i-ject Co., Ltd. Machining i

Transcription

i-ject Co., Ltd. Machining
i-ject Co., Ltd.
Company name
Head office address 251-14 Komaderanoshinden, Hidaka-shi, Saitama 350-1202
Representative
Yoshitaka Toguchi
Tel
+81 42-989-8941
Contact
President: Yoshitaka Toguchi
FAX
+81 42-989-8952
E-mail address
[email protected]
Website http://www.i-ject.com
Capital
3 million yen
Business outline
Main products: Packing plates, medical equipment parts, laboratory equipment, experimental devices
i-ject takes enjoyment in proving its worth as a manufacturer of precision machined copper and aluminum parts.
We take pride in our technical capability to arrange a variety of manufacturing processes, from order to delivery
to supply high-quality parts, a direct result of our extensive experience in combining our knowledge and skills
to manufacture complex, precision parts.
Employees 15
Date established September 02, 1999
Plant(s)/Business Office(s)
(Incl. overseas facilities)
Main customers
Medical and laboratory equipment manufacturers, JAXA, NAOJ, IHI Group
Quality management
standard accreditation
ISO9001
Manufacturer certification
Acquisition of
national certifications
National technical skills test lathe level 1, milling machine level 2, machining center level 2
CAD/CAM software ZW3D 5X
No.
Equipment name
Q'ty
Specifications
1
Vertical machining center MB-56VA (Okuma)
1
W560 × L1050 mm 5-axis machining center with 10inch gradient
NC rotary table
2
Vertical machining center MF-46VA (Okuma)
1
W460 × L762 mm high-speed 2-surface rotary design with pallet
3
Vertical machining center MX45-VBE (Okuma)
1
W450 × L750 mm
4
Vertical machining center 45VA (Okuma)
1
W460 × L560 mm
5
Vertical machining center MV-40B (DMG Mori Seiki)
1
W400 × L800 mm
6
NC lathe LB3000EX MY CX450 (Okuma)
2
Φ340 × 450 multi-purpose lathe
7
Milling machine
3
8
Multi-purpose lathe
2
9
3D measuring equipment CRYSTA-PLUS M776/MCOSMOS system
1
700×700×600 mm
Vision measuring equipment QS-L3017Z/AFB
1
300×170×150 mm
10
■ Unique technologies / sales points
Example: Chromium copper brazing
■Satellite engine development • Design + Machining + Assembly (brazing)
Quality Control
■Following assembly, quality is
controlled using vision and 3D measuring equipment.
φ38 x 50L
Example: C1020 backing plate
Vision measuring
3D measuring
■Inside and outside diameters require
a large amount of taper and
machining and is prone to warping
and deformation. Parts are
processed to within a tolerance of
0.05mm in terms of both coplanarity
and flatness.
φ368 x 48.5t
Saitama Business support project in aircraft industry companies guide book
1
Machining Itou Works Co., Ltd.
Itou Works Co., Ltd.
Company name
Head office address 1814 Otsutsumi, Koga-shi, Ibaraki 306-0236
Representative
Ryuji Ito
Tel
+81 280-48-2411
Contact
President: Ryuji Ito
FAX
+81 280-48-2415
E-mail address
[email protected]
Website http://www.ito-w.com
Capital
30 million yen
Business outline
Itou Works manufactures general industrial machines, testing equipment, rail safety equipment, construction
machinery, machine tools, steel making machinery, special equipment for research institutes (dedicated
machines), a range of parts using welding, sheet working and machining technologies and provides a range of
assembly, alignment and modification services. We also manufacture support structures and bases etc. for the
manufacture of aircraft test equipment.
Sakama plant: 198 Sakama (Sakama Business Estate), Koga-shi, Ibaraki 306-0056 Japan
Main customers
Komatsu Group, Hitachi Group, Kato Works Co., Ltd., Tobu Railway Co., Ltd., Kobelco Construction Machinery Co., Ltd.,
Kokusai Co., Ltd., NSSMC Group, Tomoe Corporation, Takaoka Toko Co., Ltd., UACJ, etc.
Employees 54
Date established January 15, 1928
Quality management
ISO9001:2008
Acquisition of
AL, SUS, semi-automatic welding license
CAD/CAM software AUTOCAD, ADMAC, MYPAC
No.
Equipment name
Q'ty
Specifications
1
Double column 5-axis machining center (Okuma MCR-B II) etc.
4
2
CNC horizontal boring machine (Toshiba BTH-130, etc., Kuraki KBT-11WDx , etc.)
4
9000 x 3500 x 1000, 3000 x 2300 x 1500, 1500 x 1200 x 700
3
CNC floor type horizontal boring machine (Toshiba BF130B)
1
9000 x 3500 x 1000
4
CNC turning center (OM Neoα II), etc.
1
Swing Φ1400 etc.
5
CNC lathe (Okuma LH55, LCS-15A)
2
Φ1100 x 3000, Φ200 x 250
6
CNC multi-purpose lathe (Yamazaki Mazak INTEGRE x 300Y)
1
Φ610 x 1500
7
Double column machining center, Vertical machining center (Okuma MCVA, MA, etc.)
3
4000 x 2000, 1530 x 660, 1050 x 560
8
Semi-automatic welding machine (Panasonic)
22
350A ~ 500A
9
ARC welding machine (Panasonic)
11
200A ~ 500A
TIG welding machine, Argon welding machine (Panasonic, Daihen) etc.
6
300A ~ 350A
10
6500 x 4200 x 1000, 4200 x 3000 x 650, etc.
We provide a comprehensive range of services from welding to machining of a varieties of materials, including aluminum, stainless steel and iron etc. to
manufacture a broad variety of products from small light-weight products, to large, heavy products and complex shape products (including jigs) etc.
2
Imaizumiseiki Co., Ltd. Machining
Imaizumiseiki Co., Ltd.
Company name
Head office address 1106-1 Shimomitsumata, Kazo-shi, Saitama 347-0007
Representative
Tatsuya Imaizumi
Tel
+81 480-68-5556
Contact
Vice President: Chieko Imaizumi
FAX
+81 480-68-5679
E-mail address
[email protected]
Website http://www.imaizumiseiki.co.jp
Capital
20 million yen
Business outline
Imaizumi Seiki manufactures high-precision products, including machine tool parts and parts for optical
measuring equipment. All manufacturing processes are performed in-house from material procurement
(stainless steel, titanium alloys, aluminum, carbon steel, cast iron and copper etc.) MC, CNC lathe machining,
grinding and 3D measurement. We also offer services in the area of tempering, including exterior coating,
chrome plating (from 2 micron) and flaw detection. We also have experience in precipitation hardening of
SUS630 grade steel (to polishing). Imaizumi Seiki has a room temperature chamber that remains at 20°C and
can manufacture parts with inside/outside diameter concentricity to an accuracy of 1 micron.
Employees 22
Date established December 20, 1967
Main customers
Quality management
ISO9001. We plan to obtain JISQ9100 accreditation in 2016. Application already submitted.
Acquisition of
Machining, Level1 milling
CAD/CAM software We plan to introduce CADCAM in the upcoming term
No.
Equipment name
Q'ty
Specifications
1
Vertical internal cylindrical grinder (Taiyo Koki VERTICAL, IGV3NT, 3N)
3
Chuck Φ350~250 with 3 internal diameter grinding turrets
2
Horizontal external surface grinder (JTEKT GE4P II)
1
Φ300 × 1000 with internal spindle attachment
3
Surface grinder (Okamoto Machine Tool Works PSG-84EX, Nikkoukikai)
2
800 × 400 × 300 CNC
4
5-axis machining center (MAZAK VARIAXIS500)
2
Table Φ500
5
Vertical machining center (MAZAK AJV, MTV, VTC)
9
Table Φ500 up to 1300 × 650
6
CNC multipurpose lathe (Mori Seiki NL2500SY) etc.
3
Chuck 12 inch/6 inch sub spindle Y axis
7
CNC multipurpose lathe (MAZAK QTN350- II MY)
2
Chuck15, 8 inch Y axis
8
CNC multipurpose lathe (MAZAK SQT250MS) etc.
3
Chuck 10 inch/6 inch sub spindle automatic feeder
9
CNC lathe (MAZAK QT8N, QT15) etc.
5
Chuck 10 inch, Chuck 6 inch
3D measuring equipment (Mitutoyo Crysta-Apexc776)
1
Table 700 × 700 × 600
10
Precipitation hardened and polished SUS630 grade steel
Φ60 x 500
Runout/concentricity within 5 micron
Extra super duralumin part
A7075 Φ85 x 50
Runout/perpendicularity/roundness 2 micron
64 titanium machine on lathe and polished
Φ110 x 48
Runout/perpendicularity/roundness 2 micron
Surface roughness 1.6S
3
Machining Urano Co., Ltd.
