Ultra Cleaner compact extraction, type UC Compact

Ultra Cleaner compact extraction, type UC Compact

Ultra Cleaner compact extraction, type UC Compact
r
Modula
!
system
Ill.: AGG06 honeycomb agglomerator
for industrial cleaning systems
Ill.: UC Compact 1 with sound absorber and
particulate air filter top unit on the right
9
Description
Unit with integrated energy-efficient fan
ready for connection. The stable and torsionfree housing is made of sheet steel with a
lacquer finish in RAL 5002. The service door
is fitted with clip fasteners. The housing has
smooth internal surfaces. The bottom part
is designed as an oil- and waterproof collection pan. Multi-stage high-performance
system. Aerosols and liquid particles are
mechanically separated by the patented
X-CYCLONE© basic element type RXZ. The
finest aerosols are agglomerated via additional filter stages using high-performance
agglomerators to ensure that even smallest
droplets are separated. All basic elements
and agglomerators can be cleaned and
reused, no throwaway filters!
The flame-arresting capability has been
tested successfully by the German TÜV in
compliance with the directives of the American Underwriters Laboratories®.
The UC Compact series is optionally
available with automatic REVEX® spray
unit!
Option:
AGG06 honeycomb agglomerator consisting of a
combination of aluminium oxide and plastic foam.
Particularly suitable for fine unpolluted oil vapours
and steam.
Material: Steel sheet housing with a lacquer finish
in RAL 5002
Agglomerators made of stainless steel
Special versions:
Versions made completely of stainless steel are
available on request!
Filter configuration of UC Mini and Super Compact:
Rack 1, 30 mm: agglomerator
Rack 2, 50 mm: spare
Rack 3, 50 mm: RXZ basic element
Filter configuration of Compact 1 + 2:
Rack 1, 50 mm: spare
Rack 2, 50 mm: spare
Rack 3, 30 mm: agglomerator
Rack 4, 50 mm: RXZ basic element
Filter configuration of Compact 3:
Rack 1, 50 mm: spare
Rack 2, 50 mm: spare
Rack 3, 50 mm: agglomerator
Rack 4, 50 mm: RXZ basic element
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Technical data 1
UC compact extraction units are in general composed of the basic elements listed
on the following page.
Recommended operating volume flow per extraction unit:
EUREVEN®-Mini:
500 m3/h
UC-SC: 800 m3/h
UC-C2: 2,500 m3/h
UC-C3: 4,000 m3/h
UC-C1: 1,200 m3/h
The total length of the suction and exhaust air lines together may not
exceed 3 metres with the specified connection diameter (see next page)!
Separating rates* of the UC Compact extraction units:
Particle size in µm
Separating efficiency
0.5
0.8
1.0
3.0
5.0
10
25 %
41 %
53 %
95 %
100 %
100 %
* REVEN is among the limited number of distributors that specify the separating rates for each
individual filter element and each filter combination. A separating efficiency of 100% (e.g.
by using a particulate air filter) does not always make sense, please seek advice prior to any
decision.
Technical data 2
9
Ill.: UC Compact Mini exterior
Type
Airflow
UC-C- rate in
m³/h
Mini*
0–500
Height
Width W Length ConH in mm in mm
L in mm nection
Ø
460
350
430
150
RXZ basic
element
height x width
330 x 330
Approx.
weight in
kg
20
SC
800
635
355
500
150
330 x 330
40
1
1,200
660
375
700
200
330 x 330
50
2
2,500
820
545
780
300
490 x 490
70
3
4,000
1,125
650
1,050
300
610 x 610
210
* Continuously adjustable fan.
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Type
UC-C
Mini
SC
1
2
3
Power P
in Watts
157
250
570
1,750
3,800
Current I in
Amperes
1.10
0.48
1.05
3.30
6.40
Voltage U in
Volts (50 Hz)
1~230
3~400
3~400
3~400
3~400
Electrical connection
Connection box
Motor protection switch
Motor protection switch
Motor protection switch
Motor protection switch
Noise level
in dB(A)*
50
63
65
67
74
* Measured at a distance of 1 m from a device fitted with a sound absorber top unit (included in the standard scope of delivery) with the fan running under medium load. Please note that the permissible ambient
temperature for all types ranges from 0 °C to 60 °C.
9
Ill.: UC Compact 3
Ill.: UC Compact 1 with sound absorber
-The Ultra Cleaner type UC-C-Mini is suitable for direct extraction on processing machines running
in emulsion* with a processing space of up to 1 m³.
-The Ultra Cleaner type UC-C-SC is suitable for direct extraction on processing machines running
in emulsion* with a processing space of 0.5 m³ to 2 m³.
-The Ultra Cleaner type UC-C-1 is suitable for direct extraction on processing machines running
in emulsion* with a processing space of 1 m³ to 4 m³.
-The Ultra Cleaner type UC-C-2 is suitable for direct extraction on processing machines running
in emulsion* with a processing space of 3 m³ to 8 m³.
- The Ultra Cleaner type UC-C-3 is suitable for direct extraction on processing machines running
in emulsion* with a processing space of 6 m³ and more.
* Please use a Venturi Pipe for machines running in oil, compare the following chapter.
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Accessory particulate air filter top unit, type NF-HEPA
Special version, suitable for exhaust air contaminated with oil mist.
