User Information booklet (en) Dokaset

Transcription

User information
04/2009 Ü
999800402
Method statement
GB
Dokaset
98004-200-01
The Formwork Experts
Introduction
User information Dokaset
Introduction
© by Doka Industrie GmbH, A-3300 Amstetten
2
999800402 - 04/2009 Ü
Contents
Introduction
Page
Elementary safety warnings ........................................................................... 4
Eurocodes at Doka ......................................................................................... 6
Product description......................................................................................... 9
Instructions for assembly and use ................................................................ 10
The Dokaset panel in detail .......................................................................... 14
System grid .................................................................................................. 16
Dokaset form-tie system............................................................................... 18
Form-tie system 20.0.................................................................................... 22
Platform system............................................................................................ 24
Ladder system .............................................................................................. 27
Opposing guard-rails .................................................................................... 28
Gang-forms .................................................................................................. 30
Vertical stacking of panels............................................................................ 32
Plumbing accessories................................................................................... 34
Length adjustment using closures ................................................................ 36
Stop-end formwork ....................................................................................... 37
90 degree corners ........................................................................................ 38
Transporting, stacking and storing ............................................................... 42
Cleaning and care of your equipment........................................................... 44
Formwork planning with Tipos...................................................................... 46
Doka service offerings .................................................................................. 47
Component overview ................................................................................. 48
999800402 - 04/2009 Ü
3
Elementary safety warnings
User target groups
● This User Information booklet (Method Statement) is
aimed at everyone who will be working with the Doka
product or system it describes. It contains information on how to set up this system, and on correct,
compliant utilisation of the system.
● All persons working with the product described
herein must be familiar with the contents of this manual and with all the safety instructions it contains.
● Persons who are incapable of reading and understanding this booklet, or who can do so only with difficulty, must be instructed and trained by the customer.
● The customer is to ensure that the information materials provided by Doka (e.g. User Information booklets, Instructions for Assembly and Use, Operating
Instruction manuals, plans etc.) are available to all
users, and that they have been made aware of them
and have easy access to them at the usage location.
Remarks on this document
● This User Information booklet can also be used as a
generic method statement or incorporated with a
site-specific method statement.
● Many of the illustrations in this booklet show the
situation during formwork assembly and are
therefore not always complete from the safety
point of view.
● Further safety instructions, especially warnings,
will be found in the individual sections of this
document!
Planning
● Provide safe workplaces for those using the formwork (e.g. for when it is being erected/dismantled,
modified or repositioned etc). It must be possible to
get to and from these workplaces via safe access
routes!
● If you are considering any deviation from the
details and instructions given in this booklet, or
any application which goes beyond those
described in the booklet, then revised static calculations must be produced for checking, as well
as supplementary assembly instructions.
4
Rules applying during all phases of
the assignment:
● The customer must ensure that this product is
erected and dismantled, reset and generally used for
its intended purpose under the direction and supervision of suitably skilled persons with the authority to
issue instructions.
● Doka products are ONLY to be used in accordance
with the Doka User Information booklets or other
technical documentation provided by Doka.
● The stability of all components and units must be
ensured during all phases of the construction work!
● The functional/technical instructions, safety warnings and loading data must all be strictly observed
and complied with. Failure to do so can cause accidents and severe (even life-threatening) damage to
health, as well as very great material damage.
● Fire-sources are not permitted anywhere near the
formwork. Heating appliances are only allowed if
properly and expertly used, and set up a safe distance away from the formwork.
● The work must take account of the weather conditions (e.g. risk of slippage). In extreme weather,
steps must be taken in good time to safeguard the
equipment, and the immediate vicinity of the equipment, and to protect employees.
● All connections must be checked regularly to ensure
that they still fit properly and are functioning correctly.
It is very important to check all screw-type connections and wedge-clamped joins whenever the construction operations require (particularly after exceptional events such as storms), and to tighten them if
necessary.
Assembly
● The equipment/system must be inspected by the
customer before use, to ensure that it is in suitable
condition. Steps must be taken to rule out the use of
any components that are damaged, deformed, or
weakened due to wear, corrosion or rot.
● Combining our formwork systems with those of other
manufacturers could be dangerous, risking damage
to both health and property. If you intend to combine
different systems, please contact Doka for advice
first.
● The assembly work must be carried out by suitably
qualified employees of the client's.
999800402 - 04/2009 Ü
Erecting the formwork
Symbols used
● Doka products and systems must be set up in such
a way that all loads acting upon them are safely
transferred!
The following symbols are used in this booklet:
Pouring
● Do not exceed the permitted fresh-concrete pressures. Excessively high pouring rates lead to formwork overload, cause greater deflection and risk
causing breakage.
Striking the formwork
● Do not strike the formwork until the concrete has
reached sufficient strength and the person in charge
has given the order for the formwork to be struck!
● When striking the formwork, never use the crane to
break concrete cohesion. Use suitable tools such as
timber wedges, special pry-bars or system features
such as Framax stripping corners.
● When striking the formwork, do not endanger the
stability of any part of the structure, or of any scaffolding, platforms or formwork that is still in place!
☞
Important note
Failure to observe this may lead to malfunction or damage.
CAUTION / WARNING / DANGER
Failure to observe this may lead to material
damage, and to injury to health which may
range up to the severe or even life-threatening.
Instruction
This symbol indicates that actions need to be
taken by the user.
Sight-check
Indicates that you need to do a sight-check
to make sure that necessary actions have
been carried out.
Transporting, stacking and storing
● Observe all regulations applying to the handling of
formwork and scaffolding. In addition, the Doka
slinging means must be used - this is a mandatory
requirement.
● Remove any loose parts or fix them in place so that
they cannot be dislodged or fall free!
● All components must be stored safely, following all
the special Doka instructions given in the relevant
sections of this User Information booklet!
Regulations; industrial safety
● Always observe all industrial safety regulations and
other safety rules applying to the application and utilisation of our products in the country and/or region
in which you are operating.
Tip
Points out useful practical tips.
Reference
Refers to other documents and materials.
Miscellaneous
We reserve the right to make alterations in the interests
of technical progress.
Instruction as required by EN 13374:
● If a person or object falls against, or into, the sideguard system and/or any of its accessories, the sideguard component affected may only continue in use
after it has been inspected and passed by an expert.
Maintenance
● Only original Doka components may be used as
spare parts.
999800402 - 04/2009 Ü
5
Eurocodes at Doka
In Europe, a uniform series of Standards known as
Eurocodes (EC) was developed for the construction
field by the end of 2007. These are intended to provide
a uniform basis, valid throughout Europe, for product
specifications, tenders and mathematical verification.
The EC are the world's most highly developed Standards in the construction field.
In the Doka Group, the EC are to be used as standard
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed
Ed
Fd
Fk
γF
Design value of effect of actions
(E ... effect; d ... design)
Internal forces from action Fd
(VEd, NEd, MEd)
Design value of an action
Fd = γF · Fk
(F ... force)
Characteristic value of an action
"actual load", service load
(k ... characteristic)
e.g. dead weight, live load, concrete pressure,
wind
Partial factor for actions
(in terms of load; F ... force)
e.g. for dead weight, live load, concrete pressure, wind
Values from EN 12812
Comparison of the safety concepts (example)
Permissible stress design
115.5 [kN]
Fyield
EC/DIN concept
Rk
115.5 [kN]
Rd gM = 1.1
90<105 [kN]
n ~ 1.65
Factual
A
98013-100
60 [kN]
gF = 1.5
Fpermissible
98013-102
60<70 [kN]
A
Ed
90 [kN]
Factual≤ Fpermissible
The widely used "Permissible stress design" (comparing the actual stresses with the permissible stresses)
has been superseded by a new safety concept in the
EC.
The EC contrast the actions (loads) with the resistance
(capacity). The previous safety factor in the permissible
stresses is now divided into several partial factors. The
safety level remains the same!
