Carolina Collection Architectural Brick Guide

Transcription

Carolina Collection Architectural Brick Guide
Carolina Collection Architectural Brick Guide
2 Carolina Architectural Brick Guide
left
Flat Set Reddish
Brown Flashed
right
Olde Colonial
far right
New Ashbury Wire Cut/
Medium Grey Wire Cut
bottom right
Select Red
Semi Smooth Flashed
2 Carolina Collection Architectural Brick Guide
cover small left
Ashbury Wire Cut/
Medium Grey Wire Cut
cover small middle
Township Blend
cover small right
Old Richland
cover large photo
Red Wire Cut
Find inspiration in a fresh palette
of commercial bricks from Hanson.
The Carolina Commercial Collection
offers the classic colors and styles
you need to make your building
stand out. Let our product guide
help you make a fashionable
statement with your project, one
brick at a time.
Architectural Product Color Chart
4-5
Architectural Classics
6-9
Traditional Bond Patterns
10
Various Brick Positions
11
Helpful Facts
13
Product Warranty
14
LEED Reference Guide
15
Sustainable Development Information 16-17
Carolina Collection Architectural Brick Guide
3
Architectural Product Color Chart
Finding the right brick for your project is easy. Use the list of
colors below to help you choose the style and size of brick you
want. Then turn to the page number to see a brick thumbnail.
It’s the quick, easy way to find the perfect brick.
Carolina Architectural
Color
Product
Code
Brick
Name
Production
Size
Plant
Name
Page
Brown
4420
Brown Wire Cut
MOD, ENM, UTL, CLS
Columbia 4
6
Brown
4421
Brown Wire Cut Flashed
MOD, ENM, UTL, CLS
Columbia 4
6
Brown
4212
Chocolate Wire Cut
MOD, ENM, UTL, CLS
Columbia 4
7
Brown
4425
Cinnamon Ironspot
MOD, ENM, UTL, CLS
Columbia 4
7
Brown
4727
Flat Set Light Brown Wire Cut Flashed
MOD, ENM, UTL, CLS
Columbia 4
6
Brown
0724
Flat Set Reddish Brown Flashed
MOD, ENM, UTL, CLS
Columbia 4
7
Brown
4729
Flat Set Brown Wire Cut Flashed (Light) MOD, ENM, UTL, CLS
Columbia 4
6
Brown
0430
Savannah Moss
MOD, QNM, ENM, UTL, CLS
Columbia 4
6
Burgundy
0370
Burgundy Wire Cut
MOD
Ninety Six 7
Burgundy
0375
Burgundy Wire Cut Ironspot
MOD
Ninety Six
7
Burgundy
0424
New Ashbury Wire Cut
MOD, ENM, UTL, CLS
Columbia 4
7
Burgundy
4507
Old Richland
MOD, ENM, UTL, CLS
Columbia 4
6
Burgundy
4506
Olde Tavern
MOD, ENM, UTL, CLS
Columbia 4
6
Grey
0768
Grey Ripple (Light)
MOD, ENM, UTL, CLS
Columbia 4
7
Grey
4801
Grey Wire Cut Flashed
MOD, UTL, CLS
Columbia 4
6
Grey
0760
Grey Wire Cut (Medium)
MOD, ENM, UTL, CLS
Columbia 4
7
Grey
0761
Grey Wire Cut (Light)
MOD, ENM, UTL, CLS
Columbia 4
7
Grey
0763
Grey Wire Cut (Dark)
MOD, ENM, UTL, CLS
Columbia 4
6
Pink
4752
Palomino Ripple (Medium)
MOD, ENM, UTL, CLS
Columbia 4
6
Pink
0739
Palomino Wire Cut (Dark)
MOD, ENM, UTL, CLS
Columbia 4
7
Pink
0737
Palomino Wire Cut (Medium)
MOD, ENM, UTL, CLS
Columbia 4
7
Red
1963
Guilford Blend
MOD, ENM
Roseboro
7
Red
9142
KRCB
MOD, ENM
Ninety Six
8
Red
1962
Olde Colonial
MOD, ENM
Roseboro
8
4 Carolina Collection Architectural Brick Guide
Production Sizes
2-3/4"
2-3/4"
2-1/4"
7-5/8"
3-1/2"
7-5/8"
3"
Modular (MOD)
6.9 brick per sq. ft.
Color
7-5/8"
3-1/2"
Queen Modular (QNM)
5.8 brick per sq. ft.
