Operator`s Manual

Transcription

Operator`s Manual
(Rev. 4/9/2015)
MAN0813
TC60
TC68
TC74
TCR60
TCR68
TCR74
OPERATOR'S MANUAL
ROTARY TILLERS
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual
are completed before releasing equipment to the owner.
The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that
all Dealer Check List items have been completed. Dealers can register all Woods product at
dealer.WoodsEquipment.com under Product Registration.
Failure to register the product does not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better
and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and
become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals
can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at
www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
Model: _______________________________
Date of Purchase: _____________________
Serial Number: (see Safety Decal section for location) ____________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment.
The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with
an exclamation mark) to indicate the degree of hazard for items of personal safety.
2 Introduction
Gen’l (Rev. 3/28/2012)
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 38
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . .BACK COVER
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
This Operator’s Manual should be regarded as part of the machine.
Suppliers of both new and second-hand machines must make sure
that this manual is provided with the machine.
MAN0813 (3/17/2010)
Introduction 3
SPECIFICATIONS
TC60 and TCR60
TC68 and TCR68
TC74 and TCR74
60"
68"
74"
7-1/2"
7-1/2"
7-1/2"
597 lbs/604 lbs (R)
634 lbs/641 lbs (R)
665 lbs/672 lbs (R)
17-1/2"
17-1/2"
17-1/2"
Number of Blade Flanges
7
8
9
Number of Blades
42
48
54
Drive Type
#80 Chain
#80 Chain
#80 Chain
Tractor PTO Speed
540 RPM
540 RPM
540 RPM
Rotor Speed
240 RPM
240 RPM
240 RPM
Tractor Hitch
Limited Category 1 &
Category1
Limited Category 1 &
Category1
Limited Category 1 &
Category1
Up to 45 HP
UP to 45 HP
Up to 45 HP
5 x 1"
5 x 1"
5 x 1"
15-1/2"
19-1/2"
22-1/2"
1.2 QT SAE 80W-90
1.2 QT SAE 80W-90
1.2 QT SAE 80W-90
.78 QT SAE #00 *
.78 QT SAE #00 *
.78 QT SAE #00 *
Tilling Width
Maximum Tilling Depth
Operating Weight
Rotor Swing Diameter
Tractor Horsepower
Skid Shoe Adjustments
Side-Shift Distance
Gearbox Oil Capacity
Chain Case Oil Capacity
* Chain case #00 grease is factory installed
GENERAL INFORMATION
WARNING
 Some illustrations in this manual show the
equipment with safety shields removed to provide
a better view. This equipment should never be
operated with any necessary safety shielding
removed.
The purpose of this manual is to assist you in operating
and maintaining your rotary tiller. Read it carefully. It
furnishes information and instructions that will help you
achieve years of dependable performance. These
instructions have been compiled from extensive field
experience and engineering data. Some information
4 Introduction
may be general in nature due to unknown and varying
operating conditions. However, through experience
and these instructions, you should be able to develop
procedures suitable to your particular situation.
The illustrations and data used in this manual were current at the time of printing but, due to possible inline
production changes, your machine may vary slightly in
detail. We reserve the right to redesign and change the
machines as may be necessary without notification.
Throughout this manual, references are made to right
and left directions. These are determined by standing
behind the equipment, facing the direction of the forward travel.
(Rev. 6/7/2011)
MAN0813 (3/17/2010)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern,
judgement, and proper training of personnel
involved in the operation, transport, maintenance
and storage of equipment.
It has been said “The best safety device is an
informed, careful operator.” We ask you to be that
kind of operator.
TRAINING
 Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-3196637.) Failure to follow instructions or safety rules
can result in serious injury or death.
 If you do not understand any part of this manual
and need assistance, see your dealer.
 Know your controls and how to stop engine and
attachment quickly in an emergency.
 Operators must be instructed in and be capable
of the safe operation of the equipment, its attachments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
 Never allow children or untrained persons to
operate equipment.
PREPARATION
 Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
 Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
 Make sure attachment is properly secured,
adjusted, and in good operating condition.
TS(R) SR (3/2/2012)
 Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
 Before putting equipment into service, check
and adjust driveline length as instructed in Operator's Manual. Driveline must not bottom out or pull
apart throughout the full range of the tractor hitch.
Do not operate until driveline length is correct.
 Before starting power unit, check all equipment
driveline guards for damage. Replace any damaged
guards. Make sure all guards rotate freely on all
drivelines. If guards do not rotate freely on drivelines, repair and replace bearings before putting
equipment into service.
 Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS systems in “locked up” position at all times.
 Remove accumulated debris from this equipment, power unit, and engine to avoid fire hazard.
 Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
 Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
 A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained
with front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
 Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.
OPERATION
 Only engage power when equipment is at
ground operating level. Always disengage power
when equipment is raised off the ground.
 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
(Safety Rules continued on next page)
Safety 5
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
 Keep bystanders away from equipment.
 Never direct discharge toward people, animals,
or property.
 Do not operate equipment while under the influence of alcohol or drugs.
 Operate only in daylight or good artificial light.
 Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
 Always comply with all state and local lighting
and marking requirements.
 Never allow riders on power unit or attachment.
 Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS systems in “locked up” position at all times.
 Always sit in power unit seat when operating
controls or starting engine. Securely fasten seat
belt, place transmission in neutral, engage brake,
and ensure all other controls are disengaged
before starting power unit engine.
 Operate tractor PTO at 540 RPM. Do not exceed.
 Do not operate PTO during transport.
 Connect PTO driveline directly to power unit
PTO shaft. Never use adapter sleeves or adapter
shafts. Adapters can cause driveline failures due to
incorrect spline or incorrect operating length and
can result in personal injury or death.
 Look down and to the rear and make sure area
is clear before operating in reverse.
 Use extreme care when working close to fences,
ditches, other obstructions, or on hillsides.
 Do not operate or transport on steep slopes.
 Do not stop, start, or change directions suddenly on slopes.
 Use extreme care and reduce ground speed on
slopes and rough terrain.
 Watch for hidden hazards on the terrain during
operation.
 Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
6 Safety
 Before performing any service or maintenance,
disconnect driveline from tractor PTO.
 Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key,
and unfasten seat belt.
 Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body underneath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
MAINTENANCE
 Service and maintenance work not covered in
OWNER SERVICE must be done by a qualified
dealership. Special skills, tools, and safety procedures may be required. Failure to follow these
instructions can result in serious injury or death.
 Before performing any service or maintenance,
disconnect driveline from tractor PTO.
 Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key,
and unfasten seat belt.
 Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body underneath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
TS(R) SR (3/2/2012)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
 Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
 Your dealer can supply original equipment
hydraulic accessories and repair parts. Substitute
parts may not meet original equipment specifications and may be dangerous.
 Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
 Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
 Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head.
 Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
 Use a suitable lifting device of sufficient capacity. Use adequate personnel to handle heavy components.
 Make sure attachment is properly secured,
adjusted, and in good operating condition.
STORAGE
 Never perform service or maintenance with
engine running.
 Follow manual instructions for storage.
 Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
 Keep children and bystanders away from storage area.

TS(R) SR (3/2/2012)
Safety 7
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
6 - PN 1002941
1 - PN 18868
2 - PN 18866
SHIELD MISSING
DO NOT OPERATE - PUT SHIELD ON
18869
DANGER
WARNING
DO NOT EXCEED PTO SPEED OF
540 RPM
8 - PN 33347
PTO speeds higher than 540 RPM can cause
equipment failure and personal injury.
18866-D
DANGER
3 - PN 18864
DANGER
GUARD MISSING.
DO NOT OPERATE.
DANGER
ROTATING DRIVELINE
CONTACT CAN CAUSE DEATH
KEEP AWAY!
DO NOT OPERATE WITHOUT All driveline guards, tractor and
equipment shields in place
Drivelines securely attached at both ends
Driveline guards that turn freely on
driveline
8 Safety
18864-C
GUARD MISSING.
DO NOT OPERATE.
33347E
DANGER
MAN0813 (3/17/2010)
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
7 - 1004299
4 - P0021
5 - PN 55122
WARNING
TO AVOID SERIOUS INJURY OR DEATH:
BE CAREFUL!
Use a clean, damp cloth to clean safety decals.
Avoid spraying too close to decals when using a
pressure washer; high-pressure water can enter
through very small scratches or under edges of decals
causing them to peel or come off.
Replacement safety decals can be ordered free from
your Woods dealer. To locate your nearest dealer, check
the Dealer Locator at www.woodsonline.com, or in the
United States and Canada call 1-800-319-6637.
MAN0813 (3/17/2010)
Read Operator's Manual before operating,
servicing or repairing equipment. Follow all
safety rules and instructions. (Manuals are
available from dealer or call 1-800-319-6637.)
Operate from tractor seat only.
Lower equipment to ground, stop engine,
remove key and set brake before dismounting
tractor.
Never allow children or untrained persons to
operate equipment.