Rd
Rd
Design value of the resistance
(R ... resistance; d ... design)
Design capacity of cross-section
(VRd, NRd, MRd)
Rk
Rk
Timber: Rd = kmod ·
Steel: Rd =
γM
γM
Rk
Characteristic value of the resistance
e.g. moment resistance to yield stress
γM
Partial factor for a material property
(in terms of material; M...material)
e.g. for steel or timber
Values from EN 12812
kmod
Modification factor (only for timber – to take
account of the moisture and the duration of load
action)
e.g. for Doka beam H20
Values as given in EN 1995-1-1 and EN 13377
The "permissible values" communicated in
Doka documents (e.g.: Qpermissible = 70 kN)
do not correspond to the design values
(e.g.: VRd = 105 kN)!
➤ Avoid any confusion between the two!
➤ Our documents will continue to state the permissible values.
Allowance has been made for the following partial factors:
γF = 1.5
γM, timber = 1.3
γM, steel = 1.1
kmod = 0.9
In this way, all the design values needed in an
EC design calculation can be ascertained from
the permissible values.
Ed≤ Rd
A Load factor
6
999800402 - 04/2009 Ü
Notes
999800402 - 04/2009 Ü
7
8
999800402 - 04/2009 Ü
Product description
Dokaset is the ideal formwork for meeting the
demands made in the building construction field.
The very high load-bearing capacity and long
lifespan of Dokaset make it an economical solution
for all wall-forming tasks.
Permitted fresh-concrete pressure: 80 kN/m2
Among the many advantages of Dokaset:
● small numbers of form-ties, as only 2 ties are
needed per 2.70 m width, saving both materials and
manhours
● up to a formwork height of 3.37 m, only 1 form-tie in
the concrete
● formwork can be tied working from one side only
– easy and time-saving
● much higher number of form-ply re-use cycles
than with conventional plywood sheets, thanks to the
use of the long-lived Xlife sheet
● All the main jobs on the formwork can be carried
out from the ground, for example:
- attaching the connecting devices
- tying
- attaching/detaching the formwork to/from the
crane
● high standard of safety
J
E
G
C
F
K
I
B
H
98004-263-01
A
D
A Dokaset panel (Page 14)
B Form-tie system (Page 18)
C Platform system (Page 24)
D Ladder system (Page 27)
E Opposing guard-rails (Page 28)
F Gang-forms (Page 30)
G Vertical stacking of panels (Page 32)
H Plumbing accessories (Page 34)
I
Length adjustment using fillers (Page 36)
J 90 degree corners (Page 38)
K Stop-end formwork (Page 37)
999800402 - 04/2009 Ü
9
Instructions for assembly and use
Brace the formwork in a windproof manner when
erecting it and when it is temporarily placed in the
standing position.
Observe all applicable safety regulations.
Preparing the gang-forms
➤ Combine the panels into gang-forms (see "Gangforms").
➤ Mount the opposing guard-rail posts and Dokaset
head anchors.
Transporting / handling the panels
➤ To separate the panels, use the Doka 4-part chain
3.20m (see "Transporting, stacking and storing").
98004-215-01
See also "Opposing guard-rails".
Panel struts, 2-part chain
➤ With the gang-form still flat, mount panel struts to it
(see "Plumbing accessories").
98004-216-01
➤ Set the panel down on an assembly bench.
98004-214-01
➤ Mount a Dokaset 2-part chain 1.50m (see "Gangforms").
10
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Erecting the formwork
➤ Attach the lifting chain to the Dokaset-2-part chain
1.50m.
➤ Pick up the element by crane.
➤ Spray the ply with release agent (see "Cleaning and
care").
➤ Fly the element to its new location.
Set up the side of the formwork with
the platform
Once the reinforcement has been placed, the formwork can be closed.
➤ Unfold the rear railings, side railings and platform.
CAUTION
Never use a sledge-hammer to plumb and align
the gang-forms!
This would damage the profiles of the gangs.
➤ Use only proper plumbing tools (e.g. a special pry-bar) that cannot cause any damage.
➤ Apply plumbing tools to the bottom angle
only.
➤ Fix the panel struts firmly to the ground (see "Plumbing accessories").
98004-212-01
See also "Platform system".
Ladder system
➤ Attach the ladder in the desired position.
98004-211-01
See also "Ladder system".
98004-213-01
The element is now stable and can be plumbed and
aligned exactly, with no need for the crane.
➤ Detach the element from the crane.
➤ Continue lining up further gang-forms in this way,
and link them together (see "Gang-forms").
999800402 - 04/2009 Ü
11
Panel struts, 2-part chain
➤ With the gang-form still flat, mount panel struts to it
(see "Plumbing accessories").
➤ In all other respects, the procedure is the same as
described in the previous section "Erecting the formwork".
98004-209-01
➤ Mount a Dokaset 2-part chain 1.50m (see "Gangforms").
98004-208-01
➤ Take the form-ties out of the stand-by position, apply
concrete release agent as needed, and fit the formties (see "Dokaset form-tie system").
98004-210-01
➤ When raising a 2.70x2.70m panel, it is OK to
pass the 2-part chain across the sturdy rear
railings.
98004-223-01
12
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Pouring
Striking
☞
☞
➤ Permitted fresh-concrete pressure:
80 kN/m2
➤ See also "Concrete pressure on perpendicular formwork to DIN 18218" in the Doka Calculation Guide.
➤ Concrete compaction by vibration must comply with DIN 4235 Part 2.
➤ Pour the concrete.
➤ Make only moderate use of vibrators, carefully coordinating the times and locations of vibrator use.
➤ Observe the stipulated striking times.
➤ Take out and "park" the form-ties.
➤ Undo the connectors to the adjacent elements.
➤ Remove any loose items from the formwork and platforms, secure them or put them into the stand-by
position.
➤ Attach the panel to the crane.
➤ Undo the ground anchors of the panel struts.
WARNING
The formwork tends to adhere to the concrete.
When stripping the formwork, do not try to
break concrete cohesion using the crane!
Risk of crane overload.
➤ Use suitable tools such as timber wedges or
a special pry-bar to detach the formwork
from the concrete.
➤ Lift the gang-form away and to its next location.
98004-206-01
98004-207-01
If the gang-form is "parked" prior to its next use, it
must have sufficient stability (see "Plumbing accessories").
➤ Clean residual concrete off the form-ply (see "Cleaning and care").
999800402 - 04/2009 Ü
13
The Dokaset panel in detail
Clean concrete surfaces with the
innovative Xlife sheet
The Xlife sheet consists of a combination of a traditional plywood core and a novel and innovative
plastic coating.
This combination of materials ensures high numbers of
repeat uses, with superb concrete results every time,
and reduces the proneness to damage.
● High quality concrete finish
● Less touching-up needed
● Less cleaning work - the Xlife sheet can also be
cleaned using a high-pressure spray cleaner
● No breaking away of plywood chips, and less water
is absorbed through nail-holes
● Because the Xlife sheet is screwed on from the rear,
this leaves no screw imprints on the concrete
Dimensionally stable, galvanised
steel frame
a
E
A
155
B
D
98004-202-01
Types of panel:
● Dokaset panel 2.70x2.70m with platform
● Dokaset panel 2.70x2.70m
● Dokaset panel 1.35x2.70m with platform
● Dokaset panel 1.35x2.70m
9764-244-01
a ... 123 mm
A Frame profile
High load-bearing capacity
Permitted fresh-concrete pressure: 80
C
B Cross borehole
C Continuous hardware slot for inter-panel connectors
kN/m2
D Xlife sheet
E Silicone sealing strip
● Full hydrostatic fresh-concrete pressure up to a
height of 2.77 m, with no limitation on the pouring
rate
● Low deflection
● Dimensionally stable frame profiles
● Strong cross-profiles
● Edges are easy to clean - so panels always abut
tightly
● All-round hardware slot for fastening the inter-panel
connectors at any point required
● Hot-dip galvanised for long life
● Edges of formwork sheet are protected by frame profile
● Cross boreholes for corner configurations and stopend formworks
WARNING
➤ It is forbidden to climb on the cross-profiles.