Product
Code
3-5/8"
3-5/8"
3-1/2"
Engineer Modular (ENM)
5.8 brick per sq. ft.
7-5/8"
Closure (CLS)
4.5 brick per sq. ft.
Brick
Name
Production
Size
Plant
Name
11-5/8"
3-1/2"
Utility (UTL)
3 brick per sq. ft.
Page
Red
9340
Old Kiawah
MOD
Ninety Six
12
Red
0607
Old Lancaster
MOD, QNM, ENM, UTL, CLS
Columbia 4
13
Red
0606
Old Lexington
MOD, QNM, ENM, UTL, CLS
Columbia 4
13
Red
4602
Old Lynchburg
MOD, UTL, CLS
Columbia 4
13
Red
9450
Red Barktex
MOD
Ninety Six
12
Red
0250
Red Rug Vertex
MOD
Ninety Six
13
Red
0255
Red Rug Vertex Flashed
MOD
Ninety Six
13
Red
4242
Red Semi-Smooth
MOD
Columbia 4
13
Red
0243
Red Semi-Smooth Flashed
MOD
Columbia 4
12
Red
0222
Red Wire Cut
ENM, UTL, CLS
Columbia 4
12
Red
0350
Red Wire Cut
MOD
Ninety Six
13
Red
0223
Red Wire Cut Flashed
MOD, ENM, UTL, CLS
Columbia 4
13
Red
0355
Red Wire Cut Flashed
MOD
Ninety Six
13
Red
0225
Red Wire Cut Ironspot
MOD, ENM, UTL, CLS
Columbia 4
12
Red
0365
Red Wire Cut Ironspot (Dark)
MOD
Ninety Six
12
Red
0140
Select Red Semi-Smooth
MOD
Ninety Six
13
Red
0145
Select Red Semi-Smooth Flashed
MOD
Ninety Six
13
Red
1938
Township Blend
MOD, ENM
Monroe 3
13
NOTE: Some production sizes are available by special order only, and some listed products may be available in other sizes by special order.
Contact your authorized Hanson Brick Representative for details.
Carolina Collection Architectural Brick Guide
5
Brown Wire Cut
4420
Brown Wire Cut Flashed
4421
Flat Set Brown Wire Cut Flashed
(Light) 0729
Savannah Moss
0430
Old Richland
4507
Old Tavern
4506
Grey Wire Cut Flashed
4801
Palomino Ripple (Medium)
4752
above
Flat Set Reddish Brown
Flashed
Architectural
Classics
Produced in various
regions throughout the
Carolinas, these bricks
offer a classic look in
a wide variety of textures
and colors, including
reds, browns, oranges,
tans and pinks.
Architectural Classics
lend enduring quality to
any project.
Grey Wire Cut (Dark)
0763
6 Carolina Collection Architectural Brick Guide
Chocolate Wire Cut
4212
Cinnamon Ironspot
0425
Flat Set Reddish Brown Flashed
0724
Burgundy Wire Cut
0370
Burgundy Wire Cut Ironspot
0375
New Ashbury Wire Cut
0424
Grey Ripple (Light)
0768
Grey Wire Cut (Light)
0761
Grey Wire Cut (Medium)
0760
Palomino Wire Cut (Medium)
0737
Palomino Wire Cut (Dark)
0739
Guilford Blend
1963
Carolina Collection Architectural Brick Guide
7
bottom left
Guilford Blend
8 Carolina Collection Architectural Brick Guide
KRCB
9142
Old Kiawah
9340
Olde Colonial
1962
Red Bartex
9450
Red Semi-Smooth Flashed
0243
Red Wire Cut
0222
Red Wire Cut Ironspot
0225
Red Wire Cut Ironspot (Dark)
0365
Old Lancaster
0607
Old Lexington
0606
Old Lynchburg
4602
Red Rug Vertex
0250
Red Rug Vertex Flashed
0255
Red Semi-Smooth
4242
Red Wire Cut
0350
Red Wire Cut Flashed
0223
Red Wire Cut Flashed
0355
Select Red Semi-Smooth
0140
Select Red Semi Smooth Flashed
0145
Township Blend
1938
Carolina Collection Architectural Brick Guide
9
Traditional Bond Patterns
1/2 running bond
1/3 running bond
stack bond
common bond (6” course headers)
common bond (8” course headers)
english corner english bond dutch corner
dutch corner flemish bond english corner
english corner english cross or
dutch bond dutch corner
10 Carolina Collection Architectural Brick Guide
Various Brick Positions
stretcher
soldier
header
shiner
rowlock
sailor
Parts of a Brick Wall
stretcher
rowlock
shiner
header
soldier
course
double wythe
Shapes
Hanson manufactures and maintains a variety of in-stock special shapes for use in building design including arch sets, water tables
and bullnoses, to name a few. Non-stock special shapes can also be manufactured to order. Please see your authorized Hanson
representative for complete details.
