We Convert Energy. That`s the SCHNELL

We Convert Energy.
That’s the
SCHNELL Promise.
High-efficiency CHP solutions
Efficiency
Get More out
of Your Energy.
Improve your energy yields: With a combined heat and power (CHP) solution from
SCHNELL, you can convert natural gas, biogas or lean gas into heat and electricity
and use the extracted heat for countless applications such as steam generation,
chilling or drying.
Our know-how drives
your success
Distributed energy production requires
superior technology and profound
expertise. That is why we support
your generation project from the
start to ensure a reliable, efficient
supply of energy. We know all the
secrets of efficiency enhancement
and are intimately familiar with the
imponderables of renewable energy
sources. Every day, we draw on our
20-plus years of experience to develop
highly innovative solutions for energy
conversion based on cutting-edge
CHP units. Once your system is up
and running, we provide 24/7 support
through a capable in-house service
fleet and certified partners. Our goal: to
protect your investment for a long time
to come.
Comparison of distributed and centralized power generation
Only 11%
62%
Losses
Losses
100%
42%
100%
38%
Fuel
Electrical energy
Fuel
Electrical energy
47%
Heat energy
SCHNELL cogeneration
Power generation in large power station
On-site energy generation systems are significantly more efficient than large power plants. With SCHNELL CHP solutions, you
can capture the full capacity of your primary energy by efficiently converting it into electrical and thermal energy.
2
We convert
energy.
Into your profit.
3
SCHNELL Product Lines
Perfect Cogeneration
for Every Plant
and Gas.
The heart of every on-site energy generation plant is its combined heat and power
(CHP) unit. Because it produces heat and electricity, it is more efficient than
conventional generation and delivers higher yields. Each situation is different, though.
That’s why you need a CHP unit tailored to your unique circumstances and energy
strategy. All SCHNELL modules come with grid stabilization functionality and are
certified under a Unit Certificate for the BDEW Medium Voltage Guideline.
SCHNELL Product Lines
G-Line B-Line Z-Line
Reliable, low consumption with high
thermal output
Outstanding efficiency for
professional biogas operation
Flexible, efficient energy generation
from lean gases
Proven, efficient and compact –
CHP units with SCHNELL’s G-Line
technology are based on Liebherr
engines and represent a reliable,
financially attractive solution for
local, municipal and industrial
cogeneration.
ƒƒ Compact footprint with optional
sound insulation
ƒƒ Rugged with customized
installation
ƒƒ Minimal on-site consumption of power
ƒƒ High availability
ƒƒ High total system efficiency
Our B-Line of CHP units is based on
BlueRail technology and achieves
superior electrical efficiency when
converting biogas into electricity. It
is the perfect choice for customers
who have access to high-quality gas
and want to maximize their longterm energy yield.
SCHNELL dual fuel CHP units in
the Z-Line are the most reliable
generators of energy from all types
of lean gas. Based on highly efficient
diesel technology, they offer
excellent cold start performance
and thus outstanding flexibility in
supplying reserve power for grid
stabilization.
Natural gas operation
ƒƒ High thermal power output
ƒƒ Countless applications for heat,
steam and cold generation
Biogas operation
ƒƒ Up to 46.1% electrical efficiency
ƒƒ High-performance CHP unit
ƒƒ Rapid increase in yields
ƒƒ Low gas consumption
ƒƒ Highly efficient BlueRail
gas injection
ƒƒ Proven Scania engines with
prechamber spark-ignition
technology
Biogas operation
ƒƒ Robust, reliable power generation
with biogas
ƒƒ Can participate in grid stabilization
Capacity range 100-525 kW
Capacity range 160-340 kW
Biogas operation
ƒƒ High availability, tried and tested
thousands of times
ƒƒ Superior efficiency
ƒƒ Highly reliable energy production
with varying gas quality
ƒƒ Lean gases of any quality
ƒƒ Rapid power ramp-up
ƒƒ Versatile
ƒƒ Flexible operation for supporting
grid stability
ƒƒ Reliable starting
ƒƒ Low pilot fuel consumption
Capacity range 170-500 kW
Over 3,500
high-efficiency
CHP units installed.
