gradient up to 3%
3
It is not allowed to stack empty
pallets on top of one another!
☞
Indoors
Floor gradient up to 1%
6
▪ How to use with bolt-on castor set:
The Bolt-on caster set B can be mounted to the following multi-trip packaging items:
▪ Doka accessory box
▪ Doka stacking pallets
Follow the directions in the Operating Instructions!
Always apply the fixing brake when the container is "parked".
When Doka accessory boxes are stacked,
the bottom box must NOT be one with a bolton castor set mounted to it.
999705002 - 07/2014
33
Component overview
User Information Circular formwork H20
[kg]
Article n°
195.0
244.0
472.0
523.0
699.0
934.0
587820000
587821000
587822000
587813000
587823000
587824000
[kg]
Article n°
Component
Article
[kg]
n° overview
Circular formwork element H20 2.40x0.70m
Circular formwork element H20 2.40x1.20m
Circular formwork element H20 2.40x2.40m
Circular formwork element H20 2.40x3.00m
Circular formwork element H20 2.40x3.60m
Circular formwork element H20 2.40x4.80m
Rundschalungselement H20 2,40m
Panel strut 340 IB
24.3 580365000
(A) Plumbing strut 340 IB
16.7 588696000
Elementstütze 340 IB
consisting of:
Galvanised
Length: 190.8 - 341.8 cm
(B) Adjusting strut 120 IB
7.6 588248500
Galvanised
Length: 81.5 - 130.6 cm
Galvanised
Delivery condition: folded closed
A
B
Circular formwork element H20 2.50x0.70m
Circular formwork element H20 2.50x1.20m
Circular formwork element H20 2.50x2.40m
Circular formwork element H20 2.50x3.00m
Circular formwork element H20 2.50x3.60m
Circular formwork element H20 2.50x4.80m
Rundschalungselement H20 2,50m
Stacking plate for circular formwork H20
Aufstocklasche für Rundschalung H20
Galvanised
Height: 62 cm
197.0
249.0
480.0
534.0
716.0
942.0
587825000
587826000
587827000
587814000
587828000
587829000
Panel strut 540 IB
41.4 580366000
(A) Plumbing strut 540 IB
30.7 588697000
Elementstütze 540 IB
consisting of:
Galvanised
Length: 310.5 - 549.2 cm
(B) Adjusting strut 220 IB
10.9 588251500
Galvanised
Length: 172.5 - 221.1 cm
Galvanised
Delivery condition: folded closed
7.0 587830000
A
Adjustable clamp 10cm
3.7 587808000
Ausgleichsspanner 10cm
B
Galvanised
Length: 30 cm
Framax stop-end tie
1.5 588143000
Framax-Stirnanker
Galvanised
Length: 29 cm
Framax multi function clamp
Framax-Uni-Spanner
5.8 588169000
Galvanised
Length: 40 cm
Wrench for circular formwork H20
Schlüssel für Rundschalung H20
0.70 587807000
Galvanised
Length: 27 cm
Template f. circular formw. H20 ...../.....mm
Schablone für Rundschalung H20 ...../.....mm
Weight per m²
Project-specific!
34
6.5 177020000
999705002 - 07/2014
User Information Circular formwork H20
Component overview
[kg]
Article n°
Eurex 60 550
[kg]
Article n°
Adjustable plumbing strut
Eurex 60 550
depending on length, comprising:
Rohrstütze
depending on length, comprising:
(A) Plumbing strut Eurex 60 550
42.5 582658000
(A) Prop head RD EB
Powder-coated, blue
Aluminium
Length: 343 - 553 cm
1.9 587806000
Galvanised
Length: 19 cm
Width: 8 cm
(B) Extension Eurex 60 2.00m
21.3 582651000
Powder-coated, blue
Aluminium
Length: 250 cm
(C) Connector Eurex 60 IB
4.2 582657500
(B)
(C)
(D)
(E)
(F)
Distance bolt compl. for spindle head
Spindle element without end-hinge
Extension strut 3.70m
Extension strut 2.40m
Spindle element with end-hinge
Galvanised
Length: 15 cm
Width: 15 cm
Height: 30 cm
A
B
(D) Plumbing strut shoe Eurex 60 EB
0.43
30.6
80.0
54.6
38.4
Painted blue
Delivery condition: separate parts
504322002
584316000
584318000
584317000
584315000
C
8.0 582660500
Galvanised
Length: 31 cm
Width: 12 cm
Height: 33 cm
D
(E) Adjusting strut 540 Eurex 60 IB
27.8 582659500
Galvanised
Length: 303.5 - 542.2 cm
Delivery condition: separate parts
C
E
B
F
Universal dismantling tool
A
3.7 582768000
Universal-Lösewerkzeug
Galvanised
Length: 75.5 cm
Doka express anchor 16x125mm
E
Doka-Expressanker 16x125mm
0.31 588631000
Galvanised
Length: 18 cm
Follow fitting instructions!
