160, 161 and 164 Series Drive Axle Parts

Transcription

160, 161 and 164 Series Drive Axle Parts
Revised 12/2006
160, 161 and 164 Series
Drive Axle Parts
Single Axles and Tandem Axles
Catalog PB-9250
Strength • Power • Speed • Agility
M E R I T O R
PA R T S .
R I G H T
F R O M
T H E
S TA R T.
FIGURE 1
FORWARD CARRIERS OF TANDEM AXLES
(USE WITH CHART 1)
Circled
Squared
numbers are diff. lock parts or parts that change when diff. lock is added.
numbers are oil pump parts or parts that change when oil pump is added.
FIGURE 2
CARRIERS FOR SINGLE AXLES AND
REAR OF TANDEM AXLES
(USE WITH CHART 2)
Circled
numbers are diff. lock parts or parts that change when diff. lock is added.
SUPPLEMENTAL DRAWING
CARRIERS WITH INTERNAL A.B.S.
Circled
numbers are Forward Axle Assembly parts.
REAR DRIVE AXLES
Model Numbers and Designations
Axle models are identified by a letter and number system.
The letters and numbers give important information about the
specific axle model.
The first seven positions of the designation identify a basic axle
model, while the second group of letters and numbers identify
particular specifications.
Nominal Axle Load Rating (GAWR):
In thousands of pounds. Individual forward
and rear axles of a tandem set (D, N, P, R)
are rated as single axles. A tandem set (T) is
rated as the combination of the two axles and
a tridem set (Z) as the combination of the
three axles.
Gearing Type
1 - Single Speed
2 - Two Speed
3 - Helical Double Reduction
4 - Salisbury Single Speed
5 - Planetary Double Reduction
6 - Hub Reduction
RR 23 1 6 0
Manufacturing Location
A - Australia
B - Brazil (Braseixos)
C - India
D - Mexico (Dirona)
E - Europe (C.V.C.)
M - Europe (Maudsley)
N - U.S.A.
Main Differential Nest Type
B - Special Differential
C - Driver Controlled Differential Lock
F - Standard Differential
H - High Traction® Differential
N - NoSPIN® Differential
N F N N 124
Hub Type (See Note 3)
A - Aluminum
F - Ferrous
N - None
Axle Type
C - Single Rear Drive Axle, Coach
D - Forward-Rear Axle of a Drive Tandem
with Inter-Axle Differential
H - Hi-Entry
N - Forward-Rear Axle of a Drive Tandem or
Tridem without Inter-Axle Differential
P - Forward-Rear Axle of a Drive Tandem
with Inter-Axle Differential and Pump
R - Rear-Rear Axle of a Drive Tandem
S - Single Rear Drive Axle
T - Tandem Drive Axle Set
Z - Tridem Drive Axle Set
Brake Type
C - Dura-Master® Air Disc Brake
D - RDA Stopmaster® Wedge Brake
(Dual Air Chambers)
E - RDH Stopmaster® Wedge Brake
(Dual Hydraulic Cylinders)
F - RSH Stopmaster® Wedge Brake
(Single Hydraulic Cylinder)
L - QPlus® Cam Brake
N - None
P - Cam-Master® "P" Series Cam Brake
Q - Cam-Master® "Q" Series Cam Brake
S - RSA Stopmaster® Wedge Brake
(Single Air Chamber)
T - Cam-Master® "T" Series Cam Brake
W - Cam-Master® "W" Series Cam Brake
Axle Specification Number
Identifies specific customer axle
configurations (variations from the original
axle design). For information about the
variation, see the Bill of Material for that
specific axle model.
Carrier Type
Carrier size. Larger numbers
indicate a higher GCW rated
carrier: i.e., larger ring gear, etc.
(Also see Tridem Axle Note 2
below.)
NOTE 1:
If a complete axle designation is not required, use the first seven positions
of the model designation to identify the basic axle model.
EXAMPLES OF BASIC AXLE MODELS:
RS 17 140 - Single Rear Drive, 17,000 lb., Single Speed, 15" Ring Gear,
140 Carrier Model.
RT 48 380 - Tandem Drive Axle Set, 48,000 lb., Helical Double Reduction,
19.62" Ring Gear, 380 Carrier Model.
RZ 60 164 - Tridem Drive Axle Set, 60,000 lb., Single Speed, Includes a
150 Series Forward Rear or First Axle and a 145 Series
Tandem Axle Set as the Second and Third Axles.
Axle Design Variation
Indicates axle design level or
variation, (e.g., RS 23 161 has a
thicker wall housing than the RS
23 160). For information see the
Bill of Material for that specific
axle model. (Also see Tridem
Axle Note 2 below.)
NOTE 2, FOR TRIDEM AXLES ONLY:
For a Tridem Drive Axle Set (RZ), the
number in the sixth position designates
the carrier in the first axle. The number
in the seventh position designates the
carriers in the second and third axles.
NOTE 3:
Some axle designations or
specifications do not have a hub
type code.
HOW TO USE THIS CATALOG
z
There are 34 basic carriers covered in this catalog:
3200-C-1511
3200-Z-1560
3200-P-1628
3200-J-1648
3200-T-1658
3200-V-1660
3200-K-1701
3200-M-1703
3200-P-1706
3200-R-1708
3200-V-1712
3200-W-1713
3200-X-1818
3200-Y-1819
3200-Z-1820
3200-A-1821
3200-C-1823
3200-E-1825
3200-Q-1837
3200-H-1854
3200-J-1856
3200-K-1857
3200-L-1858
3200-T-1892
3200-V-1894
3200-W-1895
3200-Y-1897
3200-J-1908
3200-K-1909
3200-D-1928
3200-E-1929
3200-J-2116
3200-K-2117
3200-L-2118
Major assembly differences in a carrier are indicated by the different assembly level numbers in front
of the base carrier number, for example, A1-3200-V-1894 and A4-3200-V-1894. The Axle ModelsCarriers-Features chart inside this front cover lists all the variations covered in this book.
Note: The carriers listed in this catalog do not include yokes. A yoke is a major assembly difference, therefore,
a carrier sold with a yoke has a different assembly level number than the same carrier without the yoke.
z
The charts for carriers, output shafts, and housings include the following information:
z An exploded view of each assembly, keyed to the parts list
z A description of each part
z Parts sold as assemblies that include other parts
z Which carriers or axle models the part is used on
z The quantity of the part used on the carrier or axle
z The part number of each item
z Whether the part is available in a kit
z
Carrier parts:
Determine which chart and figure (1 or 2) applies to your carrier by using the following sources of information.
z Identification tag installed on the carrier
z Axle Models-Carriers-Features Chart
z Pictures and descriptions of the carriers inside the front cover and at the beginning of Chart 1 and Chart 2
z
Output (thru) shafts:
This chart covers the output shafts for the forward axles of all tandems. Note that the output shaft assembly
or its components are only sold as separate items. The output shaft is not included with the purchase of a
carrier or housing.
z
Housing Assemblies and Wheel End Parts:
This chart covers the housing assemblies and wheel end parts for all axles. The parts are listed according to
axle models that are used on 160, 161 and 164 series axles.
z
Axle shafts:
The axle shafts are grouped in sets (L.H. and R.H.) according to the axle models they are used on. Many axle
shafts are used on more than one axle model. The axle shafts are also listed by part number with dimensions.
z
Yokes and Flanges:
There are four charts that cover full round bearing yokes, wing bearing yokes, Easy Service yokes, and flanges.
Each chart lists the yokes or flanges used on each model. The yokes and flanges are listed by dimensions.
z
Kits:
The first chart in this section lists all the kits available for each axle model and carrier. Following that chart,
the kits are sequenced according to the kit number and list the contents of each kit.
z
Numerical Parts List:
This section lists every part number along with the page(s) on which the part is listed.
AXLE MODELS - CARRIERS - FEATURES
160, 161 & 164
Single Reduction Axles (Single & Tandem)
AXLE MODELS
(All models shown below are
2.38"-46 axle spline)
RS-21160/161 Single Axle
RS-23160/161
RS-24160/161
RS-25160/161
RS-26160/161
RT-40160
RT-46160
RT-46164
RT-50160
RT-50164
RT-52160
RT-52164
CARRIERS
A1-3200-P-1706
A34-3200-T-1892
A17-3200-P-1706
INTER- MAIN
AXLE DIFF.
DIFF. LOCK
NOCARRIER
SPIN ®
OIL
PARTS
DIFF. PUMP CHART NO.
2
2
2
Forward
RD-20160
RD-23160
RD-23164
RD-25160
RD-26160
RP-20160
RP-23160
RP-23164
RP-25160
RP-26160
RP-29160
A6-3200-Q-1837 (3)
A-3200-J-2116
A1-3200-J-1908 (3)
A3-3200-L-2118
A1-3200-J-2116
A1-3200-K-1909 (3)
A-3200-K-2117
A5-3200-K-1909 (3)
A3-3200-K-2117
A1-3200-K-2117
1
1
1
1
1
1
1
1
1
1
Rear
RR-20160
RR-23160
RR-23164
RR-25160
RR-26160
RR-29160
A1-3200-P-1706
B57-3200-P-1706 (1)
A1-3200-A-1821 (3)
A1-3200-T-1892
A34-3200-T-1892 (1)(2)
A1-3200-D-1928 (3)
A17-3200-P-1706
B58-3200-P-1706 (1)
2
2
2
2
2
2
2
2
REMAN AXLE MODEL OFFERING
REMAN AXLE OEM PRODUCTION
DESIGNATION
DESIGNATION
RD23160/164
RT46/50/52160 Forward
RT46/50/52164 Forward
RP23160/164
RT46/50/52160 Forward
RT46/50/52164 Forward
RDL23160/164 RT46/50/52160 Forward
RT46/50/52164 Forward
RPL23160/164 RT46/50/52160 Forward
RT46/50/52164 Forward
RR23160
RT46/50/52160 Rear
RT46/50/52164 Rear
RRL23160
RT46/50/52160 Rear
RT46/50/52164 Rear
(1) Shot peened
COMMENTS
With pump
With main diff. lock
With pump and main diff. lock
Can be used as a single axle replacement for RS23160
With main diff. lock, can be used as a single axle replacement for
RS23160 with main diff. lock
(2) With DCDL switch clip
(3) With thrust screw
STANDARD CARRIER SUPERCESSION LIST
ORIGINAL
PART NUMBER
A15-3200-C-1511
A17-3200-C-1511
A24-3200-Z-1560
A26-3200-Z-1560
A27-3200-Z-1560
A9-3200-P-1628
A12-3200-P-1628
A14-3200-P-1628
A1-3200-J-1648
A4-3200-J-1648
A1-3200-T-1658
A13-3200-T-1658
A1-3200-V-1660
A1-3200-K-1701
A4-3200-K-1701
A6-3200-K-1701
A1-3200-M-1703
A4-3200-M-1703
A1-3200-P-1706
A17-3200-P-1706
A1-3200-R-1708
REPLACEMENT
PART NUMBER
A1-3200-Y-1897 *
A4-3200-Y-1897 *
A17-3200-P-1706
A1-3200-P-1706
A1-3200-T-1892
A1-3200-V-1894
A4-3200-V-1894
A9-3200-V-1894
A1-3200-X-1818
A4-3200-X-1818
A1-3200-P-1706
A17-3200-P-1706
A1-3200-T-1892
A1-3200-V-1894
A4-3200-V-1894
A9-3200-V-1894
A1-3200-X-1818
A4-3200-X-1818
B57-3200-P-1706
B58-3200-P-1706
A1-3200-T-1892
ORIGINAL
PART NUMBER
A1-3200-V-1712
A4-3200-V-1712
A11-3200-V-1712
A1-3200-W-1713
A1-3200-X-1818
A4-3200-X-1818
A1-3200-Y-1819
A1-3200-Z-1820
A4-3200-Z-1820
A6-3200-Z-1820
A1-3200-C-1823
A1-3200-E-1825
A4-3200-E-1825
A1-3200-T-1892
A1-3200-V-1894
A4-3200-V-1894
A9-3200-V-1894
A1-3200-W-1895
A1-3200-Y-1897
A4-3200-Y-1897
REPLACEMENT
PART NUMBER
A1-3200-Y-1897 *
A4-3200-Y-1897 *
A11-3200-E-1825
A1-3200-W-1895
A-3200-J-2116S
A1-3200-J-2116S
A1-3200-W-1895
A1-3200-V-1894
A4-3200-V-1894
A9-3200-V-1894
A1-3200-T-1892
A1-3200-Y-1897 *
A4-3200-Y-1897 *
A34-3200-T-1892
A3-3200-K-2117S
A-3200-K-2117S
A1-3200-K-2117S
A3-3200-L-2118S
A23-3200-Y-1897 *
A22-3200-Y-1897 *
The part number supercessions listed here reflect product improvements made in several key areas.
Several of these product improvements are non-interchangeable at the component level, in these cases
kits have been developed to ease your transition to the new designs.
With the exception of reverse shift carriers built for Navistar, all carriers equipped with driver controlled
main differential lock now have a screw in shift cylinder. The Interaxle differential shift cylinder for these
carriers is also a screw in type.
* No Longer Available - can use steel (malleable) version.
TABLE OF CONTENTS
PAGE
Forward Carriers of Tandem Axles……………………………………………………… 2
Carriers for Single Axles and Rears of Tandem Axles………………………………… 8
Output (Thru) Shaft Assembly Parts………………………………………………………14
Housing Assemblies and Wheel End Parts………………………………………………15
Axle Shafts……………………………………………………………………………………16
Yokes and Flanges Full Round Bearing Yokes………………………………………………………19
Wing Bearing Yokes………………………………………………………………20
Easy Service Yokes………………………………………………………………21
Companion Flanges………………………………………………………………22
Axle Model to Carrier to Kit Cross Reference……………………………………………23
Kits……………………………………………………………………………………………28
42
Numerical Parts Listing………………………………………………………………………
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1
CHART 1
FORWARD CARRIERS OF TANDEM AXLES
(Use with Figure 1, Inside Front Cover)
VISUAL IDENTIFICATION OF FORWARD CARRIERS
IAD SHIFTER AND DIFF. LOCK BOLT ON FOR 1628, 1701
SCREW-IN FOR 1820, 1894, 1909, 2117
OIL FILTER
IAD SHIFTER AND DIFF. LOCK BOLT ON FOR 1713
SCREW-IN FOR 1819, 1895, 1908, 2118
NO OIL FILTER
DIFF. LOCK
FORWARD CARRIERS WITH IAD,
DIFF. LOCK AND OIL PUMP
3200-P-1628, 3200-K-1701, 3200-Z-1820,
3200-V-1894, 3200-K-1909, 3200-K-2117
OIL FILTER
DIFF. LOCK
FORWARD CARRIERS WITH IAD AND
DIFF. LOCK WITHOUT OIL PUMP
3200-W-1713, 3200-Y-1819, 3200-W-1895,
3200-J-1908, 3200-L-2118
IAD SHIFTER SCREW-IN FOR 1820, 1858, 1894,
1909, 2117
IAD SHIFTER BOLT ON FOR 1648, 1703
SCREW-IN FOR 1818, 1837, 1857, 2116
NO OIL FILTER
NO DIFF. LOCK
FORWARD CARRIERS WITH IAD AND
OIL PUMP WITHOUT DIFF. LOCK
3200-Z-1820, 3200-L-1858, 3200-V-1894,
3200-K-1909, 3200-K-2117
NO DIFF. LOCK
FORWARD CARRIERS WITH IAD
WITHOUT DIFF. LOCK OR OIL PUMP
3200-J-1648, 3200-M-1703, 3200-X-1818,
3200-Q-1837, 3200-K-1857, 3200-J-2116
The following carriers are equipped with a thrust screw: 3200-Q-1837, 3200-K-1909, 3200-J-1908.
The following carriers are machined for Internal ABS Sensors: 3200-L-1857, 3200-L-1858.
2
FORWARD CARRIERS OF TANDEM AXLES
ITEM
1
1A
2, 3
4
5
6
7, 10
8
9
10
11
12
13
14
15, 1
16
17
18
19
20, 18, 19
20,18, 19, 21,
22, 23, 27
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36, 61, 62
DESCRIPTION
Nut - input yoke & shaft
Washer - input nut
Yoke & deflector assembly - input
Capscrew - input bearing cage
Washer - input bearing cage
Seal & sleeve assembly - input shaft
Bearing, cage & cup assy. - input
Shims - input bearing
cage
.003"/.076mm
.005"/.127mm
.010"/.254mm
O-ring - bearing cage
Cup - input shaft bearing
Cone - input shaft bearing
Baffle - oil
Washer - oil baffle
Capscrew - oil baffle
Input shaft & nut assembly
Input shaft, nut, ball & pin assy.
Thrust washer - helical drive gear
Gear - helical drive gear
Capscrew - inter-axle diff. case
Washer - inter-axle diff. case
Case assembly - inter-axle
REMARKS
Included in KIT 2429
Use without oil pump
Carriers with pump
Included in KIT 2796
Diff. case & pinion nest assy - inter-axle
Spider (cross) - inter-axle diff.
Pinion gear - inter-axle diff.
Thrust washer - inter-axle diff. pinion
Snap ring - inter-axle diff.
Clutch collar - inter-axle diff.
Side gear - inter-axle diff., rear
Shift fork - inter-axle diff.
Cone - rear side gear bearing
Cup - rear side gear bearing
Adjusting screw - shift shaft
Jam nut - adjusting screw
Spring - shift shaft return
Shift shaft - inter-axle diff.
Shift assy. - inter-axle diff. air
Capscrew - air shift assembly
Differential carrier &
Less pump,
cap assembly
Less diff. lock
Less pump,
With diff. lock
With pump,
Less diff. lock
Included in KIT 2796
Screw-in style
Bolt-on style
Bolt-on style
Ratios - 3.07, 3.21, 3.42, 3.57, 3.73
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Internal ABS
New differential bearing
Screw-in IAD shifter, w/thrust screw
Screw-in IAD shifter
Screw-in IAD & main diff. shift
cylinder, with thrust screw
Original design
Screw in IAD & main diff. shift cyl.
Screw-in IAD shifter
Screw-in IAD shifter, w/thrust screw
Internal ABS
Screw-in IAD shifter
CARRIER
QTY
1
1
1
7
7
1
1
PART NUMBER
40-X-1233
1229-N-1730
SEE YOKE CHARTS
MS-212040-1
MWA-512
A1-1205-X-2728
All less pump
A-3226-S-1137
All with pump
A-3226-H-1126
Use as 2203-K-9241
req. 2203-L-9242
2203-M-9243
1
5-X-1034
1
HM813810
1
HM813843
1
3221-P-1004
3
1229-E-1669
3
MS-208016-1
All less pump
1
A-3297-C-1199
All others
A1-3297-X-1194
For old style A1-3297-H-1022
KIT 2624
input shaft
1
1229-D-4788
1
3892-T-4934
8
MS-210045A-1
8
1229-K-1597
After 10/00
1
A5-3235-A-2393
Prior to 10/00.
