VIEW - Machinery Canada

SOFT & HARD TOP JAWS, SEOAM, SAMCHULLY & KITAGAWA POWER CHUCKS,
COLLET CHUCKS, TOMBSTONES & VISES
Precision Self-Centering Vise
For 4 & 5 - Axis Machining
SCVR-90
SCV-100
Code No.
425-125
Code No.
425-120
Clamp ranges
Top view
Clamp ranges
Rear view
Rear view
Side view
Front view
Side view
F
F
Front view
F
F
Down thrust anti-lift design
Features and benefits
1. TECHLEADER Self Centering Precision Vises are suitable to be mounted onto 4 and 5 Axis CNC Rotary
Tables for horizontal or vertical machining operations.
2. Our Self Centering Precision Vises repeat to the center position within ±0.010mm/0.0004”.
3. Vise bodies are made from a high quality cast iron FCD 60 (GGG 60) material. The slide ways are heat
treated to 45HRC+ and then precision ground to provide the high accuracy and long operational life.
4. The vise hard jaws are made of S50C JIS steel and heat treated to 55HRC and then precision ground to
ensure the highest degree of accuracy in parallelism and squareness within 0.015 mm/0.0006”. Another
feature of our vise and jaw design is that the jaws are reversible, this allows for greater clamping ranges
and versatility to hold small to large work pieces with one vise.
5. Our vises incorporate a special design which prevents the work piece from lifting when clamped
between the jaws – keeping the work piece securely held down during machining.
5-124
Compact Machine vises for
5 axis machines.
Features
• Deep jaw construction, free of interference with
the machine as the work pieces can be clamped
at higher level, less interference of cutting tools.
• Built in semi-sphere segment mechanism
which minimizes the jaw lifting under clamping
pressure.
• Exchangeable jaw plates
1 set of serrated jaw plates on both jaws.
LESS INTERFERENCE W/
MACHINE
BUILT IN SEMI-SPHERE MECHANISM
TO MINIMIZE JAW LIFTING
JAW
EXCHANGEABLE
Order
No.
Model
No.
Total
Length
Jaw
Width
Jaw
Width
Total
Height
Weight
Clamping
Force
595-225
LT5AU-100
484 mm
102 mm
240 mm
198 mm
32 Kg
20 KN
5-125
SOFT & HARD TOP JAWS, SEOAM, SAMCHULLY & KITAGAWA POWER CHUCKS,
COLLET CHUCKS, TOMBSTONES & VISES
Lock-Tight 5 Axis Machine Vises
SOFT & HARD TOP JAWS, SEOAM, SAMCHULLY & KITAGAWA POWER CHUCKS,
COLLET CHUCKS, TOMBSTONES & VISES
Standard Modular Vises
Gerardi Precision
Modular Vises
Accuracy within
0.02 mm/0.0008”
Manufactured under rigid
quality control. Only the
most suitable materials
are used, and the accuracy
of even the smallest
components is assured.
As a result of the high standard construction GERARDI vises can maintain their accuracy
under the most severe operating conditions. Hardened and Ground steel construction
throughout, they max your machine performance because they allow: bigger clamping
power, bigger cutting performances, total exclusion of vibrations, lower tool wear and
higher precision during machine work. The modular design and the concept of
inter-changeability makes possible a wide variety of set up combination and solutions.
All GERARDI vises are modular and the components of all our vises will interchange with
perfect alignment. The vises can be matched side to side with the highest precision and
minimum of set up times thanks to many fixed reference points. All this is possible thanks
to the high precision of the vise particularly as regards: the high of the base, alignment
with longitudinal key-nuts with respect to the fixed jaw, the perpendicularly of the fixed
jaw with respect to the vise base and the parallelism of the base top and bottom surfaces.
Those features allows us to solve the most varied and complicated problems of clamping
in a few seconds with the use of more vises.
The GERARDI precision modular vise is successful thanks not only to the high accuracy,
but also because of the unlimited variety of combinations and versatility.
1. The floating movable jaw allows a
fast and safety clamping for rough
pieces not perfectly parallels.
