Honeywell Ignition Module - cyb

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Honeywell Ignition Module - cyb
S8600B,C,H,M; S8610B,C,H,M;
S8670D,E,J,K Intermittent Pilot
Gas Ignition Control
INSTALLATION INSTRUCTIONS
APPLICATION
The 8600 family of ignition controls provide ignition sequence, flame monitoring and safety shutoff for intermittent pilot
gas fired heating appliances. These controls provide flame sense and operating sequences suitable for the application.
Table 1 describes the main features of each available model.
Table 1. Intermittent Pilot Ignition Models.
Valve
Current
Trial for Ignition
Rating Prepurge
Pilot
Sequence
@ 24 Vac Timing Ignition
Type
Model
IgniterSensor
Type
S8600B
Separateb
1.0 A Pilot
and
1.0 A Main
None
15 or 90
seconds,
as ordered
S8600C
Separate
1.0 A Pilot
and
1.0 A Main
None
15 or 90 Continuous Spark and pilot gas ON until lightoff or trial for ignition ends. If
seconds,
Retry
pilot fails to light, pilot gas and spark OFF (100% shutoff). After
as ordered
5 minute delay, a new trial for ignition is initiated. This sequence
continues until lightoff or “Call for Heat” is removed.
S8600H Combinationc 1.0 A Pilot
and
1.0 A Main
None
15 or 90
seconds,
as ordered
S8600M Combination
1.0 A Pilot
and
1.0 A Main
None
15 or 90 Continuous Spark and pilot gas ON until lightoff or trial for ignition ends. If
seconds,
Retry
pilot fails to light, pilot gas and spark OFF (100% shutoff). After
as ordered
5 minute delay, a new trial for ignition is initiated. This sequence
continues until lightoff or “Call for Heat” is removed.
S8610B
Separate
1.0 A Pilot
and
2.0 A Main
None
15 or 90
seconds,
as ordered
S8610C
Separate
1.0 A Pilot
and
2.0 A Main
None
15 or 90 Continuous Spark and pilot gas ON until lightoff or trial for ignition ends. If
seconds,
Retry
pilot fails to light, pilot gas and spark OFF (100% shutoff). After
as ordered
5 minute delay, a new trial for ignition is initiated. This sequence
continues until lightoff or “Call for Heat” is removed.
S8610H Combination
1.0 A Pilot
and
2.0 A Main
None
15 or 90
seconds,
as ordered
S8610M
1.0 A Pilot
and
2.0 A Main
None
15 or 90 Continuous Spark and pilot gas ON until lightoff or trial for ignition ends. If
seconds,
Retry
pilot fails to light, pilot gas and spark OFF (100% shutoff). After
as ordered
5 minute delay, a new trial for ignition is initiated. This sequence
continues until lightoff or “Call for Heat” is removed.
1.0 A Pilot
and
2.0 A Main
30
seconds
Separate
S8670D Combination
15 or 90
seconds,
as ordered
®
Lockout
Lockout
Lockout
Lockout
Lockout
Ignition Sequence Descriptiona
Spark and pilot gas ON until lightoff or trial for ignition ends. If
pilot fails to light, pilot gas and spark OFF (100% shutoff), and
lockout. Cycle “Call for Heat” to restart ignition sequence.
Spark and pilot gas ON until lightoff or trial for ignition ends. If
pilot fails to light, pilot gas and spark OFF (100% shutoff), and
lockout. Cycle “Call for Heat” to restart ignition sequence.
Spark and pilot gas ON until lightoff or trial for ignition ends. If
pilot fails to light, pilot gas and spark OFF (100% shutoff), and
lockout. Cycle “Call for Heat” to restart ignition sequence.
Spark and pilot gas ON until lightoff or trial for ignition ends. If
pilot fails to light, pilot gas and spark OFF (100% shutoff), and
lockout. Cycle “Call for Heat” to restart ignition sequence.
After prepurge, spark and pilot gas ON until lightoff or trial for
ignition ends. If pilot fails to light, pilot gas and spark OFF
(100% shutoff), and lockout. Cycle “Call for Heat” to restart
ignition sequence.
Automatic Ignition Systems
ANSI Z21.20
69-1954-01
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
Table 1. Intermittent Pilot Ignition Models. (Continued)
Model
IgniterSensor
Type
Valve
Current
Trial for Ignition
Rating Prepurge
Pilot
Sequence
@ 24 Vac Timing Ignition
Type
Ignition Sequence Descriptiona
S8670E Combination
1.0 A Pilot
and
2.0 A Main
30
seconds
15 or 90 Continuous After prepurge, spark and pilot gas ON until lightoff or trial for
seconds,
Retry
ignition ends. If pilot fails to light, pilot gas and spark OFF
as ordered
(100% shutoff). After 5 minute delay, a new trial for ignition is
initiated. This sequence continues until lightoff or “Call for Heat”
is removed.
S8670J
Separate
1.0 A Pilot
and
2.0 A Main
30
seconds
15 or 90
seconds,
as ordered
S8670K
Separate
1.0 A Pilot
and
2.0 A Main
30
seconds
15 or 90 Continuous After prepurge, spark and pilot gas ON until lightoff or trial for
seconds,
Retry
ignition ends. If pilot fails to light, pilot gas and spark OFF
as ordered
(100% shutoff). After 5 minute delay, a new trial for ignition is
initiated. This sequence continues until lightoff or “Call for Heat”
is removed.
Lockout
After prepurge, spark and pilot gas ON until lightoff or trial for
ignition ends. If pilot fails to light, pilot gas and spark OFF
(100% shutoff), and lockout. Cycle “Call for Heat” to restart
ignition sequence.
a
If established flame is lost, all models restart ignition trial.
Separate: two rod; remote flame sensing.
c Combination: one rod; local flame sensing.
b
All models provide:
•
•
•
•
•
Natural or LP gas.
Pilot burner ignition using a high voltage spark.
Flame rectification circuit to monitor flame presence.
Monitoring of 24 Vac, pilot, and main gas valve.
LED indicator for flame presence/strength and system
status/errors.
• Connections for flame reading via standard microammeter.
• Optional: Alarm Output dry contacts (Lockout models
Only).
SPECIFICATIONS
Control Voltage: 24V (18-30 Vac) 50/60 Hz
Current Draw: 0.1 A plus valve load @ 24Vac
Trial for Ignition: 15 or 90 seconds (depends on model)
Prepurge: See Table 1.
Ignition Sequence: See Table 1.
Retry Delay: 5 minutes (C, M, E, and K models only)
Flame Failure Response Time: 2 seconds maximum
LED: The green status LED provides system status, error
codes, and flame strength indication when in run
mode.
Gas Control: Honeywell models VR8204 and VR8304
Operating Temperature:
Minimum ambient temperature rating is -40°F (-40°C).
