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DotMate Parts Manual
10 • SPARE PARTS Section 10 DotMate 6500/7500 Spare Parts DotMate 7500, front.......................................................................................... 2 Take-up cassette .............................................................................................. 4 Cover, brakes ................................................................................................... 6 Input cassette, front ........................................................................................... 8 Front, open ..................................................................................................... 10 Drum, left ........................................................................................................ 12 Drum, right ..................................................................................................... 14 Punch ............................................................................................................. 16 Guide module ................................................................................................. 18 Output/knife module (1.04) .............................................................................. 20 Output/Knife module 2 .................................................................................... 22 Output/knife module 3 ..................................................................................... 24 Input module 1 ................................................................................................ 26 Input module 2 ................................................................................................ 28 Front conveyer top .......................................................................................... 30 Front conveyer side ........................................................................................ 32 Rear conveyer 1 ............................................................................................. 34 Rear conveyer 2 ............................................................................................. 36 Optical unit 1 .................................................................................................. 38 Optical unit 2 .................................................................................................. 40 Hardware unit ................................................................................................. 42 PWR supplies ................................................................................................ 44 Line filter ........................................................................................................ 46 Accessories ................................................................................................... 47 Recommended spare parts kit ....................................................................... 48 Note: Any changes since the last revision in this section will be shown in bold and highlighted Note: All parts marked with an “S” after the part number are recyclable parts. See "Spares Handling Procedure". Note: Edition 2 • Sept 2002 All parts marked with an “†” are consumable items Service Manual • DotMate 6500/7500 Page 10.1 10 • SPARE PARTS DotMate 7500, front 1 2 4 3 Page 10.2 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. 01 02 03 04 Part No. 9606600100 9606600110 6400455600 † 6400458700 † 6706500940 6705511010 6706500920 6705511020 Older models: 9605500550 9605500100 9605500105 9605500106 9605500107 9605500108 9605500109 Edition 2 • Sept 2002 Designation Note Display board w/buttons/switch Front cover version 98 Gear profile for front cover Profile w/brush f/front cover Right door Right door Left door Left door Cover with vertical handle Cover with vertical handle Cover with vertical handle Cover with vertical handle DM6500 DM7500 DM6500 DM7500 Handles for cover. left-right LED board Keypad, foil Keypad, foil Keypad, foil Keypad, foil Keypad, foil model 0510,0550,0570,0580 model 0510,0550,0570,0580 model 0550,0570,0580 P model 0510SA model SA Plus model P Plus model CTP plus Service Manual • DotMate 6500/7500 Page 10.3 10 • SPARE PARTS Take-up cassette 1 Page 10.4 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. Part No. 01 9205510071 9205500130 Edition 2 • Sept 2002 Designation Take-up cassette Take-up cassette Note model 0510,0550,0570,0580 Service Manual • DotMate 6500/7500 Page 10.5 10 • SPARE PARTS Cover, brakes 2 1 3 3 Page 10.6 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. 01 02 03 Part No. 9606600080 † 9606600090 † 9605500500 Edition 2 • Sept 2002 Designation Brake cover, left Brake cover, right Gas springs Note Cover with vertical handle Cover with vertical handle Service Manual • DotMate 6500/7500 Page 10.7 10 • SPARE PARTS Input cassette, front 1 4 2 3 Page 10.8 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. 