The cross-profiles are NOT a substitute for a
ladder.
14
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Accessories are easy to fasten, in
the integrated waling system
Platform
A
B
C
98004-202-02
9764-249-01
A Dokaset panel
B Framax wedge clamp
C Framax universal waling
Permitted service load: 1.5 kN/m2 (150 kg/m2)
Load Class 2 to EN 12811-1:2003
Strong walings
● fold-away, ready-to-use platforms for convenient,
safe working
● integral guard rails
● floor decking with grate
98004-205-01
● sustain the full hydrostatic concrete pressure
● minimise deflection
● have integral slinging points for resetting the panels
by crane
● have integral stacking shoes
a
Bottom angle
98004-205-02
a ... 7.5 cm
● provides clearance for e.g. up to 5 cm high installation lines
● facilitates formwork removal
999800402 - 04/2009 Ü
15
System grid
135
270
57.5
155.0
67.5
57.5
179
Only 1 form-tie in the concrete. Up to a formwork
height of 3.37 m, only one form-tie is needed in the concrete.
Only 2 form-ties per 2.70 m of width.
67.5
277
98
30 -135
277
179
● Easy planning and forming
● Height and width can be adjusted in 15 cm increments
● Very few closures needed
● Clear joint pattern
Dokaset panels
98
Combined with Framax Xlife panels, Dokaset permits a
panel size-grid in 15 cm increments. This advantageous increment-grid makes Dokaset both flexible and
economical.
98004-219-01
9782-218-01
135
270
Framax Xlife panels
The following Framax Xlife panels are suitable for use
in length adjustment:
60
270
30
270
57.5
9781-202-01
155.0
57.5
57.5
75.0
Schematic representation
Dimensions in cm
45
135
30 - 60
277 - 412
98004-217-01
277
Dimensions in cm
Dimensions in cm
Vertical stacking with horizontal Framax Xlife panels
can be carried out using any width from 30 to 135 cm.
16
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Notes
999800402 - 04/2009 Ü
17
Dokaset form-tie system
Dokaset tension tie 10-30cm
Adjusting the Dokaset tension tie
● for wall thicknessess from 10 to 30 cm
● can be operated from one side
● no expendable jacket tubes
Setting the wall-thickness grid
➤ Unscrew the hexagon screw and pull it out.
➤ Pull the adjusting sleeve and the pressing plate off
the rod.
➤ Separate the adjusting sleeve from the pressing
plate by moving it to one side.
➤ Select the desired wall-thickness grid for the adjusting sleeve, then push it and the pressing plate back
onto the rod.
A
D
B
98004-203-01
L
K
E
C
+0
0
,5
98004-256-01
K Mounting position for a wall-thickness grid of 10 to 30 cm
A Form-tie
B Pressing plate
L Mounting position for a wall-thickness grid of 10.5 to 30.5 cm
C Adjusting sleeve
D Hexagonal screw
E Cap nut
Wall-thickness grid:
● 10 to 30 cm, in 1 cm increments
● 10.5 to 30.5 cm, in 1 cm increments (for adjustments)
Adapting to the wall thickness
➤ Position the pressing plate and the adjusting sleeve
on the form-tie:
- for 10 to 30 cm grid: on the groove
- for 10.5 to 30.5 cm grid: between two grooves
Example with a wall thickness of 16 cm:
a
Dokaset tension tie 10-30cm:
Permitted capacity, allowing a 1.6 : 1 factor of safety
against failure: 220 kN
Permitted capacity to DIN 18216: 150 kN
c
P
98004-257-01
a ... wall-thickness grid 10 to 30 cm
c ... space between grooves: 1 cm
Example with a wall thickness of 27.5 cm:
b
c
98004-258-01
b ... wall-thickness grid 10.5 to 30.5 cm
c ... space between grooves: 1 cm
The double groove (P) marks a wall thickness
of 20 cm.
➤ Turn the adjusting sleeve, fit the hexagon screw into
the relevant hole and fix it with the cap nut.
1
2
3
98004-259-01
18
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Operating the form-tie from one side
Fixing the form-tie:
➤ Screw the Dokaset tension tie all the way into the
integrated tying component (T) of the opposing formwork, until it fully engages, and tighten it (screw-in
depth = 9 cm).
U
98004-248-01
T
Tools: Formwork hammer (U)
Removing the form-tie:
➤ Unscrew the Dokaset tension tie from the tying component (T) (9 cm).
Tools: Dokaset ratchet 3/4", width-across 36
Spraying the conical part of the Dokaset tension tie with concrete release agent will make it
easier to detach it from the concrete.
➤ Take out and "park" the form-ties.
Parking the Dokaset tension tie
To facilitate transport and handling, the Dokaset tension tie can be "parked" in the bottom stacking shoe.
The form-tie is then available for immediate reuse at the
next usage location.
S
98004-220-01
S Bottom stacking shoe
999800402 - 04/2009 Ü
19
Tying across the top of the Dokaset
panel
Tension/pressure tie across top of
formwork
On a formwork height of 277 cm, the Dokaset head
anchor 12-36cm is used as a pressure anchor. It is
placed across the top of the panel.
For formwork heights of 307, 322 and 337 cm, the
form-tie at the top of the formwork must be a tension
and pressure tie.
● for wall thicknessess from 12 to 36 cm
● firmly holds the two sides of the formwork the
required distance apart
B
C
A
Possible mounting positions:
● On the opposing formwork – bolted in place on every
U240 waling together with the Dokaset railing holder.
● On the platform side - bolted in place in every U240
waling.
D
E
A
F
How to use the Dokaset head anchor 12-36cm:
➤ Bolt the Dokaset head anchor into the Dokaset waling.
➤ Telescope the Dokaset head anchor to the desired
length "a" (= wall thickness) and fix it in the relevant
hole with a bolt and spring cotter.
98004-200-02
98004-204-01
A Tie-rod 15.0mm
B Super-plate 15.0
C Hexagon nut 15.0
a
D Dokaset universal waling holder
E Framax universal waling 1.50m
B
98004-221-01
b
F Framax wedge clamp
a ... 12 cm to 36 cm (in 1 cm increments)
b ... 3.5 cm
A Dokaset head anchor 12-36cm
B Possible fixing positions
20
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Closing off the form-tie point
a piece of wood makes it easier to fit the plug on the
right plane).
Dokaset closure cone 20cm
Fibre concrete plugs
● fire-resistant
● sound-insulating
● water-impermeable
● fire-resistant
A
98004-260-02
98004-260-05
➤ As soon as the formwork has been removed, press
a Dokaset closure cone into the opening.
The residual moisture in the concrete makes the
cone sit firmly in place, so it is not necessary to glue
it in.
➤ On walls that are less than 20 cm thick, simply knock
off the projecting part of the cone with a hammer.
➤ On walls that are more than 20 cm thick, fill in the
rest of the form-tie point with mortar mixture.
B
A Fibre concrete plug 35mm
B Fibre concrete plug 40mm
➤ Evenly distribute the mortar mixture in the conical
opening and then slowly press the fibre-concrete
plug into the opening while gently turning it. (Using a
piece of wood makes it easier to fit the plug on the
right plane).
➤ Fit a fibre concrete plug into the opposite side of the
wall.
Dokaset fibre-concrete cone 30cm
●
●
●
●
●
water-impermeable
fire-resistant
sound-insulating
gas-impermeable
radiation-proof
98004-260-06
We recommend the following materials for gluing in the
plugs:
● Commercially available cement mortar, e.g. repair
and renovation mortar, watertight exterior grouting
compound etc.