GERARDI precision modular vise in
the standard version is supplied
with the guided movable jaw
running parallel along the whole
vise body axis.
2. The fixed jaw can be turned around
180 degrees and its back 5x5 mm
step matches with centesimal
accuracy to the prismatic jaw step,
in this way the maximum vice
opening is increased.
3. Jaw plates manufactured with a
pull-down angle, ensure, during
the clamping operation, a down ward run of the work piece against
the vise vase (by dragging).
5-126
4. The compact rack blocking system,
allows mechanic hydraulic and
pneumatic clamping even automatic,
with simply fitting the winched/
needed blocking device; this
operation takes only a few seconds.
5. The swivel base with positioning
pin for perfect alignment; using the
sine bar principle permits setting
of angles quickly and accurately
with gage blocks. The vise could
be positioned on the swivel base
along its whole axis.
6. The vise base is made from a solid
steel bar, hardened HRC60 and
perfectly ground with centesimal
tolerances.
Gerardi Precision
Modular Vises
All vises include as
standard equipment:
Workstop, positioning key
nuts, box wrench, movable
jaws supplied as either
floating or guided – no
extra charge
Model
number
Order number
A
mm
B
mm
C
mm
301-00000
302-10000
303-20000
303-30000
304-20000
304-30000
304-40000
304-50000
305-20000
305-30000
305-40000
305-50000
305-60000
306-20000
306-30000
306-40000
306-50000
306-60000
306-70000
306-80000
100
125
150
150
175
175
175
175
200
200
200
200
200
300
300
300
300
300
300
300
30
40
50
50
60
60
60
60
65
65
65
65
65
80
80
80
80
80
80
80
100
150
200
300
200
300
400
500
200
300
400
500
600
200
300
400
500
600
700
800
1
2
3
3
4
4
4
4
5
5
5
5
5
6
6
6
6
6
6
6
D
mm
E
mm
F
mm
G
mm
H
mm
L
mm
KG
270 320 35
345 410 40
420 500 50
520 600 50
455 530 58
555 630 58
655 730 58
755 830 58
495 580 70
595 680 70
695 780 70
795 880 70
895 980 70
535 630 78
635 730 78
735 830 78
835 930 78
935 1030 78
1035 1130 78
1135 1230 78
75
95
125
125
145
145
145
145
170
170
170
170
170
195
195
195
195
195
195
195
77.9
77.9
89.4
89.4
96.9
96.9
96.9
96.9
113.4
113.4
113.4
113.4
113.4
120.4
120.4
120.4
120.4
120.4
120.4
120.4
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
16
6.8
12.9
25.5
29
37
42
47
52
64
69
74
79
84
95
105
115
125
135
145
155
380
405
440
PULL DOWN
JAWS
370
300
384
362
431
297
385
306
INSTRUCTIONS
Before using the vises,
wishing to use the downward
jaw option, loosen the
screws part 381 and 382
of one quarter of a turn in
order to allow jaw plates
part 230-236 to run from
top to bottom obtaining a
downward clamping which
holds work piece flat and
parallel against the vise base.
TO CLAMP A QUARTER OF A
TURN OF THE BOX WRENCH
part 375 IS ENOUGH TO
EASILY REACH 3,000-4,000 kg
BLOCKING FORCE
420
430
367
282
360
410
361
FOR CORRECT USE,
DO NOT USE TUBES
OR HAMMERS
5-127
40
362
365
366
SOFT & HARD TOP JAWS, SEOAM, SAMCHULLY & KITAGAWA POWER CHUCKS,
COLLET CHUCKS, TOMBSTONES & VISES
Standard Modular Vises
SOFT & HARD TOP JAWS, SEOAM, SAMCHULLY & KITAGAWA POWER CHUCKS,
COLLET CHUCKS, TOMBSTONES & VISES
Modular Vise Elements
Art. 102
Movable Jaw Section
& Base Assembly
Art. 102
W
G
Art. 103
Fixed Jaw Section
& Base Standard
W
Vise Type
Size
1
2
3
4
5
6
W
B
C
0
F
G
H
29
K1
K
L
X
kg
M
Order No.