Never allow riders.
Keep bystanders away from equipment during
operation.
Keep all shields in place and in good condition.
FAILURE TO FOLLOW THESE INSTRUCTIONS
CAN RESULT IN INJURY OR DEATH.
55122-C
Safety 9
OPERATION
The TC rotary tiller is designed for completion of plowing operations and seedbed preparation. It breaks up
clods, levels the soil surface, destroys weeds, and
mixes in fertilizer. Refer to the information in this manual for the specifications, parts, assemblies, and
adjustments.
The operator is responsible for the safe operation of
this rotary tiller. The operator must be properly trained.
Operators should be familiar with the tractor, tiller, and
all safety practices before starting operation. Read the
safety rules and safety decals on page 5 through
page 9.
WARNING
 Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-3196637.) Failure to follow instructions or safety rules
can result in serious injury or death.
 Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt securely
fastened. Falling off power unit can result in death
from being run over or crushed. Keep foldable
ROPS system in “locked up” position at all times.
 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
 Never allow children or untrained persons to
operate equipment.
 Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body underneath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
10 Operation
WARNING
 Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key,
and unfasten seat belt.
 Make sure spring-activated locking pin or collar
slides freely and is seated firmly in tractor PTO
spline groove.
 Operate tractor PTO at 540 RPM. Do not exceed.
 Make sure attachment is properly secured,
adjusted, and in good operating condition.
ATTACHING ROTARY TILLER TO TRACTOR
1. Move the tractor into position in front of the tiller.
Move back slowly and carefully, not allowing anyone to be between the tractor and the tiller.
2. Turn off tractor engine.
3. Attach the two lower arms of the 3-point hitch with
the two hitch-pin assemblies.
4. Attach the tractor center link to the upper hitch
point of the rotary tiller. Adjust the length of the
center link until the tops of the frame ends are parallel to the ground.
5. Adjust the tractor lower 3-point arm anti-sway
devices to prevent tiller from swinging side to side
during transport.
6. Attach the front PTO driveline from the rotary tiller
to the tractor. (Slide the front section of the PTO
driveline into the back section. Slide the PTO shaft
onto the rear PTO output of the tractor).
NOTICE
■
If the PTO driveline is too long, severe driveline
and gearbox damage is possible when hooking up
the PTO driveline from the rotary tiller to the tractor. The front PTO driveline is long enough to fit a
variety of tractors. It is possible that the front PTO
driveline will need to be cut. There will be NO benefit by cutting only one telescoping section. Both
sections of the driveline must be cut. DO NOT
FORCE THE PTO TO FIT.
■
WARRANTY IS VOID IF THE PTO DRIVELINE IS
TOO LONG, resulting in gearbox, PTO, yoke or
cross bearing damage.
NOTE: The PTO driveline, when attached to the tractor
and gearbox, must not extend so there is less than four
inches of overlap within the PTO driveline.
7. Raise jackstand and secure in operating position.
(Rev. 6/7/2011)
MAN0813 (3/17/2010)
DRIVELINE ATTACHMENT
Attach the rotary tiller to the tractor 3-point hitch (or
quick hitch if available). Do not attach driveline. Raise
and lower the tiller to determine maximum and minimum distance between the tractor PTO shaft and the
gearbox input shaft. If the distance is too large, the
driveline will be too short for proper engagement. If the
distance is too small, the driveline may bottom out in
operation and damage the tiller or tractor.
A
1-1/4"
If the driveline is too short, please call your Woods
dealer for a longer driveline.
If the driveline is too long, please follow the instructions
for shortening the driveline.
SHORTENING DRIVELINE
1. Move the tiller up and down to get the shortest possible distance between tractor PTO shaft and gearbox input shaft. Leave the tiller in the minimum
distance position. Install jack stands under the
tiller for support.
Figure 2. Determine Shield Length
5. Cut the upper shield to this overall dimension
2. Separate the driveline into two halves and connect
them to the tractor and the gearbox.
3. Place driveline halves parallel to one another to
determine how much to shorten the driveline.
Figure 3. Cut Shield
6. Place the cut portion of the shield against the end
of the shaft and use as a guide. Mark and cut the
shaft.
Figure 1. Drive Halves Placed Parallel
4. Measure from end of the upper shield to the base
of the bell on the lower shield (A). Add 1-1/4" to
dimension (A).
Figure 4. Cut Shaft to Length
7. Repeat step 6 for the other half of the drive.
MAN0813 (3/17/2010)
Operation 11
8. File and clean the cut ends of both drive halves.
Ensure the drive halves slide smoothly together.
6. Adjust the skid shoe to the desired tilling depth
(Figure 6). Reinstall the cap screws in the rear of
the skid shoe and tighten all cap screws.
Do not run the tractor if proper driveline engagement
cannot be obtained through these methods.
Connect the driveline to tractor PTO shaft, making sure
the spring-activated locking collar slides freely and
locks driveline to PTO shaft.
NOTICE
■
If attaching with quick hitch, the distance
between the tractor PTO and gearbox input shaft
will increase. Please follow the steps as you would
for a 3-point hitch to insure proper engagement.
62 1/2NC Flange Nut
63 1/2NC Cap Screw
Hole
First Pass
Depth
1
2
3
4
5
0”
1”
2”
3”
4”
WORKING DEPTH ADJUSTMENT
WARNING
 Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
Figure 6. Tiller Depth Adjustment
NOTE: Tillage depth is dependent on ground hardness, tractor speed, skid shoe setting, and tractor
hitch adjustment. Multiple passes may be necessary to achieve tillage depth.
1. Raise the tiller off the ground.
2. Level tiller side to side. Check by measuring from
the forward skid shoe pivot to the ground on each
side. (Figure 5)
TILLER SIDE SHIFT ADJUSTMENT
3. Adjust, using tractor 3-point arm leveling device.
WARNING
NOTE: Keep the front of the tiller parallel to the
ground.
4. Place two jack-stands under the tiller rotor shaft.
■
Make sure parking stand is secured in the
down position and skid shoes are in hole one
before performing the following service work.
1. Disconnect tiller from tractor.
2. Measure rear tractor tire width (outside to outside).
Figure 5. Leveling the Tiller
5. Loosen the 1/2” cap screws that act as the front
pivots to the skid shoes. Remove the 1/2” cap
screws (63) that hold the rear of the skid shoes to
the tiller frame.
12 Operation
3. Calculate side shift needed. Divide rear tractor tire
width by two and tiller width by two. Subtract tiller
width from tractor width and add five inches. Check
maximum tiller side shift capability on the specification page of this manual, page 4. The calculated
side shift must be less than the maximum side
shift. (Example: Tractor rear tire width = 70”, TC60
Tiller = 60”. 70/2 = 35”, 60/2 = 30”. 35-30 = 5” + 5”
extra = 10” side shift.
4. Loosen nuts on U-bolts on lower clevis hitch (4), Ubolts on front gearbox stand (2), and bolts at the
back of the gearbox stand (2). See Figures 7 and
8.
(Rev. 6/7/2011)
MAN0813 (3/17/2010)
Tractor Stability
WARNING
 A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, front tractor wheels could raise up resulting in loss of steering. The weight may be attained
with front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
Figure 7. Clevis Hitch Adjustment
5. Slide clevis hitches, A-frame/gearbox stand, and
attaching rear z-clamp bracket to the desired distance.
Figure 9. Tractor Stability (Typical)
Clutch Run-In
Clutch run-in must be done prior to initial use and
before each season or whenever tiller has been setting
idle for more than two months. See Slip Clutch Adjustment page 17 for the run-in procedure.
After you have completed the run-in of the clutch,
return to the operating instructions and proceed with
start-up. Failure to run the clutch in could result in premature driveline failure and warranty will be voided.
Figure 8. Gearbox and Clamp Adjustment
6. Retighten the lower clevis hitch, A-frame/gearbox
stand, and attaching rear z-clamp bracket hardware per the torque chart in the back of this manual.
7. Reconnect tiller to the tractor.
OPERATING PROCEDURE
WARNING
 Only engage power when equipment is at
ground operating level. Always disengage power
when equipment is raised off the ground.
Read and understand the rotary tiller and tractor operator's manuals before operating the tiller. Failure to do
so may result in death, serious personal injury or property damage.
Never raise the tiller more than a few inches off the
ground when traveling from job site to job site.
Shut off the engine, set brake, remove key and remove
seat belt. Dismount the tractor.
(Rev. 6/7/2011)
MAN0813 (3/17/2010)
NOTE: Tillers equipped with shear bolt driveline
protection do not have clutches. These drives do
not require a run-in procedure prior to operation.
Start-Up Sequence
1. Start tractor engine.
2. Lower tiller slowly, nearly to the ground.
3. Engage tractor PTO.
4. Lower the tiller completely to the ground.
5. Increase engine rpm to normal operating speed of
540 rpm.