A1-3235-A-2393
Includes Items 25 & 27
Includes Items 25 & 27
1
A3-3235-A-2393
Included in KIT 2248
1
4
4
1
1
3278-N-300
2233-K-245
1229-Q-2929
2297-S-5349
3107-P-1212
A1-3235-A-2393
1
1
1
1
1
1
1
1
1
2234-T-1190
3296-B-1328
JLM714149
JLM714110
41-X-1208
MN-312-1
2258-U-411
2244-K-1025
KIT 2825
KIT 2825
10-X-1334
KIT 2644
KIT 2644A
KIT 2644B
After 10/00
Prior to 10/00.
Includes Items 25 & 27
3200-J-1648
Original design
4
1
3200-K-1857
3200-M-1703
3200-Q-1837
3200-X-1818, 3200-J-2116
3200-J-1908
A2-3200-K-1857
KIT 2618
A2-3200-Q-1837
A2-3200-J-2116S
A2-3200-J-1908
3200-W-1713
3200-W-1895, 3200-L-2118
3200-Y-1819
3200-K-1909
3200-L-1858
3200-V-1894, 3200-K-2117
3200-Z-1820
KIT 2617
A2-3200-L-2118S
KIT 2764
A2-3200-K-1909
A2-3200-L-1858
A2-3200-K-2117S
KIT 2766
3
FORWARD CARRIERS OF TANDEM AXLES
ITEM
36, 61, 62
(Cont)
With pump,
With diff. lock
36A
36B
36C
Thrust screw (not shown)
Jam nut (not shown)
Tapered dowels (not shown)
37
38
39
Washer - carrier to housing
Nut - carrier to housing stud
Capscrew - carrier to Long
housing
Short
Drive gear pinion & nut assembly
40, 50
41
42
43
44
45
46
47
48
49
50
51
52
53
4
DESCRIPTION
Differential carrier &
cap assembly
Cone - drive pinion inner bearing
Cup - drive pinion inner bearing
Shims - pinion inner
.003"/.076mm
bearing cup
.005"/.127mm
.010"/.254mm
Spacer - pinion bearing inner
Gear - helical driven
Spacers - pinion
.451"/11.45mm
bearing outer
.452"/11.48mm
(variable thickness)
.453"/11.50mm
.454"/11.53mm
.455"/11.55mm
.459"/11.65mm
.463"/11.75mm
.467"/11.85mm
.470"/11.95mm
.474"/12.05mm
.478"/12.15mm
.482"/12.25mm
.483"/12.28mm
.484"/12.30mm
.485"/12.33mm
.486"/12.35mm
Cup - drive pinion outer bearing
Cone - drive pinion outer bearing
Washer - drive pinion
Nut - drive pinion
Cover - drive pinion
Washer - drive pinion cover
Capscrew - drive pinion cover
REMARKS
New differential bearing
Screw-in IAD & main diff. shift
cylinder, with thrust screw
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Screw-in IAD & main diff. shift
cylinder
Screw-in IAD shifter
Included in KIT 4288
Ref. only - not
included with any
carrier
3.07 Ratio
3.21 Ratio
3.42 Ratio
3.58 Ratio
3.73 Ratio
3.91 Ratio
4.10 Ratio
4.30 Ratio
4.56 Ratio
4.89 Ratio
5.29 Ratio
5.38 Ratio
5.63 Ratio
6.14 Ratio
6.43 Ratio
6.83 Ratio
7.17 Ratio
Included in KIT 2429
Included in KIT 2397
CARRIER
3200-K-1701
3200-K-1909
QTY
1
KIT 2640
KIT 2640A
KIT 2640B
3200-P-1628
Original design
3200-V-1894
3200-K-2117
3200-Z-1820
For tapered dowel carriers
only
PART NUMBER
KIT 2616
A2-3200-K-1909
A2-3200-K-2117S
1
1
6
12
2
3
7
Use 1 as
req.
KIT 2763
15-X-1167
1227-D-472
1246-V-1166
1229-W-1557
NL-110-1
10-X-1599
10-X-1594
A-39654-1
A-39656-1
A-39658-1
A-39660-1
A-39662-1
A-39876-1
A-39878-1
A-39880-1
A-39882-1
A-39664-1
A-42198-1
A-39666-1
A-39672-1
A-39674-1
A-39892-1
A-41064-1
A-39896-1
1
H715343
1
H715311
Use as 2203-F-2788
req. 2203-G-2789
2203-H-2790
1
1244-W-1765
1
3892-U-4909
Use 2 as 2203-V-9824
req. 2203-W-9825
2203-X-9826
2203-Y-9827
2203-Z-9828
2203-A-9829
2203-B-9830
2203-C-9831
2203-D-9832
2203-E-9833
2203-F-9834
2203-G-9835
2203-H-9836
2203-J-9838
2203-K-9839
2203-L-9840
1
65500
1
65237
1
1229-G-4063
1
40-X-1145
1
3266-C-1095
5
1229-K-1597
5
MS-210020-1
FORWARD CARRIERS OF TANDEM AXLES
ITEM
54
55
56
DESCRIPTION
Adjusting rings - diff. bearing
REMARKS
Both sides
Cups - diff. bearing
LH side
RH side
LH side
RH side
Both sides
Both sides
Cones - diff. bearing
LH side
RH side
Both sides
LH side
RH side
57
58
59, 57, 58
Capscrew - main diff. case
Washer - main diff. case
Case assembly - main diff.
59, 57, 58, 64, Case & nest assembly - main diff.
65, 66, 67, 68
59, 57, 58, 64, Case & nest assembly - main diff.
65, 66, 67, 68,
173, 174, 175
CARRIER
1628, 1648 carriers
3200-K-1857 (ABS)
3200-L-1858 (ABS)
3200-Z-1820, 3200-V-1894
All other non-ABS
1628, 1648 carriers
1703, 1818, 1837 carriers
All others
1628, 1648 carriers
1703, 1818, 1837 carriers
All others
QTY
2
PART NUMBER
2214-S-279
2214-Z-1144
1
2214-B-1146
2214-Z-1144
2214-J-1128
2214-G-1125
2
2214-G-1125
2
A1-1228-B-600
592A
52618
1
592A
2
A1-1228-B-600
594A
52400
1
594A
12
41-X-1275
12
1229-U-1503
Use 1 as A10-3235-S-1813
req. A10-3235-F-1982
A10-3235-H-1984
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-J-1648
Less diff. lock
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-K-1701, 3200-W-1713,
3200-Y-1819, 3200-Z-1820,
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 3200-V-1894, 3200-W-1895,
3200-J-1908, 3200-K-1909,
6.83, 7.17
With diff. lock
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-K-1701, 3200-Z-1820,
3200-V-1894, 3200-K-1909,
Ratios - 3.91, 4.10, 4.30, 4.56
Less diff. lock
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-M-1703, 3200-X-1818,
3200-Q-1837,
Ratios - 3.91, 4.10, 4.30, 4.56
Less diff. lock
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-P-1628
With diff. lock
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-J-1648
Use 1 as
Less diff. lock
req.
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-K-1701, 3200-W-1713,
3200-Y-1819, 3200-Z-1820,
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43, 3200-V-1894, 3200-W-1895,
3200-J-1908, 3200-K-1909,
6.83, 7.17
With diff. lock
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-K-1701, 3200-Z-1820,
3200-V-1894, 3200-K-1909,
Ratios - 3.91, 4.10, 4.30, 4.56
Less diff. lock
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-M-1703,
3200-X-1818,
Ratios - 3.91, 4.10, 4.30, 4.56
3200-Q-1837,
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
Less diff. lock
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-P-1628
With diff. lock
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-K-1857,
Use 1 as
Internal ABS,
req.
Ratios - 3.91, 4.10, 4.30, 4.56
Less diff. lock,
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
Less pump
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-L-1858,
Internal ABS,
Ratios - 3.91, 4.10, 4.30, 4.56
Less diff. lock,
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
With pump
6.83, 7.17
A2-3235-C-2109
A2-3235-E-2111
A2-3235-G-2113
A5-3235-C-2109
A5-3235-E-2111
A5-3235-G-2113
A-3235-C-2109
A-3235-E-2111
A-3235-G-2113
A12-3235-S-1813
A12-3235-F-1982
A12-3235-H-1984
A11-3235-S-1813
A11-3235-F-1982
A11-3235-H-1984
A3-3235-C-2109
A3-3235-E-2111
A3-3235-G-2113
A6-3235-C-2109
A6-3235-E-2111
A6-3235-G-2113
A1-3235-C-2109
A1-3235-E-2111
A1-3235-G-2113
A13-3235-S-1813
A13-3235-F-1982
A13-3235-H-1984
A2-3235-R-2176
A2-3235-S-2177
A2-3235-T-2178
A4-3235-R-2176
A4-3235-S-2177
A4-3235-T-2178
5
FORWARD CARRIERS OF TANDEM AXLES
ITEM
59, 57, 58,
68A
DESCRIPTION
Case & NoSpin assembly - main diff.
59, 57, 58, Case assembly - main diff. (ABS ready)
173, 174, 175
60
61
62
63
Bolt - gear to diff. case
Washer - diff. bearing cap
Capscrew - diff. bearing cap
Pin - adjusting ring lock
64
65
66
67
68
68A
69
70
Thrust washer - side gear
Side gear - diff.
Spider - diff. (cross)
Gear - diff. pinion
Thrust washer - diff. pinion
No-Spin assembly
Washer - gear to diff. case
Nut - gear to diff. case
REMARKS
CARRIER
QTY
3200-J-1648
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
Use 1 as
req.
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-K-1701, 3200-Z-1820,
3200-V-1894, 3200-K-1909
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-M-1703, 3200-X-1818,
3200-Q-1837
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
Use 1 as
3200-K-1857,
req.
Internal ABS,
Ratios - 3.91, 4.10, 4.30, 4.56
Less diff. lock,
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
Less pump
6.83, 7.17
3200-L-1858,
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
Internal ABS,
Ratios - 3.91, 4.10, 4.30, 4.56
Less diff. lock,
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
With pump
6.83, 7.17
Included in KIT 2426
12
4
4
ABS carriers
2
All others
1
Included in
2
KIT 2318
2
with spider,
1
KIT 2341
4
less spider
4
1
Included in KIT 2426
12
12
THE FOLLOWING PARTS ARE FOR MAIN DIFFERENTIAL LOCK
71
Sensor/switch - main diff. lock
Included in KIT 4455
71A
Clip - sensor/switch
71B
Plug - DCDL switchport
Non-DCDL applications only
72
Lock nut - sensor/switch
6
73
Spring - main diff. lock
74
75
Roll pin - spring retaining
Shift shaft - main diff. lock
76
77
Washer - piston
Piston - main diff. lock
78
O-ring - piston
79
80
81
Tube - air cylinder
Gasket - air cylinder cover
Capscrew - manual engaging
81A
82
O-ring
Cover - air cylinder
82A
83
84
85
86
87
Plug - screw-in DCDL cylinder hole
Plug - air cylinder cover
Gasket - plug
Capscrew - air cylinder cover
Washer - air cylinder cover
Clutch collar - main diff. lock
Screw-in style
Bolt-on style
Non-DCDL applications only
Used on carriers with
3266-F-1020 air cyl. cover
prior to 11/93
After 11/93
Prior to 11/93
Prior to 11/93
3200-P-1628
After 11/93
All others prior to 11/93
3200-P-1628
After 11/93
Prior to 11/93
After 11/93
Prior to 11/93
Prior to 11/93
Prior to 11/93
After 11/93
Prior to 11/93
After 11/93
Prior to 11/93
Prior to 11/93
Prior to 11/93
Prior to 11/93
Prior to 11/93
3200-P-1628
All others
PART NUMBER
A14-3235-S-1813
A14-3235-F-1982
A14-3235-H-1984
A8-3235-C-2109
A8-3235-E-2111
A8-3235-G-2113
A7-3235-C-2109
A7-3235-E-2111
A7-3235-G-2113
A1-3235-R-2176
A1-3235-S-2177
A1-3235-T-2178
A5-3235-R-2176
A5-3235-S-2177
A3-3235-T-2178
41-X-1276
42-X-1024
41-X-1018
19-X-1087
KIT 4284
1229-L-3002
2234-C-1069
3278-W-335
2233-M-1001
1229-K-3001
A-3230-C-1043
1229-U-1503
40-X-1182
1
1
1
1
3237-W-1167
2257-M-1235
41-X-1022
1227-P-1056
1
2258-N-1262
2258-L-714
43-X-1006
2244-Y-51
KIT 2824
2244-L-1026
42-X-1027
KIT 2824
2230-N-170
5-X-1198
5-X-1153
3196-F-32
2208-H-944
41-X-1368
41-X-1333
5-X-521
KIT 2824
3266-F-1020
1250-U-1217
MS-210016-1
2208-L-1000
41-X-1364
MWA-506
3107-F-1020
3107-B-1094
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
FORWARD CARRIERS OF TANDEM AXLES
ITEM
88
89
DESCRIPTION
Shift fork - main diff. lock
REMARKS
Three pc. design
One pc. design
Pin - shift fork
Three pc. design
THE FOLLOWING PARTS ARE FOR OIL PUMP
90
Shield - filter
91
Plug - oil pressure relief valve
92
Washer - plug
93
Spring - oil pressure relief valve
94
Pressure relief valve - oil
95
Dowel - input cage to oil pump
96
O-ring - oil pump
97
Oil pump assembly
98
99
100
101
102
CARRIER
3200-Z-1560
After 11/93
Prior to 11/93
2
Eliminated on carriers
built after 5/97
No longer used
All others
For old style A1-3297-H-1022
input shaft
Washer - oil pump
Capscrew - oil pump
Oil filter
Adaptor - oil filter
Screen & plug assembly - oil filter
THE FOLLOWING PARTS ARE FOR THE CARRIERS WITH INTERNAL A.B.S. SENSORS
169
Wave washer - adjusting ring
170
Snap ring - connector
171
Snap ring - adjusting ring
172
Sensor - ABS
Both sides
LH side
RH side
172A
Plug - sensor attaching (not shown)
Pump carrier only
173
Drive tube
174
Washer - drive tube
175
Snap ring - drive tube
1
QTY
1
3200-K-1857
3200-L-1858
3200-L-1858 (LH side)
PART NUMBER
3296-B-184
3296-B-1172
3296-Y-11691
43-X-1007
1
1
1
1
1
2
1
1
3280-Z-8398
1250-N-1080
1229-F-4062
2258-Z-1118
2297-U-5273
1246-M-1131
5-X-1034
A-3303-P-1030
KIT 2624
6
6
1
1
1
1229-E-1669
MS-208045-1
3280-V-8394
2297-Z-5278
A-2297-D-5334
2
2
2
2
1
2258-G-1255
1229-U-4519
1229-F-4452
SA1-3280-X-9150
SA2-3280-X-9150
SA1-3280-X-9150
1250-T-1216
3216-G-4375
42-X-1408
1229-D-4528
1
2
2
2
Prior to 11/92 all carriers (except 3200-Z-1560) used the three
piece design fork (3296-R-1084) which was replaced by
3296-Y-1169 in 11/92.
7
CHART 2
CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES
(Use with Figure 2, Inside Front Cover)
VISUAL IDENTIFICATION OF REAR CARRIERS
ONE RIB RIGHT SIDE
OF CARRIER
NO OPENING
RIGHT SIDE
OF CARRIER
ONE RIB RIGHT SIDE
OF CARRIER
TWO RIBS LEFT SIDE
OF CARRIER
DIFF. LOCK
AIR CYLINDER
OPENING RIGHT SIDE
OF CARRIER
TWO RIBS LEFT SIDE
OF CARRIER
SENSOR/SWITCH
HOLE
REAR CARRIERS WITHOUT DIFF. LOCK
3200-P-1706, 3200-T-1658,
3200-A-1821, 3200-J-1856
REAR CARRIERS WITH DIFF. LOCK
3200-C-1511, 3200-Z-1560, 3200-V-1660,
3200-R-1708, 3200-V-1712, 3200-C-1823,
3200-E-1825, 3200-H-1854, 3200-T-1892,
3200-Y-1897, 3200-D-1928, 3200-E-1929
The following carriers are equipped with a thrust screw: 3200-A-1821, 3200-D-1928, 3200-E-1929
The following carriers are machined for Internal ABS Sensors: 3200-H-1854, 3200-J-1856
The following carriers are available with and without Diff. Lock: 3200-C-1511, 3200-Z-1560, 3200-V-1712,
3200-E-1825, 3200-Y-1897, 3200-E-1929
8
CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES
ITEM
115
115A
116, 117
118
119
120
121
122
123
124
125
126
127
128, 115
DESCRIPTION
Nut - drive pinion
Washer - pinion nut
Input yoke assembly
Oil seal assembly - rear pinion
Cone - drive pinion outer bearing
Cup - drive pinion outer bearing
Capscrew - pinion bearing cage
Washer - pinion bearing cage
Pinion bearing cage & cups assembly
Shims - pinion bearing .002"/.050mm
cage
.005"/.125mm
.008"/.200mm
.020"/.500mm
Spacers - pinion
.250"/6.35mm
bearing
.251"/6.38mm
.252"/6.40mm
.253"/6.43mm
.254"/6.45mm
.256"/6.50mm
.260"/6.60mm
.261"/6.63mm
.262"/6.65mm
.263"/6.68mm
Cup - drive pinion inner bearing
Cone - drive pinion inner bearing
Drive gear, pinion & nut assy.
REMARKS
CARRIER
Included in KIT 1592
Included in KIT 1593
QTY
1
1
1
1
1
1
8
8
1
Use as
req.
Use 2
as req.
1
1
Use 1
as req.
2.50 ratio
2.80 ratio
2.93 ratio
3.07 ratio
3.21 ratio
3.42 ratio
3.58 ratio
3.73 ratio
3.91 ratio
4.10 ratio
4.30 ratio
4.56 ratio
4.89 ratio
5.13 ratio
5.13 ratio
5.29 ratio
5.38 ratio
5.63 ratio
6.14 ratio
129
Spigot bearing - drive pinion
6.43 ratio
6.83 ratio
7.17 ratio
One piece bearing
Two piece bearing
2 Quietride™ gearing.
4 Use KIT 2468 + Ratio to upgrade the 3200-Z-1560 carriers.
Use KIT 2655 + Ratio to upgrade the 3200-C-1511 carriers.
