PERI UP Rosett Modular Scaffolding System for versatile use on

PERI UP Rosett
Modular Scaffolding System for
versatile use on construction sites
Shoring Systems
Reinforcement Scaffolds
Stair Towers
Work Platforms
Edition 01 | 2012
PERI GmbH
Formwork Scaffolding Engineering
P.O. Box 1264
89259 Weissenhorn
Germany
Tel +49 (0)73 09.9 50 - 0
Fax +49 (0)73 09.9 51- 0
[email protected]
www.peri.com
Important notes:
Without exception, all current safety regulations
must be observed in those countries where our
products are used!
The photos used in this brochure were taken at a
particular time at various construction sites. Safety
or formwork anchor details are therefore not to be
taken as a definitive guide to the way the equipment
is to be used.
Safety instructions and permissible loads must be
observed at all times. Separate structural calculations are required for any deviations from the
standard design data.
The information contained herein is subject to
technical change in the interests of progress.
Contents
The system for all tasks
2
Small investment costs
4
Cost-effective and safe
6
Tried and tested around the world
8
Shoring
10
Reinforcement scaffold
14
Stair towers
16
Work platform
18
Versatile applications
20
PERI International
24
1
Handling an extremely wide range of scaffolding tasks
with only one system: PERI UP Rosett
Scaffold has to fulfil a diverse set
of requirements:
- creation of safe and productive
working areas
- providing access to working areas
at higher levels
The type-tested PERI UP modular
scaffolding system with integrated safety features allows the
same components to be used as
shoring, stair towers, reinforcement scaffold or working platforms. In addition, numerous
other applications are possible,
e.g. as suspended scaffold.
- carrying area and/or point loads
In order to find the optimal solution
for each one of these tasks, this
normally requires a large selection
of components which in turn is reflected in the low rate of utilisation.
This means that on-site material
requirements are automatically
reduced and utilisation rates
increase.
With PERI UP, construction progress
can be carried out extremely efficiently and safety levels for site personnel rise considerably.
PERI UP Rosett: same components – different applications
Shoring
2
Reinforcement scaffold
Stair towers
Work platform
Efficient reinforcement work and forming with
PERI UP scaffolding units at Daimler Chrysler´s
Van Technology Centre in Stuttgart, Germany.
Other areas of application:
Shoring for bridges
Facade scaffold
Suspended scaffold
3
PERI UP Rosett
Fewer components = less investment costs
The number of parts which are to be
stored, moved on site and transported is decisive for ensuring efficient completion of scaffolding tasks
as well as operational cost-effectiveness. In addition, a small range of
components results in a lowering of
the investment costs and utilization
rates are increased.
Only 9 main components
for numerous applications
Ledger UH
With the PERI UP modular scaffold system, only a few components are required in order to
economically realize an extremely
diverse range of on-site scaffold
operations.
Ledger Brace UBL
Decking Transom UHD
Steel Deck UDS
Standard UVR
Access Deck UAL
Base Standard
UVB 24
Adjustable Base Plate
UJB 38-50/30
4
Staircase UAS
PERI UP Rosett as:
Shoring
80%
Main component costs
as share of the total
investment.
Reinforcement
scaffold
73%
Main component costs
as share of the total
investment.
Stair tower
71%
Main component costs
as share of the total
investment.
Work platform
72%
Main component costs
as share of the total
investment.
5
PERI UP Rosett
Light – load-bearing – flexible – safe
Cost-effective and safe working
conditions are the culmination of
many well thought-out details.
A perfect solution was developed
in the form of PERI UP Rosett
modular scaffold.
Product advantages:
Easy assembly
- due to the low weight of individual
components
- the aptly-named gravity lock, the
self-locking ledger connection
High load-bearing capacity
- through the especially high node
rigidity
- through the strong bearing capacity
of the deck
Large degree of flexibility
- due to the metric grid pattern in
length, width and height
- ledger angles up to 45° are possible
- due to the Rosett‘s modular design
50
1,
0,
75
0,
0
5
1,
00
75
3,
6
3,00
0,75
0,75
1,50
1,50
3,00
The metric grid dimensions
of PERI UP allows optimal
adjustment of the scaffold
assembly. Thus, a 3 m bay
can be divided, for example,
into 2 x 1.50 m or 4 x 0.75 m
within the system itself
according to requirements.
The integrated protection against
lifting reduces the assembly
time and effort.