6. Move tractor forward. Select a slow tractor speed
and increase slightly until operation is satisfactory.
Rear Shield Adjustment
The rotary tiller tailgate can be adjusted to control the
tilth of the soil. The finest finish is achieved with the
tailgate at the lowest adjustment. As the tailgate is
raised, or adjusted up, the finish of the soil will become
more coarse. Raising the tailgate reduces the amount
of recirculation that occurs to the soil inside the tiller
housing. If the soil conditions are very rocky, the tailgate should be run in a raised position so rocks may
pass through the tiller more quickly
Operation 13
NOTICE
■
Do not drop tiller to the ground with the rotor
turning. Sudden high speed jolts multiply stress to
the driveline and can cause extreme damage.
OPERATING TECHNIQUES
Tilling Sod and Untilled Ground
For tearing up untilled sod or conditioning compacted
soils, several shallow passes will be most productive.
Set the skid shoes to one of the two most shallow positions. A gear should be selected on the tractor for a
slow travel speed. Progressive passes can be done at
progressively faster speeds.
NOTICE
■
After tilling for the first half hour, check for
loose blades and retighten any loose hardware.
Follow the shutdown procedure and blocking
method before checking blades.
Previously Tilled Ground
To pulverize the topsoil and prepare a good seedbed,
set the skid shoes for a tilling depth equivalent to your
deepest roots. Adjust the tailgate to the fully lowered
position. A tractor gear should be selected such that
the tiller does not lug the engine.
PRE-OPERATION CHECK LIST
(OWNER'S RESPONSIBILITY)
___ Review and follow all safety rules and safety
decal instructions on pages 5 through 9.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check that all shields and guards are properly
installed and in good condition. Replace if damaged.
___ Check that all hardware is properly installed and
secured.
___ Check that equipment is properly and securely
attached to tractor.
___ Before starting tractor, check all equipment driveline guards for damage and make sure they
rotate freely on all drivelines. Replace any damaged guards. If guards do not rotate freely on
drivelines, repair and replace bearings before
operating.
___ Do not allow riders.
___ Make sure driveline spring-activated locking collar slides freely and is seated firmly in tractor
PTO spline groove.
___ Keep all bystanders away from equipment working area.
___ Check all lubrication points and grease as
instructed in the Lubrication Maintenance illustration, page 16.
___ Make sure tractor ROPS or ROPS CAB and seat
belt are in good condition. Keep seat belt
securely fastened during operation.
___ Check to be sure gear lube runs out of the small
check plug on the side of the gearbox.
___ Check the condition of the tiller blades. Replace
any blades that are broken or excessively worn.
___ Check for objects that may be wound around the
tiller rotor shaft. Objects like wire, string, tall
grass and weeds can build up on the rotor shaft
and affect tiller operation.

14 Operation
MAN0813 (3/17/2010)
OWNER SERVICE
The information in this section is written for operators
who possess basic mechanical skills. If you need help,
your dealer has trained service technicians available.
For your protection, read and follow the safety information in this manual.
WARNING
 Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
 Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
 Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
CAUTION
 If you do not understand any part of this manual
and need assistance, see your dealer.
 Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
WARNING
 Before performing any service or maintenance,
disconnect driveline from tractor PTO.
 Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
 Never go underneath equipment (lowered to the
ground or raised) unless it is properly blocked and
secured. Never place any part of the body underneath equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control levers
can cause equipment to drop or rotate unexpectedly and cause severe injury or death. Follow Operator's Manual instructions for working underneath
and blocking requirements or have work done by a
qualified dealer.
BLOCKING METHOD
To minimize the potential hazards of working underneath the tiller, follow these procedures.
1. Jack stands with a load rating of 500 lbs or more
are the only approve blocking device for this tiller.
Install a minimum of two jack stands under the tiller
before working underneath it.
2. Consider the overall stability of the blocked unit.
Just placing jack stands underneath will not ensure
your safety. The working surface must be level
and solid to support the weight on the jack stands.
Make sure the jack stands are stable, both top and
bottom. Make sure the tiller is approximately level.
3. With the full weight of the tiller on the jack stands,
test blocking stability before working underneath.
4. While the tiller is attached to the tractor, set the
brakes and remove key before working underneath.
 Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3-point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic pressure, set parking brake, stop engine, remove key,
and unfasten seat belt.
5. Securely block rear tractor wheels, in front and
behind. Tighten tractor lower 3-point arm anti-sway
devices to prevent side-to-side movement.
 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
Because of the nature of the jobs the rotary tiller does,
the tiller is constantly vibrating and shaking. Parts may
loosen up as it is used. One of the most important functions an operator can perform is observing and inspecting the equipment for loose or worn parts to prevent
further damage or excessive downtime.
 Never perform service or maintenance with
engine running.
(Rev. 6/7/2011)
MAN0813 (3/17/2010)
Regular preventive maintenance and immediate repair
of broken or worn parts will ensure maximum efficiency
and long life.
Owner Service 15
LUBRICATION INFORMATION
BEARING LUBRICATION
1. Do not let excess grease collect on or around
parts, particularly when operating in sandy areas.
Highest quality bearings are used on the tiller. Only triple-seal bearings are used on the rotor shaft, which
operates down in the dirt. Lubrication of the bearings
will vary considerably with conditions. As a rule, bearings should be under-lubricated rather than over-lubricated. Over-lubrication can cause seals to blow out.
2. See Figure 10 for lubrication points and frequency
of lubrication based on normal operating conditions. Severe or unusual conditions may require
more frequent lubrication.
3. Use a lithium grease of #2 consistency with a
MOLY (molybdenum disulfide) additive for all locations unless otherwise noted. Be sure to clean fittings thoroughly before attaching grease gun. Two
good pumps of most guns is sufficient when the
lubrication schedule is followed.
CHAIN MAINTENANCE
The drive chain should be inspected every 50 hours.
New chain has a tendency to stretch, so it is necessary
to check the chain tension to prevent flopping around,
thus causing potential problems. Chain tension is preset with the torsion spring. If the chain becomes excessively loose, it may be necessary to remove one link
(two pitches). If unable to reassemble, add an offset
link to lengthen the chain.
NOTICE
■
Replacement chain should be only high quality original equipment chain for longer life.
When being stored for a long period or at end of season, change the oil, adding .8 quarts #00 gear fluid,
and rotate the roller several times allowing the chain to
be coated with lubricant, enhancing chain life. Rotate
the roller periodically to maintain lubrication.
PTO DRIVE LINES
Periodically check the yokes on front PTO. Make sure
the bolts and nuts are tight and the yoke is not moving
on the shaft. PTO shafts and U-joints should be sparingly lubricated monthly.
NOTICE
■
Replacement bearings should be only high
quality original equipment bearings for longer life.
Install new complete bearing housing if needed or just
replace the bearing insert. The shafts should be
straight, free of burrs, and up to size. If shaft is worn,
replace it prior to completing assembly.
BEARING AND SHAFT SERVICE
1. Place tiller on level, dry surface and block tiller.
(See Blocking Method)
2. Loosen bearing set screws with 5/32” allen wrench.
Place a punch in the eccentric locking collar punch
hole and tap the collar loose in the opposite direction of shaft operation.
3. Remove 1/2” flange lock nuts and bolts from bearing assembly. Repair or replace bearing assembly,
hex drive shaft or rotor shaft as needed. Service
work may require removing chain case cover and
performing work inside chain case. See the Output
(Hollow) Shaft Repair in the Dealer Service section
for chain case service.
4. Match holes in tiller frame with holes in bearings
and assemble with 1/2” bolts and flange lock nuts.
5. Lock eccentric bearing collars to shafts by driving
the collar in the direction of operation by placing a
punch in the hole in the collar and driving it with a
hammer. Secure collar to shaft with set screw.
SPROCKETS
DRIVELINE LUBRICATION
Sprockets should be checked to be sure hex bolt is
tight and the sprocket cannot move on the shaft.
1. Lubricate the driveline slip joint every 8 hours of
operation. Failure to maintain proper lubrication
could result in damage to u-joints, gearbox, and
driveline.
QUALIFIED TECHNICIAN MAINTENANCE
GEARBOX LUBRICATION
The gearbox is almost maintenance-free, but should be
checked quarterly to be sure that the oil level is maintained at half full. Use plug located halfway up back
face of gearbox to check/fill oil. A high quality gear oil
with a viscosity index of 80W or 90W and an API service rating of GL-4 or -5 is recommended for use in the
gearbox. Oil should be changed after the first 30 hours
or 30 days of operating. Then, normal change should
be adequate. In the case of seasonal usage, it is best
to change the oil at the end of the season to remove
moisture and corrosive contaminants.
16 Owner Service
2. Lower tiller to ground, disconnect driveline from
tractor PTO shaft, and slide halves apart. Do not
disconnect the halves from each other.
3. Apply a bead of grease completely around male
half where it meets female half. Slide drive halves
over each other several times to distribute grease.