Use for carriers that have been
upgraded to snap ring gearsets only
Use with new snap ring design
Use with original non-snap ring design
1
PART NUMBER
40-X-1233
1229-N-1730
SEE YOKE CHARTS
A1-1205-A-2731
HM813843
HM813810
MS-212045-1
MWA-512
A-3226-R-1006
2803-Y-2755
2803-Z-2756
2803-A-2757
2803-B-2758
2803-D-2500
2803-E-2501
2803-F-2502
2803-N-2510
2803-G-2503
2803-H-2504
2803-J-2506
2803-K-2507
2803-L-2508
2803-M-2509
9220
1228-V-594
B-42776-1
A-41572-1
A-41712-12
A-41574-1
A-39898-53
A-42002-12
A-39900-53
A-41990-12
A-39902-53
A-42004-12
A-39904-53
A-41992-12
A-39906-53
A-41994-12
A-42466-12
A-39884-54
A-39886-54
A-42006-12
A-39888-54
A-41996-12
A-39890-54
A-41988-12
A-40024-53
A-41998-12
A-41828-1
A-42468-12
A-42196-1
A-40104-53
A-42000-12
A-42470-12
A-40106-53
A-42630-12
A-40110-53
A-40116-53
A-41066-13
A-40122-53
1228-Y-1221
1228-B-1042
A1-1228-P-1004
3 For 3200-C-1511, 3200-Z-1560, 3200-T-1658 & 3200-V-1660 use
-6 gearsets, except for 6.83 ratio use -2 gearset.
9
CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES
ITEM
129A
DESCRIPTION
Snap ring - spigot bearing
130, 131 &
132
Differential carrier & cap Less differential lock
assy.
REMARKS
Use with 1228-B-1042 and
1228-Y-1221
With thrust screw
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Aluminum
Aluminum, ABS
Internal ABS
New bearings
Aluminum
With differential lock
130A
130B
131
132
133
Thrust screw (not shown)
Jam nut (not shown)
Washer - diff. bearing cap
Capscrew - diff. bearing cap
Adjusting ring - diff. bearing
134
Pin - adjusting ring
135
Cup - differential bearing
135A
136
Adhesive - diff. bearing cup
Cone - differential bearing
137
138
139
Nut - diff. case to gear
Washer - diff. case to gear
Bolt - diff. case to gear
7 No longer available
10
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Revised diff. lock
Malleable w/screw-in main diff.
shifter
Aluminum
Aluminum w/screw-in main diff.
shifter
New bearings
Malleable w/screw-in main diff.
shifter
Aluminum
Aluminum w/screw-in main diff.
shifter
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
LH & RH
LH
RH
LH
RH
LH & RH
LH & RH
LH
RH
LH & RH
LH & RH
LH
RH
LH & RH
Included in KIT 2426
CARRIER
QTY
1
3200-A-1821
3200-C-1511
Aluminum
1
PART NUMBER
46-X-1029
A2-3200-A-1821
KIT 2657
KIT 2657A
KIT 2657B
3200-E-1825
3200-E-1929
3200-H-1854
3200-J-1856
3200-P-1706
3200-V-1712
3200-Y-1897
3200-Z-1560
Original design,
3200-T-1658
Wide leg design
3200-C-1511
Aluminum
KIT 2767
A2-3200-E-1929
A2-3200-H-1854
A2-3200-J-1856
A2-3200-P-1706
KIT 2634
A2-3200-Y-1897
KIT 2642
KIT 2642A
KIT 2642B
3200-C-1823
3200-D-1928
KIT 2762
A2-3200-D-1928
3200-E-1825
3200-E-1929
KIT 2765
A2-3200-E-1929
3200-R-1708
3200-T-1892
KIT 2659
A2-3200-T-1892
3200-V-1712
3200-Y-1897
KIT 2634
A2-3200-Y-1897
KIT 2658
KIT 2658A
KIT 2658B
KIT 2643
KIT 2643A
KIT 2643B
3200-Z-1560
Original design,
3200-V-1660
Wide leg design
1511, 1560, 1658, 1660
1708, 1712, 1823, 1825,
1892, 1897, 1928
3200-H-1854 (ABS)
3200-J-1856 (ABS)
3200-P-1706
ABS carriers
All others
1511, 1560, 1658, 1660
1708, 1712, 1823, 1825,
1892, 1897, 1928, 1929
3200-P-1706
1511, 1560, 1658, 1660
1708, 1712, 1823, 1825,
1892, 1897, 1928, 1929
3200-P-1706
1
1
4
4
2
1
2
2
1
2
1
2
1
2
1
2
12
12
12
15-X-1167
1227-D-472
42-X-1024
41-X-1018
2214-S-279
2214-G-1125
2214-J-1128
2214-B-1146
2214-Z-1144
2214-Z-1144
2214-G-1125
19-X-1087
KIT 4284
A1-1228-B-600
592A
52618
592A
2297-T-41807
A1-1228-B-600
594A
52400
594A
40-X-1182
1229-U-1503
41-X-1276
CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES
ITEM
DESCRIPTION
140 thru 147 Case & nest assy. - main diff.
All shown are 2.38"-46 axle spline.
REMARKS
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73,
3.91, 4.10, 4.30, 4.56
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73,
3.91, 4.10, 4.30, 4.56
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 2.80, 2.93
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 2.80, 2.93
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
140 thru 147, Case & nest assy. - main diff.
173, 174, 175 All shown are 2.38"-46 axle spline.
140, 142A,
146, 147
Case & NoSpin assy. - main diff.
All shown are 2.38"-46 axle spline.
5
CARRIER
3200-C-1511
Aluminum
Less diff. lock
QTY
PART NUMBER
Use 1 as A11-3235-S-18135
req.
A11-3235-F-19826
A11-3235-H-1984
3200-C-1511
Aluminum
With diff. lock
A13-3235-S-18135
3200-P-1706,
3200-A-1821,
Less diff. lock
A1-3235-R-2202
A1-3235-C-2109
A1-3235-E-2111
A1-3235-G-2113
3200-R-1708,
3200-V-1712 Alum.,
3200-C-1823,
3200-E-1825 Alum.,
3200-T-1892,
3200-Y-1897 Alum.,
3200-D-1928,
3200-E-1929 Alum.,
With diff. lock
3200-T-1658
Less diff. lock
A3-3235-R-2202
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-V-1600
With diff. lock
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-V-1712, 3200-E-1825,
3200-Y-1897, 3200-E-1929,
Ratios - 3.91, 4.10, 4.30, 4.56
Aluminum,
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
Less diff. lock
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73,
3200-Z-1560
3.91, 4.10, 4.30, 4.56
With or Without diff. lock
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-H-1854,
Use 1 as
Internal ABS,
req.
Ratios - 3.91, 4.10, 4.30, 4.56
Less diff. lock,
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
Aluminum
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-J-1856,
Internal ABS,
Ratios - 3.91, 4.10, 4.30, 4.56
Less diff. lock,
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
Malleable iron
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73,
3200-C-1511
Use 1 as
3.91, 4.10, 4.30, 4.56
Aluminum
req.
Less diff. lock
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-P-1706
Less diff. lock
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-T-1658
Less diff. lock
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-V-1712, 3200-E-1825,
3200-Y-1897,
Ratios - 3.91, 4.10, 4.30, 4.56
Aluminum
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
Less diff. lock
6.83, 7.17
For use with carriers built prior to Sept. 1, 1988.
(Applies to ratios 3.91 thru 4.56 only.)
A13-3235-F-19826
A13-3235-H-1984
A3-3235-C-2109
A3-3235-E-2111
A3-3235-G-2113
A11-3235-S-1813
A11-3235-F-1982
A11-3235-H-1984
A13-3235-S-1813
A13-3235-F-1982
A13-3235-H-1984
A6-3235-C-2109
A6-3235-E-2111
A6-3235-G-2113
A3-3235-S-18135
A3-3235-F-19826
A3-3235-H-1984
A4-3235-R-2176
A4-3235-S-2177
A4-3235-T-2178
A2-3235-R-2176
A2-3235-S-2177
A2-3235-T-2178
A14-3235-S-18135
A14-3235-F-19826
A14-3235-H-1984
A7-3235-C-2109
A7-3235-E-2111
A7-3235-G-2113
A14-3235-S-1813
A14-3235-F-1982
A14-3235-H-1984
A8-3235-C-2109
A8-3235-E-2111
A8-3235-G-2113
6 For use with carriers produced after Sept. 1, 1988 or have been
retro-fitted with KIT 2468 or KIT 2655 only.
11
CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES
ITEM
140, 146 &
147
DESCRIPTION
Case assy - main differential
140, 146, 147, Case assy - main differential (ABS ready)
173, 174, 175
141
142
Thrust washer - side gear
Side gear - differential
142A
143
144
145
146
147
147A
No-Spin assembly
Thrust washer - diff. pinion
Gear - diff. pinion
Spider diff.
Washer - diff. case
Capscrew - diff. case
Thread locking liquid
5
12
REMARKS
CARRIER
QTY
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73,
3200-C-1511
Use 1 as
3.91, 4.10, 4.30, 4.56
Aluminum
req.
Less diff. lock
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73,
3200-C-1511
3.91, 4.10, 4.30, 4.56
Aluminum
With diff. lock
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
3200-P-1706, 3200-A-1821,
Ratios - 2.80, 2.93
Less diff. lock
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 2.80, 2.93
3200-R-1708,
3200-V-1712 Alum.,
3200-C-1823,
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-E-1825 Alum.,
3200-T-1892,
Ratios - 3.91, 4.10, 4.30, 4.56
3200-Y-1897 Alum.,
3200-D-1928,
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
3200-E-1929 Alum.,
6.83, 7.17
With diff. lock
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-T-1658
Less diff. lock
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-V-1660
With diff. lock
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73 3200-V-1712, 3200-E-1825,
3200-Y-1897, 3200-E-1929,
Ratios - 3.91, 4.10, 4.30, 4.56
Aluminum,
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
Less diff. lock
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73,
3200-Z-1560
3.91, 4.10, 4.30, 4.56
Less diff. lock
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73,
3200-Z-1560
3.91, 4.10, 4.30, 4.56
With diff. lock
Ratios - 3.91, 4.10, 4.30, 4.56
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-H-1854,
Use 1 as
Internal ABS,
req.
Ratios - 3.91, 4.10, 4.30, 4.56
Less diff. lock,
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
Aluminum
6.83, 7.17
Ratios - 3.07, 3.21, 3.42, 3.58, 3.73
3200-J-1856,
Internal ABS,
Ratios - 3.91, 4.10, 4.30, 4.56
Less diff. lock,
Ratios - 4.89, 5.38, 5.63, 6.14, 6.43,
Malleable iron
6.83, 7.17
Included in KIT 2318
2
46 Spline
2
50 Spline
46 Spline
1
Included in KIT 2318
4
4
1
12
12
1
For use with carriers built prior to Sept. 1, 1988.
(Applies to ratios 3.91 thru 4.56 only.)
PART NUMBER
A10-3235-S-18135
A10-3235-F-19826
A10-3235-H-1984
A12-3235-S-18135
A12-3235-F-19826
A12-3235-H-1984
A-3235-R-2202
A-3235-C-2109
A-3235-E-2111
A-3235-G-2113
A2-3235-R-2202
A2-3235-C-2109
A2-3235-E-2111
A2-3235-G-2113
A10-3235-S-1813
A10-3235-F-1982
A10-3235-H-1984
A12-3235-S-1813
A12-3235-F-1982
A12-3235-H-1984
A5-3235-C-2109
A5-3235-E-2111
A5-3235-G-2113
A-3235-S-18135
A2-3235-F-19826
A-3235-H-1984
A2-3235-S-18135
A2-3235-F-19826
A2-3235-H-1984
A5-3235-R-2176
A5-3235-S-2177
A3-3235-T-2178
A1-3235-R-2176
A1-3235-S-2177
A1-3235-T-2178
1229-L-3002
2234-C-1069
2234-D-1070
A-3230-C-1043
1229-K-3001
2233-M-1001
3278-W-335
1229-U-1503
41-X-1275
2297-C-7049
6 For use with carriers produced after Sept. 1, 1988 or have been
retro-fitted with KIT 2468 or KIT 2655 only.
CARRIERS FOR SINGLE AXLES AND REARS OF TANDEM AXLES
ITEM
DESCRIPTION
THE FOLLOWING PARTS ARE FOR MAIN DIFFERENTIAL LOCK
148
Sensor/switch - main diff. lock
148A
Clip - sensor/switch
148B
Plug - sensor port
149
Lock nut - sensor/switch
150
Shift fork - main diff. lock
151
Spring - main diff. lock
152
Shift shaft - main diff. lock
152A
153
153A
154
Washer - piston (not shown)
Shift cylinder housing
Tube - air cylinder
Plug - cylinder hole
Piston - main diff. lock
155
156
Gasket - air cylinder cover
Capscrew - manual engaging
156A
157
158
159
160
161
162
O-ring
Cover - air cylinder
Washer - adjusting ring lock capscrew
Capscrew - adjusting ring lock
Lock - adjusting ring
Pin - shift fork
Clutch collar - main diff. lock
REMARKS
Included in KIT 4455
Prior to 11/93
Three pc. design
One pc. design
Screw-in style
Bolt-on style
Bolt-on style
165
166
167
168
Washer - air cylinder cover
Capscrew - air cylinder cover
Gasket - plug
Plug - air cylinder cover
Prior to 11/93
Three pc. design
50 Spline
Roll pin - spring retaining
O-ring - piston
Used on carriers with
3266-F-1020 air cyl. cover
3200-Z-1560
After 11/93
Prior to 11/93
After 11/93
Prior to 11/93
1511, 1560, 1660
1708, 1712, 1823
1892, 1897, 1928, 1929
Prior to 11/93
After 11/93
Prior to 11/93
After 11/93
Prior to 11/93
Prior to 11/93
After 11/93
Prior to 11/93
46 Spline
163
164
CARRIER
THE FOLLOWING PARTS ARE FOR CARRIERS WITH INTERNAL A.B.S. SENSORS
169
Wave washer - adjusting ring
170
Snap ring - adjusting ring
171
Snap ring - sensor
172A
Plug - sensor attaching (not shown)
Aluminum only
173
Drive tube
174
Washer - drive tube
175
Snap ring - drive tube
172
Sensor - ABS
LH side
RH side
Both sides
1511, 1660, 1628
1708, 1712, 1823, 1825,
1892, 1894, 1897, 1928, 1929
1708, 1823
3200-Z-1560
Prior to 11/93
After 11/93
Prior to 11/93
Prior to 11/93
Prior to 11/93
Prior to 11/93
Prior to 11/93
QTY
1
1
1
1
3237-W-1167
2257-M-1235
41-X-1022
1227-P-1056
1
3296-B-184
3296-B-1172
3296-Y-11691
2258-N-1262
2258-L-714
2244-Y-51
2244-L-1026
KIT 2824
42-X-1027
KIT 2824
3196-F-32
1250-U-1217
KIT 2824
2230-N-170
2208-H-944
41-X-1368
41-X-1333
5-X-521
3266-F-1020
MWA-508
MS-208020-1
1220-K-89
43-X-1007
3107-F-1020
3107-B-1094
1
1
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
4
4
1
1
3200-H-1854
2
2
2
1
2
2
2
1
3200-J-1856
2
3200-H-1854 (LH side)
PART NUMBER
3107-C-1095
3107-P-1030
43-X-1006
5-X-1198
5-X-1153
MWA-506
41-X-1364
2208-L-1000
MS-210016-1
2258-G-1255
1229-F-4452
1229-U-4519
1250-T-1216
3216-G-4375
42-X-1408
1229-D-4528
SA2-3280-X-9150
SA1-3280-X-9150
SA1-3280-X-9150
1 Prior to 11/92 all carriers (except 3200-Z-1560) used the three
piece design fork (3296-R-1084) which was replaced by
3296-Y-1169 in 11/92.
13
OUTPUT (THRU) SHAFT ASSEMBLY PARTS
ITEM
200
201
202
202A
203
204
205
206
207
208
209
210
211
DESCRIPTION
Output (thru) shaft, bearing cage and seal assy.
Shaft - output (thru)
Bearing cage & inner cup assy. - output
Deflector (no longer used)
Washer - output bearing cage capscrew
Capscrew - output bearing cage
Cups - innter & outer output bearing
Cones - innter & outer output bearing
Snap ring (spacer) - output bearing
.155 inch
.158 inch
.161 inch
.164 inch
.167 inch
.170 inch
.173 inch
.176 inch
.179 inch
.182 inch
Snap ring spacer - output bearing/yoke
Oil seal - output bearing cage
Washer - yoke nut (output)
Nut - output yoke
1 Use A1-1205-Y-2729 seal & sleeve. Do not use deflector.
14
REMARKS
Includes Items 201 thru 211
Included in KIT 576
2 piece (seal & sleeve)
Included in KIT 2637
QTY
1
1
1
1
4
4
2
2
Use 1 as
req.
1
1
1
1
PART NUMBER
A2-3226-T-1112S
3297-V-1010
A-3226-T-1112
KIT 25831
1229-K-1597
15-X-387
JLM-104910
LM-104949
1229-P-2590
1229-Q-2591
1229-R-2592
1229-S-2593
1229-T-2594
1229-U-2595
1229-V-2596
1229-W-2597
1229-X-2598
1229-Y-2599
1229-W-4131
A1-1205-Y-2729
1229-T-1736
40-X-1237
HOUSING ASSEMBLY PARTS
ITEM
212
213
214
215
216
217
218
219
DESCRIPTION
Axle housing assembly
Breather assembly - housing
Stud - carrier to housing
Forward-rear only
REMARKS
Long
Short
Plug - heat indicator
Plug - filler hole
Washer - carrier to housing Forward-rear only
nut
Nut - carrier to housing stud Forward-rear only
Capscrew - carrier to
housing
Forward-rear axles,
RP & RD 23-160/164,
26-160/164
1-3/4" Long
2" Long
Rear-rear & single axles,
RS & RR 23-160/164,
26-160/164
Forward-rear only
220
Washer - carrier to housing
capscrew
221
222
Plug - drain (magnetic)
Oil seal assembly
222A
223
224
225
226
227
228
229
230
Wiper - housing spindle inner (optional)
Cone - bearing inner wheel
Cup - bearing inner wheel
Cup - bearing outer wheel
Cone - bearing outer wheel
Nut - bearing adjusting inner
Washer - adjusting nut
Tanged washer & adjusting nut washer
Nut - outer jam
3-1/2" Long
1-3/4" Long
3-1/2" Long
COMMENTS
For 12 mtg. hole version
For 15 mtg. hole version
Use as required
For 12 mtg. hole version
For 15 mtg. hole version
For 12 mtg. hole version
For 15 mtg. hole version
For 12 mtg. hole version
For 15 mtg. hole version
For tapered dowel versions
For tapered dowel versions.