4
5
G-Line
Profitable, Independent Energy Recovery
from Natural Gas.
The secret to maximizing yields is to use primary energy efficiently at every level.
Heat can be harnessed for various applications, including the generation of steam, hot
water or cooling. The electricity can be fed into the grid or consumed on-site. Rely on
us throughout the process, from plant installation to after-sales service.
Reliably and professionally executing your
energy strategy.
Operational reliability and
system compatibility
High-powered partners:
SCHNELL and Liebherr
Rapid or custom installation,
expert maintenance
CHP units from our G-Line locally
generate electrical energy and
supply heat or cold. They are the
perfect choice if you are interesting
in capturing large amounts of thermal
energy. G-Line systems integrate
smoothly with heat applications –
including steam, hot water, thermal oil
or absorption refrigeration.
Liebherr gas engines have successfully
powered gensets, construction
equipment and industrial machinery for
decades. These rugged machines are
designed for heavy continuous duty.
When combined with SCHNELL CHP
technology, they form a highly reliable
system for efficiently generating
thermal and electrical energy from
natural gas.
We will tailor combined heat and power
units from the SCHNELL G-Line to your
unique energy strategy. Building a new
system? Expanding a power plant? Or
repowering an old system? Count on
us to integrate everything perfectly. We
have compact modules with integrated
heat exchangers for space-constrained
sites, and special sound protection
solutions for installations in residential
areas. We will also maintain and service
your unit to keep it running efficiently
for years to come.
Natural gas
G- Line
Model
G100
G150
G230
G300
G330
G500
Type
L4R20.1NO
L4R20.1NO
L6R20.1NO
L8V21.1NO
L8V21.1NO
L12V21.1NO
Electrical power (kW)
100
155
237
300
332
500
Thermal power ±8 (kW)
126
176
269
351
374
563
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G-Line
Easy, Efficient
Energy Generation
from Biogas.
The G-Line combines innovative technology with deep expertise in generating
electricity from biogas. Its low gas consumption and high ease of use make the
G-Line the perfect solution for all biogas plant owners interested in high total system
efficiencies.
Maximize
your daily
energy yield.
Heat and power from
biogas and lean gases
Cleverly combined for
maximum efficiency
Installation is tailored
to you
Biogas plays a major role in the
shift away from conventional power
generation and toward renewables. To
get the most out of biogas, though,
you need a reliable cogeneration
plant that combines high efficiency
with excellent flexibility. The G-Line
of biogas CHP units delivers. It is
the ideal choice for any project that
requires low consumption and superior
efficiency – from new systems to
expansion to repowering. With its high
thermal output, the G-Line can support
heat applications such as drying or
refrigeration in addition to electricity
generation.
The secret of the G-Line’s high
performance: the careful integration of
its components. Proven, high-quality
Liebherr gas engines deliver high total
system efficiency. When combined
with SCHNELL’s intelligent CHP
technology, they form a high-efficiency
system that generates power from
biogas and sewage gas at electrical
efficiencies as high as 42 percent.
G-Line solutions are easy to integrate
and adapt to your unique local
circumstances. The SCHNELL G-Line
is known for reliability, robustness and
efficiency – from turnkey compact
modules to sound-insulated container
and engine room solutions.
Biogas
G- Line
Model
G100
G155
G235
G250
G300
G330
G500
G525
Type
L4R20.1BO
L4R20.1BO
L6R20.1BO
L6R20.1BO
L8V21.1BO
L8V21.1BO
L12V21.1BO
L12V21.1BO
Electrical power (kW)
100
155
237
250
300
332
500
525
Thermal power ±8 (kW)
115
154
240
252
319
338
501
526
9
B-Line
A Sound Investment:
BlueRail CHP.
There is only one way to squeeze more profit out of the same space: efficiency. B-Line
CHP units with BlueRail technology are the efficiency leaders of spark-ignited gas
gensets. They offer electrical efficiencies of up to 46 percent.