Maximum ambient rating for S8600 used with 1.0A
main valve is 175°F (79°C).
Maximum ambient rating for S8610 and S8670 used
with 2.0A main valve is 165°F (74°C).
Relative humidity: 0% to 95% noncondensing
PLANNING THE
INSTALLATION
WARNING
Fire or Explosion Hazard.
Can cause severe injury, death or property
damage.
1. Plan the installation as outlined below.
2. Plan for frequent maintenance as described in
the Maintenance section.
Intermittent pilot systems are used on a wide variety of
central heating equipment and on heating appliances
such as commercial cookers, agricultural equipment,
industrial heating equipment and pool heaters. Some of
these applications may make heavy demands on the
controls, either because of frequent cycling, or because of
moisture, corrosive chemicals, dust or excessive heat in
the environment. In these situations, special steps may be
required to prevent nuisance shutdowns and premature
control failure. These applications require special
Honeywell review; contact your Honeywell Sales
Representative for assistance.
Review the following conditions that can apply to your
specific installation and take the precautionary steps
suggested.
Frequent Cycling
These controls are designed for use on appliances that
typically cycle three to four times an hour only during the
heating season. In year-round applications with greater
cycling rates, the control can wear out more quickly;
perform a monthly checkout.
Water or Steam Cleaning
If the control gets wet, replace it. If the appliance is likely
to be cleaned with water or steam, protect (cover) the
controls and wiring from water or steam flow. Mount the
controls high enough above the bottom of the cabinet so
they do not get wet during normal cleaning procedures.
Use a NEMA 4 enclosure for the ignition control.
69-1954—01
2
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
High Humidity or Dripping Water
WARNING
Dripping water can cause the control to fail. Never install
an appliance where water can drip on the controls.
Electrical Shock Hazard.
Can cause severe injury, death or property
damage.
Disconnect power supply before beginning wiring
or making wiring connections to prevent electrical
shock or equipment damage.
In addition, high ambient humidity can damage the control.
If the appliance is in a humid atmosphere, make sure air
circulation around the controls is adequate to prevent
condensation. Also, regularly check out the system. A
NEMA 4 enclosure is recommended for the ignition module.
CAUTION
Corrosive Chemicals
1. If a new gas control is to be installed, turn off
the gas supply before starting installation.
Conduct a Gas Leak Test according to the gas
control manufacturer instructions after the gas
control is installed.
2. Wiring errors can cause improper appliance
operation and dangerous conditions such as
bypassing safety features.
Corrosive chemicals can attack the module and gas
control, eventually causing a failure. If chemicals are used
for routine cleaning, make sure they do not reach the
controls. Where chemicals are suspended in air, as in
some industrial or agricultural applications, use a NEMA 4
enclosure for the ignition module.
Dust or Grease Accumulation
Heavy accumulations of dust or grease can cause
controls to malfunction. Where dust or grease can be a
problem, provide covers for the module and the gas
control to limit contamination. A NEMA 4 enclosure is
recommended for the ignition module.
CAUTION
Equipment Damage Hazard.
Water can cause equipment damage or
malfunction.
If the module must be mounted near water or
moisture, provide suitable waterproof enclosure.
Heat
Excessively high temperatures can damage controls.
Make sure the maximum ambient temperature at the
control does not exceed the rating of the control. If the
appliance operates at very high temperatures, use
insulation, shielding, and air circulation, as necessary, to
protect the controls. Proper insulation or shielding should
be provided by the appliance manufacturer; verify proper
air circulation is maintained when the appliance is
installed.
Maintenance Requirements in Severe
Environments
Regular preventive maintenance is important in any
application.
WARNING
Fire or Explosion Hazard.
May cause severe injury, death or property
damage.
Do not attempt to take the module apart or to
clean it. Improper reassembly and cleaning may
cause unreliable operation.
INSTALLATION
When Installing This Product…
1.
2.
3.
4.
Read these instructions carefully. Failure to follow
them could damage the product or cause a hazardous condition.
Check the ratings given in these instructions to
make sure the control is suitable for your
application.
Installer must be a trained, experienced service
technician.
After installation is complete, check out operation
as provided in these instructions.
WARNING
Fire or Explosion Hazard.
Can cause severe injury, death or property
damage.
1. The module can malfunction if it gets wet,
leading to accumulation of explosive gas.
— Never install where water can flood, drip or
condense on the module.
— Never try to use a module that has been wet—
replace it.
2. Liquefied petroleum (LP) gas is heavier than air
and will not naturally vent upward.
— Do not operate electric switches, lights, or
appliances until you are sure the appliance
area is free of gas.
Maintenance frequency must be determined individually
for each application. Some considerations are:
• Cycling frequency. Appliances that may cycle more
than 20,000 times annually should be checked monthly.
• Intermittent use. Appliances that are used seasonally
should be checked before shutdown and again before
the next use.
• Consequence of unexpected shutdown. Where the cost
of an unexpected shutdown would be high, the system
should be checked more often.
• Dusty, wet, or corrosive environment. Since these
environments can cause the modules to deteriorate
more rapidly, the system should be checked more often.
Any module should be replaced if it does not perform
properly on checkout or troubleshooting. In addition,
replace any module if it is wet or looks like it has ever
been wet. Protective enclosures as outlined under
“Planning the Installation” are recommended regardless
of checkout frequency.
Location
The mounting location must provide:
— Good, clear access to the field wiring terminals.
3
69-1954—01
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
— Operating ambient temperatures between -40°F and
175°F (-40°C and 79°C); (165°F [74°C] for S8610 and
S8670 models).
— Relative humidity below 95% noncondensing.
— Protection from water, steam or corrosive chemicals
that are used to clean the appliance.
— Protection from dripping water, such as from an
overfilled humidifier or from condensation.
— Protection from dust or grease accumulation.
Mount the Ignition Module
Select a location close enough to the burner to allow a
short (3 ft. [0.9 m] max.), direct cable route to the pilot
burner. Ambient temperature at the module must be
within the range listed under Operating Temperature, on
page 2. The module must be protected from water,
moisture, corrosive chemicals and excessive dust and
grease.
IMPORTANT
1. As shown in the wiring diagrams, a common
ground is required on:
aThe pilot burner mounting bracket, and
bThe GND(BURNER) terminal on the ignition
module. Failure to use the GND(BURNER)
terminal may result in intermittent loss of
spark and/or loss of flame current sensitivity.
2. Make sure the transformer has adequate VA.
The ignition module requires at least 0.1 A at 24
Vac. Add the current draws of all other devices in
the control circuit, including the pilot and main
valves in the gas control, and multiply by 24 to
determine the total VA requirement of these
components. Add this total to 2.4 VA (for the ignition module). The result is the minimum transformer VA rating. Use a Class II transformer if
replacement is required.
Mount the module with the terminals down to protect them
from dripping water and dust. As an alternative, it can also
be mounted with the terminals on either side.