See Item 36C for dowel
All forwards
For 12 mtg. hole version
For 15 mtg. hole version
Rear-rear & singles
Unitized
Use with wiper below
Not shown
Off-highway
On-highway
Chrome plated
QTY
1
1
1
1
2
1
1
2
3
2
3
7
9
5
4
PART NUMBER
AS SPECIFIED
A-1199-P-1394
4-X-1922
4-X-1921
4-X-1921
P-28S
P-212
1229-W-1557
1229-W-1557
N-110-1
N-110-1
10-X-1594
10-X-1594
10-X-1594
10-X-1595
3
8
4
10-X-1599
10-X-1594
10-X-1600
10
12
12
1
2
2
2
2
2
2
2
2
2
2
2
1229-W-1557
1229-W-1557
1229-W-1557
1250-E-473
A-1205-Q-2487
A-1205-T-696
1199E1669
594A
592A
572
580
1227-W-517
1229-U-1009
1229-F-4634S
1227-R-330
15
AXLE SHAFT SETS FOR 160, 161 and 164 SERIES AXLES
LEFT
HAND
RIGHT
HAND
RIGHT
HAND
RS-20-160
Single Axle
RS-24-160
Single Axle
3202-Q-8805
3202-Q-8805
3202-B-8816*
3202-G-9003
3202-Y-8683
3202-Y-8683
3202-P-8804
3202-A-8815
RS-21-160
Single Axle
RS-25-160
Single Axle
3202-Q-8805
3202-Q-8805
3202-H-9004
3202-H-9004
3202-Y-9125
3202-Y-9125
3202-J-9344
3202-J-9344
3202-B-8816*
3202-G-9003
3202-R-8806
3202-C-8817*
3202-Z-9126
3202-C-9129*
3202-K-9345
3202-L-9346*
3202-Q-8805
3202-Q-8805
3202-Y-9125
3202-Y-9125
3202-J-9344
3202-J-9344
3202-B-8816*
3202-G-9003
3202-Z-9126
3202-C-9129*
3202-K-9345
3202-L-9346*
RS-26-160
Single Axle
RS-22-160
Single Axle
3202-G-9393
3202-G-9393
3202-B-8816 *
3202-G-9003
3202-Q-8805
3206-X-1532
3202-B-8816*
3206-Z-1534
RD-20-160
Fwd. axle less pump
RT-40-160 Tandem
RC-23-160
Single Axle
3202-Q-8805
3202-Y-8683
3202-G-9003
3202-P-8804
RS-23-160
Single Axle
3202-R-8806
3202-B-8816*
3202-G-9003
3202-Z-9126
3202-C-9129*
3202-K-9345
3202-L-9346*
3202-H-9004
3202-Q-8805
3202-Q-8805
3202-Y-9125
3202-Y-9125
3202-J-9344
3202-J-9344
3202-X-8110
3202-Q-8805
3202-Q-8805
3202-H-9004
3202-H-9004
3202-Y-9125
3202-Y-9125
3202-A-9127
3202-D-9130*
3202-J-9344
3202-J-9344
3202-Y-9489
3202-Y-9489
3202-L-9502
3202-K-9553
3202-E-9573
3202-E-9573
3206-T-1190
3202-B-8816 *
3202-G-9003
3202-R-8806
3202-C-8817 *
3202-Z-9126
3202-C-9129*
3202-B-9128
3202-A-9127
3202-L-9346 *
3202-K-9345
3202-Z-9490
3202-A-9491 *
3202-L-9918
3202-A-9647*
3202-F-9574
3202-G-9575 *
RD-23-160
Fwd. axle less pump
RT-46-160 Tandem
3202-R-8806
3202-B-8816 *
3202-C-8817 *
3202-G-9003
3202-Z-9126
3202-A-9127
3202-C-9129*
3202-K-9345
3202-L-9346 *
3202-Z-9490
3202-A-9491 *
3202-F-9574
3202-G-9575 *
3202-J-9916
3202-H-9004
3202-Q-8805
3202-H-9004
3202-Q-8805
3202-Y-9125
3202-D-9130*
3202-Y-9125
3202-J-9344
3202-J-9344
3202-Y-9489
3202-Y-9489
3202-E-9573
3202-E-9573
3202-L-9502
RS-23-161
Single Axle
RD-25-160
Fwd. axle less pump
RT-50-160 Tandem
3202-Q-8805
3202-Q-8805
3202-J-9344
3202-J-9344
3202-Y-9489
3202-Y-9489
3202-L-9918
3202-B-8816 *
3202-G-9003
3202-K-9345
3202-L-9346 *
3202-Z-9490
3202-A-9491 *
3202-L-9502
3202-B-8816*
3202-G-9003
3202-Z-9126
3202-C-9129*
3202-K-9345
3202-L-9346*
3202-Q-8805
3202-Q-8805
3202-Y-9125
3202-Y-9125
3202-J-9344
3202-J-9344
* This shaft has longer splines that engage the differential lock.
16
LEFT
HAND
AXLE SHAFT SETS FOR 160, 161 and 164 SERIES AXLES
LEFT
HAND
RIGHT
HAND
LEFT
HAND
RIGHT
HAND
RP-20-160
Fwd. axle with pump
RT-40-160 Tandem
RR-23-160
Rear axle of
RT-46-160 Tandem
3202-B-8816*
3202-C-8817*
3202-G-9003
3202-Z-9126
3202-C-9129*
3202-K-9345
3202-L-9346*
3202-Q-8805
3202-H-9004
3202-Q-8805
3202-Y-9125
3202-Y-9125
3202-J-9344
3202-J-9344
RP-23-160
Fwd. axle with pump
RT-46-160 Tandem
3202-R-8806
3202-B-8816 *
3202-C-8817 *
3202-G-9003
3202-Z-9126
3202-A-9127
3202-B-9128
3202-C-9129*
3202-K-9345
3202-L-9346 *
3202-Z-9490
3202-A-9491 *
3202-L-9502
3202-F-9574
3202-G-9575 *
3202-A-9647*
3206-T-1190
3202-H-9004
3202-Q-8805
3202-H-9004
3202-Q-8805
3202-Y-9125
3202-D-9130*
3202-A-9127
3202-Y-9125
3202-J-9344
3202-J-9344
3202-Y-9489
3202-Y-9489
3202-L-9918
3202-E-9573
3202-E-9573
3202-K-9553
3202-X-8110
3202-Q-8805
3202-Q-8805
3202-X-8110
3202-H-9004
3202-H-9004
3202-Y-9125
3202-Y-9125
3202-A-9127
3202-D-9130*
3202-J-9344
3202-J-9344
3202-Y-9489
3202-Y-9489
3202-L-9502
3202-K-9553
3202-E-9573
3202-E-9573
3202-L-9918
3202-B-8816 *
3202-G-9003
3206-T-1190
3202-R-8806
3202-C-8817 *
3202-Z-9126
3202-C-9129*
3202-B-9128
3202-A-9127
3202-K-9345
3202-L-9346 *
3202-Z-9490
3202-A-9491 *
3202-J-9916
3202-A-9647*
3202-F-9574
3202-G-9575 *
3202-L-9502
RR-23-164
Rear axle of
RT-56-164 Tandem
3202-Q-8805
3202-B-8816*
RR-25-160
Rear axle of
RT-50-160 Tandem
RP-23-164
Fwd. axle with pump
RT-46-164 Tandem
3202-Q-8805
3202-C-8817*
3202-B-8816*
3202-H-9004
3202-Q-8805
3202-H-9004
3202-H-9004
3202-Y-9125
3202-Y-9125
3202-J-9344
3202-J-9344
3202-Q-8805
3202-B-8816*
3202-R-8806
3202-C-8817*
3202-Z-9126
3202-C-9129*
3202-K-9345
3202-L-9346*
3202-G-9003
RP-25-160
Fwd. axle with pump
RT-50-160 Tandem
RD-26-160
3202-R-8806
3202-B-8816*
3202-C-8817*
3202-G-9003
3202-Z-9126
3202-C-9129*
3202-K-9345
3202-L-9346*
3202-H-9004
3202-Q-8805
3202-H-9004
3202-Q-8805
3202-Y-9125
3202-Y-9125
3202-J-9344
3202-J-9344
Fwd. axle less pump
RT-52-160 Tandem
3202-B-8816 *
3202-G-9003
3202-Q-9403*
3202-G-9393
3202-G-9393
3202-H-9004
RP-26-160
Fwd. axle with pump
RT-52-160 Tandem
RR-20-160
Rear axle of
RT-40-160 Tandem
3202-B-8816 *
3202-G-9003
3202-G-9003
3202-Q-9403*
3202-G-9393
3202-Q-8805
3202-G-9393
3202-H-9004
3202-Q-8805
3202-Q-8805
3202-H-9004
3202-H-9004
3202-Y-9125
3202-Y-9125
3202-J-9344
3202-J-9344
3202-B-8816*
3202-G-9003
3202-R-8806
3202-C-8817*
3202-Z-9126
3202-C-9129*
3202-K-9345
3202-L-9346*
RR-26-160
Rear axle of
RT-52-160 Tandem
3202-H-9004
3202-G-9393
3202-G-9393
3202-Q-9403*
3202-B-8816 *
3202-G-9003
* This shaft has longer splines that engage the differential lock.
17
AXLE SHAFTS
Part Number
3206-X-1532
3206-Z-1534
3202-J-9344
3202-Y-9125
3202-G-9393
3202-Y-9489
3202-Q-8805
3202-K-9553
3202-A-9127
3202-Y-8683
3202-E-9573
3202-H-9004
3202-P-8804
3202-A-8815
3202-K-9345
3202-Z-9126
3202-L-9346
3202-C-9129
3202-X-8110
3202-Z-9490
3202-G-9003
3202-A-9491
3202-B-8816
3202-B-9128
3202-A-9647
3202-D-9130
3202-F-9574
3202-R-8806
3202-G-9575
3202-C-8817
3202-Q-9403
3206-T-1190
3202-J-9916
3202-L-9918
18
Body Dia.
2.00"
2.00"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
2.25"
Length
37.44"
43.80"
36.57"
36.57"
37.31"
37.44"
37.44"
39.44"
39.44"
39.59"
40.31"
40.31"
41.57"
41.73"
42.91"
42.91"
43.07"
43.07"
43.40"
43.80"
43.80"
43.93"
43.93"
45.74"
45.90"
45.90"
46.61"
46.61"
46.78"
46.78"
46.90"
49.67"
52.79"
52.92"
Spline Size
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
2.35"-46
Spline Len.
3.03"
3.03"
3.03"
3.03"
3.03"
3.03"
3.03"
3.03"
3.03"
3.03"
3.03"
3.03"
3.03"
9.14"
3.03"
3.03"
9.14"
9.14"
3.03"
3.03"
3.03"
9.14"
9.14"
3.03"
9.14"
9.14"
3.03"
3.03"
9.14"
9.14"
9.14"
3.03"
3.03"
9.14"
Flange Dia.
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
8.38"
No. of Holes
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
Hole Size
.73"
.73"
.73"
.78"
.73"
.64"
.73"
.73"
.78"
.73"
.64"
.73"
.78"
.78"
.73"
.78"
.73"
.78"
.73"
.64"
.73"
.64"
.73"
.78"
.73"
.78"
.64"
.73"
.64"
.73"
.73"
.73"
.73"
.73"
Bolt Circle
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
7.00"
Hole Type
Taper
Taper
Taper
Straight
Taper
Straight
Taper
Taper
Straight
Taper
Straight
Taper
Taper
Straight
Taper
Straight
Taper
Straight
Taper
Straight
Taper
Straight
Taper
Straight
Taper
Straight
Straight
Taper
Straight
Taper
Taper
Taper
Taper
Taper
ROUND BEARING TYPE YOKES
Axle Model
(Location)
Center to
End
Spline
Length
Hub Dia.
Forward Input/
4.94"
2.32"
3.25"
Rear Axle
Yoke
Bearing Cap Dimension Spline Size Dia. Diameter
Across Ears
No. Teeth
16NYS38-8A
Production Part
Number
1.88"
5.31"
6.19"
1.88"
5.31"
16NYS38-12A
A-3260-G-1125
5.38"
1.94"
6.09"
17N-4-7181X
A-3260-U-359
6.50"
1.94"
6.09"
17NYS38-38A
A-3260-R-1058
5.06"
1.94"
7.00"
176NYS38-14A
A-3260-V-360
18NYS38-27A
A-3260-C-1147
16N-4-6271
3260-G-111
5.16"
2.38"-46
Part Number
A-3260-T-1034
1.94"
7.55"
1.88"
5.31"
6.22"
1.88"
5.31"
16N-4-6241
3260-H-112
5.16"
1.94"
6.09"
17NYS32-100
3260-Q-121
Forward Output/
5.54"
Rear Axle
2.31"
3.00"
6.25"
2.00"-39
1.94"
6.09"
1.88"
5.31"
6.19"
1.88"
5.31"
16NYS38-12A
A-3260-G-1125
5.38"
1.94"
6.09"
17N-4-7181X
A-3260-U-359
6.50"
1.94"
6.09"
17NYS38-38A
A-3260-R-1058
5.06"
1.94"
7.00"
176NYS38-14A
A-3260-V-360
5.16"
1.94"
7.55"
18NYS38-27A
A-3260-C-1147
Rear Input/
4.94"
Rear Axle and
Single Axle
Applications
2.32"
3.25"
2.38"-46
17NYS32-99
3260-P-120
16NYS38-8A
A-3260-T-1034
For additional: Parts Information
Cross Reference
Production Bills of Material
visit our online catalog at: www.XpresswayPlus.com
19
WING BEARING TYPE YOKES
Face to End
Spline
Length
Hub
Dia.
Pilot
Diameter
Keyway
Width
Spline Size
Dia. - No.
Teeth
Hole Type
Forward Input/
4.25"
2.32"
3.25"
5.84"
.63"
2.38"-46
TH
72NYS38-26A
A-3260-B-1146
Rear Axle
4.25"
2.32"
3.25"
8.13"
.63"
2.38"-46
TH
82NYS38-31A
A-3260-H-1308
4.22"
2.32"
3.25"
8.25"
.63"
2.38"-46
TH
92NYS38-73A
A-3260-K-1129
3.81"
2.31"
3.00"
5.84"
.63"
2.00"-39
TH
72NYS32-244
3260-S-123
Axle Model
(Location)
Forward Output/
Part Number
Production Part
Number
Rear Axle
4.44"
2.31"
3.00"
8.25"
.63"
2.00"-39
DR
92NYS32-26
3260-B-132
Rear Input/
4.25"
2.32"
3.25"
5.84"
.63"
2.38"-46
TH
72NYS38-26A
A-3260-B-1146
Rear Axle and
4.25"
2.32"
3.25"
5.84"
.63"
2.38"-46
DR
72NYS38-24A
A-3260-Z-1144
Single Axle
4.25"
2.32"
3.25"
8.13"
.63"
2.38"-46
TH
82NYS38-31A
A-3260-H-1308
Applications
4.22"
2.32"
3.25"
8.25"
.63"
2.38"-46
TH
92NYS38-73A
A-3260-K-1129
20
EASY SERVICE (STRAP) TYPE YOKES
Axle Model
(Location)
Center to
End
Spline
Length
Hub
Dia.
Bearing Cap
Diameter
Distance
Between
Nibbs
Forward Input/
5.38"
2.32"
3.25"
1.94"
6.19"
Rear Axle
5.06"
1.94"
5.16"
1.93"
2.31"
2.38"-46
Part Number
Production Part
Number
TH
17TYS38-76A
7.09"
TH
176TYS38-27A
A-3260-P-1264
7.64"
TH
18TYS38-27A
A-3260-L-1260
6.22"
1.88"
5.31"
TH
16TYS32-76
3260-D-1668
Rear Axle
6.25"
1.94"
6.19"
TH
17TYS32-99
3260-A-1535
5.16"
1.94"
6.19"
TH
17N-4-7621-1
3260-R-1292
1.88"
5.31"
TH
16N-4-7341-1X
A-3260-L-1234
A-3260-G-1229
3.25"
2.00"-39
A-3260-G-1229
Forward Output/
2.32"
3.00"
Spline Size
Dia. - No. Teeth Hole Type
Rear Input/
4.94"
2.38"-46
Rear Axle and
5.38"
1.94"
6.19"
TH
17TYS38-76A
Single Axle
5.06"
1.94"
7.09"
TH
176TYS38-27A
A-3260-P-1264
Applications
5.16"
1.93"
7.64"
TH
18TYS38-27A
A-3260-L-1260
21
COMPANION FLANGES
Face to End
Spline
Length
Hub
Dia.
Pilot Dia.
M=Male
F=Female
3.88"
2.32"
3.25"
Rear Input/
3.56"
2.32"
3.25"
Rear Axle and
3.88"
Axle Model
(Location)
Forward Input/
Flange Dia.
Hole
Size
Bolt
Circle
Dia.
Spline Size
Dia. - No. Teeth
F-7.75"
8.00"
.38"
7.25"
2.38"-46
5WCS38-18A
A-3280-W-8265
F-7.75"
8.00"
.44"
7.25"
2.38"-46
5WCS38-23A2
A2-3260-R-1240
5WCS38-18A
A-3280-W-8265
Part Number
Production Part
Number
Rear Axle
.38"
Single Axle
Applications
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22
AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE
AXLE
MODEL
Single Axle
RC-23-160
RS-23-160
RS-23-161
RS-24-160
RS-25-160
RS-26-160
BASE
CARRIER
3200-C-1511 Standard
3200-C-1511 Diff. lock
3200-Z-1560 Standard
3200-Z-1560 Diff. Lock
3200-Z-1560 NoSpin diff.
3200-T-1658 Standard
3200-T-1658 NoSpin diff.
KIT DESCRIPTION
Pinion bearing cage shims
Pinion bearing spacers
Ring gear to case fastener kit, prior to 4/88
Main diff. nest kit with spider
Main diff. nest kit less spider
Main diff. lock actuator kit (minor)
Main diff. lock actuator
Ring gear to case fasteners after 4/88
Diff. case assembly kit
Main diff. lock piston kit
Diff. case and gearset upgrade
Diff. case and gearset upgrade
Diff. case and gearset upgrade
Diff. case and gearset upgrade
Replaces A2-3200-C-1511 fast ratios, less diff. lock.
Replaces A2-3200-C-1511 mid range ratios, less diff. lock.
Replaces A2-3200-C-1511 std. range ratios, less diff. lock.
Replaces A2-3200-C-1511 fast ratios, with diff. lock.
Replaces A2-3200-C-1511 mid range ratios, with diff. lock.
Replaces A2-3200-C-1511 std. ratios, with diff. lock.