Add value through
repowering
Technology for high
efficiency: BlueRail
Superior efficiency with
the B-Line
Exporting biogas-sourced power to
the grid is particularly profitable if the
energy is generated efficiently in a
continuous duty operation. The CHP
units in SCHNELL’s B-Line are an ideal
choice for new systems or expansions
of existing systems. You can maximize
your yields with a B-Line CHP unit from
SCHNELL.
The SCHNELL B-Line owes its
efficiency to a clever combustion
process: Specially developed BlueRail
injection technology ensures rapid
gas combustion. The more complete
combustion raises motor efficiency
and lowers emissions. The B-Line is
a reliable, high-performance power
generator based on rugged, proven
Scania engines.
In Focus Test, Deutsche
Landwirtschaftsgesellschaft (German
Agricultural Society – DLG) certified
that the 6R20.1BO with 250 kW output
achieved an electrical efficiency of up
to 46.1 percent.
Up to 46.1%
electrical efficiency.
Biogas
B-Line
Model
B160
B250
B300
B340
Type
5R18.1BO
6R20.1BO
8V20.1BO
8V20.1BO
Electrical power (kW)
160
250
300
340
Thermal power ±8 (kW)
147
220
272
301
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Z-Line
More Flexibility
with the Dual Fuel
CHP Unit.
Maximum yields for
maximum profit.
SCHNELL dual fuel CHP units have proven their value in countless applications: full
load, part load or reserve power. Z-Line CHP units are experts at producing electric
power from lean gas of varying quality.
Independent energy
generation
Dual fuel technology:
cold start champion
Dual fuel CHP units
in action
For over 23 years, farmers across
Europe have trusted the reliability of
SCHNELL’s dual fuel CHP units. Their
solid, rugged construction has made
them perennial favorites among biogas
CHP units. With a Z-Line CHP unit from
SCHNELL, you can efficiently and
reliably convert the energy contained
in lean gas into heat and electricity.
Providing reserve power is particularly
easy with SCHNELL Z-Line units
because they start and run so reliably,
regardless of temperature or gas
composition.
Z-Line CHP units are based on diesel
engines that have the high compression
ratio needed for efficient biogas
combustion. To ensure ideal ignition,
a small amount of pilot fuel is injected
into the compressed gas-air mixture.
Lean gases such as biogas, sewage
gas or landfill gas have highly variable
compositions. The Z-Line can adjust
perfectly to changes so you get the
most out of your gas.
With its high efficiency and
controllability, the Z-Line is a workhorse
of the renewable revolution that
integrates seamlessly and profitably
with virtual power plants or similar
arrangements.
Biogas
Z- Line
Model
Z170
Z210
Z250
Z265
Z460
Z500
Type
5R18.1B
6R20.1B
6R20.1B
6R20.1B
6R41.1B
6R41.1B
Electrical power (kW)
170
210
250
265
460
500
Thermal power ±8 (kW)
160
200
213
219
394
442
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Rapid set-up.
Because success
doesn’t wait.
Container Solutions
Compact and Special Solutions
Quick Installation.
Intelligent Integration.
Start generating energy quickly with SCHNELL CHP units. The simplest approach:
a container solution.
We can provide a customized installation for the painless integration and rapid
commissioning of your SCHNELL CHP unit – from compact modules to special soundinsulated solutions.
Turnkey container
solutions
One container, twice the
power: duo SCHNELL pack
Concrete acoustic
enclosure
Your container comes with a finished,
pre-installed CHP unit and everything
that goes with it: genset, heat
exchanger, ventilation and a control
cabinet for operating and monitoring all
the functions. Depending on the power
class, the container may also contain
a gas conditioning module and heating
distributor.
The duo SCHNELL pack places two
gensets in one container. As a result, it
offers a high output, small footprint, flexible
operation and shared connections and
components. The duo SCHNELL pack is
the ideal choice for customers interested in
flexibly providing reserve power.
Need a quiet system? With a soundattenuating precast concrete
enclosure, you can install your CHP unit
in noise-sensitive locations, including
near residential areas.