Urano Co., Ltd.
Company name
Head office address 3563 Oaza Shichihongi, Kamisato-machi, Kodama-gun, Saitama 369-0306
Representative
Masanobu Kobayashi
Tel
+81 495-33-2511
Contact
Group Leader-Sales Dept.: Shinzo Mino
FAX
+81 495-33-2514
E-mail address
[email protected]
Website http://kk-urano.jp/
Capital
80 million yen
Business outline
Production of machined parts for: 1. Aircraft, aerospace products
2. Nuclear energy, power generators, engines and plant equipment
3. Semiconductor manufacturing equipment
4. Medical equipment
<Domestic>
Nagasaki plant: Green Tech Park, 57-27 Hachitandago, Higashi Sonogi-cho, Higashi Sonogi-gun, Nagasaki 859-3922 Japan
Nagoya sales office: 97-2 Nishi Tanaka Nagahori, Kiyosu-shi, Aichi 452-0933 Japan
Main customers
Mitsubishi Heavy Industries, Ltd., Fuji Heavy Industries, Ltd., Kawasaki Heavy Industries, Ltd., Tokyo Electron, Ltd., etc.
Quality management
JISQ9100: 2009, JISQ9001: 2008 (ISO9001: 2008)
Kawasaki Heavy Industries, Ltd. Aerospace Company, ShinMaywa Industries, Ltd. Aircraft Division,
NIPPI Corporation Aerospace Division, Fuji Heavy Industries Ltd. Aerospace Company,
Mitsubishi Heavy Industries, Ltd. Aerospace Division
April 1950
Date established Founded
(Established November 30, 1963)
Employees 347
Acquisition of
CAD/CAM software CATIA V4, CATIA V5, MASTERCAM X6
No.
Equipment name
Q'ty
Specifications
1
Horizontal simultaneous 5-axis machining center (Mori Seiki etc.)
12
MAX: 1550 × 1600 × 1300
2
Vertical simultaneous 5-axis machining center (Okuma etc.)
9
MAX: 3050 × 850 × 700
3
Simultaneous 5-axis machining center (lathe) (DMG)
1
1250 × 1000 × 1000
4
Horizontal 4-axis machining center (Mori Seiki etc.)
22
MAX: 2500 × 2000 × 1700
5
Vertical/double column machining center (Okuma etc.)
32
MAX: 3000 × 3100 × 800/4000 × 2000 × 800
6
Turning center (O-M)
1
Φ1000 × 630
7
NC lathe (Mori Seiki etc.)
2
MAX: Φ1000 × 1000
8
Other NC, multi-purpose machines
17
9
3D measuring equipment (Tokyo Seimitsu etc.)
9
MAX: 1800 × 2200 × 1000
Urano boasts approximately
70 machining centers,
specializing in complex
shape machining using
5-axis machining tools. We
aim for zero defects
resulting from human error
as each and every employee
strives to manufacture
quality products that are
inexpensive with minimum
lead time.
Aircraft turbine blisk
4
Aerospace part
Otsuka Hi-Tech Co., Ltd. Machining
Otsuka Hi-Tech Co., Ltd.
Company name
Head office address 626 Kamiege, Konosu-shi, Saitama 365-0012
Representative
Norio Otsuka
Tel
+81 48-569-2711
Contact
Manager-Quality Control: Hirotaka Kobayashi
FAX
+81 48-569-2788
E-mail address
[email protected]
Website http://www.otsuka-hi-tech.co.jp/
Capital
10 million yen
Business outline
Aviation/defense products (JISQ 9100 accreditation)
Jigs for the production of aircraft parts
Processing of other large parts, general-purpose
machining, die machining etc.
Cutting and grinding or various types of cam, cam
design and computer processing
Head office plant: 626 Kamiege, Konosu-shi, Saitama 365-0012 Japan
Osaka business office: 3-2-1 Nishimiyahara, Yodogawa-ku, Osaka-shi, Osaka 532-0004 Japan
Nagoya business office: 2-108 Yamaki Nishi-ku, Nagoya-shi, Aichi 452-0833 Japan
Hokuriku business office: 4-534 Shimobayashi, Nonoichi-shi, Ishikawa 921-8831 Japan
Main customers
IHI Group, Mitsubishi Heavy Industries, Ltd., Toyo Food Equipment Co., Ltd., Shikoku Kakoki Co., Ltd.,
Okuma Corporation, Komatsu NTC Ltd., Shin Nippon Koki Co., Ltd., Mitsui Seiki Kogyo,
Hitachi Construction Machinery Co., Ltd., Hitachi Metals MMC Superalloy Ltd. etc.
Quality management
JISQ9100, ISO9001
Mitsubishi Heavy Industries, Ltd. Hiroshima: Quality management system compliance certification,
Hitachi Construction Machinery Co., Ltd.: Certified factory, Hitachi Metals MMC Superalloy Ltd.: Authorized dealer
Acquisition of
Machining level 1& 2, Machine maintenance level 1, Normal lathe level 2, NC lathe level 2,
NC milling machine level 2, Wire EDM level 2, Magnetic particle testing MT1, Ultrasonic testing UT1
Employees 119
Design and manufacture of index drive units
Design and manufacture of pick & place units, design
and manufacture of ATC units
Design and manufacture of various cam units, design
and manufacture of automation and labor-saving
machinery
CAD/CAM software ME-10, VISI, Tamago WIN, Nasuka, AUTOCAD( PRODUCT DESIGN SUITE), can read CATIA data
No.
Equipment name
Q'ty
Specifications
1
Simultaneous 5-axis machining center (Mitsui Seiki Kogyo HU80A-5X) etc.
8
1550 x 1600 x 1600, 1200 x 1000 x 1050, etc.
2
Double column 5-surface machining center (Okuma MCR-B II) etc.
4
6500 x 3700 x 800, 4200 x 3000 x 650, etc.
3
CNC vertical lathe (O-M Ltd. Neo-26EX) etc.
11
Φ3000 x 2000, Φ2000 x 1600, etc.
4
Vertical machining center (OKK VP-1800) etc.
5
2200 x 1800 x 460, 2050 x 1060 x 800, etc.
5
Horizontal machining center (Okuma MC-1000H) etc.
5
1600 x 1300 x 1100, 1400 x 1250 x 1250, etc.
6
Horizontal boring machine (Toshiba Machine Co., Ltd. BTD-200QH)
1
1500 x 1200 x 700
7
Vertical grinding machine (Taiyo Koki NVG-12T) etc.
4
Φ1250 x 500, Φ800 x 500, etc.
8
Surface grinding machine (Okamoto Machine Tool Works, Ltd. PSG3015CHNC) etc.
3
3050 x 1550 x 700, Φ1500 x 370, etc.
9
Wire EDM machine (Sodick Co., Ltd. SL600Q) etc.
3
600 x 400 x 350, 350 x 250 x 220, etc.
3D measuring equipment (Mitutoyo Crysta-Apex C121210)
1
1200 x 1200 x 1000
10
• We boast the technologies of a specialist cam manufacturer accumulated over many years since our founding.
• We offer high-precision machining of large parts and simultaneous 5-axis machining etc. and high-mix, low-volume production.
• Machining of hard-to-cut materials, including titanium and inconel.
• Manufacture of machining jigs for aircraft parts making use of our design, assembly and measuring technologies.
EG case
Φ1000 x 255 Inconel
Aircraft part jig
1450 x 1200 x 1050
Propeller
Φ250 x 50 Aluminum
Inspection table machining
Φ700 x 70 Aluminum
5
Machining Ohmura Seisakusho Co., Ltd.
Ohmura Seisakusho Co., Ltd.
Company name
Head office address 1606 Oaza Shimogarako, Higashi Matsuyama-shi, Saitama 355-0076
Representative
Takao Ohmura
Tel
+81 493-23-1288
Contact
Staff-Sales Dept.: Shunsuke Kotake
FAX
+81 493-24-2767
E-mail address
[email protected]
Website http://ohmurasei.co.jp/
Capital
90 million yen
Business outline
--Supporting a range of metal machining from custom-made prototypes to production lots of 300,000 -Ohmura Seisakusho has manufactured jet engine parts as a certified plant of the IHI group for forty years
and for over 20 years has been involved in the development of prototype parts and gas turbine fuel nozzle
prototypes for HondaJet.
■ Diesel engine fuel injection pump parts
■ Rocket and aircraft engine parts
■ A range of prototype and test parts
Karako plant: 1606 Oaza Shimogarako, Higashi Matsuyama-shi, Saitama 355-0076 Japan
Matsuyama plant: 1-4-24 Matsuyama-cho, Higashi Matsuyama-shi, Saitama 355-0018 Japan
Muramatsu plant: 1-2-20 Muramatsu Industrial Estate, Gosen-shi, Niigata 959-1739 Japan
Main customers
Denso Corporation, Toyota Industries Corporation, IHI Corporation, JAXA etc.