100mm
30mm
35mm
140mm
55mm
75mm
40mm
39mm
6.5mm
10.5mm
4.5mm
31mm
3.4
3
210-21000
125mm
40mm
40mm
160mm
83mm
95mm
40mm
40mm
8.5mm
13.5mm
5.5mm
41mm
6.3
3
210-22000
150mm
50mm
50mm
230mm
82mm
125mm
50mm
82.5mm
13mm
19mm
8.5mm
40mm
14.2
4
210-23000
175mm
60mm
58mm
240mm
62mm
145mm
50mm
69mm
13mm
19mm
8.5mm
57.5mm
20.8
3
210-24000
200mm
65mm
70mm
300mm
92mm
170mm
100mm
83mm
17mm
26mm
17mm
31mm
35
5
210-25000
300mm
80mm
78mm
350mm
70mm
195mm
100mm
63mm
17mm
26mm
17mm
67mm
60
5
210-26000
1
2
3
4
5
6
77.9mm
33.6mm
76mm
31mm
40mm
49mm
5.8
3
210-32000
89.4mm
33.6mm
84.5mm
72.5mm
50mm
57.5mm
12.6
3
210-33000
96.9mm
33.6mm
89mm
29mm
50mm
61mm
17.8
4
210-34000
113.4mm
33.6mm
100mm
45mm
100mm
55mm
29.8
5
210-35000
120.4mm
33.6mm
107mm
52mm
100mm
98mm
50.5
5
210-36000
2
3
4
5
6
84.8mm
33.6mm
6
3
210-32000
101.8mm
33.6mm
13.3
3
210-33000
110.8mm
33.6mm
18.8
4
210-34000
132.8mm
33.6mm
30
5
210-35000
146.8mm
33.6mm
52.5
5
210-36000
Art. 103
Vise Type
Size
J
77.9mm
E
33.6mm
F1
76mm
X
31mm
H
40mm
I
29mm
kg
3.3
M
3
Order No. 210-31000
G
Art. 104
Art. 104
Fixed Double Jaw Section
& Base Standard
Vise Type
Size
W
1
J2
84.8mm
E
33.6mm
kg
3.4
M
3
Order No. 210-31000
G
5-128
MODEL: BHV
The unique features of AHV series provide the users
operational ease and comfort.
1. One piece casting of vise bed and fixed jaw.
2. Down thrust “Semis-sphere Segment” mechanism eliminates jaw lift which
keeps the work piece securely held down during machining.
3. The vise body is made of high quality cast iron FCD60/JIS (GGG60) with
60 kgs/mm2 or 80,000 psi tensile strength.
4. Vise bed is flamed hardened and heat treated up to 45 HRC+ which
ensures wear resistance for prolonged operational life.
5. Four different jaw setups can be obtained.
6. Chip covers are supplied with this vise to prevent chips from falling inside
the vise and leadscrew.
Accuracy Testing Standard
NO.
ITEM
JIS Grade
1
Guaranteed
1
Vise side-lock on bottom slide way
square
0.020
100 mm
0.010mm/0.0004"
100 mm
2
Keyways on bottom of vise bed square
to clamping surface of jaw plate
0.020
100 mm
0.015mm/0.0006"
100 mm
3
Both jaw plate parallel
0.050
100 mm
0.020mm/0.0008"
100 mm
4
Max opening test block parallel to
bottom of Vise body
0.050
100 mm
0.030mm/0.0012"
100 mm
5
Top of rectangular test block clamped tightly
by jaw parallel to bottom of vise body
0.030
100 mm
0.020mm/0.0008"
100 mm
6
Surface of vise bed parallel to bottom
of vise body
0.020
100 mm
0.015mm/0.0006"
100 mm
Jaw Opening (Max.)
A
B
C
D
E
F
G
I
mm
mm
mm
mm
mm
mm
mm
mm
J
mm
J1
mm
J2
mm
J4
mm
BHV-100V
101
340
470
85
48
80
125
16
125
190
230
425-102
BHV-130V
131
405
535
95
55
85
150
18
180
240
425-103
BHV-160V
161
495
625
105
58
100
165
18
240
425-104
BHV-200V
201
570
700
110
63
108
190
18
280
ORDER
No.