Safety:
During assembly and dismantling
- through the decks‘ integrated protection against lifting
- through the special design of the
rosette
80 80
80 80
- ledger assembly from a safe position due to the gravity lock
80 80
The shape of the rosette
prevents the standard
tubes from rolling away.
The ledger can be easily
installed from a safe position. The wedge drops by
gravity and locks automatically.
During use
- through flat and even decks with
no tripping hazards
- load-bearing steel decks for permanently safe access
PERI UP‘s integrated user safety
features creates safe working
areas at all heights and so contributes to increased job performance of construction site personnel.
The PERI UP scaffold construction with a
working width of 1.50 m.
7
Criteria for smooth and
problem-free construction progress
Schedules for the realisation of
building projects are becoming
increasingly tighter. Everyone
involved has in mind to ensure the
project is completed in the most
The contractor
efficient way possible whilst meeting a wide range of requirements.
- requires legal safeguards for material
usage (conformity with valid regulations)
With its latest material technology
and comprehensive service, PERI
makes a significant contribution by
supporting the experts on site in
order to successfully carry out and
complete construction projects:
European constructional approval
for UP Rosett modular scaffolding.
Type Test
for PERI UP shoring.
The site manager
- needs a guarantee regarding the
costs involved
The customer receives a binding
offer.
- is looking for a reliable supplier and
competent partner
Punctual deliveries of materials.
- is responsible for the results
achieved on site
Maximum cost-effectiveness:
formwork and scaffolding
requirements are optimally matched.
- requires a simple planning operation
and monitoring process
PERI Software
ELPOS and PERI CAD are used for
fast scaffold planning.
- depends on a quick and easy ordering
procedure as well as return deliveries
depends on a quick and easy ordering
procedure as well as return deliveries
Standardised
parts lists.
- strives to achieve optimized personnel PERI customer training
and material utilisation
for providing a high level of professional skills for site personnel.
- for implementing and supervising all
on-the-job safety measures
The site personnel
- want lightweight individual components for fatigue-free working
conditions
- are looking for a simple and safe
assembly procedure
- and a continuous working process
8
Everything from one source
Materials and service
échafaudages
Approval of the German Institute
of Building technology
French NF-symbol awarded
by the AFNOR
Approved for use in Poland:
B-symbol
Tested by the Swedish Materials
Testing & Research Institute
Type-tested by the LGA Bayern
All items can also be
rented on a project-related basis.
The PERI quality management
system guarantees high product
and delivery quality levels.
General proof of stability
for standard assemblies and
extended shoring structures.
PERI project statical analysis for
execution of construction work
which deviates from standard use.
Packing guidelines
for efficient storage and safe
transportation.
Clearly defined rental and return
deliveries criteria.
Wide range of crane and stackable
pallets.
Integrated user safety features
contained within the PERI UP
scaffold system.
Assembly instructions
with presentation of individual
assembly steps as well as the
complete scaffold structure.
High safety standards recognized
by official supervisory institutions.
Easily understandable system with
design-related logical assembly
sequences.
Professional briefing of construction site personnel by PERI sales
engineers or PERI supervisors.
9
PERI UP Rosett Shoring
Type-tested load-bearing capacity
Through systematised construction progress and repetitive working steps, costs can be reduced
along with facilitating an increase
in the quality of the execution.
PERI UP Rosett shoring towers have
been type-tested by the State of
Bavaria commercial office (Landesgewerbeanstalt Bayern) for heights
of up 21.89 metres. Use on the
construction site is therefore very
easy: project-specific static verification for the towers are no longer
required and prepared parts lists are
available for all heights.
Through base widths of 1.50 m to
3.00 m, square or rectangular tower
ground plans are possible in 50 cm
increments. This means cost-effective bearing capacity and geometrical
adjustments can be achieved. Thus,
up to 10 different towers can be
realized for a broad range of applications in the form of shoring, slab
tables or material platforms.
Even for large heights, loads up to
40 kN per leg can be safely carried!
Safe and load-bearing PERI UP solution
for the support of pier head formwork.
Crosshead Spindle
Ledger
2,00
1,50
3,00
2,50
Standard
Base Standard
Adjustable Base
Plate
1,50
2,00
2,50
3,00
With only few different individual parts every
shoring structure can be quickly assembled.
From the extensive programme of accessories, decking levels for transporting materials
as well as access stairs can be integrated.
10
The modular structure of UP Rosett allows optimal adjustment of leg load-bearing capacities.