CONNECT IGNITION CABLE
Use Honeywell ignition cable or construct an ignition
cable that conforms to suitable national standards such as
Underwriters Laboratories Inc. See Table 2 and Table 3.
IMPORTANT
Do not mount with terminals facing up.
.
Table 2. Honeywell Pre-assembled Ignition Cables
(UL Style 3257).
CABLE
PART
NUMBER
LENGTH
394800-30
30 inches
1/4 inch quick Rajah connector
connect,
receptacle, 90
insulated
degree rubber boot
394801-30
30 inches
1/4 inch quick Rajah connector
connect,
receptacle, straight
insulated
rubber boot
MODULE
END
PILOT
BURNER
Table 3. Recommended Ignition Cable for Field
Assembly.
M29897
Fig. 1. Incorrect Mounting (Model S8600M shown).
Fasten securely with four No. 6-32 machine or No. 8
sheet metal screws.
Mount the System Controls
Mount any required controls, such as the gas control,
spark igniter, flame sensor, thermostat, limit, and
transformer according to manufacturer’s instructions.
Wire the System
CABLE TYPE
VOLTAGE
RATING (rms)
TEMPERATURE
RATING
UL Style 3217
10,000
302°F (150°C)
UL Style 3257
10,000
484°F (250°C)
Cable must be no longer than 36 in. (0.9 m). Solid
conductor cable recommended. To construct a cable, fit
one end of ignition cable with 1/4 in. diameter Rajah
connector receptacle and the other with a 1/4 in. female
quick connect. Protect both ends with insulated boots.
NOTE: The cable must not run in continuous contact
with a metal surface or spark voltage will be
greatly reduced. Use ceramic or plastic standoff
insulators as required. Resistive spark cable
reduces spark voltage and may impact appliance
performance.
CAUTION
To install:
Equipment Damage Hazard.
Disconnect power supply before beginning wiring
or making wiring connections to prevent electrical
shock or equipment damage.
(1) Connect one end of the cable to the male
quick connect SPARK terminal on the ignition module.
(2) Connect the other end of the cable to the
igniter or igniter-sensor stud on the pilot
burner/igniter-sensor.
All wiring must comply with local codes and ordinances.
See Fig. 2 and Table 4 for proper wiring connections.
CONNECT IGNITION MODULE
NOTE: Refer to Fig. 2 and Table 4 for the location of
each connection.
69-1954—01
4
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
Connect remaining system components to the ignition
module terminals as shown in the appropriate wiring
diagram.
• Fig. 3 is a basic circuit for the H and M models used in
heating systems with atmospheric burners.
• Fig. 4 shows the basic circuit for the B and C models
with separate sensor and igniter in a heating system
with atmospheric burners.
• Fig. 5—8 show typical circuits for power assisted
combustion applications and two-stage gas control
with power assisted combustion applications.
Table 4. Wiring Connection Descriptions.
Connector
Label
Size
Description
MV
1/4 inch
Main Valve connection
MV/PV
1/4 inch
Common terminal for gas
valve
PV
1/4 inch
Pilot Valve connection
BRN GND
1/4 inch
Burner Ground
MAKE FLAME SENSE CONNECTION
24V GND
1/4 inch
Return path to transformer
For B, C, J, and K models:
These models have remote flame sensing (two rod).
Connect the flame sensor wire from the Pilot burner/
igniter to the SENSE connector on the ignition module.
24V
1/4 inch
24 Vac (“Call for Heat”)
ALARM1
3/16 inch Alarm connection
(optional for B, H, D, and J
models only)
For H, M, D, and E models:
These models have local flame sensing (single rod). The
spark lead carries the flame signal.
ALARM2
3/16 inch Alarm connection
(optional for B, H, D, and J
models only)
METER (μA)
Ammeter Connection for ammeter
probes
probes for measuring flame
current in μAmp DC.
SENSE
3/16 inch Flame Sensor
(B, C, J, and K models Only)
SPARK
1/4 inch
GROUND CONTROL SYSTEM
The igniter, flame sensor and ignition module must share
a common ground with the pilot burner. Use thermoplastic
insulated wire with a minimum rating of 221°F (105°C) for
the ground wire; asbestos insulation is not acceptable. If
necessary, use a shield to protect the wire from radiant
heat generated by the burner. Connect the ground wire as
follows:
1.
2.
3.
Fit one end of the ground wire with a female 1/4 in.
quick-connect terminal and connect it to the male
quick-connect BRN GND terminal on the ignition
module.
Strip the other end of the wire and fasten it under
the pilot burner bracket mounting screw. If necessary, use a shield to protect the ground wire from
radiant heat.
The pilot burner serves as the common grounding
area. If there is not good metal-to-metal contact
between the pilot burner and ground, run a lead
from the pilot burner to ground.
High voltage sparking
electrode
GND 24V
MV MV/PV PV (BRN) GND
24V
ALARM2
S8600 H,M; S8610 H,M
ALARM1
CONNECT GAS CONTROL
Use 18-gauge solid or stranded wire. Use 1/4 in. female
quick connects for module connections. Connect to gas
control terminals as shown in wiring diagrams, using
terminals appropriate to the gas control.
SPARK
3
PILOT
COM
MAIN
VALVE
4
1ST
2ND
OPERATOR OPERATOR
THERMOSTAT
DUAL VALVE COMBINATION
GAS CONTROL
2
LIMIT
CONTROLLER
PILOT BURNER/
IGNITER-SENSOR
PILOT BURNER
GROUND
L1
L2
(HOT)
1
PILOT GAS
SUPPLY
NOTE: Earth ground is not required.
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
ALTERNATE LIMIT CONTROLLER LOCATION.
3
MAXIMUM CABLE LENGTH 3 FT. [0.9 M].
4
CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO TRANSFORMER.
M29899
Fig. 3. S8600 H,M; S8610 H,M; connections in a
heating system with an atmospheric burner.
SPARK
SENSE
MV
MV/PV
PV
BRN/GND
24V GND
24V
ALARM2 (OPT)
ALARM1 (OPT)
M29898
Fig. 2. Ignition Module wiring connection locations
(Model S8610B shown).