Carolina Collection Architectural Brick Guide
11
top left
Palomino Wire Cut
top right
Olde Colonial
bottom
Township Blend
12 Carolina Collection Architectural Brick Guide
Helpful Facts on Strength, Durability and Beauty Quality and Performance
Hanson Brick fully backs the quality and performance of our clay brick
with a detailed warranty. Our brick is manufactured to meet or exceed
the requirements of the ASTM C216 Severe Weather Grade. A minimal
amount of inspection and maintenance will ensure that clay brick
cladding will endure for many years to come. For further details, please
contact Hanson’s technical services.
Brick Veneer
The brickwork on a building is a highly durable wall finish. Between the
brick and the backup wall there is an air cavity that provides both a
capillary break and a drainage path for moisture. Should moisture
penetrate the veneer (a normal occurrence), the moisture will flow down
the cavity to the flashing and out of the weep holes, protecting the more
moisture-sensitive materials of the backup wall.
Color & Texture
Color of brick and texture variation within any production run is an
inherent part of the manufacturing process. It is not possible to include
these variations in photography and normal sampling. Different types
of mortar joints and the color of the mortar do affect the overall look of
brickwork and can lead to a perceived color difference.
Waterproofing Sealers
Hanson Brick does not approve of the use of waterproofing sealers.
Sealers can affect the breathability of the brickwork and reduce the
durability and life expectancy of the brick due to water retention.
Efflorescence
Efflorescence is a white powdery deposit of water soluble salts
sometimes found on the brick surface. Efflorescence is not harmful to
brick masonry. Once the moisture within the building materials used in
construction dries out to the ambient humidity, no further efflorescence
should be expected and should disappear of its own accord with normal
weathering.
*Source: American Institute of Architects.
top right
Palomino Wire Cut/
Palomino Wire Cut Medium
middle right
Select Red Semi Smooth Flashed
bottom right
Select Red Semi Smooth Flashed
Carolina Collection Architectural Brick Guide
13
Limited Lifetime Product Warranty
Hanson Brick (Manufacturer) warrants from the date of purchase by original buyer (Homeowner) for a period of 101 years to the
Homeowner and subsequent transferees that the brick which is manufactured and sold by Hanson Brick and which is installed in
the Homeowner’s Residence (the Brick) is free from defects in material and workmanship, is in compliance (to the extent applicable
to the type of brick sold) with pertinent grading rules and the following specifications of the American Society for Testing Materials
(i) C216 standard specification for facing brick, (ii) C62 standard specification for building brick, (iii) C902 standard specification for
pedestrian and light traffic paving brick, and (iv) ASTM C-55 standard specification for concrete brick, in each case as in effect on the
date applicable when this Limited Warranty issues, and will not fail structurally because it does not comply with such specifications. This
Warranty is subject to the following Limitations and Exclusions:
LIMITATIONS AND EXCLUSIONS:
This Limited Warranty does not apply to failure, damage, deterioration, or color change to the Brick resulting from:
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
faulty building methods or in structural defects;
failure or cracking of brick due to settling of the Residence or subsidence;
incorrect use of mortar or deterioration of mortar (all mortar joints must be full);
inferior masonry workmanship including that which does not comply with BIA standards in BIA Tech Notes 7-B (April 1985), specifically excluding flush, raked, and extruded joints;
use of brick for soffits, sills, caps as excluded in BIA Tech Notes 36 and 36A (Jan. 1988);
use of brick for sidewalks, mailboxes, and all areas other than the walls of the Residence;
non-compliance with applicable building codes;
storm, flood, hurricane, earthquake, tornado, lightening, fire or other Acts of God;
collision, vandalism, war, civil unrest or other accidental or intentional events;
deterioration from the effects of acid rain or other pollution;
actions of or materials provided by any person other than Hanson Brick.