D
Prop head RD EB
1.9 587806000
Stützenkopf RD EB
Galvanised
Length: 19 cm
Width: 8 cm
Doka coil 16mm
0.009 588633000
Doka-Coil 16mm
Galvanised
Diameter: 1.6 cm
Universal bracket 90
30.4 580476000
Universal-Konsole 90
Galvanised
Length: 121 cm
Height: 235 cm
999705002 - 07/2014
35
Component overview
User Information Circular formwork H20
[kg]
Top scaffold bracket L
Article n°
12.6 587153500
Betonierkonsole L
Galvanised
Length: 101 cm
Height: 159 cm
Top scaffold bracket L painted
Betonierkonsole L lackiert
Framax fitting timber 2x12cm 2.70m
Framax fitting timber 3x12cm 2.70m
Framax fitting timber 5x12cm 2.70m
Framax fitting timber 10x12cm 2.70m
Framax-Passholz 2,70m
12.0 587153000
Reversible ratchet 1/2"
3.1
4.7
7.8
15.5
176020000
176022000
176024000
176026000
0.73 580580000
Umschaltknarre 1/2"
Galvanised
Length: 30 cm
Box nut 24 1/2"
0.12 580584000
Stecknuss 24 1/2"
Gerüstrohr 48,3mm
Article n°
Varnished yellow
Painted blue
Length: 101 cm
Height: 159 cm
Scaffold tube 48.3mm 0.50m
Scaffold tube 48.3mm 1.00m
Scaffold tube 48.3mm 1.50m
Scaffold tube 48.3mm 2.00m
Scaffold tube 48.3mm 2.50m
Scaffold tube 48.3mm 3.00m
Scaffold tube 48.3mm 3.50m
Scaffold tube 48.3mm 4.00m
Scaffold tube 48.3mm 4.50m
Scaffold tube 48.3mm 5.00m
Scaffold tube 48.3mm 5.50m
Scaffold tube 48.3mm 6.00m
Scaffold tube 48.3mm .....m
[kg]
1.7
3.6
5.4
7.2
9.0
10.8
12.6
14.4
16.2
18.0
19.8
21.6
3.6
682026000
682014000
682015000
682016000
682017000
682018000
682019000
682021000
682022000
682023000
682024000
682025000
682001000
Ladder system XS
Connector XS Wall formwork
20.8 588662000
Anschluss XS Wandschalung
Galvanised
Width: 89 cm
Height: 63 cm
Galvanised
Framax quick acting clamp RU
3.3 588153400
Framax-Schnellspanner RU
Scaffold tube connection
Galvanised
Length: 20 cm
0.27 584375000
Gerüstrohranschluss
Galvanised
Height: 7 cm
System ladder XS 4.40m
Screw-on coupler 48mm 50
0.84 682002000
Anschraubkupplung 48mm 50
33.2 588640000
System-Leiter XS 4,40m
Galvanised
Galvanised
Width-across: 22 mm
Follow fitting instructions!
Doka 4-part chain 3.20m
Doka-Vierstrangkette 3,20m
15.0 588620000
Follow the directions in the "Operating Instructions"!