Pay attention to the colour of the concrete here!
● Tile bonding cement (is mostly dark) in cases where
the colour of the concrete is unimportant.
➤ Cut the Dokaset fibre-concrete cone 30cm to the
length needed for the thickness of the wall.
➤ Evenly distribute the mortar mixture in the conical
opening and then slowly press the fibre-concrete
cone into the opening while gently turning it. (Using
999800402 - 04/2009 Ü
21
Form-tie system 20.0
● for wall thicknesses of over 30 cm
● can be operated on one or both sides
Tie-rod 20.0mm:
Permitted capacity, allowing a 1.6 : 1 factor of safety
against failure: 220 kN
Permitted capacity to DIN 18216: 150 kN
Watertight form-tie points using a
water-stop
a
A
➤ Only use approved tie-rods
➤ Never weld or heat tie-rods
J
A
I
98004-250-01
B
The Dokaset tie-hole reducer 20.0 makes it possible
to use the Form-tie system 20.0.
D C
a ... Wall thickness min. 40 cm
A Dokaset tie-hole reducer 20.0
B Tying-component of opposing formwork in stand-by position
F
B
E
A
D C
C Tie-rod 20.0mm
D Super-plate 20.0 B
98004-249-01
I
B Tying-component of the opposing formwork
C Tie-rod 20.0mm
E Plastic tube 26mm
F Universal cone 26mm
☞
Water stop 20.0
J Anchoring cone 20.0 + Sealing sleeve 20.0
To make it possible to operate the form-tie from both
sides, the integral tying component must be replaced
with the Dokaset tie-hole reducer 20.0.
1) Undo the screws on the integral tying component.
2) Fasten the integral tying component in the bottom
holes on the Dokaset waling (stand-by position).
3) Bolt the Dokaset tie-hole reducer 20.0 to the Dokaset waling.
The "Plastic tubes 26mm" left behind in the
concrete are sealed off with "Plugs 26mm".
1
Watertight form-tie points using a
fibre-concrete tube
H
B
G
A
3
2
D C
98004-267-01
98004-249-02
98004-267-02
B Tying-component of the opposing formwork
C Tie-rod 20.0mm
G Fibre-concrete tube d27 ("Frank" product name)
H Cone d27 ("Frank" product name)
22
999800402 - 04/2009 Ü
Notes
999800402 - 04/2009 Ü
23
Platform system
Unfolding the platform
➤ Tilt up the rear railings by 90°.
They lock into place automatically.
➤ Pivot both side railings into the desired position, as
required by the usage situation.
Locking is in 45° steps.
B
➤ Fix the platform again with both platform bolts, and
secure these with linch pins.
A
98004-226-01
C
To make it easier to tilt up the platform:
Insert a round steel bar into the shaped tube of
the platform. In this way, 2 men can easily tilt up
the entire platform without any great physical
effort.
98004-222-01
A Rear railing
B Side railing
➤ When raising a 2.70x2.70m panel, it is OK to
pass the 2-part chain across the sturdy rear
railings.
C Handrail lengthening piece
Extending the end-of-platform sideguards
➤ Take out the two top platform bolts.
The end-of-platform sideguards can be extended with
the built-in handrail lengthening piece.
a
B
98004-202-03
A
98004-224-01
➤ Tilt up the platform by 90°.
a ... can be telescoped to 14 or 32 cm
A Integral handrail lengthening piece
B Linch pin
F
F
98004-225-01
F Round steel bar
24
999800402 - 04/2009 Ü
Extending the platform to either side
The platform can be lengthened by up to 0.55 m on
either side using the Xsafe platform extension 0.55m.
Adapting the platform extension for use on left
or right
The swivel unit has to be modified depending on
whether the platform extension is to be mounted to the
right-hand or left-hand side of the platform.
a
98004-268-01
98004-264-01
a ... can be telescoped to 40 or 55 cm
How to attach the platform extension:
1) Take out the fastening bolt.
2) Pull out the locking mechanism.
3) Pull out the whole swivel unit (incl. railing).
A
C
3
1
B
98004-265-01
9769-234-01
2
The swivel unit can now be mounted on the other side,
in reverse order.
A Xsafe platform extension 0.55m
B Spring-locked connecting pin
C Platform
999800402 - 04/2009 Ü
25
If the Dokaset counter railing is not needed, it can simply be pushed down out of the way.
Front (opposing) guard-rail
The Dokaset counter railing can be used to set up
front (formwork-side) opposing guard-rails.
It can be operated (lowered / raised) both from below
and from on the platform itself.
A
Lowering / raising the Dokaset counter railing:
The Dokaset counter railing is operated either by the
lever (top) or the handrail-post upright (bottom).
➤ Slightly raise the Dokaset counter railing.
➤ Twist the lever / handrail-post upright 45°
to unlock the Dokaset counter railing.
➤ Lower the Dokaset counter railing or raise it to the
same level as the platform railings.
➤ Twist the lever / handrail-post upright back 45°
to lock the Dokaset counter railing again.
Check whether properly locked:
● The railing bolt must engage in the notch of
the counter railing holder.
B
B
98004-251-01
How to mount:
➤ Mount Dokaset counter railing holders to the top waling profile of the Dokaset panel.
➤ Insert the Dokaset counter railing into the Dokaset
counter railing holders.
98004-252-02
A
B
98004-255-01
Shown here without the platform.
A Dokaset counter railing
B Dokaset counter railing holder
26
999800402 - 04/2009 Ü
Ladder system
Ladders can be attached to all Dokaset panels with
platforms.
As a rule, every gang-form is provided with one ladder.
➤ Fasten the ladder-fixing brace to the panel with a fastening clamp.
98004-228-02
To protect the ladder when the gang-form is
lifted:
➤ Fasten the ladder-fixing brace to a higher
position on the panel – this pulls the ladder
inwards.
98004-227-01
Mounting the ladders
➤ Hook a Dokaset ladder 2.70m into the ladder holder
on the platform.
98004-229-01
A
B
98004-228-01
A Ladder holder
B Locking plate
The locking plate prevents the ladder being accidentally unhooked.
The ladder can be fixed on either the left-hand
or right-hand side of the platform.
➤ Remount the ladder holder to the side that
you want to fix the ladder to.
999800402 - 04/2009 Ü
27
Opposing guard-rails
Dokaset railing holders and Handrail posts 1.00m
are used for setting up safe opposing guard-rails.
α = 15°
α = 30°
There are two possible mounting situations for the
Dokaset railing holder, depending on the mounting
position of the Dokaset head anchor.
Variant 1 - Head anchor on the
opposing formwork
➤ Jointly bolt the Dokaset railing holder and head
anchor into the hole in the waling, and secure the
bolts.
F
F
D
D
C
C
A
B
E
E
98004-269-01
98004-230-02
A Dokaset railing holder 15 degrees
B Dokaset railing holder 30 degrees
C Bolt d25/110
D Handrail post 1.00m
E Spring cotter 5mm
A
G
Note:
When choosing which Dokaset railing holder to use,
you must comply with national safety regulations
regarding the maximum angle allowed for the railings.
98004-204-02
F Guard-rail board (must be fixed)
A Dokaset railing holder
G Dokaset head anchor 12-36cm
Variant 2 - Head anchor on the platform side
➤ Bolt the Dokaset railing holder directly into the hole
in the waling, and secure the bolts.
G
98004-230-01
A
A Dokaset railing holder
G Dokaset head anchor 12-36cm
28
999800402 - 04/2009 Ü
Notes
999800402 - 04/2009 Ü
29
Gang-forms
For lifting and resetting, it is usual to assemble larger
units (gangs) from Dokaset panels.
