RAPID-RAIL™ Specifications

®
RAPID-RAIL™
Specifications
(Patent Pending)
Complete Conveyor Systems and Equipment
600 S. Commercial Street | Neenah, WI 54956 | PH: 844-293-2814 | www.nerconconveyors.com
Part Specifications (Patent Pending)
Brackets
Pinion
Block
Material Thickness
Material
7 GA
304 Stainless Steel
Material Thickness
Material
12 GA
304 Stainless Steel
Material
High density polyethylene
Shaft
Dimensions
Material
¾" outside diameter
Stainless Steel square tube
Mounting
System
Material Thickness
Material
Finish
12 GA
• Formed mild steel
• Formed 304 Stainless Steel
• Stardust silver powder coat paint
• #4 polish
Universal
Joint
Material
Finish
303 Stainless Steel
Machined finish
Adjustment
Range
Single Sided
Double Sided Hold Down
Tolerance/Accuracy
Repeatability
0.5" - 3.5"
(Note: Product is
NOT centered)
• 0.5" - 6.5"
• 3.5" - 9.5"
• ± /16" per side
• Opening ±⅛"
• Up to 6" of adjustment
from smallest to largest
product width
• ±1/32" per side
• 1/16" overall
• Open rail to maximum then close
to desired setting
Adjustment
Types
Manual Hand Wheel
Motorized Discrete Controllers PLC Integrated System
Siko System
• Etched bracket
• Digital display
Siko actuator with pre-sets
•
•
•
•
Layout
Guidelines
Configuration
0.5" - 4.5"
1
• Siko actuator(s)
• Ethernet IP
• PLC's HMI interface
Siko actuator(s)
Siko network
Siko HMI
Retrofit friendly
• Up to 30 feet of adjustable rail per drive
• Up to 2 turns per drive
• Drives should be centrally located to the controlled rail
Maintenance Guidelines
• Low maintenance design
• No lubrication needed
600 S. Commercial Street | Neenah, WI 54956 | PH: 844-293-2814 | www.nerconconveyors.com
3
Part Specifications (Patent Pending)
Product
Compatibility
•
•
•
•
•
•
•
Conveyor
(Any Width)
Rail
•
•
•
•
•
•
•
Bundles
Pucks
Tubes
PET
Aseptic packaging
Caps
Tapered products
•
Turns: functions at any angle
► Horizontal
► Vertical
► Spiral
Transfers
► Inline - Parallel
► Accumulating
Compatibility
•
•
•
•
•
•
•
Tabletop
Mat-Style
Belting
Vacuum
Airveyor
Inclines
Declines
•
Compatibility
•
•
VGSSR round face
VGSST 1¼" Tee
► Single high
► Double high
•
•
VGSST 2¼" Tee
► Single high
Other
► Most industry standard sheathed rails
(Consult factory)
Application
Modes
Single Side
Double Side
Stacked Side
Hold Down
Combined
• Best value
• Non-centering
• Widest adjustment range
• Product centering
Two independently
adjustable rails on
same side
• Shingling
• Tipping
• Accumulation
Side(s) and hold down
Installation
Types
•
•
•
•
4
Bottles
Jars
Cans
Pouches
Cartons
Trays
Cases
New equipment
Existing-retrofit
Difficult to access
Remote locations
600 S. Commercial Street | Neenah, WI 54956 | PH: 844-293-2814 | www.nerconconveyors.com
Part Specifications (Patent Pending)
Standard
Features
Design
1.
2.
3.
4.
5.
6.
Powered (left) or fold-away hand crank (right) adjustment
Torque limiter to prevent overloading system
Large flushable slots for washdown environments
Engraved bracket for guide rail opening reference
Linear slide bearing holds guide rail opening
Heavy duty ¾" square tube line shafts
2
1
3
6
4
600 S. Commercial Street | Neenah, WI 54956 | PH: 844-293-2814 | www.nerconconveyors.com
5
5
Part Specifications (Patent Pending)
Guide Rail
Powered
Actuator
6
Double Side Controlled Product Width
Single Side Controlled Product Width
Double High with Independent Control
for Upper and Lower Rails
Hold Down
Digital Programmable
Networkable
• For individual line control
• For remotely controlling multiple units
• Power design should be for 3 AMPS at 24 volts per acuator • Power design should be for 3 AMPS at 24 volts per acuator
• Sizing of wire is required by a qualified electrician
• Sizing of wire is required by a qualified electrician
600 S. Commercial Street | Neenah, WI 54956 | PH: 844-293-2814 | www.nerconconveyors.com
Part Specifications (Patent Pending)
Phaser Ring
Design Features
• Allows for fine adjustment in rail openings
• Makes up for lags in u-joints
• Can adjust minor conveyor discrepancies
Double High with Independent Control for
Upper and Lower Rails
Hold Down
Inverted
Guide Rail
Brackets
Design Features
• Elevated line shaft
• Allows line shaft to extend over accessories added to frame
• Examples included motors frames and customer equipment
600 S. Commercial Street | Neenah, WI 54956 | PH: 844-293-2814 | www.nerconconveyors.com
7
NERCON WARRANTY
NERCON will repair or replace any products that have failed under normal use due to faulty material
or defective workmanship for 1 year. Motors and chain carry the manufacturer's warranty. No other
warranty is expressed or implied unless otherwise set forth in writing and approved by representative duly
authorized to extend such approval by NERCON. All rights of design and invention are reserved.
1/3/2013
The information in this document is subject to change without notice and should not be construed as a commitment by Nercon.
Nercon assumes no responsibility for any errors that may appear in this document. In no event shall Nercon be liable for
incidental or consequential damages arising from use of this document.
For the most current information, regarding our conveyor systems and equipment options, please contact one of our sales
team members, or visit our resources page on our website, www.nerconconveyors.com.
®
Nercon
600 S. Commercial Street | Neenah, WI 54956
PH: 844-293-2814 | www.nerconconveyors.com
© 2016 Nercon Eng. & Mfg., Inc. All rights reserved. 04/16 000 SPEC-RR ENVINK