5
69-1954—01
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
S8600 B,C; S8610 B,C
GND 24V
MV MV/PV PV (BRN) GND
SPARK
24V
ALARM2
SENSE
ALARM1
ALARM2
24V
ALARM1
S8600 H,M; S8610 H,M; S8670 D,E
GND 24V
MV MV/PV PV (BRN) GND
SPARK
3
3
PILOT
MAIN
VALVE
COM
PILOT
THERMOSTAT
1ST
2ND
OPERATOR OPERATOR
COM
DUAL VALVE COMBINATION
GAS CONTROL
2
GROUND
R
2ND
OPERATOR
1ST
OPERATOR
AIR
PROVING
SWITCH
MAIN VALVE
STAGE 2
MAIN
VALVE
THERMOSTAT
STAGE 1
W2
W1
2
TWO STAGE DUAL VALVE
COMBINATION GAS CONTROL
PILOT
BURNER/
IGNITERSENSOR
COMBUSTION
AIR BLOWER
RELAY
SENSOR
1
L2
4
PILOT BURNER/
IGNITER
LIMIT
CONTROLLER
GROUND
PILOT
BURNER
GROUND
PILOT GAS
SUPPLY
4
L1
(HOT)
LIMIT
CONTROLLER
PILOT GAS
SUPPLY
L1 L2
(HOT)
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
ALTERNATE LIMIT CONTROLLER LOCATION.
3
MAXIMUM CABLE LENGTH 3 FT. [0.9 M].
4
CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO TRANSFORMER.
M29900
Fig. 4. S8600 B,C; S8610 B,C connections with remote
flame sensing in a heating system with an
atmospheric burner.
COMBUSTION
AIR BLOWER
MOTOR
L1 L2
(HOT) 1
1
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
ALTERNATE LIMIT CONTROLLER LOCATION.
3
MAXIMUM CABLE LENGTH 3 FT. [0.9 M].
4
CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO TRANSFORMER.
M29902
Fig. 6. S8600 H,M; S8610 H,M; S8670 D,E connections
in a heating system with a two-stage gas control and
power-assisted combustion.
ALARM2
24V
ALARM1
GND 24V
MV MV/PV PV (BRN) GND
24V
ALARM2
GND 24V
MV MV/PV PV (BRN) GND
S8600 H,M; S8610 H,M; S8670 D,E
ALARM1
S8600 B,C; S8610 B,C; S8670 J,K
SENSE
SPARK
SPARK
3
3
PILOT
COM
AIR
PROVING
SWITCH
MAIN
VALVE
1ST
2ND
OPERATOR OPERATOR
L1 L2
(HOT)
1
2
COMBUSTION
AIR BLOWER
RELAY
PILOT
BURNER
GROUND
PILOT GAS
SUPPLY
4
SENSOR
4
COMBUSTION
AIR BLOWER
MOTOR
L2 L1 (HOT)
2
ALTERNATE LIMIT CONTROLLER LOCATION.
3
MAXIMUM CABLE LENGTH 3 FT. [0.9 M].
4
CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO TRANSFORMER.
GROUND
LIMIT
CONTROLLER
COMBUSTION
AIR BLOWER
MOTOR
L2 L1 (HOT)
1
PILOT GAS
SUPPLY
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
L1 L2
(HOT)
1
PILOT BURNER/
IGNITER
LIMIT
CONTROLLER
1
M29901
Fig. 5. S8600 H,M; S8610 H,M; S8670 D,E connections
in a heating system with power-assisted combustion.
69-1954—01
1ST
2ND
OPERATOR OPERATOR
DUAL VALVE COMBINATION
GAS CONTROL
COMBUSTION
AIR BLOWER
RELAY
THERMOSTAT
AIR
PROVING
SWITCH
MAIN
VALVE
COM
2
DUAL VALVE COMBINATION
GAS CONTROL
PILOT BURNER/
IGNITER-SENSOR
THERMOSTAT
PILOT
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
ALTERNATE LIMIT CONTROLLER LOCATION.
3
MAXIMUM CABLE LENGTH 3 FT. [0.9 M].
4
CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO TRANSFORMER.
M29903
Fig. 7. S8600 B,C; S8610 B,C; S8670 J,K connections
with remote flame sensing in a heating system with
power-assisted combustion.
6
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
Step 2: Verify control system ground.
24V
ALARM2
GND 24V
MV MV/PV PV (BRN) GND
ALARM1
S8600 B,C; S8610 B,C; S8670 J,K
SENSE
SPARK
3
PILOT
COM
1ST
OPERATOR
GROUND
AIR
PROVING
SWITCH
MAIN VALVE
STAGE 2
MAIN
VALVE
THERMOSTAT
STAGE 1
R
2ND
OPERATOR
W2
SENSOR
W1
2
PILOT BURNER/
IGNITER
TWO STAGE DUAL VALVE
COMBINATION GAS CONTROL
The igniter, flame sensor, and ignition module must share
a common ground with the main burner. Use
thermoplastic insulated wire with a minimum rating of
221°F (105° C) for the ground wire; asbestos insulation is
not acceptable. If the temperature at the wire could
exceed 221°F (105°C), use a shield to protect the wire
from radiant heat generated by the burner. Connect the
ground wire as follows:
GROUND
COMBUSTION
AIR BLOWER
RELAY
a. Fit one end of the ground wire with a female 1/4
in. quick-connect terminal and connect it to the
male quick-connect GND (BURNER) terminal
on the ignition module.
b. Strip the other end of the wire and fasten it
under the igniter bracket mounting screw. If necessary, use a shield to protect the ground wire
from radiant heat.
c. The burner serves as the common grounding
area. If there is not good metal-to-metal contact
between the burner and ground, run a lead from
the burner to ground.
PILOT GAS
SUPPLY
4
LIMIT
CONTROLLER
1
L1 L2
(HOT)
L1 L2
(HOT) 1
COMBUSTION
AIR BLOWER
MOTOR
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
ALTERNATE LIMIT CONTROLLER LOCATION.
3
MAXIMUM CABLE LENGTH 3 FT. [0.9 M].
4
CONTROLS IN 24V CIRCUIT MUST NOT BE IN GROUND LEG TO TRANSFORMER.
M29904
Fig. 8. S8600 B,C; S8610 B,C; S8670 J,K connections
with remote flame sensing in a heating system with a
two-stage gas control and power-assisted
combustion.
CHECKOUT
NOTE: Earth ground is not required.
Step 3: Review Normal Operating
Sequence and Module Specifications.
a. See “Operation” on page 8 and “Specifications”
on page 2.
Check out the gas control system:
• At initial installation of the appliance.
• As part of regular maintenance procedures.
Maintenance intervals are determined by the
application. See “Planning the Installation” on page 2
for more information.
• As the first step in troubleshooting.
• Any time work is done on the system.
WARNING
Step 4: Reset the Module.
a. Turn the thermostat to its lowest setting.
b. Wait one minute.
As you do the remaining steps, watch for points where
operation deviates from normal. Refer to the
Troubleshooting guide on page 15 to correct problems.
Step 5: Check Safety Shutoff Operation.
a. Turn gas supply off.
b. Set thermostat or controller above room temperature to call for heat.
c. Watch for spark at pilot burner either immediately or following prepurge. See device label.
d. Time spark from start to shutoff. See device
label.
e. On all continuous retry models, wait 5 minutes.