Max. width of the gang-forms: 5.40 m
Equipment needed for one 5.40 m wide gang-form
with a platform:
N° of items
2
1
2
3
1
2
1
Equipment needed for one 5.40 m wide gang-form
with no platform:
Designation
Dokaset panel 2.70x2.70m
Panel strut 340
Framax quick-acting clamp RU
Framax universal waling 0.90m
Framax wedge clamp
Dokaset 2-part chain 1.50m
Dokaset railing holder
Handrail post 1.00m
Dokaset head anchor 12-36cm
Guard-rail boards (site-provided)
Total weight: 1800 kg
The Framax quick-acting clamp RU provides a selfaligning, tension-proof link.
N° of items
2
2
3
1
2
1
4
4
4
3
Joining the panels to make gangforms
98004-232-02
Designation
Dokaset panel 2.70x2.70m with platform
Dokaset ladder 2.70m
Panel strut 340
Framax wedge clamp
Total weight: 2240 kg
Framax quick-acting clamp RU:
permitted tensile force: 15.0 kN
permitted shear force: 6.0 kN
permitted moment: 0.5 kNm
How to mount:
➤ Place the Quick-acting clamp RU over the panel joint
apply and fix tightly by hitting the wedge with a hammer (formwork hammer max. 800 g).
The panel joint is now tight.
See "Vertical stacking" for instructions on where to
position the Framax quick-acting clamps RU.
Framax universal waling
To provide additional stiffening of large gangs, a
Framax universal waling 0.90m should be attached
roughly half-way up the gang.
The connector components are mounted to the panels
when these are still face-down on the assembly bench.
A
B
A
B
98004-232-01
98004-231-02
A Framax universal waling 0.90m
A Framax quick-acting clamp RU
B Framax wedge clamp
B Framax universal waling 0.90m with Framax wedge clamps
☞
Important note:
Do not oil or grease wedge-clamped joins.
Joining the gang-form to adjoining
gangs
Use 3 Quick-acting clamps RU per 2.77m of panel
height to join the gangs.
30
999800402 - 04/2009 Ü
➤ Use the right slinging points! (Always attach the 2part chain to the inside bolts of the unit to be lifted)
Lifting chain
Every gang-form is equipped with a Dokaset 2-part
chain 1.50m. This stays attached to the gang throughout the forming assignment.
Single 2.70 m panel:
98004-233-01
The advantage of this is much greater safety:
● The operators can attach the gangs to the crane
while working from ground level.
5.40 m gang (2 x 2.70 m):
98004-231-01
1.35 m panel:
Note:
The chain can be attached to either side of the U 240
waling.
98004-234-01
9782-231-01
9782-231-01
Close-up showing how/where the chain is attached
to the waling:
Max. load:
2000 kg on each bolt of the Dokaset waling
999800402 - 04/2009 Ü
31
Vertical stacking of panels
The following information is given for each of the gangforms mentioned below:
● position of the panel connectors
● position of the form-ties
Panel width 2.70 m
98004-238-02
98004-271-01
277
30 - 60
Formwork height: 307 cm, 322 cm, 337 cm
The form-ties across the top of the formwork are tension/pressure
ties.
32
98004-272-01
98004-238-01
277
90 - 135
Formwork height: 367 to 412 cm
999800402 - 04/2009 Ü
Panel width 1.35 m
Example with a formwork height of: 412 cm
B
C
E
D
135
A
98004-236-01
A Dokaset tension tie 10-30cm
B Tie-rod 15.0mm + Super-plate 15.0
C Framax universal waling 1.50m
E Framax wedge clamp
98004-237-01
277
D Framax quick-acting clamp RU
X ... When this configuration is used at the end of a gang-form (e.g.
for stop-ends, wall junctions, etc.) extra form-ties must be fitted in
the frame profile here.
☞
As a rule, do not locate 1.35 m wide panels next
to one another, as this would necessitate an
extra form-tie.
999800402 - 04/2009 Ü
33
Plumbing accessories
Connection in the waling profile
9727-339-01
Fixing to the ground
➤ Anchor the plumbing accessories in such a way as to
resist tensile and compressive forces!
Drilled holes in the footplates
Panel strut 340
b
a
98004-239-01
Panel struts brace the formwork against wind loads
and make it easier to plumb and align.
☞
9727-343-01
a ... diam. 26 mm
b ... diam. 18 mm
Important note:
Anchoring the footplate
The formwork panels must be held stable in
every phase of the construction work!
Please observe all applicable safety regulations!
The Doka Express anchor can be re-used many times
over - the only tool needed for screwing it in is a hammer.
For more information (wind loads etc.) see the
section headed "Vertical and horizontal loads"
in the Doka Calculation Guide.
Number of struts per 5.40 m width of gang-form:
A
Formwork height [m]
Panel strut 340
Up to 4.12
2
Max. anchoring load: Fk = 13.5 kN (Rd = 20.3 kN)
B
TR632-201-01
The values apply where the wind pressure we = 0.65 kN/m2. In cases
where higher wind pressure is encountered, the number of props
must be determined by statical calculation.
A Doka Express anchor 16x125mm
Note:
Every gang-form must be supported by at least 2 panel
struts.
Characteristic cube compressive strength of the concrete (fck,cube): min. 25 N/mm2 or 250 kg/cm2 (C20/25
grade concrete)
B Doka coil 16mm
Follow the Fitting Instructions!
Required load-bearing capacity of alternative
dowels:
Rd≥ 20.3 kN (Fperm.≥ 13.5 kN)
Follow the manufacturer's applicable fitting instructions.
34
999800402 - 04/2009 Ü
Panel strut 340
Product features:
9727-340-01
a
● Can be telescoped in 8 cm increments
● Fine adjustment by screw-thread
● All parts are captively integrated - including the telescopic tube (has safety stop to prevent dropout)
b
a ... 193.0 - 340.9 cm
b ... 114.9 - 165.4 cm
999800402 - 04/2009 Ü
35
Length adjustment using closures
with Framax Xlife panel
Example: Symmetrical gang-form, 6.00 m wide
Distribution of panels: 2.70 - 0.60 - 2.70 m
with fitting timber and Framax multi
function clamp
Combining Dokaset with Framax Xlife makes various
different closure options possible.
Example:
Closure with fitting-timber and Framax universal
waling – up to 15 cm
98004-240-01
98004-241-01
E
A
B
E
B
C
D
D
98004-240-02
C
A
F
98004-241-02
A Framax Xlife panel 0.60m
B Framax quick-acting clamp RU
C Framax universal waling 1.50m + Framax wedge clamps
D Xsafe platform extension 0.55m
E Guard-rail boards
A Framax multi-function clamp
B Framax fitting-timber
C Framax universal waling
D Framax wedge clamp
E Framax Xlife panel (max. width 60 cm)
F Dokaset panel
36
999800402 - 04/2009 Ü
Stop-end formwork
98004-242-01
The universal walings are mounted using universal fixing bolts and super-plates 15.0 fixed through the cross
boreholes in the panels.
E
B
A
C
D
98004-242-02
A Framax universal waling
B Framax universal fixing bolt + Super-plate 15.0
C Squared timber
D Formwork sheet
E Dokaset panel
Universal waling:
permitted moment: 5.2 kNm
Framax universal fixing bolt:
Permitted tensile force in the transverse sleeve:
25.0 kN
999800402 - 04/2009 Ü
37
90 degree corners
with Dokaset outside corner 3.30m
A
C
98004-262-01
Up to a wall thickness of 30 cm, no form-ties are
needed in corners where the Dokaset outside corner
3.30m is used.
Close-up of "Dokaset bottom angle for inside corner":
B
A Framax Xlife inside corner
B Dokaset bottom angle for inside corner
C Hexagon screw M20 (width-across: 30 mm)
N° of clamps needed on Dokaset outside corner:
N° of
Framax quick-acting clamps RU
or Framax multi-function clamps
10
12
Pour-height
2.70 m
3.30 m
98004-261-01
Dokaset outside corner 3.30m
Framax Xlife inside corner
a
98004-277-01
b
a
b
98004-278-01
9727-315-01
b ... 30 cm
98004-280-01
a ... 60 cm
➤ When lifting and resetting the Dokaset outside corner (with the Dokaset 2-part
chain 1.50m), use the integrated slinging
points.