Particulate air filter top unit suitable as high-performance after-filter for processing
operations running in oil and processes with high smoke generation. Easy mounting
by fixing the unit with quick-acting closures to the device! Available for all of the
five UC Compact types:
q NF-HEPA-Mini
Particulate air filter top unit for Ultra Cleaner Mini
q NF-HEPA-SC Particulate air filter top unit for Ultra Cleaner SuperCompact
q NF-HEPA-C1 Particulate air filter top unit for Ultra Cleaner Compact 1
q NF-HEPA-C2 Particulate air filter top unit for Ultra Cleaner Compact 2
q NF-HEPA-C3 Particulate air filter top unit for Ultra Cleaner Compact 3
Ill.: Particulate air filter
Separating rates* of the NF-HEPA particulate air filter top units with
high-efficiency submicron particulate air filter insert H11:
Particle size in µm
Separating efficiency
0.5
0.8
1.0
3.0
5.0
10
95 %
96 %
100 %
100 %
100 %
100 %
* REVEN is among the limited number of distributors that specify the separating rates for each
individual filter element and each filter combination. A separating efficiency of 100% (e.g. by using
a particulate air filter) does not always make sense, please seek advice prior to any decision.
Type
NF-HEPA-Mini*
NF-HEPA-SC
NF-HEPA-C1
NF-HEPA-C2
NF-HEPA-C3
Particulate air filter
top unit, housing
dimensions
length x width x height
360 x 360 x 230 mm
470 x 340 x 350 mm
605 x 350 x 350 mm
685 x 530 x 350 mm
705 x 635 x 350 mm
H11 particulate air
filter dimensions
length x width x
height
330 x 330 x 180 mm
460 x 330 x 300 mm
595 x 340 x 300 mm
675 x 520 x 300 mm
695 x 625 x 300 mm
* Top unit suitable for screwing to UC-C-Mini
Ill.: UC Compact 1 with
sound absorber and
particulate air filter top
unit
73
9
Accessory electrostatic collector top unit, type UC-C-E
Electrostatic collector top unit, suitable as electrostatic after-filter for processing operations
running in oil and processes with high smoke generation. Easy mounting by fixing the top unit
with quick-acting closures to the device!
Available for all UC Compact types. The illustration shows a UC Compact 2 unit with sound
absorber and electrostatic collector top unit. Not available for UC-C-Mini.
REVEN® electrostatic collectors comply with the ozone limit of 0.3 mg/m³.
Dimensions of the top unit
Electrostatic
collector for
UC-C-
Airflow
rate in
m³/h
SC-E
1-E
2-E
3-E
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Electrostatic
collector for
UC-C
SC-E
1-E
2-E
Height
in mm
800
1,200
2,500
4,000
300
300
300
300
Width
in mm
340
350
530
635
Current I in Voltage U in
Amperes
Volts (50 Hz)
0.7
0.7
0.7
Length
in mm
470
605
685
705
Weight in
kg
230
230
230
23
30
46
Separating rates* of the electrostatic collector top units:
Particle size in µm
Separating efficiency
0.5
0.8
1.0
3.0
5.0
10
89 %
95 %
98 %
100 %
100 %
100 %
* REVEN is among the limited number of distributors that specify the separating rates for each individual
filter element and each filter combination. A separating efficiency of 100% (e.g. by using a particulate air
filter) does not always make sense, please seek advice prior to any decision.
Accessory extraction hose, type Extraction Kit II
Extremely flexible lightweight, compressible
extraction and blower hose suitable for
exhaust air evacuation on welding smoke
extraction arms, dust separators and oil
mist extractors. It has proven its value as
a conducting hose for gaseous media at a
medium temperature range of – 30 °C to
+ 140 °C. Extraction hose made of oil-resistant material. Extraction hose for REVEN®
Ultra Cleaner oil mist separator consisting of
a hose of 2 m in length and 2 hose clamps.
The following extraction kits are available in stock:
-
Extraction
Extraction
Extraction
Extraction
Kit
Kit
Kit
Kit
II
II
II
II
-
150
160
200
300
for
for
for
for
a
a
a
a
diameter
diameter
diameter
diameter
Ill.: Extraction hose
74
of
of
of
of
150
160
200
300
mm.
mm.
mm.
mm.
Accessory extraction arm, type Extraction Kit I
Extraction arm made of stainless steel and
aluminium, available with a diameter of
200 mm and 300 mm. Extraction Kit I
consists of a carriage for the extraction unit
including the arm and the extraction hood.
The arm length is variable between 1 m
and 3 m; the extraction hood has a size of
500 x 500 mm. The complete unit is mobile
and adjustable via a star grip screw. See also
the illustrations.
- Extraction Kit I – 200
for Ultra Cleaner Compact 1
- Extraction Kit I – 300
for Ultra Cleaner Compact 2 + 3
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Ill.: Round extraction hood
Ill.: Squared extraction hood
Ill.: Interior and rear view of a UC Mini with continuously adjustable speed control
from 0 to 100 %
75
Assembly examples
Ill.: UC Compact devices
Ill.: UC Compact 1 with electrostatic
collector top unit and Venturi Pipe Clean
Ill.: Automotive supplier
Ill.: UC Compact with special colour finish
Ill.: UC Compact with electrostatic
collector top unit
Ill.: Three UC Compact 3 units on top
of a Colgar boring mill
76
9
9
Ill.: Ultra Cleaner UC Compact 1
Ill.: UC Compact 1 on top of a C 500
Hermle machining centre
Ill.: UC Compact 1 with Venturi Pipe as
central extraction unit in the exhaust air
system
Ill.: Two UC SC units at MAGNA STEYR in
Canada
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