Log Bandmill

Bandsaw
Technology
Log Bandmill - EBB 17°
Faster – more gentle – easier
TM
TM
Bandsaw
Log Bandmill - EBB 17°
EWD Log Bandmill Technology Slanted 17°
The active saw guide system FBS
more flexibility, more value yield, less operators
with intelligent magnets
No other sawing process offers
Today, the EWD Log Bandmill Tech-
bilities to convert round logs into
universal sawing application because
the flexibility and individual possimany different products as the Log
Bandmill Technology does.
In the past, this technology was
used economically mainly for large
diameter logs, especially for hard-
nology is economically feasible for
of our high degree of automation, very
dynamic electric drive systems, very
precise servo-setworks, most modern
process reporting and visualization.
The technology leap in modern band-
tor and the saw doctor and the slow
common service offered by professio-
sawing process.
For very high requirements of capacity and sawing accuracy
we apply the active saw guide system FBS with intelligent magnets.
scanning and optimization processes,
wood logs, due to the dependency
on the skills of the headrig opera-
Technology
saw tool preparation as well as the now
The advantages of the Flying BandSaw Technology
•
Relieving the saw blade of stress through conventional pressure guides allows the introduction of higher saw strain
and higher saw speeds.
•
The exact tracking of the bandsaw blade as it passes through the lumber is achieved by the magnetic forces of the
FBS Technology and allows achieving substantially higher feed speeds.
•
The results are constantly accurate sizes and notably higher production.
•
The FBS Technology achieves excellent production results in summer and winter operation.
nal saw grinding companies allows calculating the tooling costs very easily.
The 17° slanted bandsaw headrig and
carriage gain more and more acceptance.
The advantages of the slanted design are enormous:
•
The loading of the logs onto the carriage is significantly faster
due to the easy transfer.
•
The sawn face of the log can be well seen.
•
The transfer of the sawn lumber onto the discharge conveyor happens fast,
gentle and in a safe way.
•
Due to the slanted set-up, the lumber lands on the transfer conveyor with
the narrow face up.
•
As a result the further processing of the lumber is easier.
•
The high degree of automation and a modern control stand allow one
operator to monitor besides the bandsaw headrig operation the automatic
performance of edger optimizer, flitch cross-cut saws and circular resaw as well.
The modern EWD Log Bandmill Technology makes
the 1 operator sawmill become reality.
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3.
TM
Bandsaw
Log Bandmill - EBB 17°
Productivity comparison
1 operator log bandsaw mill
of the log bandmill versions under identical conditions
Layout examples
Technology
Primary break down
Saw pattern
D = 25 cm
D = 35 cm
D = 45 cm
Scanning
Equipment
EBT 17° V
PF 19 + EBT 17° V
Log length 5,0 m
Log length 5,0 m
Log length 5,0 m
100%
100%
100%
FBS + 4 %
FBS + 6 %
FBS + 8 %
138%
116%
118%
FBS + 6 %
FBS + 8 %
FBS + 4 %
Chipping
EBT 17° VR
PF 19 + EBT 17° VR
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138%
124%
FBS + 6 %
FBS + 10 %
FBS + 9 %
138%
140%
130%
FBS + 6 %
FBS + 10 %
FBS + 7 %
Transverse scanning
Edging /
Ripping
Resaw
Combimes
DK 90 / ASV
NKU 150
Primary break down
Alignment /
Skewing
Scanning
136%
EBB 1800 / 17°
Alignment /
Skewing
PF 19
EBB 1800 / 17°
Transverse scanning
Edging /
Ripping /
Resaw
Combimes
BNK / ASV
5.
TM
Bandsaw
Log Bandmill - EBB 17°
EBB 17° and EW2 17°
Technology
Technical data
Faster – more gentle – easier
Type
Slabber head diameter
No. of main knives
Chipping depth per side max.
PF 19
mm
1240
pcs.
3, 4, 6
mm
190
Chipping height above log support max.
mm
670
Feed speed
m/min
20 - 150
Set distance incl. park situation
Drive motor size
mm
kW
Machine weight with drive motor (132 kW) t
0 - 850
75 - 132
5
Type
EBB
Wheel diameter
mm
1800
Drive motor size
kW
110 - 132
Wheel face width
Distance between wheel shafts
Saw blade strain
Saw blade speed
Saw blade length
Saw blade width
Saw blade thickness
Weight
Type
mm
mm
200 / 230
3250
N/mm 200
m/s
mm
mm
mm
2
30 - 70
12050
250
1,65 - 1,83
t9,5
EW2
Head block opening horizontal
mm1000
Track width
mm1300
Dog opening vertical
Headblock set speed
Carriage speed max.
Carriage acceleration
Carriage drive power
Weight (4 headblocks/3 log turners)
mm935 (1055)
mm/s500
m/min 200
m/s21,2 - 3
kW22 - 55
t11,5
Due to constant product improvements or developments the illustrations and specifications contained in this brochure are subject to change without notice.
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7.
Custom-made solutions
Custom-made
solutions
Custom-made solutions
Custom-made solutions
Bandsaw
Technology
Edger Optimizer
Technology
CircularSaw & Profiling Technology
www.ewd.de
Esterer WD GmbH
Estererstraße 12
84503 Altötting, Germany
phone: +49 (0)86 71 - 5 03 - 0
fax: +49 (0)86 71 - 5 03 - 386
e-mail:[email protected]
internet:www.ewd.de
Esterer WD GmbH
Täleswiesenstraße 7
72770 Reutlingen, Germany
phone: +49 (0)71 21 - 56 65 - 0
fax: +49 (0)71 21 - 56 65 - 400
e-mail:[email protected]
internet:www.ewd.de
© Esterer WD GmbH – 2013
TM