Ignition sequence should start again followed by
shutoff after 90 seconds maximum.
f. Open manual gas cock and make sure no gas is
flowing to pilot or main burner.
g. Set thermostat below room temperature and
wait one minute before continuing.
Fire or Explosion Hazard.
Failure to heed these warnings may cause fire
or explosion with property damage, injury, or
loss of life.
1. If you smell gas or suspect a gas leak, turn off
gas at manual service valve and evacuate the
building. Do not try to light any appliance, do
not touch any electrical switch or telephone in
the building until you are sure no spilled gas
remains.
2. Gas leak test must be done as described in the
steps below on initial installation and any time
work is done involving the gas piping.
Step 1: Perform Visual Inspection.
a. With power off, make sure all wiring connections are clean and tight.
b. Turn on power to appliance and ignition module.
c. Open manual shutoff valves in the gas line to
the appliance.
d. Perform Gas Leak Test ahead of gas control if
piping has been disturbed.
Step 6: Check Normal Operation.
a. Set thermostat or controller above room temperature to call for heat.
b. Make sure pilot lights smoothly when gas
reaches the pilot burner.
c. Make sure main burner lights smoothly without
flashback.
d. Make sure burner operates smoothly without
floating, lifting, or flame rollout to the furnace
vestibule or heat buildup in the vestibule.
e. Perform a gas leak test in the appliance.
GAS LEAK TEST (UPSTREAM OF GAS
CONTROL)
Paint the gas control gasket edges and all pipe
connections upstream of the gas control with a rich
soap and water solution. Bubbles indicate gas
leaks. Tighten the joints and screws or replace
component to stop gas leak. Recheck with soap
and water solution.
7
69-1954—01
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
GAS LEAK TEST (DOWNSTREAM OF GAS
CONTROL)
Paint the gas control gasket edges and all pipe
connections downstream of the gas control,
including the pilot tubing connections, with a rich
soap and water solution. Bubbles indicate gas
leaks. Tighten the joints and screws or replace
component to stop gas leak. Recheck with soap
and water solution.
f.
Turn the thermostat or controller below the room
temperature. Make sure the main burner and
pilot flames go out.
OPERATION
Module operation can be conveniently divided into two
phases for the S8600 and S8610 and three phases for the
S8670.
The phases are:
• Prepurge (S8670 models only)—See Fig. 10
• Trial for ignition (all models)
• Main burner operation (all models)
Fig. 9-10 summarize the normal operating sequences of
all the models.
Prepurge (S8670 models Only)
When an S8670 model is used in a fan-assisted
combustion system, the combustion air blower starts on a
call for heat. On proof of airflow, the air proving switch
closes and energizes the S8670. When this model is used
in an atmospheric system, the “Call for Heat” energizes
the module.
In either case, the module first initiates a 30 second delay
to allow system prepurge. After prepurge, the module
starts the trial for pilot ignition sequence.
Trial for Pilot Ignition
On a “Call for Heat” (and after prepurge on S8670
models), the module energizes the spark source and the
pilot valve relay simultaneously. The pilot valve opens,
allowing gas to flow to the pilot burner for the ignition trial
time. The spark lights the pilot flame when pilot gas is
present. A flame rectification circuit confirms the presence
of the pilot flame, shuts off the spark source, and
energizes the main valve relay.
69-1954—01
The S8600 family uses a two-level pilot flame proving
sequence. When a sufficient flame current is sensed, the
spark is turned OFF. However, the pilot flame must
generate a higher level of flame current to energize the
main valve. This approach assures a stable pilot flame to
support reliable burner lightoff. If the pilot flame is weak or
unstable, the spark may turn back ON. However, the trial
for pilot ignition will not exceed the stated ignition trial time
Main Burner Operation
When the main valve opens, gas flows to the main burner
where it is lit by the pilot flame. There is a short flame
stabilization period as the main valve opens to allow the
pilot flame to stabilize as the main gas lights. The system
is now in the run mode with the presence of the pilot flame
continuously monitored by the flame rectification circuit. If
the pilot flame goes out, the control senses loss of pilot
flame and shuts off both the pilot valve relay and the main
valve relay. Flow of gas to pilot and main burners stops as
the valves close.
FAILED TRIAL FOR PILOT
IGNITION
Lockout Models—S8600B,H; S8610B,H;
S8670D,J
Lockout models provide a single trial for pilot ignition
sequence. If the pilot flame is not lit and sensed before
the end of the ignition trial time, the control shuts off the
pilot valve (100% shutoff) and goes to lockout. The control
remains in lockout until power to the control is cycled by
the system thermostat or by removing and restoring
system power.
Continuous Retry Models—S8600C,M;
S8610C,M; S8670E,J
Continuous retry models provide multiple trials for ignition.
If the pilot is not lit or sensed before the end of the trial for
ignition time, the control shuts off the spark and pilot gas
(100% shutoff). There is a 5 minute delay before another
ignition sequence is initiated. The pattern of ignition
sequence followed by a 5 minute delay continues until the
pilot lights and is proved or the “Call for Heat” ends. The 5
minute delay time can be bypassed by cycling the system
thermostat or removing and restoring system power.
8
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
OPERATING SEQUENCE - STANDARD MODELS
S8600 C, M; S8610 C, M = RETRY
S8600 B, H; S8610 B, H = LOCKOUT
IDLE
(NOT POWERED)
“CALL FOR HEAT”
RECEIVED FROM
THERMOSTAT
WAIT FOR
“CALL FOR HEAT”
TO BE REMOVED
POWER TO
MODULE AND
SELF CHECK
ACTIVATE ALARM
CONTACT(S)
(OPTIONAL)
RETRY DELAY
(5 MINUTES)
A
TRIAL FOR
IGNITION
(TIMER STARTED)
FLAME
PROVED?
NO
SPARK ON
OPEN PILOT GAS
VALVE
CLOSE PILOT
GAS VALVE
SPARK OFF
RETRY
RETRY OR
LOCKOUT
MODEL?
LOCKOUT
(BEFORE TRIAL FOR IGNITION TIMER EXPIRES)
YES
SPARK OFF
OPEN MAIN GAS
VALVE
FLAME
STABILIZATION
(2 SECONDS)
NO
RUN
“CALL
FOR HEAT”
ENDS?
NO
FLAME
LOST?
CLOSE MAIN GAS
VALVE AND PILOT
GAS VALVE
YES
A
YES
CLOSE MAIN GAS
VALVE AND PILOT
GAS VALVE
M29905
Fig. 9. Normal Operating Sequence for Standard Models.
9
69-1954—01
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
OPERATING SEQUENCE - PREPURGE MODELS
S8760 E, K = RETRY
S8670 D, J = LOCKOUT
IDLE
(NOT POWERED)
“CALL FOR HEAT”
RECEIVED FROM
THERMOSTAT
WAIT FOR
“CALL FOR HEAT”
TO BE REMOVED
POWER TO
MODULE AND
SELF CHECK
ACTIVATE ALARM
CONTACT(S)
(OPTIONAL)
RETRY DELAY
(5 MINUTES)
A
PREPURGE
(30 SECONDS)
TRIAL FOR
IGNITION
(TIMER STARTED)
OPEN PILOT GAS
VALVE
SPARK ON
FLAME
PROVED?