Lock pin kit (non-ABS carriers only)
Bearing and seal kit
Major overhaul kit
Pinion bearing cage shims
Pinion bearing spacers
Ring gear to case fastener kit, prior to 4/88
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Main diff. lock actuator kit (minor)
Ring gear to case fasteners after 4/88
Diff. case assembly kit
Main diff. lock piston kit
Diff. case and gearset upgrade
Diff. case and gearset upgrade
Diff. case and gearset upgrade
Diff. case and gearset upgrade
Replaces A2-3200-Z-1560 fast ratios, less diff. lock.
Replaces A2-3200-Z-1560 mid range ratios, less diff. lock.
Replaces A2-3200-Z-1560 std. ratios, less diff. lock.
Replaces A2-3200-Z-1560 fast ratios, with diff. lock.
Replaces A2-3200-Z-1560 mid range ratios, with diff. lock.
Replaces A2-3200-Z-1560 std. ratios, with diff. lock.
Lock pin kit (non-ABS carriers only)
Bearing and seal kit
Major overhaul kit
Pinion bearing cage shims
Pinion bearing spacers
Ring gear to case fastener kit, prior to 4/88
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Ring gear to case fasteners after 4/88
Diff. case assembly kit
Replaces A2-3200-T-1658 fast ratios, less diff. lock.
Replaces A2-3200-T-1658 mid range ratios, less diff. lock.
Replaces A2-3200-T-1658 std. range ratios, less diff. lock.
Lock pin kit (non-ABS carriers only)
Bearing and seal kit
Major overhaul kit
KIT
NUMBER
KIT 1592
KIT 1593
KIT 2317
KIT 2318
KIT 2341
KIT 2406
KIT 2414
KIT 2426
KIT 2796
KIT 2614
KIT 2655-391
KIT 2655-410
KIT 2655-430
KIT 2655-456
KIT 2657
KIT 2657A
KIT 2657B
KIT 2658
KIT 2658A
KIT 2658B
KIT 4284
KIT 4415
KIT RR23160
KIT 1592
KIT 1593
KIT 2317
KIT 2318
KIT 2341
KIT 2406
KIT 2426
KIT 2796
KIT 2614
KIT 2468-391
KIT 2468-410
KIT 2468-430
KIT 2468-456
KIT 2642
KIT 2642A
KIT 2642B
KIT 2643
KIT 2643A
KIT 2643B
KIT 4284
KIT 4415
KIT RR23160
KIT 1592
KIT 1593
KIT 2317
KIT 2318
KIT 2341
KIT 2426
KIT 2796
KIT 2642
KIT 2642A
KIT 2642B
KIT 4284
KIT 4415
KIT RR23160
* Diff. nest kit not required with NoSpin.
23
AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE
AXLE
MODEL
Single Axle
RC-23-160
RS-23-160
RS-23-161
RS-24-160
RS-25-160
RS-26-160
BASE
CARRIER
3200-R-1708 Diff. lock
3200-C-1823 Diff. lock
3200-T-1892 Diff. lock
3200-D-1928 Diff. lock
3200-P-1706 Standard
3200-H-1854 Standard
3200-J-1856 Standard
3200-P-1706 NoSpin diff.
3200-A-1821 NoSpin diff.
3200-V-1712 Standard
3200-Y-1897 Standard
3200-E-1929 Standard
3200-V-1712 Diff. lock
3200-Y-1897 Diff. lock
3200-E-1929 Diff. lock
3200-V-1712 NoSpin diff.
3200-E-1825 NoSpin diff.
3200-V-1660 Diff. lock
* Diff. nest kit not required with NoSpin.
24
KIT DESCRIPTION
Pinion bearing cage shims
Pinion bearing spacers
Main diff. nest kit with spider
Main diff. nest kit less spider
Main diff. lock actuator kit (minor) (all except 3200-T-1892)
Main diff. lock actuator kit (minor) (3200-T-1892)
Ring gear to case fasteners after 4/88
Diff. case assembly kit
Main diff. lock piston kit (all except 3200-T-1892)
Main diff. lock piston kit (3200-T-1892)
Main diff. lock actuator kit (all except 3200-T-1892)
Main diff. lock actuator kit (3200-T-1892)
Replaces A2-3200-R-1708
Lock pin kit (non-ABS carriers only)
Bearing and seal kit
Main diff. lock kit (3200-T-1892, 3200-D-1928)
Major overhaul kit
Replaces A2-3200-C-1823
Pinion bearing cage shims
Pinion bearing spacers
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Ring gear to case fasteners after 4/88
Diff. case assembly kit
Lock pin kit (non-ABS carriers only)
Bearing and seal kit
Major overhaul kit
Pinion bearing cage shims
Pinion bearing spacers
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Ring gear to case fasteners after 4/88
Diff. case assembly kit
Main diff. lock piston kit (all except 3200-Y-1897,3200-E-1929)
Main diff. lock actuator (all except 3200-Y-1897,3200-E-1929)
Main diff. lock kit (3200-Y-1897,3200-E-1929)
Lock pin kit (non-ABS carriers only)
Bearing and seal kit
Major overhaul kit
Replaces A2-3200-E-1825 and V-1712, less diff lock
Replaces A2-3200-E-1825 and V-1712, with diff lock
Pinion bearing cage shims
Pinion bearing spacers
Ring gear to case fastener kit, prior to 4/88
Main diff. nest kit with spider
Main diff. nest kit less spider
Main diff. lock actuator kit (minor)
Main diff. lock actuator kit
Ring gear to case fasteners after 4/88
Diff. case assembly kit
Main diff. lock piston kit
Replaces A2-3200-Z-1560 fast ratios, with diff. lock.
Replaces A2-3200-Z-1560 mid range ratios, with diff. lock.
Replaces A2-3200-Z-1560 std. ratios, with diff. lock.
Lock pin kit (non-ABS carriers only)
Bearing and seal kit
Major overhaul kit
KIT
NUMBER
KIT 1592
KIT 1593
KIT 2318
KIT 2341
KIT 2406
KIT 2750
KIT 2426
KIT 2796
KIT 2614
KIT 2691
KIT 2615
KIT 2698
KIT 2659
KIT 4284
KIT 4428
KIT 2698
KIT RR23160B
KIT 2762
KIT 1592
KIT 1593
KIT 2318
KIT 2341
KIT 2426
KIT 2796
KIT 4284
KIT 4426
KIT RR23160A
KIT 1592
KIT 1593
KIT 2318
KIT 2341
KIT 2426
KIT 2796
KIT 2614
KIT 2615
KIT 2698
KIT 4284
KIT 4428
KIT RR23160B
KIT 2767
KIT 2765
KIT 1592
KIT 1593
KIT 2317
KIT 2318
KIT 2341
KIT 2406
KIT 2414
KIT 2426
KIT 2796
KIT 2614
KIT 2643
KIT 2643A
KIT 2643B
KIT 4284
KIT 4415
KIT RR23160
AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE
AXLE
MODEL
Front
RD-20-160
RD-23-160
RD-23-164
RD-26-160
RD-25-160
BASE
CARRIER
3200-J-1648 Standard
3200-J-1648 NoSpin diff.
3200-M-1703 Standard
3200-M-1703 NoSpin diff.
3200-X-1818 Standard
3200-K-1857 Standard
3200-Q-1837 Standard
3200-J-2116 Standard
3200-X-1818 NoSpin diff.
3200-J-2116 NoSpin diff.
Front
RD-20-160
RD-23-160
RD-23-164
RD-26-160
RD-25-160
3200-W-1713 Diff. lock
KIT DESCRIPTION
Thru-shaft bearing preload spacers
Ring gear to case fastener kit, prior to 4/88
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Pinion bearing spacers
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Output nut and washer upgrade
Input shaft nut and washer upgrade
Replaces A2-3200-J-1648 fast ratios
Replaces A2-3200-J-1648 mid range ratios
Replaces A2-3200-J-1648 std. ratios
Lock pin kit (non-ABS carriers only)
Bearing and seal kit
Overhaul kit
Thru-shaft bearing preload spacers
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Pinion bearing spacers
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Replaces A2-3200-M-1703
Output nut and washer upgrade
Input shaft nut and washer upgrade
Lock pin kit (non-ABS carriers only)
Bearing and seal kit
Overhaul kit
Thru-shaft bearing preload spacers
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Pinion bearing spacers
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Output nut and washer upgrade
Input shaft nut and washer upgrade
Lock pin kit (non-ABS carriers only)
Tapered dowel Kit (3200-X-1818)
Bearing and seal kit
Overhaul kit
Thru-shaft bearing preload spacers
Main diff. nest kit with spider
Main diff. nest kit less spider
Pinion bearing spacers
Main diff. lock actuator kit (minor)
I.A.D nest with spider
KIT
NUMBER
KIT 576
KIT 2317
KIT 2318
KIT 2341
KIT 2397
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2637
KIT 2638
KIT 2644
KIT 2644A
KIT 2644B
KIT 4284
KIT 4420
KIT RP23160A
KIT 576
KIT 2318
KIT 2341
KIT 2397
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2618
KIT 2637
KIT 2638
KIT 4284
KIT 4422
KIT RP23160A
KIT 576
KIT 2318
KIT 2341
KIT 2397
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2637
KIT 2638
KIT 4284
KIT 4288
KIT 4422
KIT RP23160A
KIT 576
KIT 2318
KIT 2341
KIT 2397
KIT 2406
KIT 2424
* Diff. nest kit not required with NoSpin.
25
AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE
AXLE
MODEL
Front
RD-20-160
RD-23-160
RD-23-164
RD-26-160
RD-25-160
(Cont.)
BASE
CARRIER
3200-W-1713 Diff. lock
(Continued)
3200-Y-1819 Diff. lock
3200-W-1895 Diff. lock
3200-L-2118 Diff. lock
3200-P-1628 Standard
3200-P-1628 NoSpin diff.
3200-P-1628 Pump
3200-P-1628 Pump w/diff. lock
3200-P-1628 Pump w/NoSpin
* Diff. nest kit not required with NoSpin.
26
KIT DESCRIPTION
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Main diff. lock piston kit
Main diff. lock actuator kit
Replaces A2-3200-W-1713
Output nut and washer upgrade
Input shaft nut and washer upgrade
Lock pin kit (non-ABS carriers only)
Bearing and seal kit
Overhaul kit
Thru-shaft bearing preload spacers
Main diff. nest kit with spider
Main diff. nest kit less spider
Pinion bearing spacers
Main diff. lock actuator kit (minor)
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Main diff. lock piston kit (all except 3200-W-1895)
Main diff. lock actuator kit (all except 3200-W-1895)
Output nut and washer upgrade
Input shaft nut and washer upgrade
Main diff. lock piston kit (3200-W-1895)
Lock pin kit (non-ABS carriers only)
Tapered dowel kit (3200-L-2118)
Bearing and seal kit
Overhaul kit
Replaces A2-3200-Y-1819
Thru-shaft bearing preload spacers
Ring gear to case fastener kit, prior to 4/88
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Pinion bearing spacers
Main diff. lock actuator kit (minor)
Main diff. lock actuator kit
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Main diff. lock piston kit
Input shaft and pump upgrade kit
Output nut and washer upgrade
Input shaft nut and washer upgrade
Replaces A2-3200-P-1628, fast ratios, with diff. lock
Replaces A2-3200-P-1628, mid-range ratios, with diff. lock
Replaces A2-3200-P-1628, std. ratios, with diff. lock
Replaces A2-3200-P-1628, fast ratios, less diff. lock
Replaces A2-3200-P-1628, mid-range ratios, less diff. lock
Replaces A2-3200-P-1628, std. ratios, less diff. lock
Lock pin kit (non-ABS carriers only)
Bearing and seal kit
Overhaul kit
KIT
NUMBER
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2614
KIT 2615
KIT 2617
KIT 2637
KIT 2638
KIT 4284
KIT 4423
KIT RP23160B
KIT 576
KIT 2318
KIT 2341
KIT 2397
KIT 2406
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2614
KIT 2615
KIT 2637
KIT 2638
KIT 2691
KIT 4284
KIT 4288
KIT 4423
KIT RP23160B
KIT 2764
KIT 576
KIT 2317
KIT 2318
KIT 2341
KIT 2397
KIT 2406
KIT 2414
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2614
KIT 2624
KIT 2637
KIT 2638
KIT 2640
KIT 2640A
KIT 2640B
KIT 2641
KIT 2641A
KIT 2641B
KIT 4284
KIT 4420
KIT RP23160
AXLE MODEL TO CARRIER TO KIT CROSS REFERENCE
AXLE
MODEL
Front
RP-20-160
RP-23-160
RP-23-164
RP-25-160
RP-26-160
BASE
CARRIER
3200-K-1701 Pump
3200-K-1701 Pump w/diff. lock
3200-K-1701 Pump w/NoSpin
3200-Z-1820 Pump
3200-V-1894 Pump
3200-K-2117 Pump
3200-Z-1820 Pump w/diff. lock
3200-V-1894 Pump w/diff. lock
3200-K-2117 Pump w/diff. lock
3200-Z-1820 Pump w/NoSpin
3200-V-1894 Pump w/NoSpin
3200-K-2117 Pump w/NoSpin
Rear
RR-20-160
RR-23-160
RR-23-164
RR-25-160
RR-26-160
All
KIT DESCRIPTION
Thru-shaft bearing preload spacers
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Pinion bearing spacers
Main diff. lock actuator kit (minor)
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Main diff. lock piston kit
Main diff. lock actuator kit
Replaces A2-3200-K-1701
Output nut and washer upgrade
Input shaft nut and washer upgrade
Lock pin kit (non-ABS carriers only)
Bearing and seal kit
Overhaul kit
Thru-shaft bearing preload spacers
Main diff. nest kit with spider *
Main diff. nest kit less spider *
Pinion bearing spacers
Main diff. lock actuator kit (minor) (all except 3200-V-1894)
Main diff. lock actuator kit (minor) (3200-V-1894)
I.A.D nest with spider
Ring gear to case fasteners after 4/88
Input and pinion shims
Helical gear kit
I.A.D. nest less spider
Main diff. lock piston kit (all except 3200-V-1894)
Main diff. lock piston kit (3200-V-1894)
Main diff. lock actuator kit (all except 3200-V-1894)
Main diff. lock actuator kit (3200-V-1894)
Output nut and washer upgrade
Input shaft nut and washer upgrade
Lock pin kit (non-ABS carriers only)
Tapered dowel kit (3200-K-2117)
Bearing and seal kit
Overhaul kit
Replaces A2-3200-Z-1820 less diff. lock
Replaces A2-3200-Z-1820 with diff. lock
Use the carriers and kits in the RS-23-160 section
KIT
NUMBER
KIT 576
KIT 2318
KIT 2341
KIT 2397
KIT 2406
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2614
KIT 2615
KIT 2616
KIT 2637
KIT 2638
KIT 4284
KIT 4423
KIT RP23160B
KIT 576
KIT 2318
KIT 2341
KIT 2397
KIT 2406
KIT 2750
KIT 2424
KIT 2426
KIT 2429
KIT 2483
KIT 2489
KIT 2614
KIT 2691
KIT 2615
KIT 2698
KIT 2637
KIT 2638
KIT 4284
KIT 4288
KIT 4423
KIT RP23160B
KIT 2766
KIT 2763
---
* Diff. nest kit not required with NoSpin.
27
SERVICE KITS
KIT RP23160
ITEM
1
2
3
4
5
6
7
8
9
PART NUMBER
40-X-1145
KIT 2318
KIT 2424
KIT 2429
KIT 2637
40-X-1233
1229-N-1730
KIT 2397
KIT 4420
QTY.
1
1
1
1
1
1
1
1
1
DESCRIPTION
Nut
Main diff. kit with spider
IAD Kit with Spider
Shim Kit
Input Nut and Washer Kit
Pinion Nut
Pinion Washer
Spacer Kit
Bearing & Seal Kit
REMARKS
Forward-rear carriers with I.A.D. and without main diff. lock.
RP-23-160, RP-23-164, RP-26-160
3200-J-1648, 3200-P-1628
QTY.
1
1
1
1
1
1
1
1
1
DESCRIPTION
Nut
Lock Nut
Washer
Main diff. kit with spider
IAD Kit with Spider
Shim Kit
Input Nut and Washer Kit
Spacer Kit
Bearing & Seal Kit
REMARKS
Forward-rear carriers with I.A.D. and without main diff. lock.
RD-23-160, RD-23-164, RD-26-160
3200-M-1703, 3200-Q-1837, 3200-X-1818, 3200-J-2116
QTY.
1
1
1
1
1
1
1
1
1
DESCRIPTION
Nut
Lock Nut
Washer
Main diff. kit with spider
Spacer Kit
IAD Kit with Spider
Shim Kit
Input Nut and Washer Kit
Bearing & Seal Kit
REMARKS
Forward-rear carriers with I.A.D. and with main diff. lock.
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160
3200-J-1908, 3200-K-1701, 3200-K-1909, 3200-V-1894,
3200-W-1713, 3200-W-1895, 3200-Y-1819, 3200-Z-1820
QTY.
1
1
1
1
1
1
DESCRIPTION
Shim Kit
Spacer Kit
Main diff. kit with spider
Pinion Nut
Pinion Washer
Bearing & Seal Kit
REMARKS
Single and rear-rear carriers without main diff. lock.
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511, 3200-T-1658, 3200-V-1660, 3200-Z-1560
QTY.
1
1
1
1
1
1
DESCRIPTION
Lock Nut
Washer
Shim Kit
Spacer Kit
Main diff. kit with spider
Bearing & Seal Kit
REMARKS
Single and rear-rear carriers without main diff. lock.
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-A-1821, 3200-H-1854, 3200-J-1856, 3200-P-1706
KIT RP23160A
ITEM
1
2
3
4
5
6
7
8
9
PART NUMBER
40-X-1145
40-X-1233
1229-N-1730
KIT 2318
KIT 2424
KIT 2429
KIT 2637
KIT 2397
KIT 4422
KIT RP23160B
ITEM
1
2
3
4
5
6
7
8
9
PART NUMBER
40-X-1145
40-X-1233
1229-N-1730
KIT 2318
KIT 2397
KIT 2424
KIT 2429
KIT 2637
KIT 4423
KIT RR23160
ITEM
1
2
3
4
5
6
PART NUMBER
KIT 1592
KIT 1593
KIT 2318
40-X-1233
1229-N-1730
KIT 4415
KIT RR23160A
ITEM
1
2
3
4
5
6
PART NUMBER
40-X-1233
1229-N-1730
KIT 1592
KIT 1593
KIT 2318
KIT 4426
KIT RR23160B
ITEM
1
2
3
4
5
6
28
PART NUMBER
40-X-1233
1229-W-4521
KIT 1592
KIT 1593
KIT 2318
KIT 4428
QTY.