Quality management
ISO9001, ISO14001, JISQ9100
IHI Corporation, Mitsubishi Heavy Industries, Ltd.
Acquisition of
Level 1 (general lathe, cylindrical grinding machine, NC lathe), Special grade (machine inspection), 67 other engineers
Employees 205
Date established June 01, 1930
CAD/CAM software CATIAV5, TOPSOLID, WORKNC, MASTERCAM
No.
Equipment name
Q'ty
Specifications
1
Vertical lathe (O-M VT1-12)
1
Φ1200 mm
2
CNC vertical lathe (O-M OMega50)
1
Φ1000 mm
3
CNC vertical lathe (O-M VTLex1250)
1
Φ1250 mm
4
5-axis NC vertical machining center (Makino D300)
1
Φ450 × 270 mm
5
CNC lathe (Okuma LB3000)
1
Φ8 in
6
Double column machining center (Okuma 16A)
1
2000 × 1600
7
5-axis horizontal machining center (YASDA YBM-800N)
1
800 × 800
8
General lathe (Shoun HB-750 copying lathe)
1
8 shaku
9
CNC 3D measuring equipment (Tokyo Seimitsu PA-1000A-U)
1
800 × 1000 × 600, Calypso
CNC 3D measuring equipment (ZEISS DURAMAX)
1
500 × 500 × 500, Calypso
10
Ohmura Seisakusho manufactures parts as small as a few millimeters up large parts
measuring up to φ1250 and handles a broad range of materials from aluminum,
titanium, magnesium in addition to Inconel alloys.
Further, in the area of prototypes, we have established a manufacturing network that
enables us to offer a comprehensive range of services from casting, steel sheets,
electrical discharge machining, wire fabrication up to surface treatment.
HB-750 Copying lathe
VTLex1250
6
Gas turbine prototype part
VT1-12
Kaneko Manufacturing Co., Ltd. Machining
Kaneko Manufacturing Co., Ltd.
Company name
Head office address 1-3-13 Kokaba, Iwatsuki-ku, Saitama-shi, Saitama 339-0072
Representative
Harufusa Kaneko
Tel
+81 48-794-8111
Contact
Deputy General Manager-Sales Dept.: Toshiro Mori
FAX
+81 48-794-8117
E-mail address
[email protected]
Website http://www.t-kaneko.co.jp
Capital
16,870,000 yen
Business outline
Kaneko specializes in machining aircraft parts, medical equipment parts and optical equipment parts.
Our aerospace division manufactures precision parts for aircraft engines, fuselage and instruments and parts for
satellites, including HAYABUSA.
Our medical equipment division manufactures parts and assembles for medical endoscopes (distal end parts
and operational parts, etc.)
Our optical equipment division manufactures camera parts and parts for electron microscopes, etc.
Head office factory: 1-3-13 Kokaba, Iwatsuki-ku, Saitama-shi, Saitama 339-0072 Japan
Iwaki factory: 1-40 Yoshinosawa, Yotsukura-machi, Iwaki-shi, Fukushima 979-0201 Japan
Main customers
FUJIFILM Corporation, IHI Corporation
Quality management
JISQ9100, ISO9001, ISO13485
IHI Aerospace Division
Employees 97
Date established March 1956
Acquisition of
CAD/CAM software CATIA V5
No.
Equipment name
Q'ty
Specifications
1
Machining center (HERMLE C42U) (Simultaneous, 5-axis)
2
800 × 800 × 550
2
Machining center (Mitsui Seiki vertex750-5X) (Simultaneous, 5-axis)
1
750 × 800 × 700
3
Jig borer (YASDA YBM950V)
1
900 × 500 × 350
4
Machining center (Makino V55)
1
900 × 500 × 450
5
Machining center (FANUC, ROBODRILL)
12
700 × 400 × 330
6
Machining center (OKK MCV660)
1
1270 × 660 × 650
7
CNC Lathe (Okuma LU300-M 2ST)
9
Φ370 × 350
8
NC lathe (Okuma LB3000EX)
1
Φ340 × 350
9
Multi-purpose cylindrical grinder (JTEKT GUP32×50 4GU)
1
Φ280 × 500
3D measuring equipment (Mitutoyo/CRYSTA-APEX S7106, etc.)
3
500 × 1200 × 800
10
Kaneko specializes in
manufacturing complex
shaped parts using 5-axis
machining centers. We
have JISQ 9100
accreditation and
experience working in
the aerospace industry.
Fitting 200 x 200 Aluminum
Duct 200 x 200 Aluminum
Handle cam 200 x 200 Titanium
7
Machining Koganei Seiki Co., Ltd.
Company name
Koganei Seiki Co., Ltd.
Head office address 360-1 Sayamagahara, Iruma-shi, Saitama 358-0032
Representative
Yusuke Kamoshita
Tel
+81 4-2935-2288
Contact
General Manager-Sales Dept.: Katsutoshi Tanaka
FAX
+81 4-2935-2080
E-mail address
[email protected]
Website http://www.koganeiseiki.co.jp/
Capital
80 million yen
Business outline
Employees 260
Date established December 1943
Mass production, prototyping and machining of car and motor bike engines.
Machining of aircraft parts
Maebashi factory: 2081 Yamakoda, Shinto-mura, kitagunma-gun, Gunma 370-3502 Japan
Main customers
Honda R&D Co., Ltd., IHI Corporation
Quality management
JISQ9100, ISO9001, ISO14001
IHI Corporation Aerospace Dept.
Acquisition of
fluoroscopic flaw inspection, general lathe etc.
No.
Equipment name
Q'ty
Specifications
1
Vertical/horizontal machining center (YASDA)
32
2
Vertical/horizontal machining center (Mitsui Seiki)
61
3
Horizontal lathe (OKUMA)
20
300 ~ 3000
4
Vertical lathe (O-M)
3
Φ1000
5
Electric discharge machine
1
1000 × 1000
6
Wire electric discharge machine
1
1000 × 1000
7
3D measurement equipment
20
8
Multi-purpose lathe (DMG-MORI)
1
40i ~ 1000 square
~ 1000 square
・Manufacture of prototype engine parts for cars and motor bikes
・Manufacture of aircraft engine parts
・Manufacture of engine parts for F1 and Moto GP
・Manufacture of parts for Student Formula SAE
Intermediate case
8
Saitama Fuji Co., Ltd. Machining
Saitama Fuji Co., Ltd.
Company name
Head office address 783 Yamada, Chichibu-shi, Saitama 368-0004
Representative
Shigeru Tsutsumi
Tel
+81 494-24-1111
Contact
Manager-Sales Dept.: Hideyuki Yoshikawa
FAX
+81 494-24-6466
E-mail address
[email protected]
Website http://www.saitamafuji.co.jp/
Capital
10 million yen
Business outline
■ FA Division
Design, manufacture and machining of parts
(machining center) for FA equipment, DC circuit
breaker (BWV) assembly, design and manufacture
of form blocks and press dies.
ARION Electric Vietnam Co., Ltd. (Hai Duong Province, Vietnam)
Main customers
Fuji Electric Co., Ltd., Cannon, Inc., Mitsuba Corporation, Kyosan Denki Co., Ltd., FANUC Corporation,
Toshiba Corporation, Mitsubishi Heavy Industries, Ltd., Fuji Heavy Industries, Ltd.
Quality management
JISQ9100, ISO9001, ISO13485
Employees 189
■ Equipment Division
Control relay assembly, magnet switch assembly,
solid state CCT assembly, electronic device
assembly, design and manufacture of press molds.
Acquisition of
3rd class electrician (1), 1st class electrician (4), 2nd class electrician (12), machining tool special grade (1),
machine assembly & fabrication (11), general lathe (8), NC lathe (2), milling machine (8), surface grinding (5),
machining center (7), metal press (1), surface finishing special grade (2), jig/tool surface finishing (1), machine
assembly (4), electronic equipment assembly special grade (1), electronic equipment assembly (6), electric
equipment assembly special grade (2), distribution board/control panel assembly (2), machine inspection (6),
Machine design CAD (4), vocational training instructors (9)
CAD/CAM software CamMagic, CamMagic DM, CamMagic DM 2D, CamMagic DM 3D, Mastercam X5
No.