In 50 cm increments, up to 10 different towers
for various applications are possible.
Efficient shoring solution, adapted to meet
the requirements of
the contractors for the
construction of an
administration building.
21,89
Per leg: 40.3 kN
(with wind: 30.5 kN)
Technical Approval
Z-8.22-863
1,33
21,89
Type-tested by the
LGA Bayern
Every height without exception between 1.33 m
and 21.89 m can be reached. Accurate parts lists
are available for all scaffold structures.
For each height, a permissible leg load of 40.3 kN
applies. Horizontal loads can also be transferred
by means of standard diagonals.
11
PERI UP Rosett Shoring
Three-dimensional shoring structures
11 m high shoring for a concrete
ring with 50 m diameter.
Up to 38 m high PERI UP shoring
perfectly matched to the MULTIFLEX
girder slab formwork.
14 m high PERI UP birdcage shoring
as load-bearing sub-structure for
MULTIFLEX girder slab formwork.
Safe and fast access to the higher
working levels was provided by
PERI UP stair towers.
The 72 m long beams of an airport
check-in terminal were formed
using movable table units.
PERI UP shoring with standard dimensions of 1.50 m x 1.50 m provide
generously-sized working spaces and
access areas underneath the integrated work platforms.
12
Movable units
for smooth construction progress
The high rigidity of the ledger connections maintains the form of even
very large PERI UP scaffold units
when being moved by crane or on
castors. All standards are tensionproof connected to each other.
Work platforms for handling the
formwork offer a maximum in working safety. This is made possible by
placing system decks inside the
shoring.
Thus, complete scaffold units can be
pre-assembled safely and quickly on
the ground and then joined together
to form larger shoring structures.
Craneable
Fast transfer of a 15 m
long scaffold unit.
Mobile
Shoring with complete formwork
unit and working platform for a
beam being moved using a PERI
lift and transportation trolley
without the need of a crane.
Pulled
Load-bearing and torsion-resistant
PERI formwork and scaffolding unit
comprised of VARIO GT 24 and
PERI UP Rosett being pulled to the
next casting segment by means of
hydraulic cable winches.
13
PERI UP Rosett reinforcement scaffold
Safe conditions for forming, reinforcement and
concreting work
Extremely stable units are delivered to the construction site
which do not need anchors or ballast and can be moved and repositioned without any modifications.
Erection instructions are provided for
the reinforcement scaffolding and
contains all safety-relevant guidelines including the crane attachment
points.
The heights required have already
been taken into consideration with
the configuration of the scaffolding
units during formwork planning.
Application possibilities:
- placing of formwork ties
- closing the formwork
- reinforcement work
- concreting
Even after only a few uses, more
than just the costs of approved
scaffolding equipment can be generated.
PERI UP Rosett reinforcement scaffolds
Due to the kit principle of the PERI UP reinforcement
scaffolds, required materials can be quickly and easily
ordered.
14
Basic Plus Unit
Additional Plus Unit
Basic Unit
Additional Unit
PERI UP as reinforcement scaffold
The tension-proof connections allow the craning of complete units and
ensure smooth construction progress.
Handle Lock UJS
Item no.: 100863
With handle locks fitted,
the adjustable bases are
remain with the unit when
being moved.
The inner guardrail makes
shuttering, reinforcement
and concrete work even
safer – and quicker!
For the shuttering, reinforcement and
concrete work required on the 14 m
high reinforced concrete columns,
customised PERI UP scaffold units
were efficiently used. Complete scaffold units can be moved in a crane lift.
15
PERI UP Rosett stair tower
Fast and convenient way to reach working areas
PERI UP Rosett stair towers can
be used as freestanding towers
or attached to the outside of a
working scaffold for heights of up
to 90 m.
Stair towers with alternating staircase units
provide greater headroom clearance and
shorter routes between levels.
Simple and fast assembly with only
three additional components
2,50/3,00
- staircase unit
- stair guardrail
- landing link panel
which also extends the area of application for the scaffolding. The staircase unit only weighs 24 kg and, in
spite of its low weight, has been
approved to carry the high load of
2 kN/m²
A 50 m high PERI UP
Rosett stair tower with
alternating staircase units
for a silo.
Thus, using the stair tower for
accessing construction sites is possible. The complete staircase tower
has proof of stability and designed
to carry a maximum live load equivalent for a 20 m run of staircase and
landing irrespective of height.