38
999800402 - 04/2009 Ü
Example with a wall thickness of 20 cm
J
B
a
C
D
A
F
a
G
C
D
H
K
A
I
B
F
I
a
a
D
E
D
E
98004-270-01
98004-275-01
a ... 20 cm
a ... 30 cm
Dokaset outside corner:
Number and position of universal walings or
clamps
C
D
a
G
B
F
A
I
a
E
D
98004-261-02
a ... 25 cm
98004-276-01
A Dokaset outside corner 3.30m
B Framax Xlife inside corner
C Dokaset panel 1.35x2.70m
D Dokaset panel 2.70x2.70m with platform
E Xsafe platform extension 0.55m
F Framax multi-function clamp
G Framax quick-acting clamp RU
H Framax fitting-timber 10cm
I
Framax fitting-timber 5cm
J Framax universal waling 0.90m
K Framax wedge clamp
999800402 - 04/2009 Ü
39
Dokaset outside corner in conjunction with Framax Xlife
C
E
a
The Dokaset outside corner 3.30m can also be used on
Doka framed formwork Framax Xlife.
Follow the directions in the "Doka framed formwork Framax Xlife" User Information!
H
B
A
D
F
G
a
98004-281-01
a ... 25 cm
A Dokaset outside corner 3.30m
B Framax Xlife inside corner
C Framax Xlife panel
D Framax fitting-timber 5cm
E Framax quick-acting clamp RU
F Framax multi-function clamp
G Framax universal corner waling
H Doka form-tie system
98004-282-01
Preparations for combining the Dokaset outside
corner with Framax Xlife:
➤ Remove the bottom angle from the Dokaset outside
corner.
Spanner size (width-across): 30 mm
Temporarily fix the bottom angle to another
position on the outside corner.
➤ The bottom angle can be fastened onto the
top frame profile.
40
999800402 - 04/2009 Ü
Notes
999800402 - 04/2009 Ü
41
Transporting, stacking and storing
Forklift truck
Transporting the panels
The integrated stacker brackets on the Dokaset panels
allow them to be handled by forklift truck.
Doka 4-part chain 3.20m
The Doka 4-part chain 3.20m is used for separating the
Dokaset panels.
Its centre-of-gravity position can be adjusted by shortening the individual lengths of chain.
a
98004-244-02
98004-243-02
a ... required fork length: 180 cm
A
98004-244-01
A Stacker bracket
➤ The stacker brackets are designed to handle
max. 2 panels at a time.
98004-243-01
➤ Attach the Doka 4-part chain 3.20m to the bolts in the
Dokaset walings.
The bolts must be secured by linch pins.
Note:
Load the truck in such a way that it can be unloaded
using a forklift truck (stacker brackets).
Max. load Pmax:
Using 1 chain
Using 2 chains
Using all 4 chains
0°
1400 kg
-
Spread-angle β
0°-30°
30°-45°
2400 kg
2000 kg
3600 kg
3000 kg
45°-60°
1400 kg
2120 kg
Follow the directions in the Operating Instructions!
42
98004-273-01
999800402 - 04/2009 Ü
Stacking the panels
d
a
b
c
98004-245-01
A
b [cm]
c [cm]
d [cm]
N° of panels
2.70x2.70m panel with platform
2.70x2.70m panel
1.35x2.70m panel with platform
1.35x2.70m panel
a [cm]
A Sleeper, e.g. 3x15cm
49
41
49
38
245
247
245
228
270
270
135
135
282
282
282
282
5
6
5
6
Stacking shoes are captively integrated in the Dokaset
panels. These stacking shoes have protective covers
so that the Xlife sheet does not get damaged when the
panels are stacked.
Bottom stacking shoe:
Top stacking shoe:
98004-244-04
98004-244-03
☞
● Clean the protective covers before stacking
the panels.
● The stacking shoes of the Dokaset panels
must be arranged exactly above one another
when the panels are stacked.
999800402 - 04/2009 Ü
43
Cleaning and care of your equipment
The special coating on the Xlife sheet greatly
reduces the amount of cleaning that is needed.
Concrete scraper
Cleaning
For removing any concrete remnants, we recommend
using a Double scraper Xlife and a spatula.
Immediately after pouring
➤ Remove any blobs of concrete from the back-face of
the formwork, using water (without any added sand).
Immediately after striking the formwork
➤ Clean the formwork with a high-pressure spray
cleaner and a scraper.
Cleaning equipment
9727-015
High-pressure spray cleaner
The special coating of the Xlife sheet also makes it possible for the sheet to be cleaned with a high-pressure
spray cleaner.
Functional description:
Tr741-200-02
A
B
Tr741-200-01
A Blade for dealing with heavy soiling
B Blade for dealing with slight soiling
98004-279-01
Observe the following points:
● Appliance pressure rating: 200 to max. 300 bar
● Keep the water-jet the correct distance from the
formwork, and move it at the right speed:
- The higher the pressure, the further away from the
formwork you must keep the jet and the faster you
must move it across the surface.
● Make only moderate use of the jet around the silicone sealing strip:
- If the pressure is too high, this will damage the silicone sealing strip.
- Do not aim the jet at one place for too long.
Note:
Do not use any pointed or sharp objects, wire brushes,
rotating grinding disks or pan scourers.
Release agents
Before every pour
➤ Apply release agent to the formwork sheet and the
end faces extremely thinly, evenly and in a continuous layer (make sure there are no traces of
release-agent running down the formwork sheet)!
Applying too much release agent will spoil the concrete finish.
To determine the right dosage and to make
sure that you are using the agent correctly, test
it on less important parts of the structure first.
44
999800402 - 04/2009 Ü
Care
● No hammer-blows to the frame profiles
9727-013
● Do not use nails on the formwork that are longer than
60 mm
A
9727-012
A max. l=60 mm
999800402 - 04/2009 Ü
45
Formwork planning with Tipos
Tipos-Doka helps you to form even
more efficiently
Always the right quantities of formwork and accessories
Tipos has been developed to assist you in planning
the use of your Doka formwork. For wall formwork,
floor formwork and platforms, it puts the same
tools into your hands that we at Doka use ourselves
for formwork planning.
Easy to use, fast and accurate
results
The easy-to-use interface makes for very fast working.
From when you input your layout (with the "SchalIgel"® on-screen assistant), all the way through to
when you manually put the finishing touches to the
formwork solution the program gives you. All this saves
time - yours.
The program contains a large number of templates
from formwork practice, so you can be sure of always
getting the optimum technical and economical solution
to your formwork task. This makes for greater operational reliability, and cuts costs.
You can get to work right away with the piece-lists,
plans, views, sections and perspective drawings that
the program gives you. Operational reliability is also
enhanced by the high level of detail of the plans.
You can import the automatically generated piece-lists into many
other programs for further processing.
Formwork components and accessories that have to be
organised at short notice, or replaced by improvisation,
are the ones that cost the most. This is why Tipos-Doka
offers complete piece-lists that leave no room for
improvisation. Planning with Tipos-Doka eliminates
costs before they have a chance to even arise. And
your depot can make the best possible use of its stocks.
Among other things, Tipos-Doka plans the following
with Dokaset:
● Distribution of the framed formwork panels
● Any vertically stacked configurations that are
needed
● Closures and accessories
● Pouring platforms, safety railings etc.
Drawings of formwork and platforms really can be this detailed! Both
for the layout and for spatial representations, Tipos-Doka sets an
impressive new standard of visual presentation.