Equipment name
Q'ty
Specifications
1
Horizontal machining center (Makino) a92
1
1520 × 1250 × 1350
2
Vertical multi-purpose 5-axis machining center (Yamazaki Mazak) INTEGREX e-1060V/8 II
1
Φ1250 × 1200
3
Horizontal multi-purpose machining center (Okuma) MULTUS B400
1
Φ710 × 1550
4
Horizontal machining center (Makino) A99
1
1000 × 1000 × 950
5
Vertical machining center (Makino) GF-8
1
1250 × 800 × 700
6
Robot drill (FANUC) a-T2liDL
3
700 × 400 × 330
7
Multi-purpose lathe (Mori Seiki) NL2500Y/700
1
Φ350 × 700 Y axis
8
Wire electrical discharge machine (Mitsubishi Denki) QA-20
1
500 × 350 × 300
9
3D measuring equipment (Mitutoyo) B706
1
700 × 600 × 450
10
3D measuring equipment (Mitutoyo) C9108
1
905 × 1005 × 805
Saitama Fuji obtained JIS Q 9100 accreditation (aerospace industry quality
management standard) in December 2012 for its metal machining operations.
We offer quality management at the micron level and are involved in work for
the aviation, aerospace and shipbuilding (defense) industries, all requiring strict
quality assurance.
Machining floor
5-axis vertical multi-purpose
machining center
Point1: Transparent management strategy
Point2: Comprehensive production framework
Point3: Comprehensive range of services
Machined engine part
9
Machining Daishin Seiki Corporation
Daishin Seiki Corporation
Company name
Head office address 4-8-45 Hizaori-cho, Asaka-shi, Saitama 351-0014
Representative
President: Ryosuke Omachi
Tel
+81 48-462-0832
Contact
Manager-Production Control Sect.: Sadao Shimada
FAX
+81 48-464-7842
E-mail address
[email protected]
Website http://www.disn.co.jp
Capital
10 million yen
Business outline
"All Development Support Company"
Daishin Seiki specializes in high-quality, high-precision machining to ensure total customer satisfaction with a
view to support all of your development projects.
With state of the art technologies and rapid response times forged over 50 years since our foundation in the
production of world class racing car components where 1/1000 sec means the difference between winning and
losing, prompt management decisions in tune with the rapidly changing social environment and our small team
of elite engineers, Daishin Seiki manufactures a range of high-precision components with innovative features.
Our technical capabilities have garnered a strong reputation in Germany, Europe's powerhouse manufacturer
and many other countries. Daishin Seiki has established a network of distinguished partners to support a diverse
range of manufacturing to address the requirements of our domestic and international customers.
Date established April 1960
Employees 35
Main customers
For reasons of confidentiality, we cannot disclose the names of our customers.
Quality management
JIS Q 9100, JIIS Q 9001
Acquisition of
Special grade machining, level 1 & 2 machining center operators, level 1 NC milling machine operators, level 1 & 2 3D CAD
CAD/CAM software CAD/CAM Dassault CATIA V5 , 5-axis CAD/CAM OPENMIND HyperMILL
No.
Equipment name
Q'ty
Specifications
1
CAD/CAM Dassault CATIA V5
2
V5-6R2012
2
5-axis CAD/CAM OPENMIND HyperMILL
8
V2014.2
3
CAM Sescoi WorkNC
2
Ver19.19.1
4
Simultaneous 5-axis machining center DMG Mori Seiki DMU 80P duoBLOCK, etc.
9
Max 800 × 800 × 800
5
Horizontal machining center YASDA YBM-700N
1
900 × 800 × 1100 6PLT High-speed
6
Vertical machining center YASDA YBM-950N/640V3, etc.
10
900 × 500 × 450 High-speed
7
NC lathe Mori Seiki NL2500Y/700, etc.
2
Max 356 × 705
8
Wire electrical discharge machine Sodick AQ535L
1
550 × 350 × 300
9
3D measuring equipment Carl Zeiss PRISIMO Navigator7, etc.
2
3D measuring equipment blade free-form surface assessment software BladePRO
1
10
■Cone
Material
SUS630-H1025
■Rotor Fan
Material Ti6AL-4V
[Materials we work with]
Inconel, Hastelloy, titanium alloys,
aluminum alloys, etc.
■Impeller
Material Ti6AL-4V
■Blade In Disk
Material A7075-T6
* Please go to our website for more examples
of our high-quality 5-axis and 3D machining!
Plant equipped with the latest 5-axis machining centers
10
Ultra-lightweight mars
probe wing frame
Material: magnesium
Weight: 15g
Harada Seisakusho Co., Ltd. Machining
Company name
Harada Seisakusho Co., Ltd.
Head office address 7-9-37 Niikura, Wako-shi, Saitama 351-0115
Representative
Masao Harada
Tel
+81 48-461-4491
Contact
Chairman: Masao Harada
FAX
+81 48-465-5642
E-mail address
[email protected]
Website http://harada.bz-office.net
Capital
12 million yen
Business outline
We have a fully integrated production system from precision machining right through to the assembly of a range of
metal products. Our main products include separation nuts used on H2 rockets and spindles and special bearings
for machine tools and industrial machinery. We also manufacture products for the Defense Agency of Japan.
Plant No.1: 7-9-37 Niikura, Wako-shi, Saitama 351-0115 Japan Tel +81 48-461-4491
Plant No.2: 7-5-18 Niikura, Wako-shi, Saitama 351-0115 Japan
Plant No.3: 3-23-20 Niikura, Wako-shi, Saitama 351-0115 Japan Tel +81 48-463-1966
Main customers
JTEKT Corporation, Koyo Machine Industries Co., Ltd., NiGK Corporation, Honda Engineering Co., Ltd.,
Citizen Machinery Co., Ltd., RIKEN
Employees 35
Date established
Quality management
Acquisition of
CAD/CAM software CATIA V4 / FUTURE CAM
No.
Equipment name
Q'ty
Specifications
1
NC lathe
7
Φ570 × 770
2
Multi-purpose lathe
5
Φ400 × 700
3
Machining center
7
X1000 Y600 Z650
4
Multi-purpose milling machine
2
X820 Y300 Z350
5
Wire electric discharge machine
1
X700 Y600 Z250
6
NC cylindrical grinder
4
Φ160 × 400
7
NC cylindrical grinder
3
Φ170 × 250
8
NC internal cylindrical grinder
2
Φ100 × 100
9
Surface grinder
2
X600 Y300 Z300
3D measuring equipment
1
650 × 500 × 450 active scanning measurement
10
We manufacture high-precision, high-speed spindle units used in machine tools and industrial machinery from part procurement right
through to assembly. Although not shown in the photos, we also process parts for H-II rockets.
11
Machining Hoxin Sangyo Co., Ltd.
Hoxin Sangyo Co., Ltd.
Company name
Head office address 1517 Oyama, Koga-shi, Ibaraki, 306-0052
Representative
Fusao Kitajima
Tel
+81 280-48-1652
Contact
Leader-Sales Dept.: Takanori Honma
FAX
+81 280-48-1633
E-mail address
[email protected]
Website http://www.hoxin-sg.co.jp/
Capital
32 million yen
Business outline
Manufacture of ultra-high precision parts and large parts. Hokushin specializes in the fabrication of parts for the
aerospace industry, semiconductor manufacturing equipment and medical equipment.
Based on our open business approach, in addition to metal cutting, we also perform a range of other services, including,
material procurement, surface treatment, quality assurance and distribution to address the needs of our customers.
High-quality is a constant requirement in products for the aerospace industry, semiconductor manufacturing equipment
and medical equipment. In addition to double checking during the fabrication process, we also perform measurements
using four 3D measuring devices, ensuring that we deliver our products together with accurate product data. Based on
years of experience, we can also provide designs and technological advice for a range of manufacturing projects.
Employees 58
Date established July 27, 1970
Main customers
IHI Corporation, Kawasaki Heavy Industries, Ltd. (indirect), Fuji Heavy Industries, Ltd. (indirect),
Hitachi Medical Corporation, etc.
Quality management
JISQ9100, ISO900, SO14001
3 IHI Corporation certified measurement personnel
Acquisition of
Level 2 machine inspection (3), Level 2 machine operators (NC lathe (4), machining center (2))
CAD/CAM software MasterCamX, NCView
No.