ƒƒ Complete CHP unit
ƒƒ Up and running quickly: installed in
approx. ½ day
ƒƒ Super silent version with extra sound
dampening
ƒƒ Various container lengths
Standard container
14
ƒƒ Comes with all gensets
ƒƒ Total output up to 1050 kW
ƒƒ Highly flexible, capacity range
25%–100%
duo Schnell pack
CHP unit in engine rooms
Thanks to their modular design, our
CHP modules can be adapted to fit any
engine room. Put our know-how to work
for you: Let us design your plant.
ƒƒ Includes electrical installation
ƒƒ Comes with peripherals:
exhaust routing, ventilation and
mixture cooler
ƒƒ Custom design and installation
ƒƒ Adapts to any room configuration
ƒƒ Noise control with acoustic enclosure
ƒƒ Various noise control requirements
ƒƒ As a compact module or separated
into components
Precast concrete enclosure
Engine room with acoustic enclosure
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Efficiency that pays
for itself. That’s the
SCHNELL promise.
SCHNELL Technologies
Our Energy Goes into
Technology.
Spark ignition technology
BlueRail ignition system
Dual fuel technology
For natural gas and biogas – G-Line
For biogas – B-Line
For biogas – Z-Line
Spark ignition is a proven
technology with a broad range of
applications. Spark plugs reliably
ignite the gas-air mixture in the
combustion chamber after being
compressed by the turbo charger.
Our engines are optimized for
biogas and natural gas and convert
them into heat and power highly
efficiently.
In the BlueRail process, gas is
injected into the cylinders at very
high pressure.
Our dual fuel gensets are based on
diesel engines. Since diesel engines
have high compression ratios, they
can combust lean gases particularly
efficiently. In the dual fuel system,
pilot fuel is injected into the
combustion chamber to ensure full
ignition of the compressed gas-air
mixture.
Benefits of this tried-and-true
technology: robust operation and
low maintenance costs.
Some of the biogas is ignited by
special spark plugs in a special
prechamber of the combustion
chamber. The resulting flame cleanly
and efficiently ignites and burns
the gas-air mixture in the main
combustion chamber. This process
achieves extremely high electrical
efficiency in biogas operation.
Our Z-Line dual fuel CHP units start
up reliably and handle fluctuations in
gas composition gracefully.
From the day our company was founded, we have focused on finding the most efficient
way to combust lean gases. These gases are highly knock-resistant and cannot be
fired properly by conventional diesel and gas engines. Following decades of in-house
research and development, we now supply CHP units based on three technologies that
efficiently utilize the energy from biogas and natural gas.
16
17
Schnell Service
Good Service is about
Dependability.
You rely on your energy generating system. It has to run. You can’t stand around
waiting for parts or technical assistance – that’s why we handle these things
ourselves. Your CHP unit will be expertly serviced and maintained by our growing team
of over 200 in-house service technicians.
We support over 3,300
CHP units. We offer:
Over 3,300 units in
Europe, with 2,800
in Germany.
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ƒƒ Service hotline
ƒƒ 24/7 fault reporting
ƒƒ Wide service network with countless
service centers
ƒƒ Close personal service with over
100 service technicians fielded by
certified partners
ƒƒ Replacement engines
ƒƒ Oil analysis in SCHNELL labs
ƒƒ Local stocks of spare parts for fast
fulfillment
SCHNELL Protect –
We safeguard your
investment ...
... for your CHP unit’s entire lifecycle.
Regular maintenance will keep your unit
running smoothly for years to come.
Minimize your risk and ensure longterm profitability with the right service
package:
1. Immediate analysis and advice on the
phone
2. Remote diagnosis with GreenGuard
3. Various SCHNELL
maintenance contracts
GreenGuard app
Stay close while far away
With the app, you can monitor your
plant at any time or place.
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SCHNELL Motoren AG
We Convert Energy.
SCHNELL began with the idea of generating electrical energy from waste. This idea
grew into a success story that featured the on-site conversion of biogas, lean gas
and natural gas into heat and power. We measure our success by the efficiency and
reliability of our energy generation systems. That is our specialty. It’s what drives us
to excel every single day.