46
999800402 - 04/2009 Ü
Doka service offerings
Doka Reconditioning Service
Doka customer training
So that your formwork is in "top form" for its
next assignment
Formwork training pays
Inspecting, cleaning and maintaining your Dokaset – all
jobs which the Doka Reconditioning Service will be
pleased to take care of for you. Its highly qualified staff
and special equipment will soon get your formwork
back in top form, quickly and economically.
The advantage for you: You always have formwork
that is ready for use, and also extend the service life
of your equipment.
What's more: It is only with well-maintained formwork
that you will achieve the desired quality of concrete surface.
In our modern plants, your formwork will be carefully
cleaned using energy-saving and environmentally
sound technology.
The panels are then inspected for damage and dimensional accuracy and overhauled where necessary. Any
damaged form-facing is repaired, or - if necessary replaced.
Forming operations account for the lion’s share of
labour costs on concrete construction sites. Modern
formwork equipment helps to rationalise operations. By
improving the overall construction sequence at the
same time, however, further very worthwhile gains in
efficiency can be achieved.
This requires not only better equipment, but also
greater skill in making optimum use of this equipment.
Doka can help here, with its specialist training programme - to help each and every member of the team
do his bit towards boosting efficiency and lowering
costs.
Doka customer training events also look at the formwork equipment and handling methods that are needed
in order to achieve optimum safety - knowledge and
awareness which can only enhance workplace safety
on the site.
You’ll find the Doka training programme well worth
looking into.
Your nearest Doka branch will be pleased to tell
you more about Doka's various training offerings.
999800402 - 04/2009 Ü
47
Component overview
[kg]
Article n°
[kg]
Article n°
Component
Doka
Dokaset
Wall System
overview
835.0 588900000
Dokaset-Element 2,70x2,70m
Xsafe platform extension 0.55m
41.0 587734000
Xsafe-Bühnenverlängerung 0,55m
Galvanised
Height: 282 cm
Timber parts varnished yellow
Steel parts galvanised
Dokaset outside corner 3.30m
283.0 588914000
Dokaset-Außenecke 3,30m
986.0 588901000
Dokaset-Element 2,70x2,70m mit Bühne
Galvanised
Height: 282 cm
Delivery condition: folded closed
Dokaset bottom angle for inside corner
7.9 588913000
Dokaset-Bodenwinkel für Innenecke
Height: 7.5 cm
Dokaset ladder 2.70m
19.7 588904000
Dokaset-Leiter 2,70m
Galvanised
Length: 212 cm
Width: 37 cm
454.0 588902000
Dokaset-Element 1,35x2,70m
Galvanised, powder-coated
Height: 282 cm
538.0 588903000
Dokaset-Element 1,35x2,70m mit Bühne
Height: 282 cm
Dokaset railing holder 30 degrees
Dokaset railing holder 15 degrees
2.0 588915000
2.0 588916000
Dokaset-Geländerhalter
Galvanised
Height: 18 cm
Handrail post 1.00m
3.8 584335000
Geländer 1,00m
Galvanised
Length: 124 cm
Dokaset counter railing holder
Dokaset-Gegengeländerhalter
4.0 588912000
Length: 31 cm
Dokaset counter railing 2.70m
Dokaset counter railing 1.35m
Dokaset-Gegengeländer
Height: 183 cm
48
21.0 588741000
15.0 588742000
Dokaset head anchor 12-36cm
4.7 588905000
Dokaset-Kopfanker 12-36cm
Length: 47 - 71 cm
999800402 - 04/2009 Ü
Component overview
[kg]
Dokaset tension tie 10-30cm
Article n°
13.0 588910000
Dokaset-Zuganker 10-30cm
Galvanised
Length: 115 cm
Permitted capacity, allowing a 1.6 : 1
factor of safety against failure: 220
kN
Perm. capacity to DIN 18216: 150 kN
Dokaset ratchet 3/4" SW36
3.9 588909000
Dokaset-Knarre 3/4" SW36
Galvanised
Length: 100 cm
[kg]
Article n°
Panel strut 340
30.2 588246000
(A) Prop head
3.5 588244000
Elementstütze 340
consisting of:
2 pcs.
Galvanised
Length: 40.8 cm
Width: 11.8 cm
Height: 17.6 cm
(B) Prop shoe
2.1 588245000
Galvanised
Length: 20 cm
Width: 11 cm
Height: 10 cm
(C) Plumbing strut 340
14.2 588247000
Galvanised
Length: 190 - 341 cm
(D) Adjusting strut 120
Dokaset tie hole reducer 20.0
Dokaset-Ankerlochreduktion 20,0
1.2 588911000
Galvanised
Length: 20 cm
Framax quick acting clamp RU
Framax-Schnellspanner RU
7.2 588248000
Galvanised
Length: 80 - 130 cm
Galvanised
3.3 588153400
Galvanised
Length: 20 cm
Doka express anchor 16x125mm
0.31 588631000
Doka-Expressanker 16x125mm
Framax multi function clamp
Framax-Uni-Spanner
Galvanised
Length: 18 cm
Follow fitting instructions!
5.8 588169000
Galvanised
Length: 40 cm
Framax-Klemmschiene
10.6 588150000
16.8 588148000
Doka coil 16mm
0.009 588633000
Doka-Coil 16mm
Galvanised
Diameter: 1.6 cm
Follow fitting instructions!
Painted blue
4.8 588917000
Dokaset-Zweistrangkette 1,50m
Framax wedge clamp
Dacromete coated
Max. load: With angle of inclination β
45°: 2650 kg (with 2 cables)
Follow the directions in the "Operating Instructions"!
1.5 588152000
Framax-Spannklemme
Galvanised
Length: 21 cm
Dokaset universal waling holder
Dokaset-Klemmschienenhalter
1.5 588927000
Framax universal fixing bolt 10-16cm
Framax-Universalverbinder 10-16cm
Galvanised
Length: 26 cm
Doka 4-part chain 3.20m
Doka-Vierstrangkette 3,20m
Galvanised
Length: 24.5 cm
15.0 588620000
Max. load: With angle of inclination β
30°: 2400 kg (with 2 cables) or
3600 kg (with 4 cables)
0.60 588158000
999800402 - 04/2009 Ü
49
Component overview
[kg]
Doka multi-trip transport box 1.20x0.80m
Article n°
75.0 583011000
Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Height: 78 cm
Max. load: 1500 kg
Multi-trip transport box partition 0.80m
Multi-trip transport box partition 1.20m
Mehrwegcontainer Unterteilung
3.7 583018000
5.5 583017000
Timber parts varnished yellow
Steel parts galvanised
Tie rod 15.0mm galvanised 0.50m
Tie rod 15.0mm galvanised .....m
Tie rod 15.0mm non-treated 0.50m
Tie rod 15.0mm non-treated .....m
Length: 19.2 cm
Super plate 15.0
Dokaset fibre concrete cone 30cm
Dokaset-Faserbetonkonus 30cm
0.10 588926000
Galvanised
Height: 6 cm
Diameter: 12 cm
Width-across: 27 mm
kN
Breaking load: > rod breaking load (>
195 kN)
0.11 588923000
0.14 588924000
Faserbetonstopfen
Grey
Hexagon nut 15.0
0.23 581964000
Sechskantmutter 15,0
Double scraper Xlife 100/150mm 1.40m
Doppelschaber Xlife 100/150mm 1,40m
581821000
581822000
581823000
581826000
581827000
581828000
581829000
581824000
581870000
581871000
581874000
581886000
581876000
581887000
581875000
581877000
581878000
581888000
581879000
581880000
581881000
581882000
581873000
2.0 581966000
Superplatte 15,0
Length: 29.2 cm
Fibre concrete plug 35mm
Fibre concrete plug 40mm
0.72
1.1
1.4
1.8
2.2
2.5
2.9
1.4
0.73
1.1
1.4
1.8
2.1
2.5
2.9
3.6
4.3
5.0
5.7
7.2
8.6
10.7
1.4
kN
Breaking load: 195 kN
Never weld or heat tie-rods - risk of
fracture!
