Make Your - Permacon

Transcription

Make Your - Permacon
decorprecast.com
Make Your
Outdoor Space
Beautiful!
CONCRETE wall, PATIO AND
walkway HARDSCAPE PRODUCTS
Table of Contents
Make your dream possible!
Walls03
Paving Stones
FLAGSTONE Wall....................................................................... 04
COLOSSEO PAVER NEW.............................................................. 23
PROJEcT PLANNInG................................................................... 36
COUNTRY TUMBLED Wall......................................................... 05
DOMINO PAVER.......................................................................... 24
ESTIMATE QUANTITIES................................................................ 37
BELTIS TUMBLED Wall.............................................................. 06
ABBEYSTONE PAVER.................................................................. 25
PAVERS AND SLABS INSTALLATION GUIDE................................. 38
MINI-BELTIS Wall...................................................................... 07
COBBLE LITE PAVER................................................................... 26
WALLS INSTALLATION GUIDE....................................................... 39
BORDER Wall............................................................................ 08
22
OLDE MANOR Wall.................................................................... 09
Curbs & Accessories
Patio Stones
UNIVERSAL CURBS.................................................................... 28
10
27
stratus edger........................................................................ 29
VICTORIA Slabs NEW................................................................ 11
STRAIGHT & CURVED SCALLOPED EDGER................................. 30
KENDO STEPPING STONE........................................................... 12
Fire Pit Kit NEW....................................................................... 31
Portage STEPPING STONE....................................................... 13
gator edge............................................................................... 32
Contour Patio STONE............................................................. 14
DANFORTH STEP........................................................................ 32
DOMINO Slabs.......................................................................... 15
Polymeric Sand NEW.............................................................. 32
BRICK PATIO SLABS ................................................................... 16
8˝ and 10˝ Block....................................................................... 33
DIAMOND PATIO stone ............................................................ 17
DEK-BLOCK & DEC-OR-POST...................................................... 34
RIVEN Slab................................................................................ 18
EZ-BASE PATIO AND PAVER BASE PANELS NEW........................ 35
QUADRAL Slab.......................................................................... 19
SCENERY PATIO STONE.............................................................. 20
PENNY PAVER............................................................................. 21
2
Instructions & Information
36
Walls
3
Flagstone Wall
description
A classic look with
great curb appeal
Soothing natural tones and subtle shadows let you
create an impressive display area to showcase your lawn
and garden. Inspired by the stacked stone foundations
and characteristics of rural communities, our premium
Flagstone is dry stacked and easily creates gradual curves
or straight lines to enhance your design.
EARTH BLEND
1000545398 (wall)
1000545397 (capping)
Wall
CAPPING
Product weight
Number of pcs. per square foot
4
UNITS
COLOURS
24 lbs
10.09 kg
3
12˝
305 mm
7˝
178 mm
12˝
305 mm
4˝
102 mm
SHADOW BLEND
1000667834 (wall)
1000545431 (capping)
Product weight
Number of pcs. per linear foot
Flagstone Wall
14 lbs
6.40 kg
1.00
8˝
203 mm
2˝
51 mm
Impressions Cap
country TUMBLED Wall
description
Perennial favourite
that’s high on performance
UNIT
COLOURS
When it comes to looks, ease, versatility and value,
Country Tumbled Wall remains one of our most popular
selections. Country Tumbled Wall complements and
enhances a variety of landscape designs.
6 1/4˝
160 mm
RANGE RED
1000122486
EARTH BLEND
1000122492
8˝
203 mm
SHADOW BLEND
1000122488
4˝
102 mm
9˝
228 mm
Product weight
Number of pcs. per square foot (mur alterné)
20 lbs
9.1 kg
4.80
5
beltis® TUMBLED WALL
description
Number of pcs. per square foot
6
UNIT
COLOURS
Multiple embossed finishes come together to create a truly
individual look. Textures on the front, back and top means
Beltis Tumbled can be used as an edger or dry stack wall.
A tumbled, soft appearance and unique textures recall
the rustic feel of stacked fieldstone fence lines of earlier
times.