DESCRIPTION
1
Lock Nut
1
Washer
1
Shim Kit
1
Spacer Kit
1
Main diff. kit with spider
1
Bearing & Seal Kit
REMARKS
Single and rear-rear carriers with diff. lock.
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1823, 3200-D-1928, 3200-E-1825, 3200-E-1929,
3200-R-1708, 3200-T-1892, 3200-V-1712, 3200-Y-1897
SERVICE KITS
KIT 576
ITEM
1
2
3
4
5
6
7
8
9
10
PART NUMBER
1229-P-2590
1229-Q-2591
1229-R-2592
1229-S-2593
1229-T-2594
1229-U-2595
1229-V-2596
1229-W-2597
1229-X-2598
1229-Y-2599
QTY.
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Snap Ring - 3.94mm/.155 in.
Snap Ring - 4.01mm/.158 in.
Snap Ring - 4.09mm/.161 in.
Snap Ring - 4.17mm/.164 in.
Snap Ring - 4.24mm/.167 in.
Snap Ring - 4.32mm/.170 in.
Snap Ring - 4.39mm/.173 in.
Snap Ring - 4.47mm/.176 in.
Snap Ring - 4.55mm/.179 in.
Snap Ring - 4.62mm/.182 in.
REMARKS
Output shaft snap ring kit
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160
QTY.
4
2
4
1
DESCRIPTION
0.002 in./0.050 mm Shim
0.005 in./0.125 mm Shim
0.008 in./0.200 mm Shim
0.020 in./0.500 mm Shim
REMARKS
RS-23-160, RS-23-161, RS-25-160, RS-26-160
QTY.
2
2
2
2
2
2
2
2
2
2
DESCRIPTION
.250 in./6.35 mm Spacer
.251 in./6.38 mm Spacer
.252 in./6.40 mm Spacer
.253 in./6.45 mm Spacer
.254 in./6.45 mm Spacer
.256 in./6.50 mm Spacer
.260 in./6.60 mm Spacer
.261 in./6.63 mm Spacer
.262 in./6.65 mm Spacer
.263 in./6.68 mm Spacer
REMARKS
Pinion bearing spacers
RR-23-160, RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-A-1821, 3200-A-1899, 3200-C-1511, 3200-C-1823,
3200-C-1831, 3200-D-1928, 3200-E-1825, 3200-E-1929,
3200-H-1854, 3200-J-1752, 3200-J-1804, 3200-J-1856,
3200-K-1753, 3200-P-1706, 3200-R-1708, 3200-S-1839,
3200-T-1658, 3200-T-1892, 3200-U-1399, 3200-V-1660,
3200-V-1712, 3200-W-1791, 3200-Y-1897, 3200-Z-1560
KIT 1592
ITEM
1
2
3
4
PART NUMBER
2803-Y-2755
2803-Z-2756
2803-A-2757
2803-B-2758
KIT 1593
ITEM
1
2
3
4
5
6
7
8
9
10
PART NUMBER
2803-D-2500
2803-E-2501
2803-F-2502
2803-N-2510
2803-G-2503
2803-H-2504
2803-J-2506
2803-K-2507
2803-L-2508
2803-M-2509
KIT 2317
ITEM
PART NUMBER
1
41-X-1216
2
1229-U-1503
3
40-X-1182
QTY.
12 Capscrew
12 Washer
12 Lock Nut
DESCRIPTION
REMARKS
Gear to case bolt kit (17.0 mm bolts prior to 4-88)
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160, RR-23-160, RR-23-164, RR-26-160, RS-23-160,
RS-25-160, RS-26-160
KIT 2318
ITEM
1
2
3
4
5
PART NUMBER
2233-M-1001
2234-C-1069
3278-W-335
1229-L-3002
1229-K-3001
QTY.
4
2
1
2
4
DESCRIPTION
Differential Pinion, Finished
Differential Side Gear, Finished
Differential Spider
Side Gear Thrust Washer
Differential Pinion Washer
REMARKS
Main diff. kit with spider.
RS-23-160, RS-23-161, RS-25-160
QTY.
2
2
4
4
DESCRIPTION
Side Gear Thrust Washer
Differential Side Gear, Finished
Differential Pinion, Finished
Differential Pinion Washer
REMARKS
Main diff. kit less spider.
RS-23-160, RS-23-161, RS-25-160
KIT 2341
ITEM
1
2
3
4
PART NUMBER
1229-L-3002
2234-C-1069
2233-M-1001
1229-K-3001
29
SERVICE KITS
KIT 2397
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
PART NUMBER
2203-V-9824
2203-W-9825
2203-X-9826
2203-Y-9827
2203-Z-9828
2203-A-9829
2203-B-9830
2203-C-9831
2203-D-9832
2203-E-9833
2203-F-9834
2203-G-9835
2203-H-9836
2203-J-9838
2203-K-9839
2203-L-9840
QTY.
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
DESCRIPTION
.451 in./11.45 mm Spacer
.452 in./11.48 mm Spacer
.453 in./11.50 mm Spacer
.454 in./11.53 mm Spacer
.455 in./11.55 mm Spacer
.459 in./11.65 mm Spacer
.463 in./11.75 mm Spacer
.467 in./11.85 mm Spacer
.470 in./11.95 mm Spacer
.474 in./12.05 mm Spacer
.478 in./12.15 mm Spacer
.482 in./12.25 mm Spacer
.483 in./12.28 mm Spacer
.484 in./12.30 mm Spacer
.485 in./12.33 mm Spacer
.486 in./12.35 mm Spacer
REMARKS
Pinion bearing spacers
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160
QTY.
1
1
1
1
1
4
4
1
DESCRIPTION
Air Cylinder tube
Piston
O-Ring
Gasket
Capscrew
Capscrew
Washer
Washer
REMARKS
Bolt-on shifter.
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160, RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511, 3200-Z-1560, 3200-P-1628, 3200-V-1660,
3200-K-1701, 3200-R-1708, 3200-V-1712, 3200-W-1713,
3200-Y-1819, 3200-C-1823, 3200-E-1825
QTY.
1
4
1
1
4
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
DESCRIPTION
Cover
Washer
Gasket
Capscrew
Capscrew
Gasket
Air Cylinder tube
O-Ring
Piston
Washer
Shift Shaft
Shift Shaft Pin
Spring
Shift Fork Pin
Capscrew
Shift Fork
Shift Collar
Switch Assembly Sensor
Sensor Adjusting Nut
Sensor/Switch Clip
REMARKS
Services carriers with main diff. lock, prior to 11/93.
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511, 3200-P-1628, 3200-V-1660
QTY.
1
1
1
4
4
1
DESCRIPTION
Differential Side Gear, Finished
Integral Gear (Helical, Forward, Side Gear)
Differential Spider
Differential Pinion, Finished
Pinion Thrust Washer
Thrust Washer
REMARKS
I.A.D. nest with spider
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160
3200-J-1648, 3200-J-1908, 3200-K-1701, 3200-K-1857,
3200-K-1909, 3200-L-1858, 3200-M-1703, 3200-P-1628,
3200-Q-1837, 3200-V-1894, 3200-W-1713, 3200-W-1895,
3200-X-1818, 3200-Y-1819, 3200-Z-1820, 3200-J-2116,
3200-K-2117, 3200-L-2118
KIT 2406
ITEM
1
2
3
4
5
6
7
8
PART NUMBER
3196-F-32
2230-N-170
5-X-1153
2208-H-944
41-X-1333
41-X-1364
MWA-506
42-X-1027
KIT 2414
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NUMBER
3266-F-1020
MWA-506
2208-L-1000
MS-210016-1
41-X-1364
2208-H-944
3196-F-32
5-X-1153
2230-N-170
42-X-1027
2244-Y-51
43-X-1006
2258-L-714
43-X-1007
41-X-1333
3296-Y-1169
3107-F-1020
3237-W-1167
1227-P-1056
2257-M-1235
KIT 2424
ITEM
1
2
3
4
5
6
30
PART NUMBER
2234-T-1190
3892-T-4934
3278-N-300
2233-K-245
1229-Q-2929
1229-D-4788
SERVICE KITS
KIT 2426
ITEM
PART NUMBER
1
1229-U-1503
2
40-X-1182
3
41-X-1276
QTY.
12 Washer
12 Lock Nut
12 Capscrew
DESCRIPTION
REMARKS
Gear to case bolt kit (16.5 mm bolts after 4-88)
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160, RR-23-160, RR-23-164, RR-26-160, RS-23-160,
RS-23-161, RS-25-160, RS-26-160
DESCRIPTION
Shim - .076mm/.003 in.
Shim - .127mm/.005 in.
Shim - .254mm/.010 in.
Shim - .076mm/.003 in.
Shim - .127mm/.005 in.
Shim - .254mm/.010 in.
REMARKS
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160
QTY.
DESCRIPTION
1
Integral Gear (Helical, Forward, Side Gear)
1
Helical Gear
REMARKS
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160
QTY.
1
1
4
4
1
REMARKS
I.A.D. nest less spider
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160
3200-J-1648, 3200-J-1908, 3200-K-1701, 3200-K-1857,
3200-K-1909, 3200-L-1858, 3200-M-1703, 3200-P-1628,
3200-Q-1837, 3200-V-1894, 3200-W-1713, 3200-W-1895,
3200-X-1818, 3200-Y-1819, 3200-Z-1820, 3200-J-2116,
3200-K-2117, 3200-L-2118
KIT 2429
ITEM
1
2
3
4
5
6
PART NUMBER
2203-K-9241
2203-L-9242
2203-M-9243
2203-F-2788
2203-G-2789
2203-H-2790
QTY.
1
1
4
1
1
4
KIT 2483
ITEM
PART NUMBER
1
3892-T-4934
2
3892-U-4909
KIT 2489
ITEM
1
2
3
4
5
PART NUMBER
2234-T-1190
3892-T-4934
2233-K-245
1229-Q-2929
1229-D-4788
DESCRIPTION
Differential Side Gear, Finished
Integral Gear (Helical, Forward, Side Gear)
Differential Pinion, Finished
Pinion Thrust Washer
Thrust Washer
KIT 2583
ITEM
PART NUMBER
1
3264-J-1466
2
1229-Z-4940
QTY.
1
Deflector - Cage
4
Flat Washer
DESCRIPTION
REMARKS
Bearing cage deflector for forward output cage
160 Series
QTY.
1
Piston
1
O-Ring
1
Capscrew
4
Shift Unit Bolt
4
Washer
DESCRIPTION
REMARKS
Main diff. lock piston kit.
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160, RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511, 3200-Z-1560, 3200-P-1628, 3200-V-1660,
3200-K-1701, 3200-R-1708, 3200-V-1712, 3200-W-1713,
3200-Y-1819, 3200-Z-1820, 3200-C-1823, 3200-E-1825
KIT 2614
ITEM
1
2
3
4
5
PART NUMBER
2230-N-170
5-X-1153
41-X-1333
41-X-1359
MWA-506
31
SERVICE KITS
KIT 2615
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NUMBER
3296-Y-1169
3107-B-1094
43-X-1007
2244-L-1026
43-X-1006
2258-L-714
3196-F-32
2230-N-170
5-X-1153
2208-H-944
3266-F-1020
MWA-506
41-X-1364
2208-L-1000
MS-210016-1
41-X-1333
3237-W-1167
1227-P-1056
2257-M-1235
QTY.
1
1
2
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
DESCRIPTION
Shift Fork
Clutch Collar
Shift Fork Pin
Shift Shaft
Shift Shaft Pin
Spring
Air Cylinder tube
Piston
O-Ring
Gasket
Cover
Washer
Capscrew
Gasket
Capscrew
Capscrew
Switch Assembly Sensor
Sensor Adjusting Nut
Sensor/Switch Clip
REMARKS
Main diff. lock actuator kit.
RP-23-160, RP-23-164, RP-26-160, RS-23-160, RS-23-161,
RS-25-160, RS-26-160
3200-K-1701, 3200-R-1708, 3200-V-1712, 3200-W-1713,
3200-Y-1819, 3200-Z-1820, 3200-C-1823, 3200-E-1825
KIT 2616
ITEM
1
2
3
4
5
PART NUMBER
41-X-1080
41-X-1364
MWA-506
A2-3261-Q-1057
KIT 2763
QTY.
DESCRIPTION
4
Capscrew
4
Capscrew
4
Washer
1
IAD Shift Cylinder Assembly
1
Carrier & Cap Assembly
REMARKS
Carrier and cap update kit
RP-23-160, RP-23-164, RP-26-160
3200-K-1701
QTY.
DESCRIPTION
4
Capscrew
4
Capscrew
4
Washer
1
IAD Shift Cylinder Assembly
1
Carrier & Cap Assembly
REMARKS
Carrier and cap update kit
RD-23-160, RD-23-164, RD-26-160
3200-W-1713
QTY.
DESCRIPTION
1
Carrier & Cap Assembly
1
IAD Shift Cylinder Assembly
REMARKS
Carrier and cap update kit
RD-23-160, RD-23-164, RD-26-160
3200-M-1703
QTY.
DESCRIPTION
1
Input Shaft
1
Oil Pump Assembly
REMARKS
Pump update kit
RD-23-160, RD-23-164, RD-26-160
3200-P-1628
QTY.
DESCRIPTION
1
Capscrew
1
Plug
1
Carrier & Cap Assembly
REMARKS
Carrier and cap update kit
RR-23-160, RR-23-164, RR-26-160, RS-23-160, RS-25-160,
RS-26-160
3200-V-1712
KIT 2617
ITEM
1
2
3
4
5
PART NUMBER
41-X-1080
41-X-1364
MWA-506
A2-3261-Q-1057
KIT 2764
KIT 2618
ITEM
PART NUMBER
1
A2-3200-X-1818
2
A2-3261-Q-1057
KIT 2624
ITEM
PART NUMBER
1
A1-3297-X-1194
2
A-3303-P-1030
KIT 2634
ITEM
PART NUMBER
1
41-X-1364
2
1250-U-1217
3
KIT 2765
32
SERVICE KITS
KIT 2637
ITEM
PART NUMBER
1
40-X-1237
2
1229-T-1736
QTY.
1
Input Nut
1
Washer
DESCRIPTION
REMARKS
M39 x 1.5 nut thread. Front input, rear input.
RD160, RD164, RP160, RP164, RR160, RR164, RS160, RS161
QTY.
1
1
DESCRIPTION
Lock Nut
Washer
REMARKS
M45 x 1.5 nut thread. Front input.
RD160, RD164, RP160, RP164, RR160, RR164, RS160, RS161
QTY.
1
1
1
4
4
1
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Assembly
IAD Shift Cylinder Assembly
Clutch Collar
Capscrew
Washer
Adjusting Ring
Adjusting Ring
Bearing Cup
Differential Bearing Cone
Bearing Cup
Differential Bearing Cone
Unloaded Differential Case
REMARKS
Carrier and cap update kit (with diff case assembly, fast ratios) for
diff. lock
RD-23-160, RD-23-164, RD-26-160
3200-P-1628
QTY.
1
1
1
4
4
1
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Assembly
IAD Shift Cylinder Assembly
Clutch Collar
Capscrew
Washer
Adjusting Ring
Adjusting Ring
Bearing Cup
Differential Bearing Cone
Bearing Cup
Differential Bearing Cone
Unloaded Differential Case
REMARKS
Carrier and cap update kit (with diff case assembly, mid-range
ratios) for diff. lock
RD-23-160, RD-23-164, RD-26-160
3200-P-1628
QTY.
1
1
1
4
4
1
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Assembly
IAD Shift Cylinder Assembly
Clutch Collar
Capscrew
Washer
Adjusting Ring
Adjusting Ring
Bearing Cup
Differential Bearing Cone
Bearing Cup
Differential Bearing Cone
Unloaded Differential Case
REMARKS
Carrier and cap update kit (with diff case assembly, standard
ratios) for diff. lock
RD-23-160, RD-23-164, RD-26-160
3200-P-1628
KIT 2638
ITEM
PART NUMBER
1
40-X-1233
2
1229-W-4521
KIT 2640
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NUMBER
KIT 2763
A2-3261-Q-1057
3107-B-1094
41-X-1364
MWA-506
2214-G-1125
2214-J-1128
592A
594A
52618
52400
A2-3235-C-2109
KIT 2640A
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NUMBER
KIT 2763
A2-3261-Q-1057
3107-B-1094
41-X-1364
MWA-506
2214-G-1125
2214-J-1128
592A
594A
52618
52400
A2-3235-E-2111
KIT 2640B
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NUMBER
KIT 2763
A2-3261-Q-1057
3107-B-1094
41-X-1364
MWA-506
2214-G-1125
2214-J-1128
592A
594A
52618
52400
A2-3235-G-2113
33
SERVICE KITS
KIT 2641
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NUMBER
KIT 2766
A2-3261-Q-1057
41-X-1080
MWA-506
2214-G-1125
2214-J-1128
594A
592A
52400
52618
A5-3235-C-2109
QTY.
1
1
4
4
1
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Assembly
IAD Shift Cylinder Assembly
Capscrew
Washer
Adjusting Ring
Adjusting Ring
Differential Bearing Cone
Bearing Cup
Differential Bearing Cone
Bearing Cup
Unloaded Differential Case
REMARKS
Carrier and cap update kit (with diff case assembly, fast ratios) less
diff. lock
RP-23-160, RP-23-164, RP-26-160
3200-P-1628
QTY.
1
1
4
4
1
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Assembly
IAD Shift Cylinder Assembly
Capscrew
Washer
Adjusting Ring
Adjusting Ring
Differential Bearing Cone
Bearing Cup
Differential Bearing Cone
Bearing Cup
Unloaded Differential Case
REMARKS
Carrier and cap update kit (with diff case assembly, mid-range
ratios) less diff. lock
RP-23-160, RP-23-164, RP-26-160
3200-P-1628
QTY.
1
1
4
4
1
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Assembly
IAD Shift Cylinder Assembly
Capscrew
Washer
Adjusting Ring
Adjusting Ring
Differential Bearing Cone
Bearing Cup
Differential Bearing Cone
Bearing Cup
Unloaded Differential Case
REMARKS
Carrier and cap update kit (with diff case assembly, standard
ratios) less diff. lock
RP-23-160, RP-23-164, RP-26-160
3200-P-1628
KIT 2641A
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NUMBER
KIT 2766
A2-3261-Q-1057
41-X-1080
MWA-506
2214-G-1125
2214-J-1128
594A
592A
52400
52618
A5-3235-E-2111
KIT 2641B
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NUMBER
KIT 2766
A2-3261-Q-1057
41-X-1080
MWA-506
2214-G-1125
2214-J-1128
594A
592A
52400
52618
A5-3235-G-2113
KIT 2642
ITEM
1
2
3
4
5
6
PART NUMBER
A2-3200-P-1706
2214-G-1125
592A
594A
1228-B-1042
A-3235-C-2109
QTY.