0.50 588925000
Dokaset-Verschlusskonus 20cm
Article n°
Form tie system 15.0
Ankerstab 15,0mm
Dokaset closure cone 20cm
[kg]
Galvanised
Length: 5 cm
Width-across: 30 mm
kN
195 kN)
2.8 588674000
Tie rod wrench 15.0/20.0
1.9 580594000
Ankerstabschlüssel 15,0/20,0
Galvanised
Length: 37 cm
Diameter: 8 cm
Plastic tube 22mm 2.50m
0.45 581951000
Kunststoffrohr 22mm 2,50m
Universal cone 22mm
0.005 581995000
Universal-Konus 22mm
Grey
Diameter: 4 cm
50
999800402 - 04/2009 Ü
Component overview
[kg]
Article n°
[kg]
Article n°
Form tie system 20.0
Tie rod 20.0mm galvanised .....m
Tie rod 20.0mm non-treated .....m
Ankerstab 20,0mm
1.3
1.9
2.5
3.2
3.8
5.0
2.5
1.3
1.9
2.5
3.8
5.0
2.5
581411000
581417000
581412000
581418000
581413000
581414000
581410000
581405000
581416000
581406000
581407000
581408000
581403000
kN
Breaking load: 354 kN
Never weld or heat tie-rods - risk of
fracture!
Super plate 20.0 B
2.0 581424000
Superplatte 20,0 B
Galvanised
Height: 7 cm
Diameter: 14 cm
Width-across: 34 mm
kN
354 kN)
Plastic tube 26mm 2.00m
0.59 581463000
Kunststoffrohr 26mm 2,00m
Universal cone 26mm
0.008 581464000
Universal-Konus 26mm
Grey
Diameter: 5 cm
Plug 26mm
0.006 581465000
Verschlussstopfen 26mm
Grey
999800402 - 04/2009 Ü
51
Dokaset – the all-in-one wall formwork
for the demanding user
Dokaset's completely pre-assembled units make very quick – and safe – work of all forming operations.
Dokaset is highly durable, service-friendly and cost-effective. This is ensured by its hot-dip galvanised steel frames
and the new Framax Xlife form-facing. Dokaset is interoperable with many of the components of the Framax Xlife
system.
Dokaset is available for rental, leasing or purchase.
At any of the Doka branches in your region.
Why not give us a call?
The Doka Group's central plant at Amstetten, Austria
Doka international
Certiﬁed to
Doka GmbH
ISO 9001
Josef Umdasch Platz 1, A 3300 Amstetten, Austria
Tel.: +43 (0)7472 605-0, Fax: +43 (0)7472 64430
E-Mail: [email protected]
Internet: www.doka.com
Algeria
Japan
Qatar
Tunisia
SARL Doka Algérie
24 A Route de la Rassauta
Bordj-El-Kifane, BP 170, 16120 Alger
Telephone: +213 (0)21 21 27 26
Telefax: +213 (0)21 21 28 98
Doka Japan K.K.
616-18 Toyotomicho
Funabashi-shi (High-Tech-Park)
274-0053 Chiba
Telephone: +81 (0)47 400 5278
Telefax: +81 (0)47 407 6700
Doka Qatar WLL
P.O.Box 23439
Doha, Qatar
Telephone: +974 4500628
Telefax: +974 4500608
Doka Tunisia Ltd.
Bureau de Liaison
Zone Industrielle, Rue d l‘usine
Le Kram 2015 Tunis
Telephone: +216 (0)71 977 350
Telefax: +216 (0)71 977 856
Korea
Doka Formwork Technology
Div. of Mahmoud Othman Est.
P.O. Box 7620
Jeddah 21472
Telephone: +966 0)2 669 10 08
Telefax: +966 (0)2 664 86 25
Canada
Doka Canada Ltd./Ltée
5404 - 36th Street S.E.
Calgary AB T2C 1P1
Telephone: +1 403 243-6629
Telefax: +1 403 243-6787
China
Doka Formwork (Shanghai) Co. Ltd.
Bldg. 2, No.3883 Yuanjiang Road
Minhang District
Shanghai 201109
Telephone: +86 21 6090 0899
Telefax: +86 21 6090 1099
India
Saudi Arabia
Doka Korea Ltd.
Rm.N.220, Doosan Venture Digm Bldg.,
126-1 Pyeongchon-Dong, Dongan-Gu,
431-755 Anyang City, Gyeonggi-Do
Telephone: +82 31 478 3700
Telefax: +82 31 478 3701
Singapore
Kuwait
Doka Kuwait
Div. of Riham Gen. Trad.& Cont. Co.
P.O. Box 2217 Salmiyah
22023 Kuwait
Telephone: + 965 2 4822 462
Telefax: +965 2 4822 472
Doka Formwork Pte. Ltd.
9 Gul Circle
Singapore 629565
Telephone: +65 6897 7737
Telefax: +65 6897 8606
South Africa
Turkey
Doka Kalip-Iskele
Sanayi ve Ticaret A.S.
Güzeller Org. San. Bölgesi
Inönü Mah. Nazarbayev Sok. No:19
41400 Gebze, Kocaeli
Telephone: +90 262 751 50 66
Telefax: +90 262 751 50 05
United Arab Emirates
Doka Gulf FZE
P.O. Box 61407
Jebel Ali Free Zone, Dubai
Telephone: +971 (0)4 881 8096
Telefax: +971 (0)4 881 8097
United Kingdom
Doka Branch Lebanon
Sodeco Square, Block C / 9th ﬂoor
Beirut
Telephone: +961 (0)1 612569
Telefax: +961 (0)1 612570
Doka South Africa (Pty) Ltd.
Johannesburg Branch
CA Brand Bldg, 2 Sebasa Road
Chloorkop Ext.10
Kempton Park 1619
Telephone: +27 (0)11 310 9709
Telefax: +27 (0)11 310 9711
Ireland
Norway
Sweden
USA
Doka Ireland Formwork Techn. Ltd.
Monasterboice, Drogheda
County Louth
Telephone: +353 (0)41 686 1620
Telefax: +353 (0)41 686 1525
Doka Norge AS
Heggstadmoen 4
N 7080 Heimdal
Telephone: +47 72 89 38 10
Telefax:n +47 72 89 38 11
Doka Sverige AB
Kurödsvägen 20
S 451 55 Uddevalla
Telephone: +46 (0)10 45 16 300
Telefax: +46 (0)10 45 16 309
Doka India Pvt. Ltd.
Hiranandani Business Park
Sentinel Bldg 2nd Floor
Commercial Premises No 201&202
Powai, Mumbai - 400 076
Telephone: +91 22 402 64435
Telefax: +91 22 402 64436
Lebanon
Doka UK Formwork Technologies Ltd
Monchelsea Farm, Heath Road
Boughton Monchelsea
Maidstone, Kent, ME17 4JD
Telephone: +44 (0)1622 74 90 50
Telefax: +44 (0)1622 74 90 33
E-Mail [email protected]
Other subsidiaries and
representatives:
Bahrain
Belgium
Belarus
Brazil
Bulgaria
Chile
Croatia
Czech Republic
Denmark
Estonia
Finland
France
Germany
Greece
Hungary
Iceland
Iran
Italy
Jordan
Kazakhstan
Latvia
Lithuania
Luxembourg
Marocco
Mexico
Netherlands
New Zealand
Panama
Poland
Portugal
Romania
Russia
Senegal
Serbia
Slovakia
Slovenia
Spain
Switzerland
Taiwan
Thailand
Ukraine
Vietnam
Doka USA, Ltd.
214 Gates Road
Little Ferry, NJ 07643
Telephone: +1 201 329-7839
Telefax: +1 201 641-6254
Internet: www.dokausa.com
999800402 - 04/2009 Ü

User Information booklet (en) Dokaset

Transcription

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