Product weight
Versatility to match
your imagination
20 lbs
9.1 kg
3.84
7 3/4˝
197 mm
SHADOW BLEND
1000668743
6 1/2˝
165 mm
4˝
102 mm
EARTH BLEND
1000668742
11˝
279 mm
mini-Beltis® WALL
description
Number of pcs. per square foot
UNIT
COLOURS
Multiple embossed finishes come together to create a
truly individual look. Textures on the front, back and top
means Mini-Tumbled Beltis can be used as an edger or
dry stack wall. A tumbled, soft appearance and unique
textures recall the rustic feel of stacked fieldstone fence
lines of earlier times.
Product weight
Versatility to match
your imagination
7.5 lbs
9˝
229 mm
5˝
127 mm
3˝
76 mm
Range Grey
& Charcoal
1000760230
Range Beige
& Black
1000760229
6 5/16˝
160 mm
3.4 kg
6.25
7
Border Wall
The small wall
for big impact
description
Perfect for tree surrounds, small gardens and flowerbeds,
Border Wall is lightweight and easy to handle; the right
choice for smaller scale projects. Border Wall makes light
work of creating in turns, out turns and straight lines.
Product weight
Number of pcs. per square foot
8
UNIT
COLOURS
9 lbs
4.1 kg
6
8˝
203 mm
Natural
1000173756
Tan
1000173861
Range Red
1000173943
5 1/2˝
140 mm
3˝
76 mm
Olde Manor Wall
description
Number of pcs. per square foot
UNIT
COLOURS
Chosen more than any other stone for its versatility, Olde
Manor adds distinction to buildings, pillars, benches,
borders and walls. Versatility is enhanced by its modular,
dimensional shape and one-side texture making it the
perfect stone for unique designs.
Product weight
Distinctive look with
endless possibilities
23 lbs
7 1/2˝
190 mm
11 1/4˝
286 mm
3 3/4˝
96 mm
EARTH BLEND
1000163676
SHADOW BLEND
1000163677
10.4 kg
3.42
9
PATIO stones
10
new
victoriaTM SLABS
description
NEW ENGLAND
STYLE SLAB
UNIT
COLOURS
The Victoria slab is a New England-style slab. Its look of
antique paving stone and its time weathered colours are
ideal for your patio, terrace or pathway.
15 3/4˝
400 mm
RANGE
TUDOR BROWN
1000785603
Product weight
Number of pcs. per square foot
39.29 lbs
RANGE
Cardinal RED
1000785602
15 3/4˝
400 mm
2˝
50 mm
17.82 kg
0.58
11
KENDO STEPPING STONE
description
Inspired by natural stone
UNIT
COLOURS
Four different shapes, each with a natural texture and
irregular contour, combine for a beautiful project with the
look of natural stone, at a fraction of the cost.
17˝
431 mm
2.2˝
558 mm
RANGE
Danville Beige
1000760228
RANGE
Richmond GREY
1000759993
24˝
600 mm
Product weight
Number of pcs. per square foot
12
66.9 lbs
30.34 kg
0.5
Portage® STEPPING STONE
description
UNIT
COLOURS
Textures and finishes found in nature are worked into a
single profile that installs in a seemingly random pattern.
Creating a slate look for walkways and backyard patios.
21˝
534 mm
EARTH BLEND
1000180544
Product weight
Number of pcs. per square foot
29 lbs
The look and feel of
the north at home
SHADOW BLEND
1000180541
15 1/2˝
391 mm
1 11/16˝
43 mm
13.2 kg
0.67
13
Contour Patio STONE
description
A variety of shapes to create
unique walkways and patios
UNIT
COLOURS
Irregularly shaped slabs, ideal for creating Japanese-style
stepping stones or free-form patios and walkways.
Random
RANGE
Batiscan GREY
1000684010
RANGE
Thera Beige
1000683803
1 3/4˝
45 mm
Random
Product weight
Number of pcs. per square foot
14
26 lbs
11.79 kg
0.33
domino SLAB
Maximum appeal
with minimal effort
description
The Domino Slab’s 12˝ x 12˝ dimension allows you to
quickly and easily complete an understated and beautiful
project. Consider combining with Domino Paver to
increase patterns.
Product weight
Number of pcs. per square foot
UNIT
COLOURS
24 lbs
12˝
305 mm
EARTH BLEND
1000733138
SHADOW BLEND
1000733137
12˝
305 mm
2˝
50 mm
10.9 kg
1
15
Brick Patio slabs
description
Traditional strength
with a modern twist
UNITs
COLOURS
This labour-saving stone looks like traditional brick and
has enough strength for active areas.