01 02 03 04 Part No. Designation Note 9205510081 9205500120 Input cassette, plus Input cassette, from version 080-xxxx to version 080-xxxx 9605500560 9605500520 9605500530 9605501310 † 9605500350 † 9605501320 † 6400433000 6400433100 6400433200 Input cass. Plus ver. update Flange w. spring ball Flange fixed Stop f.cassette shaft assy. right Microswitch, take-up cassette Stop f.cassette shaft assy. left Cassette side Left Top Cassette side Right bottom Cassette side Left bottom model 0510,0550,0570,0580 Edition 2 • Sept 2002 Service Manual • DotMate 6500/7500 Page 10.9 10 • SPARE PARTS Front, open 1 1 2 3 4 6 7 Page 10.10 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. 01 02 03 04 05 06 Part No. Designation 6202500020 9605501010S 9606600020S 9606600210 9605500150 † Hinge 170 Input module Output/knife module Vaccuum unit Main air filter (set) 9605500400 9604000160 Hardware unit Interlock switch Edition 2 • Sept 2002 Service Manual • DotMate 6500/7500 Note old model:filter underneath the drum Page 10.11 10 • SPARE PARTS Drum, left 1 3 2 7 5 4 6 Page 10.12 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. Part No. 01 02 03 04 05 06 9605500090 9604500170 9605500270 9605500610 6704500350 9604000230 9605500158 † 9604400230 07 Edition 2 • Sept 2002 Designation Note Optics protection board Spindle stepper motor Media guide strain gauges Cable kit for carriage Swing wheel, mounted Main cooling fan, 12V Clean air filter, Phillips Clutch for spindle Service Manual • DotMate 6500/7500 Page 10.13 10 • SPARE PARTS Drum, right 2 1 3 5 4 Page 10.14 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. Part No. 01 02 03 04 05 6400012000 9605500060 9605500280 9605500110 9605500210S Edition 2 • Sept 2002 Designation Note Laser cover Guide module DC motor Temperature stabilizer board Spinner Service Manual • DotMate 6500/7500 Page 10.15 10 • SPARE PARTS Punch 2 1 1 1 4 3 Page 10.16 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. 01 02 03 04 Part No. 9605500120 9605500130 9605500710 9605500720 9605500730 9605500740 9605500750 9605500760 9605500770 9605500780 200123 6400549600 6400554100 419-508-000 † 6706500130 Edition 2 • Sept 2002 Designation Punch, outer Bacher Film Punch, middle Bacher Film Punch #1, centre Bacher Film Punch #2, Stoesser Bacher Film Punch #3, centre Beil Film Punch #4, outer Beil Film Punch #5, centre Stoesser Film Punch #6, squared Bacher Plate Punch #7, round Bacher Plate Punch #8, round Protocol Film Punch unit. Ø12 notch Tube for punch 220/425, 4 studs Tube for punch Film/CTP, 5 studs Switch Punch Led Service Manual • DotMate 6500/7500 Note version 130-xxx version 130-xxx version 300-xxx version 300-xxx version 300-xxx version 300-xxx version 300-xxx version 300-xxx version 300-xxx version 300-xxx version 300-xxx version 300-xxx Page 10.17 10 • SPARE PARTS Guide module 1 Page 10.18 2 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. Part No. 01 02 9605500060 9605500290 9604000190 † Edition 2 • Sept 2002 Designation Note Guide module DC motor Microswitch Service Manual • DotMate 6500/7500 Page 10.19 10 • SPARE PARTS Output/knife module (1.04) 2 1 6 5 3 Page 10.20 Service Manual • DotMate 6500/7500 4 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. 01 02 03 04 05 06 Part No. 9606600020 S 9605500322 † 9605501340 9605500320 † 9605501380 9606600025 6620700090 6400554000 6400358400 9604000200 Edition 2 • Sept 2002 Designation Output/knife module Belt for knife rotation Sensor, drum out Drive belt Knife unit Knife unit Rubber clamp, Cutter wheel Spring Step motor Service Manual • DotMate 6500/7500 Note Vers. 1.02 Vers. 1.04/1.05 Neopren 4*5*1400 Page 10.21 10 • SPARE PARTS Output/Knife module 2 1 2 3 5 4 6 Page 10.22 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. Part No. 01 02 03 04 05 06 9606600020 S 6400004680 6610322600 6620400030 † 6400302500 6400547200 9604400560 † Edition 2 • Sept 2002 Designation Note Output/knife module Gear Cable, drum output internal Belt Gear Gear Switch Service Manual • DotMate 6500/7500 Page 10.23 10 • SPARE PARTS Output/knife module 3 1 Page 10.24 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. 01 Part No. 9606600020 S 6400547200 Edition 2 • Sept 2002 Designation Note Output/knife module Gear Service Manual • DotMate 6500/7500 Page 10.25 10 • SPARE PARTS Input module 1 3 1 2 5 Page 10.26 4 6 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. 