NO
CLOSE PILOT
GAS VALVE
RETRY
RETRY OR
LOCKOUT
MODEL?
SPARK OFF
LOCKOUT
(BEFORE TRIAL FOR IGNITION TIMER EXPIRES)
YES
SPARK OFF
OPEN MAIN GAS
VALVE
FLAME
STABILIZATION
(2 SECONDS)
NO
“CALL
FOR HEAT”
ENDS?
RUN
NO
FLAME
LOST?
YES
CLOSE MAIN GAS
VALVE AND PILOT
GAS VALVE
A
YES
CLOSE MAIN GAS
VALVE AND PILOT
GAS VALVE
M29906
Fig. 10. Normal Operating Sequence for Prepurge Models.
TROUBLESHOOTING
WARNING
Fire, Explosion, or Electrical Shock Hazard.
Can cause severe injury, death or property damage.
Do not attempt to modify the physical or electrical
characteristics of this device in any way. Replace
it if troubleshooting indicates a malfunction.
69-1954—01
10
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
IMPORTANT
1. The following service procedures are provided
as a general guide. Follow appliance manufacturer’s service instructions if available.
2. Meter readings between the gas control and ignition control must be taken within the trial for ignition period. Once the ignition control shuts off,
lockout models must be reset by setting the thermostat down for at least 30 seconds before continuing. On retry models, wait for retry or reset at
the thermostat.
3. If any component does not function properly,
make sure it is correctly installed and wired
before replacing it.
4. The ignition module cannot be repaired. If it malfunctions, it must be replaced.
5. Only trained, experienced service technicians
should service intermittent pilot systems.
6. After troubleshooting, check out the system
again to be sure it is operating normally.
General troubleshooting process is as follows:
1.
2.
3.
4.
5.
Refer to “LED Status and Troubleshooting” on
page 12 for LED status codes.
Perform the “Checkout” on page 7 as the first step
in troubleshooting.
Check the troubleshooting guide (Fig. 14) to pinpoint the cause of the problem.
If troubleshooting indicates an ignition problem, see
Ignition System Checks below to isolate and correct
the problem.
Following troubleshooting, perform the “Checkout”
on page 7 again to be sure system is operating normally.
Ignition System Checks
Step 1: Check ignition cable.
Make sure:
• Ignition cable does not run in contact with any metal
surfaces.
• Ignition cable is no more than 36 in. (0.9 m) long.
• Connections to the ignition module and to the igniter or
igniter-sensor are clean and tight.
• Ignition cable provides good electrical continuity.
STEP 2: Check ignition system
grounding. Nuisance shutdowns are
often caused by a poor or erratic
ground.
A common ground is required for the module and the pilot
burner bracket.
• Check the ground circuit from the
GND(BURNER) terminal on the module to the
pilot burner. Make sure connections are clean
and tight. If the wire is damaged or
deteriorated, replace it with 14- to 18-gauge,
moisture-resistant, thermoplastic insulated wire
with 221°F (105°C) minimum rating.
— If the flame rod or bracket is bent out of
position, restore to correct position.
STEP 3: Check spark ignition circuit.
You will need a short jumper wire made
from ignition cable or other heavily
insulated wire.
• Close the manual gas valve.
• Disconnect the ignition cable at the SPARK terminal on
the module.
WARNING
Electrical Shock Hazard.
Can cause severe injury, death or property damage.
When performing the following steps, do not touch
the stripped end of jumper or SPARK terminal.
The ignition circuit generates over 10,000 volts
and electrical shock can result.
• Energize the module and immediately touch one end
of the jumper firmly to the GND terminal on the
module. Move the free end of the jumper slowly toward
the SPARK terminal until a spark is established.
• Pull the jumper slowly away from the terminal and note
the length of the gap when sparking stops. Check
Table 5 below.
Table 5. Arc Troubleshooting.
Arc Length
Action
No arc or arc less Check external fuse, if provided.
than 1/8 in. (3 mm) Verify power at the module’s input
terminal. Replace control if fuse and
power are okay.
Arc 1/8 in.(3 mm)
or longer
Voltage output is okay.
STEP 4: Check pilot and main burner
lightoff.
• Set the thermostat to “Call for Heat.”
• Watch the pilot burner during the ignition sequence.
See if:
• Ignition spark continues after the pilot is lit.
• The pilot lights and the spark stops, but main
burner does not light.
• S8600 B,H; S8610 B,H; S8670 D,J only: The
pilot lights, the spark stops and main burner
lights, but the system shuts down.
• If so, ensure adequate flame current as follows.
• Turn off appliance power at circuit breaker or
fuse box.
• Clean the flame rod with emery cloth.
• Make sure electrical connections are clean and
tight. Replace damaged wire with moistureresistant No. 18 wire rated for continuous duty
up to 221°F (105°C).
• Check for cracked ceramic insulator, which can
cause short to ground, and replace ignitersensor if necessary.
• At the gas control, disconnect main valve wire
from the MV terminal.
• Turn on power and set thermostat to call for
heat. The pilot should light but the main burner
will remain off because the main valve actuator
is disconnected.
• Check the pilot flame. Make sure it is blue,
steady and envelops 3/8 to 1/2 in. (10 to 13
mm) of the flame rod. See Fig. 11 for possible
flame problems and their causes.
11
69-1954—01
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
• If necessary, adjust pilot flame by turning the
pilot adjustment screw on the gas control
clockwise to decrease or counterclockwise to
increase pilot flame. Following adjustment,
always replace pilot adjustment cover screw
and tighten firmly to assure proper gas control
operation.
• Set thermostat below room temperature to end
call for heat.
CAUSE
APPEARANCE
SMALL BLUE FLAME
CHECK FOR LACK OF GAS FROM:
• CLOGGED ORIFICE FILTER
• Recheck ignition sequence as follows.
• Reconnect main valve wire.
• Set thermostat to call for heat.
• Watch ignition sequence at burner.
• If spark still doesn’t stop after pilot lights,
replace ignition control.
• If main burner doesn’t light or if main burner
lights but system locks out, check the control,
ground wire and gas control as described in
“Troubleshooting” on page 10 and refer to the
Troubleshooting Guide (Fig. 14).