18˝
457 mm
1 3/4˝
45 mm
Natural
1000414006 (18˝ x 18˝)
Product weight (18˝ X 18˝)
43 lbs
Number of pcs. per square foot
16
18˝
457 mm
24˝
610 mm
0.44
Number of pcs. per square foot
Product weight (24˝ X 24˝)
19.5 kg
RED
1000414012 (18˝ x 18˝)
1000402092 (24˝ x 24˝)
80 lbs
1 3/4˝
45 mm
36.3 kg
0.25
24˝
610 mm
Diamond Patio Stone
description
Number of pcs. per square foot
UNIT
COLOUR
The original Diamond still offers strength, a non-slip surface,
and satisfies a variety of uses from patios, walkways, shed
bases and so much more. The familiar Diamond pattern
never goes out of style and endures season after season.
Product weight (18˝ X 18˝)
The one that started it all is
still perfect in so many ways
43 lbs
19.5 kg
0.44
18˝
457 mm
1 3/4˝
45 mm
Natural
1000402076 (18˝ x 18˝)
1000402077 (24˝ x 24˝)
1000422078 (24˝ x 30˝)
Product weight (24˝ X 24˝)
Number of pcs. per square foot
18˝
457 mm
80 lbs
36.3 kg
0.25
Product weight (24˝ X 30˝)
Number of pcs. per square foot
102 lbs
46.3 kg
0.2
17
Riven SLAB
Slate look inspired by
nature’s colours and textures
description
UNITs
COLOURS
Contemporary lines with the natural textures of slate
flagstone make Riven Patio Stones the right choice for so
many designs. Available in two sizes and natural tones
Riven slabs can be used individually or combined to
expand your pattern options.
24˝
610 mm
EARTH BLEND
1000545404 (18˝ x 18˝)
1000545402 (18˝ x 24˝)
18˝
457 mm
1 3/4˝
45 mm
SHADOW BLEND
1000545403 (18˝ x 18˝)
1000545399 (18˝ x 24˝)
1 3/4˝
45 mm
18˝
457 mm
Product weight (18˝ X 18˝)
Number of pcs. per square foot
18
43 lbs
19.5 kg
0.44
Product weight (18˝ X 24˝)
Number of pcs. per square foot
62 lbs
28.1 kg
0.33
18˝
457 mm
Quadral® SLAB
description
Sophistication and versatility
for modern designs
COLOURS
UNIT
15 3/4˝
400 mm
The Quadral Patio Stone evokes the look and feel of natural
slate for sophisticated and alluring designs.
15 3/4˝
400 mm
EARTH BLEND
1000684015
Product weight
Number of pcs. per square foot
40 lbs
SHADOW BLEND
1000684016
2˝
50 mm
18.1 kg
0.58
19
Scenery Patio Stone
description
A rich natural
patio stone look
UNITs
COLOURS
Deep textures, soft edges and neutral colours combine
together creating a natural richness sure to complement
modern or traditional decors.
7 1/2˝
190,5 mm
2˝
50 mm
Batiscan GREY
1000684013 (7 1/2˝ x 5˝)
1000684011 (15˝ x 15˝)
Thera Beige
1000684014 (7 1/2˝ x 15˝)
1000684012 (15˝ x 15˝)
15˝
381 mm
2˝
50 mm
Product weight (7 1/2 X 15˝)
Number of pcs. per square foot
20
13 lbs
5.9 kg
1.56
Product weight (15˝ X 15˝)
Number of pcs. per square foot
26 lbs
11.8 kg
0.78
15˝
381 mm
15˝
381 mm
penny Paver
Cost effective, easy,
12˝ x 12˝
description
For a contemporary look that’s fast and efficient to install,
our 12˝ x 12˝ Penny Paver is a simple solution that’s high
in value. Penny Paver features an easy-to-handle size
combined with traditional colours and light textures.