4. Apply one pump of grease to each driveline u-joint
grease fitting.
5. Apply one pump of grease to each of the plastic
driveline shield bearings.
6. If using a shear pin drive, lubricate the shear yoke
with grease to prevent galling.
(Rev. 4/9/2015)
MAN0813 (3/17/2010)
Figure 10. Lubrication Points
Figure 11. Slip Clutch Adjustment
SLIP CLUTCH ADJUSTMENT
1. Turn off tractor engine and remove key.
2. Loosen nuts on springs until the springs can rotate
freely, yet remain secure on the bolts.
3. Mark outer plates of slip-disc clutch as shown in
Figure 11.
4. Securely attach implement to the tractor and start
the tractor.
DRIVELINE SHEAR BOLT REPLACEMENT
■
Always use approved M8 x 50 mm class 8.8
shear bolt as a replacement part. Using a hardened
bolt or shear pin may result in damage to driveline
or gearbox.
1. Remove damaged shear bolt from yoke on input
shaft of tiller gearbox.
5. Engage PTO for several seconds then quickly disengage it.
2. Rotate driveline to align holes in yoke and shaft.
Install shear bolt and secure the lock nut.
6. Turn tractor off and remove key.
Cleaning
7. The friction lining plates should have "slipped", or
moved. Check the marks placed on the outer
plates of the slip-disc clutch in step 3 to make sure
this is the case.
After Each Use
●
Remove large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
8. If clutch does not slip, check assembly for oil,
grease and debris. Clean if necessary.
●
Inspect machine and replace worn or damaged
parts.
9. Reassemble clutch and tighten bolts no more than
1/8 of a turn at a time until desired setting of 1.25"
compressed spring length.
●
Replace any safety decals that are missing or not
readable.
10. If excessive slippage continues, check lining plates
for excessive wear. They are 1/8" thick when new
and should be replaced after 1/32" of wear to
ensure proper operation.
●
Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
●
Remove the remainder using a low-pressure water
spray.
Periodically or Before Extended Storage
1. Be careful when spraying near scratched or torn
safety decals or near edges of decals as water
spray can peel decal off surface.
2. Be careful when spraying near chipped or
scratched paint as water spray can lift paint.
3. If a pressure washer is used, follow the advice
of the pressure washer manufacturer.
●
MAN0813 (3/17/2010)
Inspect machine and replace worn or damaged
parts.
Owner Service 17
●
Sand down scratches and the edges of areas of
missing paint and coat with Woods spray paint of
matching color (purchase from your Woods
dealer).
Four Blade Installation
1. Remove any burrs on flanges generated from blades
that have slipped.
2. Start blade assembly with first blade installed over
the double slots (1).
NOTE: Blade cutting edges should face the direction
of rotation.
3. Install bolt heads against blades and flange nuts
against rotor flange.
4. Proceed by installing opposite blade to opposite side
of flange, skipping one hole between each blade.
●
Replace any safety decals that are missing or not
readable (supplied free through your Woods
dealer). See Safety Decals section for location
drawing.
5. Completed assembly should have an empty hole
between blades. Blades should sweep over the
flange, not away from the flange.
6. Torque bolt head to 140 ft-lbs with mechanical
torque wrench for a Grade 5 or 8 bolt with dry clean
threads. A Grade 8 bolt may be torqued to 95 ft-lbs
if a drop of oil is added to the threads prior to installation. A Woods Grade 8 shanked bolt and flange
nut provide maximum protection against breakage
or loosening.
Figure 12. Four Blade Installation
Six Blade Installation
1. Remove any burrs on flanges generated from blades
that have slipped.
2. Start blade assembly with first blade installed over
one slot (1) and one hole (2).
NOTE: Blade cutting edges should face the direction
of rotation.
3. Install bolt heads against blades and flange nuts
against rotor flange.
4. Proceed by installing opposite blade to opposite side
of flange using every hole.
5. Completed assembly should not have empty holes
between blades. Blades should sweep over the
flange, not away from the flange.
6. Torque bolt head to 140 ft-lbs with mechanical
torque wrench for a Grade 5 or 8 bolt with dry clean
threads. A Grade 8 bolt may be torqued to 95 ft-lbs
if a drop of oil is added to the threads prior to installation. A Woods Grade 8 shanked bolt and flange
nut provide maximum protection against breakage
or loosening.
Figure 13. Six Blade Installation
18 Owner Service
(Rev. 6/10/2014)
MAN0813 (3/17/2010)
TROUBLE SHOOTING
PROBLEM
Rotor will not turn.
POSSIBLE CAUSE
SOLUTION
Tractor PTO not engaged.
Check control lever.
Clutch friction discs worn (Slip-Clutch
drive only).
Check and replace.
Shear bolt sheared (Shear bolt drive only).
Install new shear bolt.
Obstruction between rotor and frame.
Check and clear obstruction.
Chain broken.
Replace chain.
Gearbox damaged.
Check that output shaft rotates.
Skid shoes set too shallow.
Raise skid shoes one hole.
Blade orientation does not match tiller
rotation.
Reverse all blades.
If shear bolt drive used, check shear bolt.
Replace if broken.
Tiller stalls when
tilling.
Skid shoes set too deep.
Lower skid shoes one hole.
Tilled soil is too fine.
Too much regrinding.
Raise tailgate or increase travel speed.
Tilled soil is too
coarse.
Too little regrinding.
Lower tailgate or decrease travel speed.
Grass and Weeds
wrapping rotor.
Grass too tall.
Mow grass before tilling.
Oil leaks.
Worn or damaged seal.
Inspect and replace.
Loose or damaged hoses or connections.
Check for leaks and repair or replace.
Worn or damaged housing.
Inspect and replace if required.
Wrong type of grease installed in chain
case.
Use #00 semi-fluid grease.
Rotor blade hardware is loose or missing.
Tighten loose blade hardware. Replace
missing hardware.
Tiller won’t cut.
Excessive Noise
(Rev 09/28/2010)
MAN0813 (3/17/2010)
Owner Service 19
DEALER SERVICE
The information in this section is written for dealer service personnel. The repair described here requires
special skills and tools. If your shop is not properly
equipped or your mechanics are not properly trained in
this type of repair, you may be time and money ahead
to replace complete assemblies.
WARNING
 Before working underneath, disconnect driveline, raise tiller, lock in transport position, and
block tiller securely. Hydraulic system leak down
and failure of mechanical or hydraulic system can
cause equipment to drop.
 Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
CAUTION
 Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
GEARBOX MAINTENANCE
NOTE: Read this entire section before starting any
repair. Many steps are dependent on each other.
1. Fill gearbox with SAE 80W or 90W gear lube until it
runs out the side level plug.
Leakage can occur at the horizontal gaskets and shaft
seals. These can be repaired without removing the
gearbox from the tiller.
Seal Installation
NOTE: Proper seal installation is important. An improperly installed seal will leak.
1. Clean area in housing where seal outer diameter
(OD) seats. Apply a thin coat of Permatex.
2. Inspect area of shaft where seal seats. Remove
any burrs or nicks with an emery cloth.
3. Lubricate gear shaft and seal lips.
4. Place seal squarely on housing, spring-loaded lip
toward housing. Select a piece of pipe or tubing
with an OD that will sit on the outside edge of the
seal but will clear the housing. Tubing with an OD
that is too small will bow seal cage and ruin seal.
5. Carefully press seal into housing,
distortion to the metal seal cage.
1.
2.
3.
4.
avoiding
Seal
Pipe or tube
Seal seat
Casting
Pipe or tube must
press at outer
edge of seal.
NOTE: Repair to this gearbox is limited to replacing bearings, seals, and gaskets. Replacing gears,
shafts, and a housing is not cost effective. Purchasing a complete gearbox is more economical.
2. Inspect gearbox for leakage and bad bearings.
Leakage is a very serious problem and must be
corrected immediately. Bearing failure is indicated
by excessive noise and side-to-side or end-play in
gear shafts.
Seal Replacement
Recommended sealant for gearbox repair is Permatex® Aviation 3D Form-A-Gasket or equivalent.
20 Dealer Service
Incorrect
Installation
Figure 14. Seal Installation
(Rev. 6/7/2011)
MAN0813 (3/17/2010)
Input Shaft Repair
6. Remove retaining bolt and washer from the top
sprocket.
1. Disconnect and remove the driveline from the
gearbox.
2. Remove drain plug and drain gear lube from the
gearbox.
3. Remove mast plates from the tiller frame.
4. Remove shaft seal. Replace with new seal (see
Seal Installation, page 20).
NOTE: Distortion to seal cage or damage to seal
lip will cause seal to leak.
5. Reinstall drain plug and remove fill plug. Fill
gearbox with SAE 80W or 90W gear lube until it
runs out the level plug.
Output (Hollow) Shaft Repair
1. Disconnect and remove the driveline from the
gearbox.