Equipment name
Q'ty
Specifications
1
Horizontal simultaneous 5-axis machining center (Mitsui Seiki: HU63A-5X)
1
D950 × 900 (simultaneous 5-axis)
2
Horizontal simultaneous 5-axis machining center (Mitsui Seiki: HS6A-5X)
1
3
Horizontal simultaneous 5-axis machining center (Mitsui Seiki: HS6A-6X)
1
4
Horizontal simultaneous 5-axis machining center (Mitsui Seiki:HU100-5XLL)
1
5
CNC lathe (Yamazaki Mazak: INTE)
3
MAXD900 × 3000L (5-axis compatible)
6
NC surface lathe (Seibu Koki: FNC)
2
MAX: D2000 × 2000L
7
3D measuring equipment (Tokyo Seimitsu: ACCURA II aktiv)
1
X:2000, Y:4200, Z:1500
8
3D measuring equipment (Tokyo Seimitsu: RVA1010-CNC)
1
X:1000, Y:1000, Z:850
9
3D measuring equipment (Tokyo Seimitsu: RVF800-S21)
1
X:800, Y:600, Z:600
3D measuring equipment (Tokyo Seimitsu: FUSION)
1
X:1000, Y:1000, Z:600
10
High-quality is a constant requirement in the products we manufacture,
including complex shape parts. These include a large number of
components that other companies won't touch because they are simply
too complex. We provide a range of know-how based on years of
experience manufacturing complex components. We take pride in
applying our technologies in a broad range of fields.
Aircraft part 910 × 1030 × 550 Titanium
12
Aerospace part Φ1290 × 65 A7075
Yagishitagiken Co., Ltd. Machining
Yagishitagiken Co., Ltd.
Company name
Head office address 2-1-8 Chuo, Wako-shi, Saitama 351-0113
Representative
Isamu Yagishita
Tel
+81 48-465-2411
Contact
Vice President: Hiroyuki Yagishita
FAX
+81 48-465-2426
E-mail address
[email protected]
Website http://www.yagishitagiken.jp/
Capital
15 million yen
Business outline
Manufacture of automotive prototype parts
Manufacture of semiconductor parts
Manufacture of Misumi Group catalog products
Development, design and manufacture of automation systems, including mechatronics
Analysis/processing of electron microscope & optical images, Development/design/manufacture of analysis and
measuring equipment, etc.
3D printing services
Manufacture and sale of machine polishing tools
Manufacture and sale of ELID grinding technologies
Head office, Wako TA plant, Shinkura FA plant, Muneoka plant, Tochigi plant, Nagaoka plant
Main customers
Honda R&D Co., Ltd., Toppan Printing Co., Ltd., Honda Motor Co., Ltd., Daido Metal Co., Ltd.,
Tokyo Seimitsu Co., Ltd., Hitachi Kokusai Electric, Inc. Misumi Group, etc.
Quality management
ISO9001 ISO14001
Honda R&D Co., Ltd., Toppan Printing Co., Ltd., Honda Motor Co., Ltd., Daido Metal Co., Ltd.,
Tokyo Seimitsu Co., Ltd., Hitachi Kokusai Electric, Inc. Misumi Group, etc.
Acquisition of
Machining center operator, NC machine operator, Machine operator and maintenance, etc.
Employees 122
Date established September 1973
CAD/CAM software AUTO-CAD MASTER-CAM hyperMILL
No.
Equipment name
Q'ty
Specifications
1
Double column 5-axis machining center (OKUMA MCR-B II 30 50E)
2
machining scope 2500 mm × 4800 mm
2
5-axis M/C (simultaneous 5-axis) (MAZAK VARIAXIS730, etc.)
4
3
Vertical M/C (OKUMA MB-56VA, etc.)
33
4
Horizontal M/C (OKUMA MA-600H, etc.)
7
machining scope 1000 mm × 900 mm × 1000 mm
5
NC lathe (large) (OKUMA LB45, etc.)
4
machining scope Φ800 mm
6
NC lathe (HITACHI CA40, etc.)
7
machining scope Φ380 mm
Machine polishing tools
After machining a metal surface on NC machine tools, such as machining centers etc., using tools, including ball-end mills etc. to a
specific shape, we have devised a way to create a mirror-finish (surface roughness within Ra50nm) with one chuck by using a machine
polishing tool affixed with a special rubber bonded grind stone (hybrid rubbing). Due to an up/down damper function and circular
damper function the point of the grind stone is able to follow the contours of the work, making it possible to polish flat surfaces,
free-form 3D surfaces and vertical walls of metal dies etc.
13
Machining Yamada Seiki Co., Ltd.
Yamada Seiki Co., Ltd.
Company name
Head office address 1855-9 Shimoakasaka, Kawagoe-shi, Saitama 350-1155
Representative
Katsuji Yamada
Tel
+81 49-241-1041
Contact
Director: Yasuhiro Yamada
FAX
+81 49-241-1264
E-mail address
[email protected]
Website http://yamadaseiki.co.jp
Capital
10 million yen
Business outline
Since our foundation, Yamada Seiki has specialized in
high-mix, low-volume production of product prototypes
and parts for race cars etc. All of our products demand
high-quality, short lead times and advanced technical
capabilities. We have worked hard to enhance our
technologies and skills and thanks to your support, are
rated highly by our customers.
■ Machined parts for automobiles and motor bikes etc.
■ Machined parts for aircraft etc.
Same as above
Main customers
Honda R&D Co., Ltd., Honda Motor Co., Ltd.
Quality management
JISQ9100, ISO9001
Employees 30
Date established August 1968
■ Forging and casting (casting, die casting, forging etc.)
4 Solutions offered by Yamada Seiki
(1) Machining of complex shapes
(2) Machining of hard-to-cut materials
(3) Short lead times
(4) One-stop-shop providing a comprehensive range of
services. It is our mission to meet the requirements of
our customers with these solutions.
Acquisition of
CAD/CAM software CATIA V5, V4, Mastercam, WorkNC
No.
Equipment name
Q'ty
Specifications
1
Simultaneous 5-axis vertical machining center
3
Φ650/500 etc.
2
Simultaneous 5-axis horizontal machining center
1
1000/800/810
3
Double column machining center
1
2500/1500
4
Vertical machining center
7
2500/1500 5-surface machining center
5
Simultaneous 4-axis horizontal machining center
2
1000/800/810 etc.
6
NC lathe
2
Φ430/750 MY (combined machining) specifications etc.
7
Cylindrical grinding machine etc.
3
GUP32-100 etc.
8
CNC 3D measuring equipment
2
CONTURA G2 700/700/600 etc.
9
Roundness/cylindrical measuring equipment
1
RONDCOM 47A Φ350
Magnetic particle flaw detector
1
NQ-40F
10
Yamada Seiki specializes in the machining of complex-shape parts using CATIA V5 and simultaneous 5-axis machining centers with
experience in manufacturing aircraft parts and parts for the defense industry. As a result of our quality assurance framework based on
our JISQ9100 accreditation, we offer reliable, high-quality manufacturing.
Turbine blisk (prototype)
■ Example of aircraft
parts
Pivot fittings
Fitting supports
Panels
Hinges
Rudders
Housing
14
Kyowa Technology Co., Ltd. Machining / Assembly
Kyowa Technology Co., Ltd.
Company name
Head office address 2-8-6 Edobukuro, Kawaguchi-shi, Saitama 334-0075
Representative
Nobuyoshi Hagiwara
Tel
+81 48-284-5515
Contact
Senior Managing Director: Kenji Hagiwara
FAX
+81 48-284-4315
E-mail address
[email protected]
Website
Capital
10 million yen
Business outline
Kyowa Technology manufactures complete parts from design, material procurement, processing, thermal
treatment to the polishing process and component assembly and complete product assembly. Our partner
company, Kyowa Gear Works also manufacturers gears etc. (from cutting through to polishing) to address a
broad range of customer requirements.
Kazo plant: 4-10-4 Kawaguchi, Kazo-shi, Saitama 347-0014 Japan
Kawaguchi plant: 2-7-11 Edobukuro, Kawaguchi-shi, Saitama 334-0075 Japan
Kanagawa sales office: 316-1 Guzo, Nakai-machi, Ashigarakami-gun, Kanagawa 259-0142 Japan
Employees 7
Date established November 2009
Main customers
Quality management
Acquisition of
CAD/CAM software Feature CAM, Space-E
No.
Equipment name
Q'ty
1
Horizontal machining center (Makino a81)
1
2
Vertical machining center (Makino V77)
1
3
Double column machining center (Kuraki KMV130Z)
1
4
Double column machining center (OKK VP1200)
1
5
Vertical jig borer (Sip-620/6A)
2
6
Horizontal machining center (Yasda, Kuraki, OKK)
3
7
Vertical machining center (OKK)
5
8
NC lathe (Mori Seiki CL-253/SL-5)
2
9
NC lathe (Mazak QTS350M)
1
3D measuring equipment (Tokyo Seimitsu SVAfusion)
1
10
Specifications
[2-axis speed reducer]
[7-axis speed increaser]
[Speed increaser in a shift clutch]
15
Metal materials Tokyo Titanium Co., Ltd.
Tokyo Titanium Co., Ltd.
