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START
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SELFCHECK
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YES
NO
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IGNITER CIRCUIT
IGNITER
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BROKEN
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ENERGIZES
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OFF
NO SYSTEM RESPONSE
PILOT VALVE OPENS
PILOT LIGHTS, FLAME
ROD SENSES FLAME
NO
YES
MAIN
BURNER
OPERATION
• IGNITER OFF
• MAIN VALVE OPENS
• MAIN BURNER
LIGHTS
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TIMER OUTPUT
ENERGIZES
THERMOSTAT CALL
FOR HEAT ENDS
FLAME
OUTAGE
OCCURS
DURING
RUN CYCLE
IGNITER
OPENS
IGNITER STAYS ON,
PILOT VALVE
REMAINS OPEN
MAIN VALVE
CLOSES
GAS VALVE/IGNITION
CONTROL POWERS
IGNITER CIRCUIT
PILOT AND MAIN
VALVES CLOSE,
SYSTEM SHUTS
DOWN
END
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DE-ENERGIZES
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GAS VALVE/IGNITION
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(24 VAC AT TERMINALS
#1 & #3 )
NO
INSET
CHECK:
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• LOW VOLTAGE
TRANSFORMER
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YES
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OFF
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TO CALL FOR HEAT
IS #4 TERMINAL NOW
POWERED ON GAS
VALVE/IGNITION
SYSTEM CONTROL ?
(24 VAC NOMINAL)
NO
YES
NO
IGNITER WARMS UP
AND GLOWS RED
CHECK:
• PIN #3 ON FAN TIMER
( 24VAC OUTPUT)
• COMBUSTION BLOWER
• PRESSURE SWITCH
UNPLUG PILOT BURNER
CABLE, AND MEASURE
VOLTAGE AT GAS VALVE/
IGNITION CONTROL HSI
TERMINALS ( 24 VAC
NOMINAL, SEE INSET)
NO
REPLACE GAS VALVE/
IGNITION CONTROL
YES
REPLACE IGNITER/
FLAME ROD ASSEMBLY
YES
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NO
YES
• TURN GAS ON
• PILOT BURNER
SHOULD LIGHT
NO
MEASURE VOLTAGE TO
GAS VALVE/IGNITION
CONTROL ( MINIMUM
VOLTAGE 19.5 VAC.)
NO
REPLACE IGNITER/FLAME
ROD ASSEMBLY ( BUT DO
NOT DISCARD YET).
RESTART TROUBLESHOOTING SEQUENCE.
DOES MAIN VALVE OPEN?
YES
DISCARD OLD IGNITER/
FLAME ROD ASSEMBLY
CHECK TRANSFORMER
AND LINE VOLTAGE
POWER SUPPLY
REPLACE IGNITER/
FLAME ROD ASSEMBLY
YES
SYSTEM OK
NO
YES
YES
MAIN VALVE OPENS
REPLACE GAS VALVE/
IGNITION CONTROL
NO
REPLACE GAS VALVE/
IGNITION CONTROL.
SAVE OLD IGNITER/
FLAME ROD ASSEMBLY
FOR FUTURE SERVICE.
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