2. Remove drain plug and drain gear lube from the
gearbox.
3. Remove the gearbox side drive shield.
4. Remove the drain plug from the chain case to drain
the gear fluid.
7. Release the tension from the chain, Figure 15, and
remove the top sprocket and sleeve from the side
drive shaft.
8. Loosen the set screw on the side drive shaft
bearing. This bearing is located inboard of the top
sprocket, at the top of the chain case. Use a
hammer and a punch to unlock the locking collar.
This is achieved by putting the point of the punch in
the relief of the collar and drive it in the direction
opposite of normal rotation for the tiller.
9. With the sprocket removed and the locking collar
freed, the side drive shaft can be removed through
the opposite side of the tiller gearbox.
10. The faulty shaft seal can be removed and replaced
with a new seal (refer to Seal Installation, page 20)
11. Follow the instructions 1 through 9 in reverse for
reassembly. Use blue Loctite® on bolts used to
retain sprockets on shafts. Make sure top and
bottom sprockets and chain tensioner are aligned
with each other. Shaft end should be recessed
from sprocket outside face by .03 inches on top
and bottom sprockets.
5. Remove chain case cover.
Figure 15. Release Chain Tension
(Rev 09/28/2010)
MAN0813 (3/17/2010)
Dealer Service 21
UNIVERSAL JOINT REPAIR
1.
2.
3.
4.
Yoke
Cup and bearing
Snap ring
Journal cross
3. Clamp cup in vise as shown in Figure 19 and tap
on yoke to completely remove cup from yoke.
Repeat Step 2 and Step 3 for opposite cup.
Figure 16. Universal Joint Parts Breakdown
U-Joint Disassembly
1. Remove external snap rings from yokes in four
locations as shown in Figure 17.
Figure 19. Remove Cups
4. Place universal cross in vise as shown in Figure 20
and tap on yoke to remove cup. Repeat Step 3 for
final removal. Drive remaining cup out with a drift
and hammer.
Figure 17. Remove Snap Ring
2. With snap rings removed, support drive in vise,
hold yoke in hand and tap on yoke to drive cup up
out of yoke. See Figure 18.
Figure 20. Remove Cups
Figure 18. Remove Cups
22 Dealer Service
MAN0813 (3/17/2010)
U-Joint Assembly
1. Place seals securely on bearing cups. Insert cup
into yoke from outside and press in with hand
pressure as far as possible. Insert journal cross
into bearing cup with grease fitting away from
shaft. Be careful not to disturb needle bearings.
Insert another bearing cup directly across from first
cup and press in as far as possible with hand
pressure.
2. Trap cups in vise and apply pressure. Be sure
journal cross is started into bearings and continue
pressure with vise, squeezing in as far as possible.
Tapping the yoke will help.
3. Seat cups by placing a drift or socket (slightly
smaller than the cup) on cup and rap with a
hammer. See Figure 21. Install snap ring and
repeat on opposite cup
4. Repeat Step 1 and Step 2 to install remaining cups
in remaining yoke.
5. Move both yokes in all directions to check for free
movement. If movement is restricted, rap on yokes
sharply with a hammer to relieve any tension.
Repeat until both yokes move in all directions
without restriction.
Figure 21. Install Cups

MAN0813 (3/17/2010)
Dealer Service 23
ASSEMBLY
Assembly of this rotary tiller is the responsibility of the
WOODS dealer. It should be delivered to the owner
completely assembled, lubricated and adjusted for normal conditions.
WARNING
 Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
 Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
CAUTION
 Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
SET-UP INSTRUCTIONS
The rotary tiller is shipped partially assembled. Assembly will be easier if components are aligned and loosely
assembled before tightening hardware. See “Bolt
Torque Chart” on page 37 for recommended torque
values.
Complete the Pre-Delivery and Delivery Check Lists on
page 26 when assembly is complete.
Select a suitable working area. Refer to illustrations,
accompanying text, parts lists, and exploded view
drawings.
For reference, front, back, left, and right directions are
determined by sitting in the tractor operator’s seat.
6. Remove loose nails from boards and dispose of
crate according to local codes.
ASSEMBLY PROCEDURES
Required tools: 9/16", 3/4”, 1-1/8" combination
wrenches, sockets, torque wrench, and jack stands.
1. Lower skid shoes to lowest position and stand tiller
upright.
2. Use jack stands to support the front frame tube
with tiller sitting on the ground.
3. Install parking stand (33) and spring assembly to
tiller frame using 1/2NC x 3-1/4 cap screw (67) and
flange nut (62).
4. Unbolt lower hitch clevises (34), rotate 90 degrees,
and re-install in operating position, 26" from center
to center. Figure 23, page 25.
5. Install driveline (8) to gearbox input shaft.
6. Attach right mast plate (27) and driveline holder
(80) to gearbox frame using 3/8NC x 1-1/4 serrated
flange screws (83) and flange whiz nuts (60).
Attach driveline holder on outside of mast plate
using the front two holes. Use 3/8NC x 1 serrated
flange screws (55) and flange whiz nuts (60) to
attach mast plates (27 & 28) to gearbox stand in
remaining holes Figure 23, page 25.
7. Install CAT 1 quick hitch sleeve (70) using 3/4NC x
3-1/2 cap screw (68) and lock nut (69). Install in
the lower hole in the top of the mast plates.
8. Attach driveline tether chain to the tiller hitch frame.
9. Attach tailgate chain to lug on tailgate using packing slip instructions in hardware bag. Thread the
chain through the keyhole slot on the top safety
shield support. Secure the chain by sliding the
desired link into the narrow portion of the keyhole
slot.
DISASSEMBLE SHIPPING UNIT
It is advisable to have a mechanical lifting device to
facilitate uncrating.
Be careful of nails in boards when uncrating.
1. Remove all parts that are wired and strapped to
tiller and/or crate.
2. Remove top, sides, and ends of crate.
3. Remove front rubber shield from the bottom of the
crate (reverse rotation models only).
4. Remove lag screws from L-shaped shipping brackets. Remove L-brackets from the tiller. Be sure to
save the mounting hardware for later use.
5. Remove tiller assembly from crate base.
24 Assembly
Figure 22. Attaching Tailgate Chain
10. Attach front rubber deflector and clamp bar using
5/16NC x 1 carriage bolts (53) and flange whiz nuts
(54). (Reverse models only)
11. Fill gearbox with SAE 80W or 90W gear lube until it
runs out the center side level plug.
NOTE: Chain case has .8 quarts of 00 grease
installed at factory. This grease is very viscous and
will stick to chain at 70°F.
(Rev. 8/3/2011)
MAN0813 (3/17/2010)
2 1031834XX
3 1031836XX
8
1031825
10 1023033
11
1026530
27 1031977
28 1031978
33 1026818
34 1026780
50
71851
53
51243
54
73163
55
62153
60
70069 3/8NC Flange Whiz Nut
Rubber Shield Clamp**
62 1031226 1/2NC Flange Nut
Rubber Shield**
65
57816 1/2 SAE Flat Hardened Washer
Drive Assembly Complete
67
14069 1/2NC x 3-1/4 HHCS
Hitch Pin
68
15007 3/4NC x 3-1/2 HHCS
Manual Tube
69
2371 3/4NC Lock Nut
Mast Plate, Right Hand
70 1002018 Sleeve, .81 x 1.25 x 2.12
Mast Plate, Left Hand
72
19509 Sleeve, .51 x .75 x 2.34
Parking Stand
74
67195 Compression Spring
Hitch Clevis
80 1033955 Driveline Holder TC
5/16NC x 3/4 Flange HHCS
83 1033958 3/8 NC x 1-1/4 Hex Flange Serrated Screw
5/16NC x 1 Carriage Bolt
**TCR Models Only
5/16NC Flanged Whiz Nut
3/8NC x 1 Hex Flange Serrated Screw
Figure 23 . Crate Assembly
(Rev 8/3/2011)
MAN0813 (3/17/2010)
Assembly 25
DEALER CHECK LISTS
PRE-DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
Inspect the equipment thoroughly after assembly to
make sure it is set up properly before delivering it to the
customer.
The following check list is a reminder of points to
inspect. Check off each item as it is found satisfactory,
corrections are made, or services are performed.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Check that all shields and guards are properly
installed and in good condition. Replace if damaged.
___ Check all bolts to be sure they are properly
torqued
___ Point out the safety decals. Explain their meaning
and the need to keep them in place and in good
condition. Emphasize the increased safety hazards when instructions are not followed.
___ Point out all guards and shields. Explain their
importance and the safety hazards that exist
when not kept in place and in good condition.
___ Present Operator's Manual and request that customer and all operators read it before operating
equipment. Point out the manual safety rules,
explain their meanings, and emphasize the
increased safety hazards that exist when safety
rules are not followed.
___ Explain to customer the potential crushing hazards of going underneath raised equipment.
Instruct customer that service work does not
require going underneath unit and never to do so.