German-engineered energy
We have equipped our headquarters
in Amtzell, Germany, with a laboratory,
cutting-edge simulation systems and
state-of-the-art quality assurance and
testing facilities in order to develop the
best overall solutions for you.
We have successfully installed over
3,500 combined heat and power units
at biogas plants, natural gas plants and
landfills to enable industrial, municipal
and commercial power generation
throughout Europe. But that’s just
the start: demand for distributed CHP
solutions is growing across a variety of
applications.
On-site is the future
refining CHP technology, we are
demonstrating our commitment to
a sustainable, future-proof energy
production method that benefits
power and heat consumers as much as
system owners.
Combined heat and power is a
key technology for on-site power
generation.
It harnesses much more of our valuable
primary energy sources. By tirelessly
Established in 1992 5 locations: 2 in Germany, 1 each in France, Italy and the Czech
Republic Approx. 430 employees 3,500 CHP units in operation 830 MW
total output 2014 Entire CHP product portfolio certified with the BDEW Unit
Certificate for the Medium Voltage Guideline 9001 ISO quality management standard:
TÜV certified
20
More power.
More yield. That’s the
SCHNELL promise.
SCHNELL Product Lines
All Our Products
at a Glance.
G-Line for Natural Gas
Model
Type
Electrical
power (kW)
Th. power
±8 (kW)
El. efficiency
(%)
Th. efficiency
(%)
Rated thermal
input (kW)
G100
L4R20.1NO
100
126
37.5
47.3
267
G150
L4R20.1NO
155
176
40.9
46.4
379
G230
L6R20.1NO
237
269
41.3
46.9
574
G300
L8V21.1NO
300
351
40
46.8
750
G330
L8V21.1NO
332
374
41.4
46.6
802
G500
L12V21.1NO
500
563
41.5
46.7
1205
G-Line for Biogas
Model
Type
Electrical
power (kW)
Th. power
±8 (kW)
El. efficiency
(%)
Th. efficiency
(%)
Rated thermal
input (kW)
G100
L4R20.1BO
100
115
36.8
42.3
272
G155
L4R20.1BO
155
154
40.3
40
385
G235
L6R20.1BO
237
240
40.4
40.9
587
G250
L6R20.1BO
250
252
40.8
41.2
613
G300
L8V21.1BO
300
319
39.2
41.7
765
G330
L8V21.1BO
332
338
40.6
41.3
818
G500
L12V21.1BO
500
501
41.3
41.4
1211
G525
L12V21.1BO
525
526
41.3
41.4
1271
Compact module
B-Line for Biogas
Model
Type
Electrical
power (kW)
Th. power
±8 (kW)
El. efficiency
(%)
Th. efficiency
(%)
Rated thermal
input (kW)
B160
5R18.1BO
160
147
41.5
38
386
B250
6R20.1BO
250
220
45.5
40
549
B300
8V20.1BO
300
272
43
39
698
B340
8V20.1BO
340
301
44
39
773
Z-Line for Biogas
G-Line for natural gas and biogas
B-Line for biogas
Z-Line for biogas
Model
Type
Electrical
power (kW)
Th. power
±8 (kW)
El. efficiency
(%)
Th. efficiency
(%)
Rated thermal
input (kW)
Z170
5R18.1B
170
160
41.5
39
410
Z210
6R20.1B
210
200
42
40
499
Z250
6R20.1B
250
213
44.5
38
562
Z265
6R20.1B
265
219
46
38
576
Z460
6R41.1B
460
394
42
38
1095
Z500
6R41.1B
500
442
43
38
1163
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SCHNELL Motoren AG
Hugo-Schrott-Straße 6
D-88279 Amtzell
Phone +49-75 20 96 61-0
Fax +49-75 20 53 88
[email protected]
www.schnellmotoren.de
Visitors
Felix-Wankel-Straße 1
D-88239 Wangen i. A.
Service
Service Hotline North Phone +49 5074 9618-0
Service Hotline South Phone +49 7520 9209-0
www.schnellmotor.de/service
Technical modifications reserved.
November 2015
Art. Nr. 1-033-246
www.schnellmotoren.de