MODEL
425-101
5-129
Clamping
Force
Weight
Body
320
4000 kgf
27 kgs
290
380
5000 kgf
40 kgs
320
360
470
6500 kgf
58 kgs
360
420
540
8000 kgf
87 kgs
SOFT & HARD TOP JAWS, SEOAM, SAMCHULLY & KITAGAWA POWER CHUCKS,
COLLET CHUCKS, TOMBSTONES & VISES
MC Hydraulic & Angle Lock Vise
SOFT & HARD TOP JAWS, SEOAM, SAMCHULLY & KITAGAWA POWER CHUCKS,
COLLET CHUCKS, TOMBSTONES & VISES
MC Mechanical Power Vise
MODEL: BMV
The unique features of AHV series provide the users
operational ease and comfort.
1. One piece casting of vise bed and fixed jaw.
2. Down thrust “Semis-sphere Segment” mechanism eliminates jaw lift which
keeps the work piece securely held down during machining.
3. The vise body is made of high quality cast iron FCD60/JIS (GGG60) with
60 kgs/mm2 or 80,000 psi tensile strength.
4. Vise bed is flamed hardened and heat treated up to 45 HRC+ which ensures
wear resistance for prolonged operational life.
5. Four different jaw setups can be obtained.
6. Chip covers are supplied with this vise to prevent chips from falling inside
the vise and leadscrew.
Accuracy Testing Standard
NO.
JIS Grade 1
Guaranteed
1
Vise side-lock on bottom slide way
square
ITEM
0.020
100 mm
0.010mm/0.0004"
100 mm
2
Keyways on bottom of vise bed square
to clamping surface of jaw plate
0.020
100 mm
0.015mm/0.0006"
100 mm
3
Both jaw plate parallel
0.050
100 mm
0.020mm/0.0008"
100 mm
4
Max opening test block parallel to
bottom of Vise body
0.050
100 mm
0.030mm/0.0012"
100 mm
5
Top of rectangular test block clamped tightly
by jaw parallel to bottom of vise body
0.030
100 mm
0.020mm/0.0008"
100 mm
6
Surface of vise bed parallel to bottom
of vise body
0.020
100 mm
0.015mm/0.0006"
100 mm
A
B
C
D
E
F
G
I
mm
mm
mm
mm
mm
mm
mm
BMV-100V
101
340
470
85
48
80
425-106
BMV-130V
131
405
535
95
55
425-107
BMV-160V
161
495
625
105
425-108
BMV-200V
201
570
700
110
ORDER
No.
MODEL
425-105
Jaw Opening (Max.)
Clamping
Force
Weight
Body
320
4000 kgf
27 kgs
290
380
4500 kgf
40 kgs
320
360
470
5200 kgf
58 kgs
360
420
540
6500 kgf
87 kgs
mm
J
mm
J1
mm
J2
mm
J4
mm
125
16
145
190
230
85
150
18
240
240
58
100
165
18
290
63
108
190
18
330
5-130
MODEL: BHV & BMV
PLAIN HARD JAWS
HJ-100,130,160, 200 Unit/mm
SERRATED HARD JAWS
LJ-100,130,160, 200 Unit/mm
ORDER NO
425-185
425-186
425-187
425-188
LJ
A
B
C
D
E
100
60
100
22
48
15
130
90
130
25
55
15
160
90
160
25
58
15
200
120
200
28
63
18
ORDER NO
425-180
425-181
425-182
425-183
HJ
A
B
C
D
E
100
60
100
22
48
15
130
90
130
25
55
15
160
90
160
25
58
15
200
120
200
28
63
18
V-GROOVE HARD JAWS
VJ-100,130,160, 200 Unit/mm
TJ-100,130,160, 200 Unit/mm
ORDER NO
425-195
425-196
425-197
425-198
TJ
A
B
C
D
E
100
60
100
22
64
21
130
90
130
25
69
24
160
90
160
25
74
24
200
120
200
28
88
31
ORDER NO
425-190
425-191
425-192
425-193
VJ
A
B
C
D
E
100
60
100
22
48
30
130
90
130
25
55
32
160
90
160
25
58
32
200
120
200
28
63
40