___ Check and grease all lubrication points as
identified in the Lubrication Maintenance
illustration, page 16.
___ Explain to customer that when equipment is
transported on a road or highway, safety devices
should be used to give adequate warning to operators of other vehicles.
___ Check the level of gearbox fluid before delivery.
Service, if required, as specified on page 16.
___ Inform customer to operate PTO at 540 rpm maximum.
___ Check that blades have been properly installed
___ Explain to customer the importance of having the
correct PTO driveline length so that it does not
bottom out or come apart. Explain that it must be
checked as instructed in the manual whenever
using a different tractor.
DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
___ Show customer how to make adjustments and
select proper PTO speed.
___ Instruct customer how to lubricate and explain
importance of lubrication.
26 Dealer Check Lists
___ Show customer the safe, proper procedures to be
used when mounting, dismounting, and storing
equipment.
MAN0813 (3/17/2010)
PARTS INDEX
Rotary Tillers
TC/TCR60 TILLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29
TC/TCR68 TILLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 30-31
TC/TCR74 TILLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33
DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-35
GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
MAN0813 (3/17/2010)
Parts 27
TC60/TCR60 ROTARY TILLER ASSEMBLY
28 Parts
(Rev. 8/20/2012)
MAN0813 (3/17/2010)
TC60/TCR60 ROTARY TILLER ASSEMBLY
REF
1
2
PART NO
QTY
102676560
103183460
DESCRIPTION
1 Rotor Shaft
41
1 Clamp, Rubber Shield (TCR Models
42
Only)
3
103183660
5
1031982
6
1031979
7
103192260
10
REF
43
PART NO
4510
976 *
QTY
1
DESCRIPTION
1/2 Pipe Plug
1
3/8NC x 1-1/2 HHCS GR5
1031951
1
Gasket, 1-1/2 Bearing
1 Rubber Shield (TCR Models Only)
44
1031953
1
Gasket, 1-5/8 Bearing
1 Tailgate
45
1031940
1
Gasket Seal Loctite, 598 70ml
1 Top Shield
50
71851 *
4
5/16NC x 3/4 Flange HHCS
1 Hex Drive Shaft
51
14139 *
1
5/16NC Flange Lock Nut ZP
1023033
2 Hitch Pin
52
74047
4
5/16-18 U-Tapered Spring Nut
11
1026530
1 Manual Tube
53
51243 *
10 5/16NC x 1 Carriage Bolt GR5 ZP
12
1032606
1 Gearbox, 1.46:1
54
73163
10 5/16NC Flanged Whiz Nut YD
55
62153
9
3/8NC X 1 Hex Flange SRTD Screw
- See page 34 and 35.)
56
300157 *
1
3/8NC x 2-1/4 HHCS GR5 ZP
2 Key 3/8 x 3/8 x 1-1/2
57
6698 *
2
3/8NC Lock Nut ZP
57816 *
4
1/2 SAE Flat Washer, Hardened
3/8 U-Bolt
13A & B
1033745
1 Kit, Bearing 1.63 & Sleeve
14
1026803
1 Chain Tensioner
15
-----------
1 Drive Assembly Complete (Not Shown
16
1031228
(Manual Tube and TCR Models Only)
(Manual Tube and TCR Models Only)
17A & B
1033744
1 Kit, Bearing 1.50 & Sleeve
58
18
1026806
1 Sprocket 80B 11T
59
35646
6
70069
21 3/8NC Flanged Whiz Nut
19
1026807
1 Sprocket 80B 17T
60
21
1031833
1 Sleeve, .75 x .44 x .81
61
22
1031841
1 Torsion Spring, LT Hand - TCR
62
1031226
98 1/2NC Flange Nut
1031828
1 Torsion Spring, RT Hand - TC
63
1031925 *
92 1/2NC x 1-1/4 HHCS GR8 ZP
1031829
1 Chain #80 x 46 Continuous
64
29893 *
854 *
23
24
1033033
1 Gearbox Mount
65
25
1026800
1 Skid Shoe, Right Hand
66
2210 *
1
7/16 Flat Washer
10 1/2NC x 1-1/2 CRG Bolt GR5 ZP
1
1/2 Flat Washer
12735
2
1/2NC x 1-3/4 CRG Bolt GR5 ZP
14069 *
1
1/2NC x 3-1/4 HHCS
26
1026801
1 Skid Shoe, Left Hand
67
27
1031977
1 Mast Plate, Right Hand
68
15007 *
1
3/4NC x 3-1/2 HHCS GR5 ZP
2371 *
1
3/4NC Lock Nut ZP
1
Sleeve, .81 x 1.25 x 2.12
28
1031978
1 Mast Plate, Left Hand
69
29
1026791
1 Shield Mount
70
1002018
31
1031240
1 Chain Case Cover
71
1031958
1
2/0 STR Link Chain - 15 Link
19509
1
Sleeve, .51 x .75 x 2.34
32
1026802
1 Tailgate Lock Plate
72
33
1026818
1 Parking Stand
74
67195
1
Compression Spring
1031974
--
TC Model Decal Set
34
1026780
2 Hitch Clevis
75
35
1033741
1 Bearing, 1.50 Dia 4-Bolt Flange
76
1031975
--
TCR Model Decal Set
2 Washer, 10ga
77
1031976
--
Tiller Safety Decal Set
1 1/2 NPT Vent Plug
78
1033749
--
00 Grease, 1 quart (Not Shown)
14350
4
3/8 NC Flange Lock Nut
1033955
1
Driveline Holder TC
37
1031950
38
11975
39
1031934
14 Speed Blade, Right Hand
79
40
1031935
14 Speed Blade, Left Hand
80
81
1
Nut, Lock 5/16NC Flange
82
1033959
14139 *
1
Washer, 5/16 Neoprene
83
1033958
2
3/8NC x 1-1/4 Hex Flange SRTD
Screw
84
1023725
--
CAT 1 Quick Hitch Bushing Kit
(Not Shown)
HHCS
*
(Rev. 4/9/2015)
MAN0813 (3/17/2010)
Hex Head Cap Screw
Obtain Locally
Parts 29
TC68/TCR68 ROTARY TILLER ASSEMBLY
30 Parts
(Rev. 8/20/2012)
MAN0813 (3/17/2010)
TC68/TCR68 ROTARY TILLER ASSEMBLY
REF
PART NO
QTY
DESCRIPTION
REF
PART NO
QTY
DESCRIPTION
1
102676568
1
Rotor Shaft
42
1
3/8NC x 1-1/2 HHCS GR5
2
103183468
1
Clamp, Rubber Shield (TCR Models
43
1031951
1
Gasket, 1-1/2 Bearing
3
103183668
1
Rubber Shield (TCR Models Only)
44
1031953
1
Gasket, 1-5/8 Bearing
5
1031983
1
Tailgate
45
1031940
1
Gasket Seal Loctite, 598 70ml
6
1031980
1
Top Shield
Only)
976 *
50
71851 *
4
5/16NC x 3/4 Flange HHCS
51
14139 *
1
5/16NC Flange Lock Nut ZP
52
74047
4
5/16-18 U-Tapered Spring Nut
53
51243 *
11 5/16NC x 1 Carriage Bolt GR5 ZP
54
73163
11 5/16NC Flanged Whiz Nut YD
7
103192268
1
Hex Drive Shaft
10
1023033
2
Hitch Pin
11
1026530
1
Manual Tube
12
1032606
1
Gearbox, 1.46:1
13A & B
1033745
1
Kit, Bearing 1.63 & Sleeve
14
1026803
1
Chain Tensioner
55
62153
9
3/8NC X 1 Hex Flange SRTD Screw
15
-----------
1
Drive Assembly Complete (Not Shown
56
300157 *
1
3/8NC x 2-1/4 HHCS GR5 ZP
- See page 34 and 35.)