01 02 03 04 05 Part No. Designation 9605501010 S 9605500300 6400432100 9605501350 † 9605501330 9605500330 6400595700 Input module Stepper motor Drive roller Anti-static brush Sensor, drum in Sensor drum in Feed roller Edition 2 • Sept 2002 Note model 0510,0550,0570,0580 Service Manual • DotMate 6500/7500 Page 10.27 10 • SPARE PARTS Input module 2 2 1 4 8 6 5 7 3 Page 10.28 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. Part No. 01 02 03 04 05 06 07 08 9605501010 S 9604000130 † 6705510890 6610322400 6400290000 6400290200 9605500310 † 6400432300 6705510921 Edition 2 • Sept 2002 Designation Input module Drive belt Toothed wheel tightener Cable, drum input Belt wheel Belt wheel for drive roller Drive belt Spring Feed belt wheel assy. Service Manual • DotMate 6500/7500 Note Replaces 6705510920 Page 10.29 10 • SPARE PARTS Front conveyer top 1 3 3 2 2 4 6 7 5 Page 10.30 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. Part No. 01 02 03 04 05 06 07 9606600050S 9605500340 9604000200 9605500310 † 9605501070 9605500370 9605501350 † 9604000140 Front conveyer Sensor buffer side Step motor Drive belt 6t 2.5-265 Belt kit for front conveyer (7 pcs) Step motor front conveyer Antistatic brush, incl. plug Sensor (type 59210-020) 6004060261 6400398600 6411000110 Close tolerance bolt ø6x40 Wheel f. bolt Circlips f. bolt. 6705510720 6705510730 Input casette guide, Left Input casette guide, Right 6400388500 Arm f. Light shield 9605501060 Upgrade for new front conveyer model 0550-xxxx, 0570-xxxx Edition 2 • Sept 2002 Designation Service Manual • DotMate 6500/7500 Note Page 10.31 10 • SPARE PARTS Front conveyer side 2 Page 10.32 Service Manual • DotMate 6500/7500 1 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. 01 02 Part No. 9605500570 † 9605500580 † Edition 2 • Sept 2002 Designation Note Drive belt 6T 2,5-500 Drive belt 6T 2,5-330 Service Manual • DotMate 6500/7500 Page 10.33 10 • SPARE PARTS Rear conveyer 1 1 4 3 2 1 Page 10.34 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. Part No. 01 02 03 04 9606600060S 9604000150 9605500290 9605500321 † 6620100400 Edition 2 • Sept 2002 Designation Note Rear conveyer Sensor (type RP-452) DC Motor Drive belt 6-AT3x150 O-ring 30x3 EPDM Service Manual • DotMate 6500/7500 Page 10.35 10 • SPARE PARTS Rear conveyor 2 1 Page 10.36 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. Part No. 01 9605500360 Edition 2 • Sept 2002 Designation Note Sensor, optical Service Manual • DotMate 6500/7500 Page 10.37 10 • SPARE PARTS Optical unit 1 1 2 Page 10.38 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. Part No. 01 6705500630 02 9605500420 Edition 2 • Sept 2002 Designation Filter motor assy (incl. motor and gears) Laser driver Service Manual • DotMate 6500/7500 Note Special training and tool required to exchange laser driver. Page 10.39 10 • SPARE PARTS Optical unit 2 2 1 4 3 4 Page 10.40 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. Part No. Designation 01 02 03 9605500250 9605500250 9605500420 Stepper motor Stepper motor Laser driver 04 9604000290 † Micro switch Edition 2 • Sept 2002 Note Special training and tool required to exchange laser driver. Service Manual • DotMate 6500/7500 Page 10.41 10 • SPARE PARTS Hardware unit 1 4 2 3 Page 10.42 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. 01 02 03 04 Part No. 9605500400 9605500080 9605501160 S 9605501220 S 9601300800 9601300850 9605501230 9604000220 9604450040 Edition 2 • Sept 2002 Designation Hardware unit Backplane Driver board Control board Serial cable (0-modem) Diff. SCSI cable Ram module, DRAM 16MB 60ns Electronics cooling fan NV- RAM programmed. Service Manual • DotMate 6500/7500 Note DotMate Serial number must be given. Page 10.43 10 • SPARE PARTS PWR supplies 2 Page 10.44 1 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. Part No. 01 02 9605500170 9604500070 Edition 2 • Sept 2002 Designation Note 24V Power supply 5/12Volt Power supply Service Manual • DotMate 6500/7500 Page 10.45 10 • SPARE PARTS Line filter 1 2 Page 10.46 Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Pos. Part No. 01 02 9605500190 6610550300 9605500200 Edition 2 • Sept 2002 Designation Note Line filter Vacuum system SSR assy Capacitor 2mF Service Manual • DotMate 6500/7500 Page 10.47 10 • SPARE PARTS Part No. Designation Service kit 9601300550 DotMate 6500 & 7500, All models Consists of: Allen key set, (European standard), interlock defeater, grease for spindle, DM 6500 and 7500 service manual, DM 6500 and 7500P Maintenance Guide, DM 6500 and 7500 User Manual. Accessories 9601300120 9601300800 9601300850 9604000270 9606605222 7320001602 Page 10.48 Grease for spindle, (all models) Service cable, DM 4000, 4900, 5000 (new elec.), 6500, 7500 SCSI cable, Differential, 50 - 68 pins, 5m Interlockswitch key Grease For DanMate 665 processor DotMate 6500 Service Manual Service Manual • DotMate 6500/7500 Edition 2 • Sept 2003 10 • SPARE PARTS Recommended Spare Parts List Part No. Designation 1 9202055110 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 9604000120 9604000130 9604500070 9605500170 9605500090 9605500150 9605500158 9605500270 9605500310 9605500320 9605500330 9605500340 9605500350 9605501010 9605501160 9605501220 9606600020 Imagesetter RSK Consists of: Drive belt rollers, (output mod.) Drive belt inner, (input mod.) Powersupply 5/12V Powersupply 24V Optics protection board Main air filter set Clean Air Filter, Philips Media guide strain gauges Drive belt outer, (input mod.) Drive belt knife, (output mod.) Sensor Sensor, side Microswitch Input module Driver board Controlboard Output/Knife module 1 9202055120 9605501030 Imagesetter RSK Buffer module Edition 2 • Sept 2002 Service Manual • DotMate 6500/7500 Note SA Page 10.49
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