Product weight
Number of pcs. per square foot
UNIT
COLOURS
18 lbs
12˝
305 mm
Natural
1000420661
RED
1000402119
12˝
305 mm
1 3/4˝
50 mm
10 kg
1
21
PAVING STONES
MuretS
22
new
colossEoTM Paver
description
European charm
at Home
UNIT
COLOURS
Creates an appearance reminiscent of stone pathways
found in the historic neighborhoods of old Europe.
5˝
127 mm
2˝
50 mm
RANGE beige
1000786037
Product weight
Number of pcs. per square foot
7.70 lbs
RANGE GREY
1000786038
10˝
254 mm
3.49 kg
2.88
23
domino Paver
description
A cobblestone look
with minimal effort
UNITs
COLOURS
The Domino paver’s unique 3 stone design features
embossed joints to form the look of 5 separate stones with
minimal time and effort. Create a professional looking
cobblestone patio or walkway as easy as 1, 2, 3. For best
results, choose an equal number of each Domino paving
stone design.
12˝
305 mm
6˝
152 mm
12˝
305 mm
2˝
50 mm
EARTH BLEND
1000684017
2˝
50 mm
SHADOW BLEND
1000684018
12˝
305 mm
6˝
152 mm
2˝
50 mm
Product weight
Number of pcs. per square foot
24
12 lbs
5.4 kg
2
6˝
152 mm
Abbeystone Paver
description
CREATE AN EFFECT
REMINISCENT OF BRICK
UNIT
COLOURS
Create the patio, walkway, driveway of your dreams with
Abbeystone Paver.
8 3/4˝
222 mm
EARTH BLEND
1000163378
Product weight
Number of pcs. per square foot
10 lbs
SHADOW BLEND
1000163075
5 7/8˝
149 mm
2 3/8˝
60 mm
4.5 kg
2.67
25
Cobble Lite Paver
description
Number of pcs. per square foot
26
UNIT
COLOURS
Cobble Lite’s 4˝ x 8˝ (100 mm x 200 mm) dimensions
can be installed in herringbone, parquet, running or
stacked patterns for pure clean lines that complement
every situation beautifully and a contemporary look that
never gets tired.
Product weight
The definition of classic
5.25 lbs
2 kg
4.5
8˝
200 mm
Autumn Gold
1000402081
Charcoal
1000402080
Range Red
1000402082
4˝
100 mm
2˝
50 mm
Curbs & ACCESSORIES
27
Universal Curbs
description
COLOUR
Straight with one unit
UNIT
A longer curb with simple geometry and clean edges provides a definite classic look, while the tongue and groove
ends provide stability as an edge restraint.
39˝
1000 mm
Natural
1000668745
Product weight
Number of pcs. per linear foot
28
82 lbs
37.20 kg
0.31
8˝
200 mm
3 1/8˝
80 mm
stratus edger
description
Stratus gives you the flexibility you need to create either
curved lines or straight edges with a single stone. This small
curb is intended for use as a garden edger, hard surface edger
or delineator for planting areas. The faux joint creates an
irregular look while the beveled ends permit straight or curved
installations with ease.
Product weight
Number of pcs. per linear foot
UNIT
COLOURS
9 lbs
11 13/16˝
300 mm
3 1/8˝
80 mm
3 1/8˝
80 mm
EARTH BLEND
1000667835
SHADOW BLEND
1000667837
4.1 kg
1
29
Straight & Curved Scalloped edgers
description
Product weight (straight)
22 lbs
Number of pcs. per linear foot
Product weight (curved)
Number of pcs. per linear foot
30
UNITs
COLOURS
Attractive and practical, these edgers draw the eye and
define flowerbeds, tree rings and planting areas. A classic
and easy to use product that adds the finishing touch
you’re looking for.
9.98 kg
Attract the right attention
to your garden displays
2˝
50 mm
RED
1000414011 (straight)
1000414010 (curved)
white
1000402086 (straight)
1000403814 (curved)
6˝
150 mm
23 3/4˝
600 mm
0.50
25 lbs
11.39 kg
4 pcs. form a 3 ft circle
24˝
600 mm
6˝
150 mm
2˝
50 mm
new
Fire Pit Kit
Create an Elegant Warmth
for any Outdoor Space
description
UNIT
COLOURS
This simple rustic design will be the focal point of your
space and the envy of the neighborhood.