(Manual Tube and TCR Models Only)
(Manual Tube and TCR Models Only)
57
6698 *
2
3/8NC Lock Nut ZP
16
1031228
2
Key 3/8 x 3/8 x 1-1/2
58
57816 *
4
1/2 SAE Flat Washer, Hardened
17A & B
1033744
1
Kit, Bearing 1.50 & Sleeve
59
35646
6
3/8 U-Bolt
18
1026806
1
Sprocket 80B 11T
60
70069
21 3/8NC Flanged Whiz Nut
19
1026807
1
Sprocket 80B 17T
61
21
1031833
1
Sleeve, .75 x .44 x .81
62
1031226
112 1/2NC Flange Nut
22
1031841
1
Torsion Spring, LT Hand - TCR
63
1031925 *
106 1/2NC x 1-1/4 HHCS GR8 ZP
2210 *
1
7/16 Flat Washer
1031828
1
Torsion Spring, RT Hand - TC
64
29893 *
23
1031829
1
Chain #80 x 46 Continuous
65
854 *
24
1033033
1
Gearbox Mount
66
25
1026800
1
Skid Shoe, Right Hand
67
26
1026801
1
Skid Shoe, Left Hand
68
27
1031977
1
Mast Plate, Right Hand
69
28
1031978
1
Mast Plate, Left Hand
70
1002018
29
1026791
1
Shield Mount
71
31
1031240
1
Chain Case Cover
72
32
1026802
1
Tailgate Lock Plate
74
33
1026818
1
Parking Stand
75
34
1026780
2
Hitch Clevis
76
35
1033741
1
Bearing, 1.50 Dia 4-Bolt Flange
37
1031950
2
Washer, 10ga
38
11975
1
1/2 NPT Vent Plug
79
14350
4
3/8 NC Flange Lock Nut
39
1031934
16 Speed Blade, Right Hand
80
1033955
1
Driveline Holder TC
40
1031935
16 Speed Blade, Left Hand
81
1
Nut, Lock 5/16NC Flange
41
4510
1
82
1033959
1
Washer, 5/16 Neoprene
83
1033958
2
3/8NC x 1-1/4 Hex Flange SRTD
Screw
84
1023725
--
CAT 1 Quick Hitch Bushing Kit
(Not Shown)
1/2 Pipe Plug
1
1/2 Flat Washer
12735
2
1/2NC x 1-3/4 CRG GR5 ZP
14069 *
1
1/2NC x 3-1/4 HHCS
15007 *
1
3/4NC x 3-1/2 HHCS GR5 ZP
2371 *
1
3/4NC Lock Nut ZP
1
Sleeve, .81 x 1.25 x 2.12
1031958
1
2/0 STR Link Chain - 15 Link
19509
1
Sleeve, .51 x .75 x 2.34
67195
1
Compression Spring
1031974
--
TC Model Decal Set
1031975
--
TCR Model Decal Set
77
1031976
--
Tiller Safety Decal Set
78
1033749
--
00 Grease, 1 quart (Not Shown)
14139 *
HHCS
*
(Rev. 4/9/2015)
MAN0813 (3/17/2010)
10 1/2NC x 1-1/2 CRG Bolt GR5 ZP
Hex Head Cap Screw
Obtain Locally
Parts 31
TC74/TCR74 ROTARY TILLER ASSEMBLY
32 Parts
(Rev. 8/20/2012)
MAN0813 (3/17/2010)
TC74/TCR74 ROTARY TILLER ASSEMBLY
REF
PART NO
QTY
DESCRIPTION
REF
PART NO
976 *
QTY
DESCRIPTION
1
102676574
1
Rotor Shaft
42
1
3/8NC x 1-1/2 HHCS GR5
2
103183474
1
Clamp, Rubber Shield (TCR Models
43
1031951
1
Gasket, 1-1/2 Bearing
Only)
44
1031953
1
Gasket, 1-5/8 Bearing
3
103183674
1
Rubber Shield (TCR Models Only)
45
1031940
1
Gasket Seal Loctite, 590 70ml
5
1031984
1
Tailgate
6
1031981
1
Top Shield
7
103192274
1
Hex Drive Shaft
10
1023033
2
Hitch Pin
11
1026530
1
Manual Tube
12
1032606
1
Gearbox, 1.46:1
13A & B
1033745
1
Kit, Bearing 1.63 & Sleeve
50
71851 *
4
5/16NC x 3/4 Flange HHCS
51
14139 *
1
5/16NC Flange Lock Nut ZP
5/16-18 U-Tapered Spring Nut
52
74047
4
53
51243 *
12 5/16NC x 1 Carriage Bolt GR5 ZP
54
73163
12 5/16NC Flanged Whiz Nut YD
62153
9
3/8NC X 1 Hex Flange SRTD Screw
300157 *
1
3/8NC x 2-1/4 HHCS GR5 ZP
(Manual Tube and TCR Models Only)
(Manual Tube and TCR Models Only)
14
1026803
1
Chain Tensioner
55
15
-----------
1
Drive Assembly Complete (Not Shown
56
- See page 34 and 35.)
57
6698 *
2
3/8NC Lock Nut ZP
16
1031228
2
Key 3/8 x 3/8 x 1-1/2
58
57816 *
4
1/2 SAE Flat Washer, Hardened
17A & B
1033744
1
Kit, Bearing 1.50 & Sleeve
59
35646
6
3/8 U-Bolt
18
1026806
1
Sprocket 80B 11T
60
70069
21 3/8NC Flanged Whiz Nut
19
1026807
1
Sprocket 80B 17T
61
21
1031833
1
Sleeve, .75 x .44 x .81
62
1031226
124 1/2NC Flange Nut
22
1031841
1
Torsion Spring, LT Hand - TCR
63
1031925 *
118 1/2NC x 1-1/4 HHCS GR8 ZP
1031828
1
Torsion Spring, RT Hand - TC
64
29893 *
23
1031829
1
Chain #80 x 46 Continuous
65
854 *
24
1033033
1
Gearbox Mount
66
25
1026800
1
Skid Shoe, Right Hand
67
26
1026801
1
Skid Shoe, Left Hand
68
15007 *
1
3/4NC x 3-1/2 HHCS GR5 ZP
27
1031977
1
Mast Plate, Right Hand
69
2371 *
1
3/4NC Lock Nut ZP
28
1031978
1
Mast Plate, Left Hand
70
1002018
1
Sleeve, .81 x 1.25 x 2.12
29
1026791
1
Shield Mount
71
1031958
1
2/0 STR Link Chain - 15 Link
31
1031240
1
Chain Case Cover
72
19509
1
Sleeve, .51 x .75 x 2.34
32
1026802
1
Tailgate Lock Plate
74
67195
1
Compression Spring
33
1026818
1
Parking Stand
75
1031974
--
TC Model Decal Set
34
1026780
2
Hitch Clevis
76
1031975
--
TCR Model Decal Set
35
1033741
1
Bearing, 1.50 Dia 4-Bolt Flange
77
1031976
--
Tiller Safety Decal Set
37
1031950
2
Washer, 10ga
78
1033749
--
00 Grease, 1 quart (Not Shown)
38
11975
1
1/2 NPT Vent Plug
79
14350
4
3/8 NC Flange Lock Nut
39
1031934
18 Speed Blade, Right Hand
80
1033955
1
Driveline Holder TC
40
1031935
18 Speed Blade, Left Hand
81
1
Nut, Lock 5/16NC Flange
41
4510
1
82
1033959
1
Washer, 5/16 Neoprene
83
1033958
2
3/8NC x 1-1/4 Hex Flange SRTD
Screw
84
1023725
--
CAT 1 Quick Hitch Bushing Kit
(Not Shown)
1/2 Pipe Plug
2210 *
10 1/2NC x 1-1/2 CRG Bolt GR5 ZP
1/2 Flat Washer
12735
2
1/2NC x 1-3/4 CRG GR5 ZP
14069 *
1
1/2NC x 3-1/4 HHCS
14139 *
*
MAN0813 (3/17/2010)
7/16 Flat Washer
1
HHCS
(Rev. 4/9/2015)
1
Hex Head Cap Screw
Obtain Locally
Parts 33
1031825 - COMER SLIP CLUTCH DRIVE ASSEMBLY
REF
A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
34 Parts
PART
1031825
1001300
38478
1019442
30922
1019444
30197
1001306
1001305
30928
1032431
1001311
1001312
1001313
1001314
1032432
1001317
1001318
1001274
1001301
1001302
30926
1021552
1001340
QTY
1
1
2
1
6
1
2
1
1
1
1
8
1
1
2
1
1
8
1
1
1
1
1
1
DESCRIPTION
Complete 540 driveline and clutch assembly
Complete collar yoke C12 1-3/8
Cross & bearing kit
Collar, outer tube
Shield retainer
Collar, inner tube
Shield tether chains
Yoke, inner tube
Flexible pin
Inner profile tube & yoke
Friction clutch assembly
Spring
Flanged Yoke
Bushing
Lining ring
Clutch support
Pressure plate
Bolt and nut M10 x 80
Tapered Pin Set
Yoke, outer tube
Flexible pin
Outer profile tube & yoke
Complete shield kit T40
Lock collar repair kit
(Rev. 10/4/2011)
MAN0813 (3/17/2010)
1031826 - COMER SHEAR BOLT DRIVE ASSEMBLY (OPTIONAL)
REF
A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
(Rev. 10/4/2011)
MAN0813 (3/17/2010)
PART
1031826
1001300
38478
1019442
30922
1019444
30917
1001306
1001305
30928
1032435
1032436
1032430
30913
1001301
1001302
30926
1021552
1001340
QTY
DESCRIPTION
1
1
2
1
6
1
2
1
1
1
1
1
1
1
1
1
1
1
1
Complete 540 driveline and shear bolt assembly
Complete collar yoke C12 1-3/8
Cross & bearing kit
Collar, outer tube
Shield retainer
Collar, inner tube
Shield tether chains
Yoke, inner tube
Flexible pin
Inner profile tube & yoke
Shear yoke assembly
Bolt and Nut M8 x 50 cl 8.8
Grease fitting
1-3/8 Push pin set
Yoke, outer tube
Flexible pin
Outer profile tube & yoke
Complete shield kit
Lock collar repair kit
Parts 35
1032606 - GEARBOX ASSEMBLY
REF
A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
36 Parts
PART
1032606
1032437
1032408
1032409
1032445
1032446
1008155
27326
1032447
1007866
1032448
57466
20890
1007859
1032401
1032604
1032605
QTY
1
2
2
2
2
4
1
2
1
2
1
1
1
1
1
1
1
DESCRIPTION
Cast Iron tee gearbox
Seal, metric 60 x 95 x 10
Snap ring, metric 95 x 98.5 x 3
Shim kit, metric 85.3 x 94.7
Ball Bearing 6012
Cap Screw, M10-1.50 x 20mm cl 8.8
Parallel Key, metric 14 x 9 x 35 Hardened
3/8 NPT Hex Plug
Gearbox cover
Shim kit, metric 35.3 x 48
Tapered roller bearing 30207
Snap ring, metric 72 x 75 x 2.5
Ball Bearing 6207
Snap ring, metric 35 x 33 x 1.5
Seal, metric 35 x 72 x 10
Spacer, metric 64.3 x 71.8 x 34.1
3/8 NPT breather plug
(Rev 09/28/2010)
MAN0813 (3/17/2010)
BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE SERIES
TORQUE
CHART
A
SAE Bolt Head
Identification
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
A
SAE 2
SAE 5
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
lbs-ft
N-m
lbs-ft
N-m
1/4"
5/16"
7/16"
1/2"
6
12
8
17
10
19
13
26
14
27
18
37
3/8"
7/16"
9/16"
5/8"
23
36
31
48
35
55
47
75
49
78
67
106
1/2"
9/16"
3/4"
13/16"
55
78
75
106
85
121
115
164
120
171
163
232
5/8"
3/4"
15/16"
1-1/8"
110
192
149
261
170
297
230
403
240
420
325
569
7/8"
1"
1-5/16"
1-1/2"
306
467
416
634
474
722
642
979
669
1020
907
1383
A
METRIC SERIES
TORQUE
CHART
A
Metric Bolt Head
Identification
8.8
Metric
Grade 8.8
10.9
Metric
Grade 10.9
Coarse Thread
Fine Thread
Marking on Head
Marking on Head
A
Diameter &
Thread Pitch
(Millimeters)
Wrench
Size
N-m
lbs-ft
N-m
lbs-ft
N-m
lbs-ft
N-m
lbs-ft
Diameter &
Thread Pitch
(Millimeters)
6 x 1.0
10 mm
8
6
11
8
8
6
11
8
6 x 1.0
8 x 1.25
10 x 1.5
13 mm
16 mm
20
39
15
29
27
54
20
40
21
41
16
30
29
57
22
42
8 x 1.0
10 x 1.25
12 x 1.75
14 x 2.0
18 mm
21 mm
68
109
50
80
94
151
70
111
75
118
55
87
103
163
76
120
12 x 1.25
14 x 1.5
16 x 2.0