EXCLUSIVE REMEDY
Any claim arising under this Limited Warranty must be promptly submitted in writing to the Manufacturer and must be accompanied with
proof of Homeowner’s purchase. If any of the Brick does not comply with this Limited Warranty, Hanson Brick will at its own expense and
within a reasonable period of time, replace and or repair in its sole discretion defective Brick. Hanson Brick shall have the right, but not
the obligation, to have its own representatives verify the nature, extent, and case of alleged defects. If the parties cannot resolve a claim
under this Limited Warranty, any controversy will be settled by arbitration through the American Arbitration Association in accordance with
its Construction Industry Arbitration Rules, and judgment on the arbitrator’s award will be entered by any court with jurisdiction.
The remedy of replacement and or repair shall be the sole and exclusive remedy for any breach of this Limited Warranty, and under
no circumstances shall Hanson Brick be liable for any incidental, special, or consequential damages resulting from any breach of this
warranty or alleged defect in the Brick, although Hanson expressly disclaims any other warranty than those expressly set forth herein,
any implied warranty of merchantability which may nevertheless be available to Homeowner shall be limited to the duration of this Limited
Warranty or the expiration of the applicable Statutes of Limitations, whichever is sooner. Hanson Brick expressly disclaims any and all
other warranties of any kind whatsoever as to its Brick including but not limited to express or implied warranties of fitness for particular
purposes sold, description, or quality of the Brick. Hanson makes no warranty as to the aesthetic qualities of the Brick.
This warranty gives Homeowner and subsequent transferees specific legal rights, but they may also have other rights that vary from state
to state. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion
may not apply to the Homeowner and subsequent transferee.
Hanson Building Products - Lightside
15720 John J. Delaney Drive
Suite 555
Charlotte, North Carolina 28277
800.HANSON8
www.hansonbrick.com
www.hansonrooftile.com
www.hansonhardscapes.com
14 Carolina Collection Architectural Brick Guide
Reference Guide LEED - NC, USA
US Green Building Council
Requirements
Category
Hanson Solution
Clay & Concrete Brick
Concrete Roof Tile
Points
Protect or Restore Habitat
SS c 5.1
•On Green field sites, limit all
site disturbance
• Brick packaged in cubes
minimizes the required staging
area
• Roof Tiles packaged on wooden pallets which can be returned for credit
1
Heat Island Effect: Roof
SS c 7.2
•Use roofing materials having a Solar
Reflectance Index (SRI) equal to or
greater than 78 for low-sloped roofs
and 29 for steep sloped roofs
• Roof Tile offers
products with
SRI > 29
1
Energy Performance
EA c1
•Achieve increasing levels of energy performance above the baseline
• The mass of brick can provide thermal storage (thermal mass)
that can moderate a building’s temperature, reducing heating
and cooling costs
up to10
Construction Waste Management
MR 2
•Divert construction, demolition
and land-clearing debris from
disposal in landfill and incinerators
• Being small and modular in nature, masonry and concrete roof tiles are less prone to waste. Masonry and concrete roof tile units can be crushed and recycled or reused as landscaping fill
1 pt - 50%
2 pt - 75%
• Some products use recycled material. Some concrete brick may contain SCMs. Check with local sales representative
regarding which products
contained recycled material
1 pt - 10%
2 pt - 20%
Recycled Content
MR c4
•Use materials with recycled content
such that the sum of post-consumer
recycled content and ½ pre consumer content constitutes
10% or 20% of the total value
• Some plants use
supplementary
cementitious material (SCM). Check with your
local sales representative
Regional Materials
MR c5
•Use building materials or products
that have been extracted, harvested
or recovered, as well as manufactured
within 500 miles of the project site
• Because of the geographical spread of Hanson brick and roof tile plants, most projects are within 500 miles of a brick or roof tile plant. Check with your local sales representative or
refer to the LEED locator tool on the Hanson website
1 pt - 10%
2 pt - 20%
Carolina Collection Architectural Brick Guide
15
Sustainable development is firmly established in
Hanson Brick’s corporate strategy. Reducing the
consumption of resources and increasing resource efficiency
are the foundations of sustainable business. The following are
some of the achievements over the past decade and the goals
for the future.
Durability
One of the basic requirements for sustainability is durability – products
that last as long as the building, requiring minimum maintenance
and repair. Hanson clay brick is manufactured to meet or exceed the
ASTM/CSA standards for durability. Extensive research and ongoing
quality control testing ensure that these products provide the intended
service.
Resource Management
Clay brick is manufactured from clay or shale extracted from quarries
in close proximity to the plant. Almost all plants have Environmental
Management Systems in place to control effluent, emissions and
resource extraction. The quarries are managed to ensure a long
life of high-quality consistent material. At the end of the quarry life,
the quarry is rehabilitated and in many cases is used for residential
development. Once mining operations are complete, the land is
carefully and meticulously backfilled and returned to a state as close
as possible to what it had been, to ensure that it continues to offer
future generations equivalent potential for use and development.