32˝
813 mm
SHADOW BLEND
1000786036
Product weight
800 lbs
362.87 kg
EARTH BLEND
1000786035
12˝
305 mm
43˝
1092 mm
31
danforth STEP
gator edge
description, COLOUR and UNIT
description and UNITs
Easy to use, the gator edge secures your pavers in place
and provides a clean, finished look.
Curves accomplished.
Suitable for straight runs.
Curve by cutting support tabs.
1000667831
Product weight
32
32˝
813 mm
2.71 lbs
1.20 kg
0.125
description and COLOURs
Danforth is designed to be easy to handle and features a
comfortable 6˝ (152 mm) rise, 16˝ (406 mm) depth and
32˝ (813 mm) length. Texture on five sides simplifies and
increases installation options while accommodating both
stacked corners or end exposures.
96˝
2440 mm
Number of pcs. per linear foot
Polymeric Sand
Product weight
16˝
406 mm
6˝
152 mm
RANGE
Batiscan GREY
1000667877
140 lbs
Use Polysand Bond for paver joints up to 1˝ (250 mm)
on sloping areas, around pools, driveways, patios and
sidewalks. Helps prevent weed growth, anthills and
erosion.
63.5 kg
Beige
1000786062
Product weight
GREY
1000786061
35 lbs
15.9 kg
8˝ and 10˝ Block
description
Always get
the job done!
COLOUR
Available in two sizes, this practical block is standard for
a variety of uses.
16˝
406 mm
GREY
1000150633 (8˝)
1000149960 (10˝)
Product weight (8˝ block)
40 lbs
18.1 kg
Product weight (10˝ block)
48 lbs
21.8 kg
UNITs
16˝
406 mm
8˝
203 mm
7 1/2˝
190 mm
10˝
254 mm
7 1/2˝
190 mm
33
CONCRETE
DECK
SUPPORT
Dek-Block®
THE
Original
CONCRETE DECK
SUPPORT
description
Holds 4˝ x 4˝ posts
vertically.
Supports 2˝ lumber up to
4 ways.
Center drainage hole,
helps prevent water
damage to lumber.
COLOUR
UNIT
10˝
254 mm
10˝
254 mm
7 1/2˝
190 mm
Dek-Block
Natural
1000405029
THE
ORIGINAL
4-Way
Dek-Block™
Dec-or-Post®
The right block for the job!
description
description
UNIT
10˝
254 mm
Holds 4˝ x 4˝ or 6˝ x 6˝
posts vertically.
For use when a 4˝ x 4˝
just isn’t enough.
100% Solid Concrete.
Heavy Duty Design To Withstand The Canadian Elements.
Contractor Approved.
10˝
254 mm
7 1/2˝
190 mm
Product weight Dek-Block
48.28 lbs
21.89 kg
Product weight Dec-Or-Post ®
48.28 lbs
21.89 kg
34
COLOUR
Dec-or-Post®
Natural
1000130053
EZBASE
description
Patio and paver base panels.
EZBase is a high quality panel that replaces the need for a tradional compacted aggregate
foundation.
Reduced labor.
Pavers / Patio stones
Lower installation costs.
Faster installation.
Installation steps
1000792875
Sand
Geotextile
Existing Soil
1 Mark your future patio or walkway and remove the grass or soil.
2 Dig to the required depth. To calculate the required depth take into consideration the thickness of the EZBase (5/8’’), the leveling sand (3/4’’ to 1’’) and the thickness of the selected slabs or pavers.
3 Install a geotextile membrane (this will prevent the sand leveling pad from migrating or sinking into the existing soil over time).
4Install the sand taking care to grade and level. We suggest using two 1-inch diameter pipes as guides, leveling and smoothing the sand with a straight board pulled across the pipes. Do not walk on this surface.
5 Starting at one corner, install EZBase on the sand expanding by fitting the panels into each other. Cut EZBase as needed with a utility knife.
6Install your pavers or patio stones, securing them with a plastic edge restraint
where needed.
7Add polymeric sand, following the instructions on the bag.
1.67’ × 3’
50.9 cm × 91.4 cm
5 sq. ft
0.465 m2
Each panel
35
1. PROJECT PLANNING
Start by carefuly measuring your project site: the more
accurate your measurements, the better the outcome.
Draw your plan on cross-ruled paper.