LED Status and Troubleshooting
• CLOGGED PILOT FILTER
• LOW GAS SUPPLY PRESSURE
• PILOT ADJUSTMENT AT MINIMUM
LAZY YELLOW FLAME
The control has one LED used for flame sensing and
system status:
CHECK FOR LACK OF AIR FROM:
• DIRTY ORIFICE
• DIRTY LINT SCREEN, IF USED
• DIRTY PRIMARY AIR OPENING,
IF THERE IS ONE
• PILOT ADJUSTMENT AT MINIMUM
WAVING BLUE FLAME
CHECK FOR:
• EXCESSIVE DRAFT AT PILOT
LOCATION
• RECIRCULATING PRODUCTS
OF COMBUSTION
STATUS LED
NOISY LIFTING BLOWING
FLAME
CHECK FOR:
Fig. 12. Location of LED.
• HIGH GAS PRESSURE
HARD SHARP FLAME
M29907
THIS FLAME IS CHARACTERISTIC
OF MANUFACTURED GAS
CHECK FOR:
• HIGH GAS PRESSURE
• ORIFICE TOO SMALL
M2233B
Fig. 11. Examples of unsatisfactory pilot flames.
Table 6. Continuous Retry Models C, M, E, and K Only—Green LED Status Codes.
Green LED
Flash
Codea
Indicates
Next System Action
Recommended Service Action
OFF
No “Call for Heat”
Not applicable
None
Flash Fast
Power up - internal check Not applicable
None
Heartbeat
Normal startup - ignition Not applicable
sequence started
(including prepurge)
None
4 Seconds
ON then “x”
flashes
Device in run mode. “x” = Not applicable
flame current to the
nearest μA.
None
2
5 minute Retry Delay
Initiate new trial for ignition after retry delay
- Pilot flame not detected completed.
during trial for ignition
If system fails to light on next trial for ignition check
gas supply, pilot burner, spark and flame sense
wiring, flame rod contaminated or out of position,
burner ground connection.
69-1954—01
12
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
Table 6. Continuous Retry Models C, M, E, and K Only—Green LED Status Codes. (Continued)
Green LED
Flash
Codea
Indicates
Next System Action
Recommended Service Action
3
Recycle
Initiate new trial for ignition. Flash code will remain If system fails to light on next trial for ignition,
- Flame failed during run through the ignition trial until flame is proved.
check gas supply, pilot burner, flame sense wiring,
contamination of flame rod, burner ground
connection.
4
Flame sensed out of
sequence
If situation self corrects within 10 seconds, control Check for pilot flame. Replace gas valve if pilot
returns to normal sequence. If flame out of
flame present. If no pilot flame, cycle “Call for
sequence remains longer than 10 seconds, control Heat.” If error repeats, replace control.
will resume normal operation 1 hour after error is
corrected.
6
Control Internal Error
Control remains in wait mode. When the fault
corrects, control resumes normal operation.
Cycle “Call for Heat”. If error repeats, replace
control.
7
Flame rod shorted to
ground
Control remains in wait mode. When the fault
corrects, control resumes normal operation.
Check flame sense lead wire for damage or
shorting. Check that flame rod is in proper position.
Check flame rod ceramic for cracks, damage or
tracking.
8
Low secondary voltage
supply
Control remains in wait mode. When the fault
corrects, control resumes normal operation.
Check transformer and AC line for proper input
voltage to the control. Check with full system load
on the transformer.
a Flash
Code Descriptions:
- Flash Fast: rapid blinking.
- Heartbeat: Constant ½ second bright, ½ second dim cycles.
- 4 second solid on pulse followed by “x” 1 second flashes indicates flame current to the nearest μA. This is only available in run mode.
- A single flash code number signifies that the LED flashes X times at 2Hz, remains off for two seconds, and then
repeats the sequence.
Table 7. Lockout Models B, H D, and J Only—Green LED Status Codes.
Green LED
Flash Codea
Indicates
Next System Action
Not applicable
Recommended Service Action
OFF
No “Call for Heat”
None
Flash Fast
Power up - internal check
Not applicable
None
Heartbeat
Normal startup - ignition
sequence started (including
prepurge)
Not applicable
None
4 Seconds ON Device in run mode. “x” = flame Not applicable
then “x” flashes current to the nearest μA.
None
2
Lockout - Failed trial for ignition Remain in lockout until “Call for Heat” is cycled. Check gas supply, pilot burner, spark and
flame sense wiring, flame rod contaminated
or out of position, burner ground connection.
3
Recycle
- Flame failed during run
4
Flame sensed out of sequence If situation self corrects within 10 seconds,
control returns to normal sequence. If flame out
of sequence remains longer than 10 seconds,
control will resume normal operation 1 hour
after error is corrected.
Check for pilot flame. Replace gas valve if
pilot flame present. If no pilot flame, cycle
“Call for Heat.” If error repeats, replace
control.
6
Control Internal Error
Cycle “Call for Heat”. If error repeats,
replace control.
Initiate new trial for ignition. Flash code will
remain through the ignition trial until flame is
proved.
Control remains in wait mode. When the fault
corrects, control resumes normal operation.
13
If system fails to light on next trial for ignition,
check gas supply, pilot burner, flame sense
wiring, contamination of flame rod, burner
ground connection.
69-1954—01
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
Table 7. Lockout Models B, H D, and J Only—Green LED Status Codes. (Continued)
Green LED
Flash Codea
Indicates
Next System Action
7
Flame rod shorted to ground
Control remains in wait mode. When the fault
corrects, control resumes normal operation.
8
Low secondary voltage supply Control remains in wait mode. When the fault
corrects, control resumes normal operation.
Recommended Service Action
Check flame sense lead wire for damage or
shorting. Check that flame rod is in proper
position.Check flame rod ceramic for cracks,
damage or tracking.
Check transformer and AC line for proper
input voltage to the control. Check with full
system load on the transformer.
a Flash
Code Descriptions:
- Flash Fast: rapid blinking.
- Heartbeat: Constant ½ second bright, ½ second dim cycles.
- 4 second solid on pulse followed by “x” 1 second flashes indicates flame current to the nearest μA. This is only
available in run mode.
- A single flash code number signifies that the LED flashes X times at 2Hz, remains off for two seconds, and then
repeats the sequence.
Flame Current Measurement
Flame current of the device can be meaured using a
standard micro-ammeter by simply inserting the meter
probes into the holes labeled FLAME CURRENT, as
shown in Fig. 13.
— Flame current must be measured with pilot valve
lit but no main gas flowing.
— Disconnect MV leadwire from the control before
measuring flame current.
— Set meter to DC μAmp scale.
— Ensure meter leads are positioned correctly [+/-].
NOTE: Trying to measure the pilot flame current in
series with the wiring will not be accurate.
Recommended Minimum Pilot Only Flame Current:
• Must read steady 1 μAmp DC minimum.
• Flame current should be 2 μAmp or greater for reliable
appliance operation.
Golden Valley, MN 55422
Assembled in Mexico
90 Sec. Trial for Ignition
®
24V
C
US
ANSI Z21.20
24V
50043739-003 Rev. A
(GND)
PV
MV
MV/PV
Explosion Hazard.