36
999705002 - 07/2014
User Information Circular formwork H20
Component overview
[kg]
Ladder extension XS 2.30m
Article n°
19.1 588641000
Leiternverlängerung XS 2,30m
Galvanised
Securing barrier XS
4.9 588669000
Sicherungsschranke XS
Galvanised
Length: 80 cm
Ladder cage XS 1.00m
Ladder cage XS 0.25m
16.5 588643000
10.5 588670000
Rückenschutz XS
[kg]
Article n°
0.72
1.1
1.4
1.8
2.2
2.5
2.9
3.6
1.4
0.73
1.1
1.4
1.8
2.1
2.5
2.9
3.6
4.3
5.0
5.7
7.2
8.6
10.7
1.4
581821000
581822000
581823000
581826000
581827000
581828000
581829000
581852000
581824000
581870000
581871000
581874000
581886000
581876000
581887000
581875000
581877000
581878000
581888000
581879000
581880000
581881000
581882000
581873000
Tie rod system 15.0
Tie rod 15.0mm galvanised 0.50m
Tie rod 15.0mm galvanised 0.75m
Tie rod 15.0mm galvanised 1.00m
Tie rod 15.0mm galvanised 1.25m
Tie rod 15.0mm galvanised 1.50m
Tie rod 15.0mm galvanised 1.75m
Tie rod 15.0mm galvanised 2.00m
Tie rod 15.0mm galvanised 2.50m
Tie rod 15.0mm galvanised .....m
Tie rod 15.0mm non-treated 0.50m
Tie rod 15.0mm non-treated 0.75m
Tie rod 15.0mm non-treated 1.00m
Tie rod 15.0mm non-treated 1.25m
Tie rod 15.0mm non-treated 1.50m
Tie rod 15.0mm non-treated 1.75m
Tie rod 15.0mm non-treated 2.00m
Tie rod 15.0mm non-treated 2.50m
Tie rod 15.0mm non-treated 3.00m
Tie rod 15.0mm non-treated 3.50m
Tie rod 15.0mm non-treated 4.00m
Tie rod 15.0mm non-treated 5.00m
Tie rod 15.0mm non-treated 6.00m
Tie rod 15.0mm non-treated 7.50m
Tie rod 15.0mm non-treated .....m
Ankerstab 15,0mm
Galvanised
Super plate 15.0
1.1 581966000
Superplatte 15,0
Ladder cage exit XS
Galvanised
Height: 6 cm
Diameter: 12 cm
Width-across: 27 mm
17.0 588666000
Rückenschutz-Ausstieg XS
Galvanised
Height: 132 cm
Plastic tube 22mm 2.50m
0.45 581951000
Kunststoffrohr 22mm 2,50m
Universal cone 22mm
0.005 581995000
Universal-Konus 22mm
Grey
Diameter: 4 cm
Protective cap 15.0/20.0
0.03 581858000
Schutzkappe 15,0/20,0
Yellow
Length: 6 cm
Diameter: 6.7 cm
Tie rod wrench 15.0/20.0
1.9 580594000
Ankerstabschlüssel 15,0/20,0
Galvanised
Length: 37 cm
Diameter: 8 cm
Friction type ratchet SW27
0.49 581855000
Freilaufknarre SW27
manganese-phosphated
Length: 30 cm
999705002 - 07/2014
37
Component overview
User Information Circular formwork H20
[kg]
Box spanner 27 0.65m
Article n°
1.9 581854000
Steckschlüssel 27 0,65m
[kg]
Doka accessory box
Article n°
106.4 583010000
Doka-Kleinteilebox
Timber parts varnished yellow
Steel parts galvanised
Length: 154 cm
Width: 83 cm
Height: 77 cm
Galvanised
Multi-trip packaging
Doka skeleton transport box 1.70x0.80m
Doka-Gitterbox 1,70x0,80m
87.0 583012000
Bolt-on castor set B
33.6 586168000
Anklemm-Radsatz B
Galvanised
Height: 113 cm
Doka multi-trip transport box 1.20x0.80m
Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Height: 78 cm
Multi-trip transport box partition 0.80m
Multi-trip transport box partition 1.20m
Mehrwegcontainer Unterteilung
Painted blue
75.0 583011000
3.7 583018000
5.5 583017000
Timber parts varnished yellow
Steel parts galvanised
Doka stacking pallet 1.55x0.85m
Doka-Stapelpalette 1,55x0,85m
42.0 586151000
Galvanised
Height: 77 cm
Doka stacking pallet 1.20x0.80m
Doka-Stapelpalette 1,20x0,80m
39.5 583016000
Galvanised
Height: 77 cm
38
999705002 - 07/2014
User Information Circular formwork H20
999705002 - 07/2014
Component overview
39
Near to you, worldwide
Doka is one of the world leaders in developing, manufacturing and distributing formwork technology for use in
all fields of the construction sector.
With more than 160 sales and logistics facilities in over
70 countries, the Doka Group has a highly efficient distribution network which ensures that equipment and
technical support are provided swiftly and professionally.
An enterprise forming part of the Umdasch Group, the
Doka Group employs a worldwide workforce of more
than 5600.
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | [email protected] | www.doka.com
999705002 - 07/2014