DESCRIPTION
1
Carrier & Cap Assembly
2
Adjusting Ring
2
Bearing Cup
2
Differential Bearing Cone
1
Spigot Bearing
1
Unloaded Differential Case
REMARKS
Carrier and cap update kit (with diff case assembly, fast ratios) less
diff. lock
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-T-1658, 3200-Z-1560
QTY.
DESCRIPTION
1
Carrier & Cap Assembly
2
Adjusting Ring
2
Bearing Cup
2
Differential Bearing Cone
1
Spigot Bearing
1
Unloaded Differential Case
REMARKS
Carrier and cap update kit (with diff case assembly, mid-range
ratios) less diff. lock
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-T-1658, 3200-Z-1560
KIT 2642A
ITEM
1
2
3
4
5
6
34
PART NUMBER
A2-3200-P-1706
2214-G-1125
592A
594A
1228-B-1042
A-3235-E-2111
SERVICE KITS
KIT 2642B
ITEM
1
2
3
4
5
6
PART NUMBER
A2-3200-P-1706
A-3235-G-2113
594A
592A
2214-G-1125
1228-B-1042
QTY.
DESCRIPTION
1
Carrier & Cap Assembly
1
Unloaded Differential Case
2
Differential Bearing Cone
2
Bearing Cup
2
Adjusting Ring
1
Spigot Bearing
REMARKS
Carrier and cap update kit (with diff case assembly, standard
ratios) less diff. lock
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-T-1658, 3200-Z-1560
QTY.
1
1
1
1
1
1
4
1
1
1
1
4
DESCRIPTION
Carrier & Cap Assembly
Clutch Collar
Unloaded Differential Case
Adjusting Ring
Adjusting Ring
Spigot Bearing
Capscrew
Differential Bearing Cone
Bearing Cup
Differential Bearing Cone
Bearing Cup
Washer
REMARKS
Carrier and cap update kit (with diff case assembly, fast ratios) for
diff. lock.
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-V-1660, 3200-Z-1560
QTY.
1
1
1
1
1
1
1
1
1
1
4
4
DESCRIPTION
Carrier & Cap Assembly
Unloaded Differential Case
Clutch Collar
Adjusting Ring
Adjusting Ring
Spigot Bearing
Differential Bearing Cone
Bearing Cup
Differential Bearing Cone
Bearing Cup
Capscrew
Washer
REMARKS
Carrier and cap update kit (with diff case assembly, mid-range
ratios) for diff. lock
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-V-1660, 3200-Z-1560
QTY.
1
1
1
1
1
1
1
1
1
1
4
4
DESCRIPTION
Carrier & Cap Assembly
Unloaded Differential Case
Clutch Collar
Adjusting Ring
Adjusting Ring
Spigot Bearing
Differential Bearing Cone
Bearing Cup
Differential Bearing Cone
Bearing Cup
Capscrew
Washer
REMARKS
Carrier and cap update kit (with diff case assembly, standard
ratios) for diff. lock
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-V-1660, 3200-Z-1560
KIT 2643
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NUMBER
KIT 2762
3107-B-1094
A2-3235-C-2109
2214-G-1125
2214-J-1128
1228-B-1042
41-X-1364
594A
592A
52400
52618
MWA-506
KIT 2643A
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NUMBER
KIT 2762
A2-3235-E-2111
3107-B-1094
2214-J-1128
2214-G-1125
1228-B-1042
594A
592A
52400
52618
41-X-1364
MWA-506
KIT 2643B
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NUMBER
KIT 2762
A2-3235-G-2113
3107-B-1094
2214-J-1128
2214-G-1125
1228-B-1042
594A
592A
52400
52618
41-X-1364
MWA-506
KIT 2644
ITEM
1
2
3
4
5
6
PART NUMBER
A2-3200-X-1818
A-3235-C-2109
A2-3261-Q-1057
594A
592A
2214-G-1125
QTY.
DESCRIPTION
1
Carrier & Cap Assembly
1
Unloaded Differential Case
1
IAD Shift Cylinder Assembly
2
Differential Bearing Cone
2
Bearing Cup
2
Adjusting Ring
REMARKS
Carrier and cap update kit (with diff case assembly, fast ratios) less
diff. lock. Conversion kit from bolt-on to screw-in I.A.D. shifter.
RD-23-160, RD-23-164, RD-26-160
3200-J-1648
35
SERVICE KITS
KIT 2644A
ITEM
1
2
3
4
5
6
PART NUMBER
A2-3200-X-1818
A-3235-E-2111
A2-3261-Q-1057
594A
592A
2214-G-1125
QTY.
DESCRIPTION
1
Carrier & Cap Assembly
1
Unloaded Differential Case
1
IAD Shift Cylinder Assembly
2
Differential Bearing Cone
2
Bearing Cup
2
Adjusting Ring
REMARKS
Carrier and cap update kit (with diff case assembly, mid-range
ratios) less diff. lock. Conversion kit from bolt-on to screw-in I.A.D.
shifter.
RD-23-160, RD-23-164, RD-26-160
3200-J-1648
QTY.
DESCRIPTION
1
Carrier & Cap Assembly
1
Unloaded Differential Case
1
IAD Shift Cylinder Assembly
2
Bearing Cup
2
Differential Bearing Cone
2
Adjusting Ring
REMARKS
Carrier and cap update kit (with diff case assembly, standard
ratios) less diff. lock. Conversion kit from bolt-on to screw-in I.A.D.
shifter.
RD-23-160, RD-23-164, RD-26-160
3200-J-1648
QTY.
1
1
1
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Update Kit
Unloaded Differential Case
Differential Bearing Cone
Bearing Cup
Bearing Cup
Differential Bearing Cone
Adjusting Ring
Adjusting Ring
Spigot Bearing
REMARKS
Carrier and cap update kit (with diff case assembly, fast ratios) less
diff. lock
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511
QTY.
1
1
1
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Update Kit
Unloaded Differential Case
Adjusting Ring
Adjusting Ring
Differential Bearing Cone
Bearing Cup
Differential Bearing Cone
Bearing Cup
Spigot Bearing
REMARKS
Carrier and cap update kit (with diff case assembly, mid-range
ratios) less diff. lock
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511
QTY.
1
1
1
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Update Kit
Unloaded Differential Case
Adjusting Ring
Adjusting Ring
Differential Bearing Cone
Bearing Cup
Differential Bearing Cone
Bearing Cup
Spigot Bearing
REMARKS
Carrier and cap update kit (with diff case assembly, standard
ratios) less diff. lock
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511
KIT 2644B
ITEM
1
2
3
4
5
6
PART NUMBER
A2-3200-X-1818
A-3235-G-2113
A2-3261-Q-1057
592A
594A
2214-G-1125
KIT 2657
ITEM
1
2
3
4
5
6
7
8
9
PART NUMBER
KIT 2634
A5-3235-C-2109
594A
592A
52618
52400
2214-J-1128
2214-G-1125
1228-B-1042
KIT 2657A
ITEM
1
2
3
4
5
6
7
8
9
PART NUMBER
KIT 2634
A5-3235-E-2111
2214-G-1125
2214-J-1128
594A
592A
52400
52618
1228-B-1042
KIT 2657B
ITEM
1
2
3
4
5
6
7
8
9
36
PART NUMBER
KIT 2634
A5-3235-G-2113
2214-G-1125
2214-J-1128
594A
592A
52400
52618
1228-B-1042
SERVICE KITS
KIT 2658
ITEM
1
2
3
4
5
6
7
8
9
10
PART NUMBER
KIT 2634
A2-3235-C-2109
3107-B-1094
2214-J-1128
2214-G-1125
1228-B-1042
594A
592A
52400
52618
QTY.
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Update Kit
Unloaded Differential Case
Clutch Collar
Adjusting Ring
Adjusting Ring
Spigot Bearing
Differential Bearing Cone
Bearing Cup
Differential Bearing Cone
Bearing Cup
REMARKS
Carrier and cap update kit (with diff case assembly, fast ratios) for
diff. lock
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511
QTY.
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Update Kit
Unloaded Differential Case
Clutch Collar
Adjusting Ring
Adjusting Ring
Spigot Bearing
Differential Bearing Cone
Bearing Cup
Differential Bearing Cone
Bearing Cup
REMARKS
Carrier and cap update kit (with diff case assembly, mid-range
ratios) for diff. lock
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511
QTY.
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Update Kit
Unloaded Differential Case
Clutch Collar
Adjusting Ring
Adjusting Ring
Spigot Bearing
Differential Bearing Cone
Bearing Cup
Differential Bearing Cone
Bearing Cup
REMARKS
Carrier and cap update kit (with diff case assembly, standard
ratios) for diff. lock
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511
KIT 2658A
ITEM
1
2
3
4
5
6
7
8
9
10
PART NUMBER
KIT 2634
A2-3235-E-2111
3107-B-1094
2214-J-1128
2214-G-1125
1228-B-1042
594A
592A
52400
52618
KIT 2658B
ITEM
1
2
3
4
5
6
7
8
9
10
PART NUMBER
KIT 2634
A2-3235-G-2113
3107-B-1094
2214-J-1128
2214-G-1125
1228-B-1042
594A
592A
52400
52618
KIT 2659
ITEM
PART NUMBER
1
KIT 2762
2
41-X-1364
3
MWA-506
QTY.
DESCRIPTION
1
Carrier & Cap Assembly
4
Capscrew
4
Washer
REMARKS
Carrier and cap update kit (with diff. lock)
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1823, 3200-D-1928, 3200-R-1708, 3200-T-1892
QTY.
DESCRIPTION
1
Shift Cylinder Housing
1
Piston
1
O-Ring
1
O-Ring
1
Caging Bolt
REMARKS
Main diff. lock, screw-in shift, Services all new style screw in type
main differential lock carriers
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160
3200-T-1892, 3200-V-1894
KIT 2691
ITEM
1
2
3
4
5
PART NUMBER
3261-A-1067
2230-T-1190
5-X-1198
5-X-521
41-X-1368
37
SERVICE KITS
KIT 2698
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NUMBER
3296-B-1172
3107-B-1094
2244-V-1114
2258-N-1262
3261-A-1067
2230-T-1190
5-X-1198
41-X-1368
3237-W-1167
5-X-521
2257-M-1235
QTY.
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Shift Fork
Clutch Collar
Push Rod
Spring
Shift Cylinder Housing
Piston
O-Ring
Caging Bolt
Switch Assembly Sensor
O-Ring
Sensor/Switch Clip
REMARKS
Main diff. lock kit.
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160, RR-23-160, RR-23-164, RR-26-160, RS-23-160,
RS-23-161, RS-25-160, RS-26-160
3200-T-1892, 3200-V-1894, 3200-W-1895, 3200-Y-1897,
3200-J-1908, 3200-K-1909, 3200-D-1928, 3200-E-1929,
3200-K-2117, 3200-L-2118
QTY.
1
1
1
1
1
1
1
DESCRIPTION
Piston
Push Rod
Spring
Shift Cylinder Housing
Caging Bolt
O-Ring
O-Ring
REMARKS
Screw-in shifter.
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160
3200-T-1892, 3200-V-1894, 3200-K-2117
QTY.
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Assembly
Shift Cylinder Kit
Shift Fork
Spring
Push Rod
Elbow Fitting
REMARKS
Carrier and cap update kit (with diff. lock)
RR-23-160, RR-23-164, RR-26-160, RS-23-160, RS-23-161,
RS-25-160, RS-26-160
3200-C-1823, 3200-D-1928, 3200-R-1708, 3200-T-1892,
3200-V-1894, 3200-K-2117
QTY.
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Assembly
Shift Cylinder Kit
Shift Fork
Spring
Push Rod
Elbow Fitting
REMARKS
Carrier and cap update kit (with diff. lock, with pump)
RP-23-160, RP-23-164, RP-26-160
3200-V-1894, 3200-Z-1820, 3200-K-2117
QTY.
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Assembly
Shift Cylinder Kit
Shift Fork
Spring
Push Rod
Elbow Fitting
REMARKS
Carrier and cap update kit (with diff. lock, less pump)
RD-23-160, RD-23-164, RD-26-160
3200-W-1895, 3200-Y-1819,3200-L-2118
QTY.
1
1
1
1
1
1
DESCRIPTION
Carrier & Cap Assembly
Shift Cylinder Kit
Shift Fork
Spring
Push Rod
Elbow Fitting
REMARKS
Carrier and cap update kit (less diff. lock)
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-E-1825, 3200-E-1929, 3200-V-1712, 3200-Y-1897
KIT 2750
ITEM
1
2
3
4
5
6
7
PART NUMBER
2230-T-1190
2244-V-1114
2258-N-1262
3261-A-1067
41-X-1368
5-X-521
5-X-1198
KIT 2762
ITEM
1
2
3
4
5
6
PART NUMBER
A2-3200-T-1892
KIT 2691
3296-B-1172
2258-N-1262
2244-V-1114
2206-L-1156
KIT 2763
ITEM
1
2
3
4
5
6
PART NUMBER
A2-3200-V-1894
KIT 2691
3296-B-1172
2258-N-1262
2244-V-1114
2206-L-1156
KIT 2764
ITEM
1
2
3
4
5
6
PART NUMBER
A2-3200-W-1895
KIT 2691
3296-B-1172
2258-N-1262
2244-V-1114
2206-L-1156
KIT 2765
ITEM
1
2
3
4
5
6
38
PART NUMBER
A2-3200-Y-1897
KIT 2691
3296-B-1172
2258-N-1262
2244-V-1114
2206-L-1156
SERVICE KITS
KIT 2766
ITEM
PART NUMBER
1
A2-3200-V-1894
2
1250-U-1217
QTY.
DESCRIPTION
1
Carrier & Cap Assembly
1
Plug
REMARKS
Carrier and cap update kit (less diff. lock, with pump). RP-23-160,
RP-23-164, RP-26-160. 3200-V-1894, 3200-Z-1820, 3200-K-2117
QTY.
DESCRIPTION
1
Carrier & Cap Assembly
1
Plug
REMARKS
Carrier and cap update kit (less diff. lock)
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-E-1825, 3200-E-1929, 3200-V-1712, 3200-W-1817,
3200-Y-1897
QTY.
DESCRIPTION
1
Differential Case Assembly
1
IAD Kit with Spider
REMARKS
I.A.D. assembly. RD-23-160, RD-23-164, RD-26-160, RP-23-160,
RP-23-164, RP-26-160
QTY.
DESCRIPTION
1
DCDL Shift Cylinder
1
Push Rod
Main differential kit
160 Series
QTY.
DESCRIPTION
1
IAD Shift Cylinder
1
Push Rod
I.A.D. kit
160 Series
KIT 2767
ITEM
PART NUMBER
1
A2-3200-Y-1897
2
1250-U-1217
KIT 2796
ITEM
PART NUMBER
1
A1-3235-A-2393
2
KIT 2424
KIT 2824
ITEM
PART NUMBER
1
A-3261-A-1067
2
2244-Z-1222
REMARKS
KIT 2825
ITEM
PART NUMBER
1
A4-3261-Q-1057
2
2244-Y-1221
REMARKS
KIT 4284
ITEM
PART NUMBER
1
41-X-1637
2
1199-R-2176
3
1246-P-1134
QTY.
2
Capscrew
2
Cotter Pin
1
Spirol Pin
DESCRIPTION
QTY.
4
Bolt
2
Bolt
6
Dowel
DESCRIPTION
REMARKS
Lock pin kit
160 Series
KIT 4288
ITEM
PART NUMBER
1
10-X-1595
2
10-X-1599
3
1246-V-1166
REMARKS
For Tapered Dowel 164EH Forward Carriers
RD-23-164, RP-23-164
3200-J-2116, 3200-K-2117, 3200-L-2118
KIT 4415
ITEM
1
2
3
4
5
6
7
8
PART NUMBER
A-1205-Q-2591
HM813843
9220
HM813810
A1-1228-B-600
1228-V-594
1228-D-1018
1228-P-1004
QTY.
DESCRIPTION
1
Oil Seal Assembly
1
Bearing Cone
1
Bearing Cup
1
Bearing Cup
2
Bearing Assembly
1
Bearing
1
Bearing Race
1
Roller Bearing
REMARKS
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511, 3200-T-1658, 3200-V-1660, 3200-Z-1560
QTY.
DESCRIPTION
1
Bearing Cup
1
Bearing Cone
1
Bearing Cup
1
Bearing Cone
1
Bearing Cup
1
Bearing Cone
1
Bearing Cup
1
Bearing Cone
2
Bearing Assembly
1
Oil Seal Assembly
2
O-Ring
REMARKS
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160
3200-J-1648, 3200-P-1628
KIT 4420
ITEM
1
2
3
4
5
6
7
8
9
10
11
PART NUMBER
65500
65237
H715311
H715343
HM813810
HM813843
JLM714110
JLM714149
A1-1228-B-600
A-1205-R-2592
5-X-1034
39
SERVICE KITS
KIT 4422
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
PART NUMBER
592A
594A
65237
65500
H715311
H715343
HM813810
HM813843
JLM714110
JLM714149
5-X-1034
A-1205-R-2592
QTY.
DESCRIPTION
2
Bearing Cup
2
Differential Bearing Cone
1
Bearing Cone
1
Bearing Cup
1
Bearing Cup
1
Bearing Cone
1
Bearing Cup
1
Bearing Cone
1
Bearing Cup
1
Bearing Cone
1
O-Ring
1
Oil Seal Assembly
REMARKS
RD-23-160, RD-23-164, RD-26-160
3200-K-1857, 3200-M-1703, 3200-Q-1837, 3200-X-1818,
3200-J-2116
QTY.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Differential Bearing Cone
Bearing Cup
Bearing Cup
Differential Bearing Cone
Bearing Cone
Bearing Cup
Oil Seal Assembly
Bearing Cone
Bearing Cup
Bearing Cup
Bearing Cone
Bearing Cup
Bearing Cone
O-Ring
REMARKS
For all diff. lock capable except original design.
RD-23-160, RD-23-164, RD-26-160, RP-23-160, RP-23-164,
RP-26-160
3200-K-1701, 3200-L-1858, 3200-V-1894, 3200-W-1713,
3200-W1895, 3200-Y-1819, 3200-Z-1820, 3200-K-2117,
3200-L-2118
QTY.
1
1
1
2
2
1
1
1
DESCRIPTION
Spigot Bearing
Bearing
Oil Seal Assembly
Bearing Cup
Differential Bearing Cone
Bearing Cup
Bearing Cup
Bearing Cone
REMARKS
Less Diff. Lock
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-A-1821, 3200-H-1854, 3200-J-1856, 3200-P-1706
QTY.