Company name
Head office address 2-3-10 Kokaba, Iwatsuki-ku, Saitama-shi, Saitama 339-0072
Representative
Ryota Ozawa
Tel
+81 48-794-8770
Contact
Senier Managing Director: Kenta Ozawa
FAX
+81 48-794-8776
E-mail address
[email protected]
Website http://www.tokyo-titanium.co.jp
Capital
40 million yen
Business outline
1. Sale of titanium and rare-metal materials
• Pure titanium, titanium alloys, zirconium, tantalum,
high nickel alloys, etc.
(We have stock of pure titanium and titanium alloy
sheet metal and metal bars)
2. Titanium and rare-metal processing
• Pure titanium and titanium alloy sheet metal welding
• Pure titanium and titanium alloy machining
Plant No.1: 2-2-9 Kokaba, Iwatsuki-ku, Saitama-shi, Saitama 339-0072 Japan
Main customers
Mitsui Engineering and Shipbuilding, Kawasaki Heavy Industries Ltd., Hitachi, Ltd.,
Asahi Kasei Corporation, Tanaka Kikinzoku Kogyo, Furukawa Electric Co., Ltd.
Quality management
ISO9001, ISO14001, (Medical related accreditation, ISO13485,
First-class Marketing Authorization Holder, Medical Equipment Manufacturer)
July 1982
(Established September 01, 1984)
Employees 27
• Pure titanium and titanium alloy water jet cutting and
wire electric discharge cutting
3. Design and development of titanium products
• Manufacture of titanium products through our design
and development departments
4.Total titanium engineering making use of our material
procurement, processing, development and design
capabilities and network
Acquisition of
Titanium TIG welding (JISZ 3805 Titanium welding compliance certificate)
CAD/CAM software Mastercam_X8, SOLIDWORKS 2015, AotoCAD_LT_2012, SIGMANEST9.1
No.
Equipment name
Q'ty
1
Simultaneous 5-axis machining center (Okuma MU-5000V)
1
500 x 500 x 800
2
Multi-purpose machining center (Yamazaki Mazak INTEGREX300-IV S)
1
Φ760 x 1500
3
Vertical machining center (Okuma MILLAC1052V)
1
1000 x 2000 x 800
4
Vertical machining center (Okuma MILLAC511V)
1
500 x 1000 x 500
5
CNC lathe (Yamazaki Mazak NEXUS200)
3
Φ350 x 1000
6
Water jet (Sugino Machine)
1
100 x 1000 x 2000 300 Mpa
7
TIG welding machine (Panasonic, Daihen)
4
AC/DC, pulse 300 A, etc.
8
Set and place, Bender, Roll bender (various manufacturers)
6
9
Shearing machine
3
Band saw, contour machine
5
10
Tokyo Titanium has specialized
specifically in titanium for 34 years since
its founding. Drawing on our knowledge,
technologies, expertise, sales and design
experience and our network, etc. in the
area of titanium, we offer total titanium
engineering (from material to processing,
development and design).
16
Specifications
Ultra-high performance unmanned
exploratory vehicle (ROV) frame
Max. Φ530, Thickness 120 mm
Miyoshi Gokin Kogyo Co., Ltd. Metal materials
Company name
Miyoshi Gokin Kogyo Co., Ltd.
Head office address 508 Kamitome, Miyoshi-machi, Iruma-gun, Saitama 354-0045
Representative
Shigeo Hagino
Tel
+81 49-258-3381
Contact
Director: Kazuo Tsuruta
FAX
+81 49-258-5279
E-mail address
[email protected]
Website http://www.yamatogokin.co.jp
Capital
52,500,000 yen
Employees 94
Date established August 20, 1963
Development & manufacture of special copper alloys
Business outline
Forging of metal castings for plastic molds
Metal working
Head office plant: Same as above
Asaka plant: 2-16-7 Hatanaka, Niiza-shi, Saitama 352-0012 Japan
Main customers
Yamatogokin Co., Ltd., Taseto Co., Ltd., TOSHIBA MITSUBISHI-ELECTRIC Industrial Systems Corporation,
Kitashiba Electric Co., Ltd., RIKEN Environmental System Co., Ltd., Mitsubishi Materials Corporation, etc.
Quality management
JISQ9100, ISO9001, approved manufacturer for Nippon Kaiji Kyokai (NK), approved manufacturer for
American Bureau of Shipping (ABS), approved manufacturer for Germanischer Lloyd (GL)
Messier-Bugatti-Dowty (Gloucester), Messier Services Asia (Singapore), Messier Services Americas (Mexico),
Minebea Fujisawa/ Karuizawa, AMECO Beijing, Nabtesco Gifu Plant, TALSCO, NTN Kuwana Works, ANA, JAL
Acquisition of
Japan Society for Non-destructive Inspection (JSNDI) UT level 2 (2), level 1 (1), PT level 2 (2), ET level 2 (1), level 1 (1)
CAD/CAM software
No.
Equipment name
Q'ty
Specifications
1
High frequency induction furnace
4
10, 30, 150, 1,000(kg)
2
Intermediate frequency induction furnace
1
3,000 (kg)
3
Semi-continuous casting machine
1
3,000 (kg)
4
Vertical continuous casting machine
1
Φ13 to 35
5
Air hammer
4
1/2, 3/4, 1, 2 (t)
6
Lathe
1
Φ1400
7
Planer
1
1000 × 2000
8
Hot extrusion machine
1
2700 (t)
9
Thermal treatment equipment (5 electric furnaces, 2 gas furnaces, 1 oil furnace)
8
We boast a fully integrated production framework for the manufacture of a range of materials from melting,
casting, forging or extrusion, thermal treatment, surface finishing up to inspection.
We have JIS Q 9100 accreditation and have experience suppling materials to the aviation industry.
Dissolution of copper alloy
Part of the landing gear
For landing gear Bushing material
Landing Gear
17
Special screws Kit Seiko Corporation
Kit Seiko Corporation
Company name
Head office address 280 Kamitekobayashi, Hanyu-shi, Saitama 348-0025
Representative
Kouei Tanabe
Tel
+81 48-561-6111
Contact
Plant Manager: Koichi Kawanabe
FAX
+81 48-561-6115
E-mail address
[email protected]
Website http://www.kitseiko.co.jp
Capital
12 million yen
Business outline
Kit Seiko performs metal grinding work, specializing in the production of special screws used in satellites,
nuclear facilities, semiconductor inspection equipment and rail signal devices. Our strength lies in our ability to
handle high-mix, low-volume production lots with minimal lead times. We also have an integrated production
system to provide thermal treatment, plating and passivation services. Kit Seiko provides inspection data,
including strength test data and material certification for added quality control.
Employees 20
Date established February 15, 1940
Main customers
Satellite manufacturers, nuclear measuring device manufacturers,
semiconductor inspection equipment manufacturers and rail signal manufacturers
Quality management
Acquisition of
CAD/CAM software
No.
Equipment name
Q'ty
Specifications
1
Sliding headstock NC lathe (Citizen B Series)
2
Φ1 to 12
2
Sliding headstock NC lathe (Citizen AL Series)
9
Φ1 to 16
3
Sliding headstock NC lathe (Citizen BL Series)
3
Φ4 to 20
4
Sliding headstock NC lathe (Citizen FE Series)
5
Φ6 to 32
5
Sliding headstock NC lathe (Star Micronics RNC A Series)
4
Φ2 to 16
6
Fixed headstock NC lathe (Miyano BND, JNC, BNC Series)
7
Φ10 to 45
7
Rolling machine (Nissei)
5
Φ6 or less
8
Rolling machine (Tsugami)
5
Φ6 to 20
Kit Seiko has been working with metal materials for 75 years. For over 45 years we have been manufacturing special screws for the
aerospace industry. We are currently delivering hex socket bolts and stud bolts (continuous thread bolts) made from titanium and heat
resistant alloys to manufacturers for use in the aerospace industry.
[size]
Approx. M1.4 Approx. M20
We also manufacture
inch screw threads.
Hex socket bolts used in the Hayabusa
and Hayabusa 2 satellites
18
Stud bolt (titanium alloy, Inconel 600・718,
Hastelloy 22・276, Super Inva, etc.)
Uchida Seiken Co., Ltd. Grinding
Uchida Seiken Co., Ltd.
Company name
Head office address 7-17-24 Minami Hatogaya, Kawaguchi-shi, Saitama 334-0013
Representative
Yukihiko Uchida
Tel
+81 48-281-4987
Contact
President: Yukihiko Uchida
FAX
+81 48-286-2493
E-mail address
[email protected]
Website http://www.uchida-seiken.com
Capital
5 million yen
Business outline
Uchida Seiken specializes in precision grinding
The work we do for the aerospace industry accounts for approximately 20% of all our work and we have extensive
experience working with materials such as Inconel and titanium. In 2016, we will be adding a simultaneous 5-axis
machining center to our arsenal, enabling us to provide services from cutting right up to grinding.