STEP HARD JAWS
SJ-100,130,160, 200 Unit/mm
STEP HARD JAWS
FJ-100,130,160, 200 Unit/mm
ORDER NO
FJ
A
B
C
D
E
F
ORDER NO
FG
A
B
C
D
E
F
425-205 425-206 425-207 425-208 425-209 425-210 425-211 425-212 425-213 425-214
1001
60
100
22
48
15
M10
1002
60
100
22
63
21
M10
1003
60
100
22
73
23
M10
1004
60
100
22
48
48
M10
1005
60
130
22
63
48
M10
1301
90
130
25
55
15
M10
1302
90
130
25
73
23
M10
1303
90
130
25
103
30
M10
1304
90
130
25
63
48
M10
1305
90
130
25
73
48
M10
425-215 425-216 425-217 425-218 425-219 425-220 425-221 425-222 425-223 425-224
1601
90
160
25
58
15
M10
1602
90
160
25
73
23
M10
1603
90
160
25
103
30
M10
1604
90
160
25
63
48
M10
1605
90
160
25
73
48
M10
2001
90
200
28
63
18
M12
2002
90
200
28
103
30
M12
2003
90
200
28
123
37
M12
2004
90
200
28
63
63
M12
5-131
2005
120
200
28
102
63
M12
ORDER NO
425-200
425-201
425-202
425-203
SJ
A
B
C
D
E
F
G
H
I
100
60
100
22
48
15
5
5
43
10
130
90
130
25
55
15
5
5
50
10
160
90
160
25
58
15
5
5
53
10
200
120
200
28
63
18
5
5
58
13
SOFT & HARD TOP JAWS, SEOAM, SAMCHULLY & KITAGAWA POWER CHUCKS,
COLLET CHUCKS, TOMBSTONES & VISES
MC Hydraulic & Angle Lock Vise
SOFT & HARD TOP JAWS, SEOAM, SAMCHULLY & KITAGAWA POWER CHUCKS,
COLLET CHUCKS, TOMBSTONES & VISES
Precision Hydraulic & Angle Lock Horizontal Vise
MODEL: AHV-160
The unique features of AHV series provide the users operational ease and
comfort.
1. One piece casting of vise bed and fixed jaw.
2. Down thrust “Semis-sphere Segment” mechanism eliminates jaw lift which
keeps the work piece securely held down during machining.
3. The vise body is made of high quality cast iron FCD60/JIS (GGG60) with
60 kgs/mm2 or 80,000 psi tensile strength.
4. Vise bed is flamed hardened and heat treated up to 45 HRC+ which ensures
wear resistance for prolonged operational life.
5. Four different jaw setups can be obtained.
6. Chip covers are supplied with this vise to prevent chips from falling inside the
vise and leadscrew.
ORDER NO.
425-115
Specification
Jaw width
160 mm
Depth of Jaw
60 mm
Jaw Opening J
280 mm
Jaw Opening J1
360 mm
Jaw Opening J2
420 mm
Jaw Opening J3
540 mm
Hydraulic Vise
MODEL: AH
Features
1. Body is made of high quality cast iron, which resists deflection or bending, and its
sliding surface is flame hardened and ground.
2. Jaws are made of special steel, which is hardened and ground.
3. Hydra-Booster provides a steady clamping force against shocks and vibrations during
the operation. The work piece is held securely with
the aid of disc-springs mounted inside the vise.
Optional Accesseries
4. Clamping force may be freely adjusted with this
base line as a guide, it magnifies a small force
into an enormous clamping force by
virtue of its unique Hydra-Booster feature.
5. Hydra-Power Machine Vise eliminates the
need for auxilary equipment such as a
hydraulic pump, hose and air compressor.
SWIVEL BASE
Order
No.