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Spigot Bearing
Bearing
Oil Seal Assembly
Differential Bearing Cone
Bearing Cup
Bearing Cup
Differential Bearing Cone
Bearing Cup
Bearing Cup
Bearing Cone
REMARKS
With Diff. Lock
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1823, 3200-D-1928, 3200-E-1825, 3200-E-1929,
3200-R-1708, 3200-T-1892, 3200-V-1712, 3200-Y-1897
KIT 4423
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NUMBER
52400
52618
592A
594A
65237
65500
A-1205-R-2592
H715343
H715311
HM-813810
HM813843
JLM714110
JLM714149
5-X-1034
KIT 4426
ITEM
1
2
3
4
5
6
7
8
PART NUMBER
1228-B-1042
1228-V-594
A-1205-Q-2591
592A
594A
9220
HM813810
HM813843
KIT 4428
ITEM
1
2
3
4
5
6
7
8
9
10
PART NUMBER
1228-B-1042
1228-V-594
A-1205-Q-2591
52400
52618
592A
594A
9220
HM813810
HM813843
KIT 4455
ITEM
PART NUMBER
1
3237-W-1167
2
2257-M-1235
40
QTY.
DESCRIPTION
1
Switch Assembly Sensor
1
Sensor/Switch Clip
REMARKS
With diff. lock
160 Series
SERVICE KITS
KIT 2468
391
ITEM
PART NUMBER
1
A2-3235-F-1982
2
A-39884-6
3
KIT 2426
KIT 2468
QTY.
DESCRIPTION
1
Unloaded Differential Case
1
Gearset
1
Bolt Kit
REMARKS
Diff. case and gearset update with diff. lock, prior to 9/1/88.
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-Z-1560
QTY.
DESCRIPTION
1
Gearset
1
Unloaded Differential Case
1
Bolt Kit
REMARKS
Diff. case and gearset upgrade kit.
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511
QTY.
DESCRIPTION
1
Gearset
1
Unloaded Differential Case
1
Bolt Kit
REMARKS
Diff. case and gearset upgrade kit.
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511
QTY.
DESCRIPTION
1
Gearset
1
Unloaded Differential Case
1
Bolt Kit
REMARKS
Diff. case and gearset upgrade kit.
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511
QTY.
DESCRIPTION
1
Gearset
1
Unloaded Differential Case
1
Bolt Kit
REMARKS
Diff. case and gearset upgrade kit.
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-C-1511
430
ITEM
PART NUMBER
1
A-39888-6
2
A12-3235-F-1982
3
KIT 2426
KIT 2655
REMARKS
Diff. case and gearset update with diff. lock, prior to 9/1/88.
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-Z-1560
410
ITEM
PART NUMBER
1
A-39886-6
2
A12-3235-F-1982
3
KIT 2426
KIT 2655
QTY.
DESCRIPTION
1
Unloaded Differential Case
1
Gearset
1
Bolt Kit
391
ITEM
PART NUMBER
1
A-39884-6
2
A12-3235-F-1982
3
KIT 2426
KIT 2655
REMARKS
Diff. case and gearset update with diff. lock, prior to 9/1/88.
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-Z-1560
456
ITEM
PART NUMBER
1
A2-3235-F-1982
2
A-39890-6
3
KIT 2426
KIT 2655
QTY.
DESCRIPTION
1
Unloaded Differential Case
1
Gearset
1
Bolt Kit
430
ITEM
PART NUMBER
1
A2-3235-F-1982
2
A-39888-6
3
KIT 2426
KIT 2468
REMARKS
Diff. case and gearset update with diff. lock, prior to 9/1/88.
RS-23-160, RS-23-161, RS-25-160, RS-26-160
3200-Z-1560
410
ITEM
PART NUMBER
1
A2-3235-F-1982
2
A-39886-6
3
KIT 2426
KIT 2468
QTY.
DESCRIPTION
1
Unloaded Differential Case
1
Gearset
1
Bolt Kit
456
ITEM
PART NUMBER
1
A-39890-6
2
A12-3235-F-1982
3
KIT 2426
41
NUMERICAL PARTS LISTING
Part Number
4-X-1921
4-X-1922
5-X-521
5-X-1034
5-X-1153
5-X-1198
10-X-1334
10-X-1594
10-X-1595
10-X-1599
10-X-1600
15-X-387
15-X-1167
19-X-1087
40-X-1145
40-X-1182
40-X-1233
40-X-1237
41-X-1018
41-X-1022
41-X-1208
41-X-1275
41-X-1276
41-X-1333
41-X-1364
41-X-1368
42-X-1024
42-X-1027
42-X-1408
43-X-1006
43-X-1007
46-X-1029
A-1199-P-1394
1199-E-1669
A-1205-T-696
A-1205-Q-2487
A1-1205-X-2728
A1-1205-Y-2729
A1-1205-A-2731
1220-K-89
1227-R-330
1227-D-472
1227-W-517
1227-P-1056
1228-V-594
A1-1228-B-600
A1-1228-P-1004
1228-B-1042
1228-Y-1221
1229-U-1009
1229-U-1503
42
Page
15
15
6,13
3,7
6,13
6,13
3
4,15
15
4,15
15
14
4,10
6,10
4
6,10
3,9
14
6,10
6,13
3
5,12
6,10
6,13
6,13
6,13
6,10
6,13
7,13
6,13
7,13
10
15
15
15
15
3
13
9
13
15
4,10
15
6,13
9
5,10
9
9
9
15
5,6,10,12
Part Number
1229-W-1557
1229-K-1597
1229-E-1669
1229-N-1730
1229-T-1736
1229-P-2590
1229-Q-2591
1229-R-2592
1229-S-2593
1229-T-2594
1229-U-2595
1229-V-2596
1229-W-2597
1229-X-2598
1229-Y-2599
1229-Q-2929
1229-K-3001
1229-L-3002
1229-F-4062
1229-G-4063
1229-W-4131
1229-F-4452
1229-U-4519
1229-D-4528
1229-F-4634S
1229-D-4788
1244-W-1765
1246-M-1131
1246-V-1166
1250-E-473
1250-N-1080
1250-T-1216
1250-U-1217
2203-F-2788
2203-G-2789
2203-H-2790
2203-K-9241
2203-L-9242
2203-M-9243
2203-V-9824
2203-W-9825
2203-X-9826
2203-Y-9827
2203-Z-9828
2203-A-9829
2203-B-9830
2203-C-9831
2203-D-9832
2203-E-9833
2203-F-9834
2203-G-9835
Page
4,15
3,4,14
3,7
3,9
14
14
14
14
14
14
14
14
14
14
14
3
6,12
6,12
7
4
14
7,13
7,13
7,13
15
3
4
7
4
15
7
7,13
6,13
4
4
4
3
3
3
4
4
4
4
4
4
4
4
4
4
4
4
Part Number
2203-H-9836
2203-J-9838
2203-K-9839
2203-L-9840
2208-H-944
2208-L-1000
2214-S-279
2214-G-1125
2214-J-1128
2214-Z-1144
2214-B-1146
2230-N-170
2233-K-245
2233-M-1001
2234-C-1069
2234-D-1070
2234-T-1190
2244-Y-51
2244-L-1026
2257-M-1235
2258-U-411
2258-L-714
2258-Z-1118
2258-G-1255
2258-N-1262
2297-T-4180
2297-U-5273
2297-Z-5278
A-2297-D-5334
2297-S-5349
2297-C-7049
2803-D-2500
2803-E-2501
2803-F-2502
2803-G-2503
2803-H-2504
2803-J-2506
2803-K-2507
2803-L-2508
2803-M-2509
2803-N-2510
2803-Y-2755
2803-Z-2756
2803-A-2757
2803-B-2758
3107-F-1020
3107-P-1030
3107-B-1094
3107-C-1095
3107-P-1212
3196-F-32
Page
4
4
4
4
6,13
6,13
5,10
5,10
5,10
5,10
5,10
6,13
3
6,12
6,12
12
3
6,13
6,13
6,13
3
6,13
7
7,13
6,13
10
7
7
7
3
12
9
9
9
9
9
9
9
9
9
9
9
9
9
9
6,13
13
6,13
13
3
6,13
NUMERICAL PARTS LISTING
Part Number
A2-3200-P-1706
A2-3200-A-1821
A2-3200-Q-1837
A2-3200-H-1854
A2-3200-J-1856
A2-3200-K-1857
A2-3200-L-1858
A2-3200-T-1892
A2-3200-Y-1897
A2-3200-J-1908
A2-3200-K-1909
A2-3200-D-1928
A2-3200-E-1929
A2-3200-J-2116S
A2-3200-L-2118S
A2-3200-K-2117S
3202-X-8110
3202-Y-8683
3202-P-8804
3202-Q-8805
3202-R-8806
3202-A-8815
3202-B-8816
3202-C-8817
3202-G-9003
3202-H-9004
3202-Y-9125
3202-Z-9126
3202-A-9127
3202-B-9128
3202-C-9129
3202-D-9130
3202-J-9344
3202-K-9345
3202-L-9346
3202-G-9393
3202-Q-9403
3202-Y-9489
3202-Z-9490
3202-A-9491
3202-K-9553
3202-E-9573
3202-F-9574
3202-G-9575
3202-A-9647
3202-J-9916
3202-L-9918
3206-T-1190
3206-X-1532
3206-Z-1534
3216-G-4375
Page
10
10
3
10
10
3
3
10
10
3
3,4
10
10
3
3
3,4
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
7,13
Part Number
3221-P-1004
A-3226-R-1006
A-3226-T-1112
A2-3226-T-1112S
A-3226-H-1126
A-3226-S-1137
A-3230-C-1043
A-3235-S-1813
A2-3235-S-1813
A3-3235-S-1813
A10-3235-S-1813
A11-3235-S-1813
A12-3235-S-1813
A13-3235-S-1813
A14-3235-S-1813
A2-3235-F-1982
A3-3235-F-1982
A10-3235-F-1982
A11-3235-F-1982
A12-3235-F-1982
A13-3235-F-1982
A14-3235-F-1982
A-3235-H-1984
A2-3235-H-1984
A3-3235-H-1984
A10-3235-H-1984
A11-3235-H-1984
A12-3235-H-1984
A13-3235-H-1984
A14-3235-H-1984
A-3235-C-2109
A1-3235-C-2109
A2-3235-C-2109
A3-3235-C-2109
A5-3235-C-2109
A6-3235-C-2109
A7-3235-C-2109
A8-3235-C-2109
A-3235-E-2111
A1-3235-E-2111
A2-3235-E-2111
A3-3235-E-2111
A5-3235-E-2111
A6-3235-E-2111
A7-3235-E-2111
A8-3235-E-2111
A-3235-G-2113
A1-3235-G-2113
A2-3235-G-2113
A3-3235-G-2113
A5-3235-G-2113
Page
3
9
14
14
3
3
6,12
12
12
11
5,12
5,11
5,12
5,11
6,11
12
11
5,12
5,11
5,12
5,11
6,11
12
12
11
5,12
5,11
5,12
5,11
6,11
5,12
5,11
5,12
5,11
5,12
5,11
6,11
6,11
5,12
5,11
5,12
5,11
5,12
5,11
6,11
6,11
5,12
5,11
5,12
5,11
5,12
Part Number
A6-3235-G-2113
A7-3235-G-2113
A8-3235-G-2113
A1-3235-R-2176
A2-3235-R-2176
A4-3235-R-2176
A5-3235-R-2176
A1-3235-S-2177
A2-3235-S-2177
A4-3235-S-2177
A5-3235-S-2177
A1-3235-T-2178
A2-3235-T-2178
A3-3235-T-2178
A4-3235-T-2178
A-3235-R-2202
A1-3235-R-2202
A2-3235-R-2202
A3-3235-R-2202
A1-3235-A-2393
A3-3235-A-2393
A5-3235-A-2393
3237-W-1167
3260-P-120
A-3261-L-350
3260-P-120
3266-F-1020
3266-C-1095
3278-N-300
3278-W-335
3280-V-8394
3280-Z-8398
SA1-3280-X-9150
SA2-3280-X-9150
3296-B-184
3296-Y-1169
3296-B-1172
3296-B-1328
3297-V-1010
A1-3297-X-1194
A-3297-C-1199
A-3303-P-1030
3892-U-4909
3892-T-4934
572
580
592A
594A
9220
52400
52618
Page
5,11
6,11
6,11
6,12
5,11
5,11
6,12
6,12
5,11
5,11
6,12
6,12
5,11
6,12
11
12
11
12
11
3
3
3
6,13
18
3
18
6,13
4
3
6,12
7
7
7,13
7,13
7,13
7,13
7,13
3
14
3
3
7
4
3
15
15
5,10,15
5,10,15
9
5,10
5,10
43
NUMERICAL PARTS LISTING
Part Number
65237
65500
16N-4-6241
16N-4-6271
16N-4-7341-1X
16NYS38-12A
16NYS38-8A
16TYS32-76
176NYS38-14A
176TYS38-27A
17N-4-7181X
17N-4-7621-1
17NYS32-100
17NYS32-99
17NYS38-38A
17NYS38-61A
17TYS32-99
17TYS38-76A
18NYS38-27A
18TYS38-27A
5WCS38-18A
5WCS38-23A2
72NYS32-244
72NYS38-24A
72NYS38-26A
82NYS38-31A
92NYS32-26
92NYS38-73A
A-39654-1
A-39656-1
A-39658-1
A-39660-1
A-39662-1
A-39664-1
A-39666-1
A-39672-1
A-39674-1
A-39876-1
A-39878-1
A-39880-1
A-39882-1
A-39884-5
A-39886-5
A-39888-5
A-39890-5
A-39892-1
A-39896-1
A-39898-5
A-39900-5
A-39902-5
A-39904-5
44
Page
4
4
19
19
21
19
19
21
19
21
19
21
19
19
19
19
21
21
19
21
22
22
20
20
20
20
20
20
4
4
4
4
4
4
4
4
4
4
4
4
4
9
9
9
9
4
4
9
9
9
9
Part Number
A-39906-5
A-40024-5
A-40104-5
A-40106-5
A-40110-5
A-40116-5
A-40122-5
A-41064-1
A-41066-1
A-41572-1
A-41574-1
A-41712-1
A-41828-1
A-41988-1
A-41990-1
A-41992-1
A-41994-1
A-41996-1
A-41998-1
A-42000-1
A-42002-1
A-42004-1
A-42006-1
A-42196-1
A-42198-1
A-42466-1
A-42468-1
A-42470-1
A-42630-1
B-42776-1
H715311
H715343
HM813810
HM813843
JLM104910
JLM714110
JLM714149
KIT 576
KIT 1592
KIT 1593
KIT 2317
KIT 2318
KIT 2341
KIT 2397
KIT 2406
KIT 2414
KIT 2424
KIT 2426
KIT 2429
KIT 2468 391
KIT 2468 410
Page
9
9
9
9
9
9
9
4
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
4
9
9
9
9
9
4
4
3,9
3,9
14
3
3
29
29
29
29
29
29
30
30
30
30
31
31
41
41
Part Number
KIT 2468
KIT 2468
KIT 2483
KIT 2489
KIT 2583
KIT 2614
KIT 2615
KIT 2616
KIT 2617
KIT 2618
KIT 2624
KIT 2634
KIT 2637
KIT 2638
KIT 2640
KIT 2640A
KIT 2640B
KIT 2641
KIT 2641A
KIT 2641B
KIT 2642
KIT 2642A
KIT 2642B
KIT 2643
KIT 2643A
KIT 2643B
KIT 2644
KIT 2644A
KIT 2644B
KIT 2655
KIT 2655
KIT 2655
KIT 2655
KIT 2657
KIT 2657A
KIT 2657B
KIT 2658
KIT 2658A
KIT 2658B
KIT 2659
KIT 2691
KIT 2698
KIT 2750
KIT 2762
KIT 2763
KIT 2764
KIT 2765
KIT 2766
KIT 2767
KIT 2796
KIT 2824
430
456
391
410
430
456
Page
41
41
31
31
14,31
31
32
4,32
3,32
3,32
3,7,32
10,32
33
33
4,33
4,33
4,33
34
34
34
10,34
10,34
10,35
10,35
10,35
10,35
3,35
3,36
3,36
41
41
41
41
10,36
10,36
10,36
10,37
10,37
10,37
10,37
37
38
38
10,38
4,38
3,38
10,38
39
10,39
39
6,13,39
NUMERICAL PARTS LISTING
Part Number
KIT 2825
KIT 4284
KIT 4288
KIT 4415
KIT 4420
KIT 4422
KIT 4423
KIT 4426
KIT 4428
KIT 4455
KIT RP23160
KIT RP23160A
KIT RP23160B
KIT RR23160
KIT RR23160A
KIT RR23160B
LM-104949
MN-312-1
MS-208016-1
MS-208020-1
MS-208045-1
MS-210016-1
MS-210045A-1
MS-212040-1
MS-212045-1
MWA-506
MWA-508
MWA-512
N-110-1
NL-110-1
P-28-S
P-212
Page
3,39
6,10,39
39
39
39
40
40
40
40
40
28
28
28
28
28
28
14
3
3
13
7
6,13
3
3
9
6,13
13
3,9
15
4
15
15
Part Number
Page
Part Number
Page
45
MERITOR AFTERMARKET PARTS WARRANTY
We warrant all new parts for one year from date of shipment to the buyer against defective material or
workmanship (but not against damage caused by accident, abuse or improper installation, maintenance
or repair) when such parts are used on vehicles the specifications of which have been approved by our
Engineering Department.
As the exclusive remedy under this warranty, we will, at our option, repair or replace such parts free of
charge, or take back the nonconforming parts and refund the monies paid by buyer for such parts, if
found on examination by us to be nonconforming and if any necessary return charges are prepaid.
If it is necessary to return any parts under this warranty, buyer agrees not to make any deduction on
account thereof from remittances on current accounts while claims are in the process of disposition.
Any expense incurred without our consent for repairs or replacement will not be allowed.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS,
EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. IN NO EVENT SHALL SELLER
BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE.
Only genuine Meritor replacement parts are covered by this aftermarket parts warranty.
Information contained in this publication is in
effect at the time the publication was approved
for printing and is subject to change without
notice or liability. Meritor Heavy Vehicle Systems,
LLC, reserves the right to revise the information
presented or discontinue the production of parts
described at any time.
Meritor Heavy Vehicle Systems, LLC
7975 Dixie Highway
Florence, KY 41042 USA
888-725-9355
www.meritorhvs.com
www.xpresswayplus.com
Printed in U.S.A.
Revised 12/2006
PB-9250 (05060)
© 2006 ArvinMeritor, Inc.

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