Ledgers are used as guardrails and
for bracing the tower. Diagonals are
not required.
Top Unit
Plus Unit
Basic-P Unit
PERI UP Rosett stair tower
Due to the kit principle, quantities of required materials can
quickly be determined and easily
ordered.
16
Stair towers with staircase
units in the same direction
is the preferred type for erecting and
offers additional working platforms.
2,50/3,00
An 18 m high PERI UP
Rosett stair tower with
staircase units in the same
direction for the construction of an administration
building.
Anchoring of stair towers with
staircase units in the same
direction
For higher stair towers, the tensionproof anchoring to the building takes
place every 4 m in the lower area up
to a height of 12 m, after this every
8 m. Staircase towers should not be
extended more than 2.00 m beyond
the last anchor position.
Height Number
[m]
of
anchors
8-14
16-22
24-30
32-36
2
3
5
6
Anchor installation
height [m]
4,0
– 12,0
4,0
– 12,0 20,0
4,0 8,0 12,0 20,0 28,0
4,0 8,0 12,0 20,0 28,0 36,0
17
PERI UP Rosett work platforms
For productive and safe working conditions
at all heights
Work platforms with decks on
every level
The PERI UP work platforms
provide secures and productive
working conditions on walls and
slabs – at all heights.
allow work to be carried out on a
wall for the full height as well as
the slab.
Longitudinal and width adjustments
are possible in 50 cm increments.
Erection instructions, included with
each tower, provide all the necessary
information for safe assembly and
use.
The standards are joined to each
other by means of tension-proof
connections connections which
means complete platform units can
be moved by crane.
Top Unit
The kit principle allows easy and
simple extensions to be made to
the required levels. In addition,
quantities of materials can quickly
be determined and ordered.
Basic-T Unit
Mobile PERI UP work platforms are quickly created
by means of castors. The large diameter of the
castors, and the use of castors with spindle, means
that any possible unevenness on the ground can be
compensated during moving and when the tower is
in a stationary position.
Castor UEW 12 with Spindle
Item no. 101860
Castor UEW 12 with Spigot
Item no. 1011858
18
Work platforms with reduced
width working levels
Full width platforms are only installed at those heights where the work
is actually done. Access is carried
out by means of decks with integrated ladders from the intermediate
levels.
Top Unit
Plus Unit
Basic-P Unit
Compared to aluminium mobile
towers, the PERI UP work platforms offers several advantages:
- ladder access decks at 2.00 m vertical increments provide safer
access for personnel as well as
tools and materials to the working
areas
- ballast for increasing tower stability
is not usually required
- the high rigidity of the PERI UP
scaffold tower produces a more
stable work platform especially for
accurate work processes at great
heights
- through the high load-bearing capacity of up to 6 kN/m², heavy parts
can also be installed.
The minimum width B of the work platform
depends on the height of the top deck
Work platform
[m]
Maximum height of the
topmost level [m]
W
External
Internal
2,50
1,50
4,30
6,30
2,50
2,00
6,30
8,30
2,50
2,50
6,30
10,30
3,00
2,00
6,30
8,30
3,00
2,50
6,30
10,30
3,00
3,00
8,30
10,30
L
19
PERI UP Rosett
The best solution for every application
PERI UP Rosett modular scaffold
provides the optimal solution for
all applications.
The flexibility of the scaffold system
allows the use of same core components for many other areas on all
construction sites.
The multi-functional system for different types of work increases material utilisation and saves additional
assembly time.
Thus, construction progress can be
accelerated and building costs clearly reduced.
PERI UP Rosett can be cost-effectively used in many areas:
- facade scaffolding
- assembly platforms
- shoring
- suspended scaffolds
- scaffold bridges for power cables
PERI UP Rosett as facade
scaffolds
With only a few additional
components, roof edge protection, protection fans and
bridging can be assembled.
PERI UP assembly platforms
with access stair towers for
the erection of a complex
roof construction.
20
Mobile PERI UP suspended scaffolding
providing inexpensive
access to pier heads.
4,75
PERI UP scaffold bridges for
power cables
for spans of 15 m and more.
PERI UP scaffold bridges for
power cables
for spans of 15 m and more.
15,0
0
PERI complete solution:
Formwork and scaffolding
from one source.
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Rudolf-Diesel-Strasse
89264 Weissenhorn
info @ peri.com
www.peri.com
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25
Wall Formwork
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