Can cause serious injury or death.
This device can malfunction if
it gets wet. Never try to use a
device that has been wet - replace it.
S8600M Continuous Retry
24V, 60 Hz; PV=1A Max.; MV=1A Max.
GND
! WARNING
LED FLAME INDICATION:
- 4 sec. pulse then 1 sec. flashes
indicate flame current in uA:
= 3 uA
- Ensure 1 uA to avoid lockout
SPARK
002.3
LED FLASH CODES:
(2) retry
(3) recycle
(4) flame out of sequence
(6) internal error
(7) flame rod shorted
(8) low input voltage
DC
µA
+
FLAME
CURRENT
–
STATUS
+
FLAME
CURRENT
–
STATUS
M31297
Fig. 13. Measuring pilot flame current with micro-ammeter.
69-1954—01
14
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
Troubleshooting Guide
Refer to the following guide for troubleshooting (Fig. 14).
START
BEFORE TROUBLESHOOTING,
FAMILIARIZE YOURSELF WITH THE
STARTUP AND CHECKOUT
PROCEDURES.
NOTE: “CALL FOR HEAT” 24 VAC SUPPLY IS CONNECTED TO THE 24 V TERMINAL ON THE CONTROL.
TURN GAS SUPPLY OFF.
TURN THERMOSTAT
(CONTROLLER)TO
“CALL FOR HEAT.”
POWER TO
MODULE? (24 V
NOMINAL)
NO
CHECK LINE VOLTAGE POWER, LOW VOLTAGE TRANSFORMER, LIMIT CONTROLLER, THERMOSTAT (CONTROLLER), AND WIRING. ALSO,
CHECK AIR PROVING SWITCH ON COMBUSTION AIR BLOWER SYSTEM (IF USED) AND THAT THE VENT DAMPER END SWITCH (IF USED)
IS MADE.
YES
30 SECOND
PREPURGE
DELAY?(S8670
ONLY)
NO
YES
SPARK
ACROSS IGNITER/
SENSOR
GAP?
REPLACE S8670
PULL IGNITION LEAD AND
CHECK SPARK AT MODULE.
NO
SPARK OK?
REPLACE MODULE
NO
YES
CHECK IGNITION CABLE, GROUND WIRING, CERAMIC INSULATOR, AND SPARK GAP AND CORRECT.
CHECK BOOT OF THE IGNITION CABLE FOR SIGNS OF MELTING OR BUCKLING. TAKE PROTECTIVE ACTION TO SHIELD CABLE
AND BOOT FROM EXCESSIVE TEMPERATURES.
YES
TURN GAS SUPPLY ON AND
RECYCLE “CALL FOR HEAT.”
PILOT BURNER
LIGHTS?
NO
YES
SPARK
STOPS WHEN
PILOT IS
LIT?
NO
CHECK THAT ALL MANUAL GAS VALVES ARE OPEN, SUPPLY TUBING AND PRESSURES ARE GOOD, AND PILOT BURNER
ORIFICE IS NOT BLOCKED (PILOT GAS FLOWING).
CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND PILOT OPERATOR ON GAS CONTROL.
CHECK FOR 24 VAC ACROSS PV-MV/PV TERMINALS ON MODULE. IF VOLTAGE IS OKAY, REPLACE GAS CONTROL. IF NOT,
REPLACE MODULE.
NOTE: IT MAY BE NECESSARY TO RECYCLE THE “CALL FOR HEAT” MORE THAN ONCE TO CLEAR THE PILOT SUPPLY TUBES OF AIR.
NOTE: IF CONTROL GOES INTO LOCKOUT OR RETRY DELAY, RESET THE “CALL FOR HEAT.”
CHECK CONTINUITY OF IGNITION CABLE AND GROUND WIRE.
CLEAN FLAME ROD.
CHECK ELECTRICAL CONNECTIONS BETWEEN FLAME ROD AND MODULE.
CHECK FOR CRACKED CERAMIC FLAME ROD INSULATOR.
CHECK THAT PILOT FLAME COVERS FLAME ROD AND IS STEADY AND BLUE.
ADJUST PILOT FLAME.
IF PROBLEM PERSISTS, REPLACE MODULE.
YES
MAIN BURNER
LIGHTS?
NO
CHECK FOR 24 VAC ACROSS PV-MV/PV TERMINALS ON MODULE. IF NO VOLTAGE, REPLACE MODULE.
CHECK ELECTRICAL CONNECTIONS BETWEEN MODULE AND GAS CONTROL INCLUDING SAFETY CONTROLS WIRED IN THE CIRCUIT. IF
OKAY, REPLACE GAS CONTROL.
NO
NOTE: IF CONTROL GOES INTO LOCKOUT OR RETRY DELAY, RESET THE “CALL FOR HEAT.”
CHECK CONTINUITY OF IGNITION CABLE AND GROUND WIRE.
NOTE: IF GROUND IS POOR OR ERRATIC, SHUTDOWNS MAY OCCUR OCCASIONALLY EVEN THOUGH OPERATION IS NORMAL
AT THE TIME OF CHECKOUT.
CHECK THAT PILOT FLAME COVERS FLAME ROD AND IS STEADY AND BLUE. PILOT FLAME MUST NOT BE MOVING AROUND DUE TO
OUTSIDE AIR FLOWS, ETC.
ADJUST PILOT FLAME. CHECK GAS PRESSURE MEETS APPLIANCE SPECIFICATIONS WHILE APPLIANCE MAIN BURNER ON AND ALL
OTHER GAS APPLIANCES ON THE SUPPLY ARE OPERATING AT FULL RATE.
IF CHECKS ARE OKAY, REPLACE MODULE.
NO
CHECK FOR PROPER THERMOSTAT (CONTROLLER) OPERATION.
REMOVE MV LEAD AT MODULE. IF VALVE CLOSES, RECHECK TEMPERATURE CONTROLLER AND WIRING. IF NOT, REPLACE
GAS CONTROL.
YES
SYSTEM
RUNS UNTIL “CALL
FOR HEAT”
ENDS?
YES
“CALL FOR HEAT” ENDS
SYSTEM
SHUTS
OFF?
YES
REPEAT PROCEDURE UNTIL
TROUBLE FREE OPERATION
IS OBTAINED.
M29921
Fig. 14. Troubleshooting Guide.
15
69-1954—01
S8600B,C,H,M; S8610B,C,H,M; S8670D,E,J,K INTERMITTENT PILOT GAS IGNITION CONTROL
Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, MN 55422
Honeywell Limited-Honeywell Limitée
35 Dynamic Drive
Toronto, Ontario M1V 4Z9
customer.honeywell.com
® U.S. Registered Trademark
© 2010 Honeywell International Inc.
69-1954—01 M.S. Rev. 03-10
Printed in U.S.A.

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