Reduced Energy Consumption
Reducing energy use is a key component of sustainability. In 2004,
the amount of energy required to manufacture a clay brick was just
50% of what it was in 1981. Hanson Brick has continued to improve
on this, further reducing fuel use by 10%.
Emissions
The savings in fuel use since 2004 have also resulted in significant
reduction in emissions, a reduction of approximately 85,000 tons of
CO2. One third of the clay brick plants have scrubbers which largely
eliminate emissions, and more scrubbers are planned with upgrades
to existing plants and construction of new plants. Hanson has spent
millions of dollars in upgrading plants and making them more efficient
and environmentally friendly.
16 Carolina Collection Architectural Brick Guide
Recycled Material
No material used to manufacture clay brick ends up in landfill. Any waste green
(unfired) brick is fed back into the system. Some plants use the fired brick as
grog as part of the raw material. Where waste fired brick is not used as grog,
it is either crushed and sold as landscaping material, or it is used to repair and
maintain quarry roads.
Some plants use waste ceramic tile or pots, bottom ash from power stations or
waste scrubber lime as part of the raw material for the brick.
Some initiatives under investigation include:
• the use of sawdust in the brick
• waste glycerin as a kiln fuel
• shale from tunnel excavation as raw material
• use of fly ash as cement replacement in roof tiles
(Supplementary Cementitious Materials)
Most plants use recycled material for the packaging of the cubes.
Regional Material
Because of the geographical spread of Hanson clay brick plants, most urban
areas in the USA and Canada are within 500 miles (800 km) of a brick or tile
plant. Quarries which supply raw materials are generally situated in close
proximity to the plant. The LEED Plant Locator on the Hanson website is a
useful tool that lists all plants within 500 miles (800 km) from a given project
based on the zip code. (see www.hansonbrick.com).
Transportation
Brick is transported by rail and truck, but mostly by truck. Computer software
programs are used for load planning, to minimize trips and to ensure full loads.
In some areas, GPS and on-board computers are used to facilitate deliveries.
Managers and drivers are measured in terms of miles per load delivered.
Communities
Although Hanson Brick and Tile is a large company with plants throughout a
large part of the USA and Canada, we operate as a series of independent local
businesses, providing jobs in mainly rural areas.
Culture of
Environmental Sensitivity
Our goal is to make our employees more environmentally sensitive and to
develop a culture within the organization. As part of this goal, a survey was
carried out early in 2008 of all the plant and transportation managers relating to
environmental issues. This survey is to benchmark the current situation so that
we can measure improvements over time.
Carolina Collection Architectural Brick Guide
17
right
Flat Set Reddish Brown Flashed
Let brick express your
personality and individual
style.To learn more about
Hanson Brick, call us today
at 877.HANSON8 or visit us
at www.hansonbrick.com.
18 Carolina Collection Architectural Brick Guide
Carolina Collection Architectural Brick Guide 19
As North America’s largest brick manufacturer,
Hanson Brick annually produces enough brick to
wrap around the earth nearly nine times. With U.S.
production facilities in Kentucky, Michigan, North Carolina, South
Carolina and Texas, and in Ontario and Quebec in Canada,
Hanson offers regionally inspired bricks in five collections featuring
a wide variety of colors and more than 1,000 styles. Contact your
Hanson representative today to find out more about how to
distinguish your home with Hanson Brick.
Hanson Building Products - Lightside
15720 John J. Delaney Drive
Suite 555
Charlotte, North Carolina 28277
800.HANSON8
www.hansonbrick.com
www.hansonrooftile.com
www.hansonhardscapes.com
Printing can never exactly reproduce unique and distinctive colors. The colors shown are as
accurate as modern printing methods allow.
Holcim™ mortars pictured here are used for representation only. Other mortar manufacturers
produce similar colors that may be sold under different names. Holcim is a registered trademark
of Holcim IP Ltd, a company of the Holcim Group.
Colors provided by The Sherwin-Williams Company. Due to the printing process, colors shown
approximate as closely as possible to the actual paint colors. The Cover The Earth® and
Sherwin-Williams® logos are federally registered trademarks of The Sherwin-Williams Company,
or one of its wholly owned subsidiaries.
11184/10.0/MAP/12-08/R