Same as above
Main customers
IHI Corporation, NSK Ltd., Tokyo Seimitsu Co., Ltd., Mitutoyo Corporation, Seiko Instruments, Inc.
Quality management
ISO14001, ISO9001 (scheduled to obtain accreditation in FY2017)
IHI Corporation Aero-Engine & Space Operations Div.
Employees 13
Date established Founded April 1981 (Est. April 1982)
Acquisition of
CAD/CAM software CAMTUS, Speedy, mill Next
No.
Equipment name
Q'ty
Specifications
1
Surface grinding machine
7
500 × 200 to 2000 × 800
2
Cylindrical grinding machine
4
Φ300 × Distance between centers 500 and 1500
3
Internal grinding machine
5
Inside diameter Φ8 to 200
4
Vertical grinding machine
1
Φ600
5
Multipurpose machining center (simultaneous 5-axis)
1
INTEGREX I 200 (MAZAK)
6
3D measuring equipment
1
500 × 400
7
Roundness measuring machine
1
700L
8
Center hole grinding machine
1
1200L
9
Laser marker
1
3D
Uchida Seiken performs grinding work for
primary components for turbo pumps used in the
first and second stage engines of H2 rockets.
First stage engine
LE-7
LE-7 turbo pump
In 2016 we added a
simultaneous 5-axis
multi-purpose machining center
to our arsenal to expand our
range of services from grinding
to include a range of other metal
working operations as we
challenge the boundaries of
technological development to
address a broader range of
requirements.
19
Grinding STM Co., Ltd.
STM Co., Ltd.
Company name
Head office address 207 Tamagawa, Tokigawa-machi, Hiki-gun, Saitama 335-0342
Representative
Shigeru Suzuki
Tel
+81 493-65-3251
Contact
Manager-Business Planning: Wakana Suzuki
FAX
+81 493-65-3255
E-mail address
[email protected]
Website http://stm-saitama-web.sakura.ne.jp/
Capital
10 million yen
Business outline
STM aims to contribute to the machinery industry and
society as a whole with optimum technologies and
products that meet the requirements of our customers.
STM specializes in grinding technologies to increase the
precision of hydraulic parts.
Employees 30
Main products:
■ Hydraulic parts
■ Automotive parts
■ Precision parts and assembly
■ Injection nozzles, fuel valves, hydraulic valves
Main customers
Nabtesco Corporation, Nico Precision Co., Ltd., Sanwa Seiki Ltd. etc.
Quality management
Acquisition of
CAD/CAM software rapidPRO
No.
Equipment name
Q'ty
1
CNC automatic lathe BO-326
1
2
CNC automatic lathe BO-385
1
3
Okuma, Tsugami SPACE TURN-NB
2
4
Machining center FANUC POBODRILL α-T14iE α-14iF
2
5
Grinding machine TSUGAMI G-18
10
6
Okuma LB3000EX II
1
7
Roundness measuring machine RONDCOM43C 2
8
Shape measuring machine SURFCOM1800
1
9
Surface roughness, contour shape measuring machine SURFCOM NEX 031 DX-13
1
UG-250-II Centerless grinder
1
10
Specifications
STM deals in the production of one-off and mass produced parts manufactured to an accuracy of 1μ or less in roundness and coaxial
accuracy using cylindrical grinders.
We also currently provided services for center axis alignment to support the manufacture of hydraulic parts and diesel engine parts.
We hope to contribute to the aircraft industry in the future.
Leader in grinding technologies...
STM Co., Ltd.
20
Soken Industries Co., Ltd. Polishing system / Equipment
Soken Industries Co., Ltd.
Company name
Head office address 1-103-55 Yoshinodai, Kawagoe-shi, Saitama 350-0833
Representative
Tadami Shibuya
Tel
+81 49-225-5311
Contact
General Manager: Tadayoshi Nagasawa
FAX
+81 49-225-6840
E-mail address
[email protected]
Website http://www.soken-industries.co.jp
Capital
300 million yen
Business outline
Manufacture and sale of buffing and polishing materials and robot polishing systems, machining and surface
treatment of precision parts
○ Polishing materials (manufacture of industrial buffing and polishing materials, sale of buffing accessories)
○ Polishing systems
(manufacture and sale of automated polishing systems and proposals for optimum polishing systems)
○ Polishing/Total fabrication
(cleaning and manufacture of parts used in semiconductor and precision analysis equipment and modules)
○ Precision parts/Modules
(analysis, assessment and design and manufacture of functional surfaces, materials and parts, etc.)
Head office/laboratory/Plant No.1: 1-103-55 Yoshinodai, Kawagoe-shi, Saitama 350-0833 Japan
Plant No.2: 2-8-29 Yoshinodai, Kawagoe-shi, Saitama 350-0833 japan
Plant No.3: (Tokyo Product Center) 37 Toyodahon, Kawagoe-shi, Saitama 350-1118 Japan
Main customers
Tokyo Electron, Ltd., Neriki Co., Ltd., Hamai Industries, Ltd., Hitachi High-Technologies Corporation,
Hitachi Kokusai Electric, Inc., JEOL, Ltd., IHI Group, etc.
Quality management
KES (environmental management)
Tokyo Electron, Ltd.
Acquisition of
Machine inspection, machine technician, vocational training instructor
April 1948
(Established June 1978)
Employees 100
CAD/CAM software SolidWorks, AutoCAD, RobotWorks
No.
Equipment name
Q'ty
7
1
CNC lathe (Mori Seiki SL-203MC)
2
Machining center (Mori Seiki NV5000A/40, etc.)
5
3
TIG automatic welding machine (DIMETRICS 328-2000-101)
12
4
Laser welding machine (MIYACHI ML-2351A)
1
5
CNC bender (OPTON MS-15R, etc.)
2
6
Clean room, clean booth
3
7
Water purification system (ORGANO)
2
8
Automatic pipe polishing machine (manufactured in-house)
5
9
3D contact measuring equipment (Mitutoyo bright2700)
1
3D SCANER (ATOS II)
1
10
Specifications
0.5 μm class 1000, 0.1μm class 1
1/16” or less 1/8” , 1/4” , 3/8” , 1/2” size compatible
1. Soken specializes in mirror-finish polishing
using our unique polishing technologies and
providing additional function to material
surfaces, such as corrosion resistance and a
high degree of cleanliness etc. and has
extensive experience in fields that require a
high degree of cleanliness, such as the
semiconductor industry. We also have TIG
welding machines and pipe benders and
specialize in the manufacture of clean pipes.
2. Soken also sells automatic polishing systems
and offers machining services for a range of
parts and materials and we are currently
working on developing automatic polishing
systems for turbine propellers.
Parts polished to a mirror finish
Automatic polishing system
21
Precision sheet metal Stainless Art Kyoei Co., Ltd.
Stainless Art Kyoei Co., Ltd.
Company name
Head office address 2 Kamiuchimagi, Asaka-shi, Saitama 351-0001
Representative
Yoshihiro Nagatomo
Tel
+81 48-648-1555
Contact
Sales Dept.: Toshiharu Yoshizawa
FAX
+81 48-648-1556
E-mail address
[email protected]
Website http://www.sa-k.co.jp
Capital
3 million yen
Business outline
* We specialize in precision metal sheeting with a focus on welding. Stainless Art Kyoei introduced 3D CAD before
any of our competitors and at the same time added analysis software.
By introducing nonlinear analysis software Solidworks Simulation Professional, we can test material strength
(consideration of excess and lack of material strength and degree of deformation) and perform thermal fluid
analysis (used to examine gas and liquid flow to identify flow velocity and temperature distribution) to provide
customers with design ideas from the prototype stage and help get a product to the mass production stage quicker.
Employees 26
Date established 1963
Main customers
Quality management
Acquisition of
CAD/CAM software AMADA 3D-CAD SolidWorks
No.
Equipment name
Q'ty
Specifications
1
Laser processer with rotary index (AMADA FO MII RI 3015)
1
MAX: 3070 × 1550 × 200
2
NC turret punch (AMADA EM2510NT)
1
Work scope (X × Y) 2500 × 1270
3
Bender (AMADA FBD III 1253NT)
1
Bend length 3,000 W
4
Bender (AMADA HDS 2204NT)
1
Bend length 4,000 W
5
Spot welder (AMADA MAGIC CHC)
1
6
Digital TIG welding machine (PANASONIC YC-300BP4)
3
7
Robot TIG welding machine (PANASONIC TA-1600)
1
8
Stud bolt welder (Daito Corp. CD2301)
1
9
Semi-automatic welder (PANASONIC YD-190SL7)
1
Lace polisher (Todoroki)
1
10
Onestop shop! We manufacture everything in-house from simple metal mold design to production.