Bird’s-eye view of the surface to be paved
Depth
Width
Front view of the wall
Height
Length
decorprecast.com
36
2. ESTIMATE QUANTITIES
Whatever the project, estimating the amount of material
needed is essential. This formula will help you do it easily.
Patio Stones & Pavers
Width
Depth
12’
×
width of your project
Square face feet
11’
=
132’
Number of pieces per square foot
×
0,67
Number of pieces required
=
89
depth of your project
number of square feet
number of units per
square foot.
You obtain the number
of units required.
Height
Square face feet
Number of pieces per square foot
Number of pieces required
walls
Length
12’
length of your project
×
2’
height of your project
=
24’
number of square feet
×
3
number of units per
square foot.
=
72
You obtain the number
of units required.
37
3A. Pavers and Slabs Installation Guide
Excavation
Check the alignment of pavers or slabs after 5 rows and adjust them as needed
with a screwdriver.
To begin with, mark out the area to be excavated with stakes and string. You can
indicate various key points on the ground with an aerosol marker. Extend the
surface line by 6 inches (150 mm) on all sides. The curbs will be laid in the excess area.
If you need to cut pavers or slabs, use a concrete saw from a rental centre. This will
give you a straight cut. We strongly recommend that you wear safety glasses when
cutting pavers or slabs.
Determine the level of your patio. You must provide a drainage slope away from the
house of ¼ inch (6.5 mm) per foot. If your project measures 10 feet (3 m), you will
have a slope of 2 ½ inches (63.5 mm).
When cutting, keep a distance from the pavers or slabs already installed because
dust and dirt will irreversibly stain the modules already in place.
Dig a minimum of 12 inches (300 mm) deep.
For pavers only: you can use a cold chisel and a small sledgehammer. Draw a line
on the paver. Strike along the line. Finish the cut by striking firmly on the visible
face of the paver.
Check along several points that the foundation is at the same depth.
Cover the bottom and sides of the excavated area with a geotextile membrane. The
geotextile will prevent the foundation from mixing into the natural soil. It will also
provide greater stability.
Foundation
Spread 10 inches (254 mm) of 0-¾ (0-20 mm) crushed stone. Level it with a rake.
To facilitate compaction, you can hose down the surface. Use the mechanical
tamper or vibrating plate to compact the entire surface. Overlap the strokes of
the tamper.
Finishing
The polymeric sand is a mixture of polymeric binders and graded sand. With water
contact, it becomes very firm and locks in the concrete pavers and slabs. Check the
application procedures on the bag before applying your sand.
Then set two 1 inch (25 mm) pipes parallel on 0-¾ (20-0 mm) stone foundation.
For pavers: Spread sand and stabilize the pavers with a vibrating plate.This will
set the pavers into their bedding and level the surface.
Installation
Pull a string to align the modules in the first row.
Place the first slabs or pavers on the bedding. Continue work by walking on the modules.
Never walk on the bedding. Walk on the slabs or pavers and fill in the gaps left by the pipes.
38
Water gun
and hose
Broom
Shovel
Geotextile
membrane
Rake
Mesuring
tape
If you are installing plastic paving edges, you must install them directly on the
same bedding as pavers or slabs. Insert nails every 8 inches.
For slabs: When you have completed laying the slabs, spread polymeric sand and
sweep it in all directions to fill in the joints. You should never use the vibrating
plate on the slabs.
Move the pipes and repeat the operation until the entire surface is done. Do not
walk on the stone bedding. Gaps are created when you move the pipes. These will
be filled in a later stage during the installation of pavers and slabs.
Spirit level
Installing the curbs:If you install concrete curbs, you must install them directly on
the same bedding as your slabs and pavers.
To check that the foundation depth is uniform, use the stakes and attach a string.
Stretch the string tight and, maintaining the drainage slope, check along several
points to make sure that the entire foundation is at the same depth.
Spread the stone dust between the pipes. Level it with a rake first and then with
the aid of a straight board.
tools
Sweep away any excess sand.
Polymeric
Sand
Stakes
2,5 cm (1˝)
pipes
Spray again until no more water soaks into the paver joint. Stop after two
repetitions. We strongly suggest that you read the complete procedures described
on the polymeric sand bags.