18 x 2.5
24 mm
27 mm
169
234
125
172
234
323
173
239
181
263
133
194
250
363
184
268
16 x 1.5
18 x 1.5
20 x 2.5
22 x 2.5
30 mm
34 mm
330
451
244
332
457
623
337
460
367
495
270
365
507
684
374
505
20 x 1.5
22 x 1.5
24 x 3.0
30 x 3.0
36 mm
46 mm
571
1175
421
867
790
1626
583
1199
623
1258
459
928
861
1740
635
1283
24 x 2.0
30 x 2.0
Typical Washer
Installations
Bolt
Metric 8.8
Lock Washer
Metric 10.9
Metric 8.8
Metric 10.9
Flat Washer
8/9/00
Bolt Torque & Size Charts (Rev. 3/28/2007)
Appendix 37
BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
IN
MM
5/8
3/4
7/8
1
2
3
4
5
6
7
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM
10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG .............................................................. Agriculture
ASABE ....................American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE....... American Society of Agricultural Engineers
ATF................................Automatic Transmission Fluid
BSPP............................. British Standard Pipe Parallel
BSPTM ................ British Standard Pipe Tapered Male
CV .................................................... Constant Velocity
CCW.............................................. Counter-Clockwise
CW .............................................................. Clockwise
F .......................................................................Female
FT .............................................................. Full Thread
GA ..................................................................... Gauge
GR (5, etc.)........................................... Grade (5, etc.)
HHCS ........................................ Hex Head Cap Screw
HT ...........................................................Heat-Treated
JIC ................. Joint Industry Council 37° Degree Flare
LH................................................................. Left Hand
LT ...........................................................................Left
m ........................................................................ Meter
mm ............................................................... Millimeter
M .......................................................................... Male
38 Appendix
MPa ........................................................ Mega Pascal
N ...................................................................... Newton
NC...................................................... National Coarse
NF ........................................................... National Fine
NPSM .................... National Pipe Straight Mechanical
NPT...........................................National Pipe Tapered
NPT SWF......... National Pipe Tapered Swivel Female
ORBM ...........................................O-Ring Boss - Male
P .......................................................................... Pitch
PBY.......................................................Power-Beyond
psi ......................................... Pounds per Square Inch
PTO......................................................Power Take Off
QD ................................................... Quick Disconnect
RH.............................................................. Right Hand
ROPS........................... Roll-Over Protective Structure
RPM ........................................ Revolutions Per Minute
RT ........................................................................Right
SAE.......................... Society of Automotive Engineers
UNC ..................................................... Unified Coarse
UNF .......................................................... Unified Fine
UNS ..................................................... Unified Special
Bolt Torque & Size Charts (Rev. 3/28/2007)
WARRANTY
All Models Except Mow’n MachineTM Zero-Turn Mowers
Please Enter Information Below and Save for Future Reference.
Date Purchased: ____________________________
From (Dealer): __________________________________________
Model Number: ____________________________
Serial Number: __________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set forth
below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE
PRODUCT TO THE ORIGINAL PURCHASER.
All current model loaders and backhoes are warranted for two (2) years from the date of delivery to the original purchaser.
The warranty periods for specific parts or conditions are listed below:
Part or
Condition
Warranted
Duration (from date of
delivery to the original
purchaser)
Model Number
All units invoiced after 4/30/2012
BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X,
DS1260, DSO1260, DS1440, TS1680,
BW12, BW15LH, BW126X, BW180X, BW126XHD, BW180XHD, BW1260X, BW1800X,
Gearbox
components
Blade
spindles
Rust-through
6 years
BW240X, BW240XHD, BW1620X, BW2400X
DS96, DS120, RCC42, RD990X, PRD6000, PRD7200, PRD8400, S15CD, S20CD, S22CD, S25CD,
S27CD, S30CD, TC/R74, TC/R68, TC/R60, TBW144, TBW180, TBW204, TSG50, S12ED, S15ED,
S18ED, S20ED, TPD25, TPD35, TPD65, TPD95
RDC54, RD60, RD72, TBW150C, TS/R60, TS/R52, TS/R44, HC48, HC54, HC60, HC72, RC3.5,
RC4, RC5, RC6
3 years (1 year if used in rental or
commercial applications)
RD990X, PRD6000, PRD7200, PRD8400, TBW144, TBW180, TBW204
3 years
BB600X, BB720X, BB840X, BB6000X, BB7200X, BB8400X, BW126X, BW180X, BW126XHD,
BW180XHD, BW1260X, BW1800X, BW240, BW240HD, DS1260, DSO1260, DS1440, TS1680
10 years
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially
modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized service center.
This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other
than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a
third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS, in
its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of
purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the
dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY.
THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS
MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY
OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues
or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or
rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture
replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS, its
authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. Answers to any questions regarding
warranty service and locations may be obtained by contacting:
Woods Equipment
A Blount International Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061 USA
800-319-6637 tel
800-399-6637 fax
woodsequipment.com
F-3079 (Rev. 1/8/2014)
WARRANTY
(Replacement Parts For All Models Except Mow’n MachineTM
Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and
workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser
with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty
does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or
otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any
way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this
Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after
such defect or noncompliance is discovered or should have been discovered, routed through the dealer and
distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete
such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO
OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE
SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS
WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS
SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY
IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly
or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty,
negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,
Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of
crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute
machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain
materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including
without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify,
or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
A Blount International Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
woodsequipment.com
©2014 Woods Equipment Company. All rights reserved. Woods® and the Woods logo are trademarks of Woods Equipment Company. All other
trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective
companies or mark holders. Specifications subject to change without notice.
F-8494 (Rev. 1/10/2014)