425-144
425-145
425-146
425-147
A mm
B mm
C Weight
Model mm
(kg)
SB-402
SB-502
SB-602
SB-802
Order
A B C a b c d e f g h i j k Max Clamping
No. Model mm mm mm mm mm mm mm mm mm mm mm mm mm mm force (kgf)
425-140
425-141
425-142
425-143
AH-4
AH-5
AH-6
AH-8
100 36 170 525 430 130
125 46 220 670 540 165
150 51 300 800 620 200
200 62 300 900 700 240
160
185
240
280
94
118
133
162
60
72
82
100
78
97
116
160
5-132
100
117
125
165
155
185
247
266
263
341
380
435
120
145
200
240
2500
3500
5000
8000
240 22
280 266
330 310
375 355
25
32
35
40
7
12
16
16
Weight (kg)
Body
Swivel Base
18
7
34
12
55
16
90
16
MODEL: KR
Optional Accesseries
Features
1. Stationary front jaw.
2. The back jaw moves along with the slide
reducing the tendency to deflect, preventing
the work piece from lifting.
3. Jaws and body are of steel contruction
SWIVEL BASE
4. Hardened & ground on all sliding and
Order
Model
contacting surfaces.
No.
5. Ideal for CNC application.
425-163 KR-6B
Order
No.
425-160
A B C D E F G H I J
Model mm
mm mm mm mm mm mm mm mm mm
KR-6
360 630 48 127 210 18 145 160 198 19
A B C
mm mm mm
280 266 32
Weight
(kg)
12
Jaw Width
145mm (6")
Jaw Opening
210mm (8-1/2")
Jaw Depth
48mm (1-7/8")
Overall Height
127mm (6")
Net Weight (w/o base)
40 kgs
Heavy Duty Precision Horizontal Vise
MODEL: KR-6G
Optional Accesseries
Features
1. Stationary front jaw.
2. The back jaw moves along with
the slide reducing the tendency to
deflect, preventing the work piece
from lifting.
3. Jaws and body are of steel
contruction
4. Hardened & ground on all sliding
and contacting surfaces.
5. Ideal for CNC application.
Order
A B C D E F G H I J
No. Model mm mm mm mm mm mm mm mm mm mm
425-161 KR-6G
360 630 48 127 210 79 145 145 160 19
5-133
SWIVEL BASE
Order Model A B C
mm mm mm
No.
425-163
KR-6B
Weight
(kg)
280 266 32
12
SOFT & HARD TOP JAWS, SEOAM, SAMCHULLY & KITAGAWA POWER CHUCKS,
COLLET CHUCKS, TOMBSTONES & VISES
Heavy Duty Precision Vise
SOFT & HARD TOP JAWS, SEOAM, SAMCHULLY & KITAGAWA POWER CHUCKS,
COLLET CHUCKS, TOMBSTONES & VISES
Precision Angle Lock Vise
MODEL: V-TYPE
Optional Accesseries
Features
1.Stationary front jaw.
2.The back jaw moves along with
the slide reducing the tendency to
deflect, preventing the work piece
from lifting.
3.Jaws and body are of steel
contruction
4.Hardened & ground on all sliding
and contacting surfaces.
5.Ideal for CNC application.
Order
No.
A
B C D E F G H I
SWIVEL BASE
A B C
Model mm
mm mm
Order
No.
425-163
KR-6B
Weight
(kg)
280 266 32
12
J
Model
mm mm mm mm mm mm mm mm mm mm
425-161 KR-6G
360 630 48 127 210 79 145 145 160 19
Precision Angle Lock Vise
MODEL: VA-ECONOMY
Features
1.The vice-plate position can be changed to increase the clamping ranges.
2.The bed of the vice and the jaw plates are hardened and ground.
Order
No.
Model
mm
mm
mm
mm
mm
mm
mm
mm
mm
425-170
425-171
425-172
VA-4
VA-6
VA-8
102
152
200
36
46
62
103
142
197
325
418
548
165
209
295
96
119
147
243
328
416
31
39
45
6
9
11
A
B
C
a
k
5-134
c
d
e
f
Gross Weight (kg)
With
Plain
16
20
36
42
70
80