Visit our website at permacon.ca to watch the pavers and slabs installation video.
4 feet
straight plank
String
Foundation
stone
(0-3/4˝)
Small
sledgehammer
and cold chisel
To easily remove surface sand from pavers and slabs, use a leaf blower.
Before watering, make sure that no sand remains on the surface. Gently spray a
fine mist of water for 10-15 seconds on a portion of the paving surface. Wait 3-4
minutes.
Mechanical
tamper
Safety
glasses
Gloves
Plastic curb
Vibrating
plate
Aerosol
Marker
Stone
dust
Line level
Concrete saw
3b. Walls Installation Guide
Excavation
tools
To begin, mark out the area to be excavated with stakes and string. You can
indicate various key points on the ground with an aerosol marker.
To start the second row, cut a block in half to make a half block. Draw a line around
the block. Strike that line. Finish the cut by striking firmly on the visible face of the
block. You can also make the cut with a concrete saw.
Determine the level of your wall from the lowest point.
We strongly recommend that you wear safety glasses for this step»
Dig a trench at least 12 inches (300 mm) deep by 24 inches (600 mm) wide.
To check that the depth of the trench is uniform, use the stakes and attach a string
in a level manner. Stretch the string tight and with a line level, check along several
points to make sure that the whole trench is at the same depth.
Next, install a second and third row of blocks, making sure that the rear lip, if there
is one, rests firmly on the block on the row underneath. If the block has no rear lip,
you should position the block by aligning the front faces. Alternate the position of
the blocks to off-set the joints. Check that the blocks are level.
Foundation
Never install blocks in a column. You must always overlap the joints. To ensure that
the wall is solid, you can glue each block with concrete adhesive.
Fill the trench with 10 inches (254 mm) of 0-¾ crushed stone (20-0 mm). Level it with
a rake. To facilitate compaction, you can hose down the surface. Use the mechanical
tamper to compact the entire surface. Overlap the strokes of the tamper.
To check that the foundation is uniform, attach a string in a level manner. Stretch the
string tight and, with a line level, check along several points to make sure that the whole
foundation is at the same depth.
The back of the wall can now be filled with dirt or top soil.
Finishing
For certain types of walls, capping is necessary. If this is the case, all capping
modules must be glued with concrete adhesive.
For the first row only, if necessary, remove the lip on the rear of the block with a
small sledgehammer. (Type of blocks that you must remove the lip on the rear:
Border wall and Flagstone wall).
Fold the geotextile under the front of the last row
Pull a string to align the blocks in the first row. Install the first row of blocks,
starting with a corner. Check levels in both directions, from front to rear and left to
right. Remove or add stone dust to adjust the level. You can also adjust the level by
lightly tapping the surface of the block with a small sledgehammer. Check the level
from block to block.
Shovel
Geotextile
membrane
Rake
Stone
dust
Install a geotextile. This will prevent garden soil from contaminating the clean
stone
Spread ½ inch (12.7 mm) of stone dust on top of the compacted foundation. Check
the final level with a spirit level.
We strongly recommend that you wear safety glasses for this step.
Perforated
drainage pipe
When the wall is completed, install a perforated drainage pipe behind the wall and
connect it to the existing drainage system. Fill the space behind the wall with ¾
inch (20 mm) clean stone.
Installation
This step will assist in leveling the blocks. Prepare a number of blocks in advance.
Spirit Level
Slide the capping module forwards so that it overhangs from the face of the wall by
about 1 inch (25.4 mm).
Concrete
adhesive
Gloves
Safety glasses
Stakes
Mesuring
tape
Mechanical
tamper
String
Drainage
stone (3/4˝)
Visit our website at permacon.ca to watch our wall installation video.
Small
sledgehammer and
cold chisel
Foundation
stone (0-3/4˝)
Aerosol
Marker
Concrete
saw
Line level
39
decorprecast.com
The Decor product line is manufactured by Permacon, the largest Canadian manufacturer of concrete
landscaping and masonry products. Ideal for both residential and commercial applications, Permacon
products are designed for professionals and do-it-yourselfers alike. Over the last 60 years, Permacon has
acquired a reputation as an industry leader, thanks to its innovative approach and the quality of its products.
Reliable. Trendsetting. Respectful. These are the values that drive us.
MARCH 2014