Lavatory sink
22
Niko Manufactory Co., Ltd. Precision sheet metal
Niko Manufactory Co., Ltd.
Company name
Head office address 3-1-1 Funai, Iwatsuki-ku, Saitama-shi, Saitama 339-0042
Representative
Yoshiaki Sakaguchi
Tel
+81 48-797-2000
Contact
Manager-Production Control Dept.: Hideo Fukuda
FAX
+81 48-791-7715
E-mail address
[email protected]
Website http://www.nikoss.co.jp/
Capital
73 million yen
Business outline
[Fulfilling our promises]
Niko Manufactory specializes in precision sheet metal fabrication,
pressing, machining and design and assembly, etc. of defense
equipment, telecommunications equipment, computers, OA
equipment, vending machines, medical equipment and ship radars,
etc. We are also a sub-supplier for the defense industry, providing
equipment for warships and infantry, including equipment found on
Iwatsuki head office plant: 3-1-1 Funai, Iwatsuki-ku, Saitama-shi, Saitama 339-0042 Japan
Hirata plant: 74-3 Okashiwagi, Yomogida Shinden, Hirata-mura, Ishikawa-gun, Fukushima 963-8201 Japan
Main customers
Fujitsu, Ltd., Tokyo Keiki, Inc., NEC & NEC Group, NIPPI Corporation, Glory Ltd., etc.
Quality management
JISQ9100, ISO900, ISO14001
Kawasaki Heavy Industries, Ltd. Tokyo Keiki, Inc., Nippon Avionics Co., Ltd.,
Nippi Corporation Aerospace Equipment Division, Fujitsu, Ltd., Mitsubishi Heavy Industries, Ltd., etc.
Acquisition of
Press machine operator, power press inspection, electronic device assembly, distribution board/control panel assembly,
hazardous material handling, sanitary engineering and health management, specified chemical substance handling,
general boiler welding, etc. welding: JIS Z 3801, 3811, 3821, 3841
01, 1955
Date established July
(Established April 01, 1955)
Employees 105
military aircraft. We also supply the consumer market with a broad
range of products regardless of the production lot size. Our
operations include design, fabrication, assembly (including
overhauls) and a range of surface treatment services, etc., ranging
from special processes to general consumer products. We have 61
years experience in sheet metal working and high-precision
machining to meet reliability and quality assurance requirements.
CAD/CAM software CATI V5, SOLID WORKS, etc.
No.
Equipment name
Q'ty
Specifications
1
NC turret punch, NC turret punch press & fiber laser welding machine
5
X2500, Y1270
2
Laser cutter
3
X3070, Y1550, Z200 4 kw
3
Press
18
30~300 t, ram 1800 × 1200 (MAX)
4
Bender/Robotic bender
18
30~300 t/220 t, 4300 × 700 mm
5
Spot/CO2/TIG/ARC/Fiber laser robot/YAG welding machine
38
0.1 t~6.0 t
6
5-axis machining center/machining center/turning center/wire cutter
5
630Φ × H450, 450° (MAX) with pallet changer
7
3D measuring equipment/roundness, cylindrical measuring machine/infrared ray measuring device
5
X1500, Y1000, Z1000
8
Tensile strength testing machine (Shimadzu Corp)
2
0~100 N
9
Non-destructive testing machine, X-ray fluoroscopy device (Toshiba)
1
150 kv Φ750 × 550H
Energy dispersive X-ray spectrometer (Shimadzu Corp)
1
300 (W) × 275 (D) × 100 (H) mm
10
We have a fully integrated production system that enables us to manufacture just about anything, from small products to large casings in-house. Our
facilities include a 300 t press and max 300 t/max length 4,200mm press brake meaning that we can perform just about any metal working operation.
We also have turret punches (5), fiber laser welding machines and
a robot line press brake, Co2 laser welding machines, fiber laser
welding robot, YAG laser welding machine and other sheet metal
facilities and a range of other machining equipment, including
5-axis machining centers, turning centers, high-torque machining
centers and wire cutters, etc. so that we can handle just about any
operation in-house.
To ensure the quality of our metal working operations, we have a
Warship equipment Case
full range of inspection equipment, including an X-ray
Precision machining
made from aluminum sheets machined and welded together
fluoroscopy device for non-destructive inspections, an X-ray
fluorescence spectrometer, 3D measuring
Precision
Aluminum cast radome
Assembly
equipment, tensile strength testing
machining
machines, roundness testing equipment
of sheet
and surface resistance measuring
material
equipment, etc. for high-precision and
quality assurance, which is highly
respected by our business markets. We
also specialize in providing design
proposals that meet the specifications of
our customers and providing technological
support for easier manufacturing.
23
Composite fabrication RDS Co., Ltd.
RDS Co., Ltd.
Company name
Head office address 1860 Akahama, Yorii-machi, Osato-gun, Saitama 369-1211
Representative
Chikako Sugihara
Tel
+81 48-582-3911
Contact
Senior Managing Director: Anri Sugihara
FAX
+81 48-582-1931
E-mail address
[email protected]
Website http://www.rds-design.jp
Capital
10,000,000 yen
Business outline
RDS is capable of total in-house product manufacture. We are
involved in a diverse range of R&D activities ranging from
planning and design, 3D modeling, analysis, clay modeling, 3D
printing, CFRP molding (dry carbon), painting/coating, plastic
molding right up to simultaneous 5-axis machining. We are also
involved in branding, design and technical consulting.
RDS specializes in CFRP molding using autoclave molding for
the development of racing cars, solar-powered cars, futuristic
transportation and robots etc. and other various dry carbon
products. RDS innovation and technical prowess is also
employed in a range of medical and welfare equipment,
including wheel chairs and crutches etc.
In recent years, RDS has become the official supplier to Taiki
Tokyo Design Studio : 4-2-15-2306 Nishi-Shinjuku, Shinjuku-ku, Tokyo 160-0023 Japan
Main customers
Leading car manufacturers, universities/research institutes, medical and welfare equipment manufacturers,
robot manufacturers and home appliance manufacturers etc.
Quality management
2015: Currently applying for accreditation for ISO9001, ISO13485 and JIS Q 9100 (as of November 2015)
Employees 25
Date established March 01, 1983
Morii, paralympic chair skier and winner of the silver medal at
the Sochi Paralympic Games and paralympian, Kenji Natsume,
providing dry carbon sheets.
We are also the first private company in Japan to become the
official supplier to HAKUTO, and are involved in the planning,
design and manufacture of the moon surface exploration rover.
■2013: Recipient of the Good Design Award (METI award) [dry
carbon crutches]
■2013: Recipient of the Incentive Award in the Venture Spirit
Division of the Shibusawa Business Awards
■Business collaboration with AMIREX, Medicalture Plus and
Xiborg
Acquisition of
CAD/CAM software CATIA V5, Hyper Mill, Icem Surf, Space E, Geo Magic etc.
No.
Equipment name
Q'ty
1
Autoclave
2
2
Cutting plotter
1
3
Clean room
2
4
Simultaneous 5-axis machining center
2
5
3-axis machining center
1
6
FDM printer
1
7
Surface plate/Pmill System
2
8
Non-contact measuring equipment (t-scan)
1
9
Double column 5-surface machining center
1
Large painting/coating room
1
10
Specifications
Moon surface exploration rover
"HAKUTO"
24
Chair skier, Taiki Morii
Clay model
Recipient of
2013 Good Design Award
Uchida Co., Ltd. Composite fabrication
Uchida Co., Ltd.
Company name
Head office address 2048-1 Kamitome, Miyoshi-machi, Iruma-gun, Saitama 345-0045
Representative
Toshikazu Uchida
Tel
+81 49-274-3030
Contact
President: Toshikazu Uchida
FAX
+81 49-274-3031
E-mail address
[email protected]
Website http://www.uchida-k.co.jp/
Capital
50 million yen
Business outline
• Manufacture of prototypes and high-mix-med-volume production using carbon fiber composite materials.
• Motorcycles & Automobiles: Prototype development and production of parts for motor sports and next-generation vehicles,
R&D, prototype development and manufacture of supercars.
• Aircraft: R&D and mass production of prototype engine blades for large passenger aircraft, R&D in next-generation helicopters
• Aerospace: R&D and production of parts for satellites
• Rail, environmental energy: R&D into linear motor cars, R&D into power saving technologies
• Art: Creation of artwork
• Medicine, welfare and rehabilitation: R&D and production of prototypes for medical equipment, jigs and instruments etc.
• General R&D into next-generation prototypes
Same as above
Main customers
Honda R&D Co., Ltd. IHI Corporation, Mitsubishi Electric, JAXA
Quality management
JISQ9100、ISO9001
Mitsubishi Electric: Laminate molding of composite material products, adhesive assembly processes (techniques, equipment)
IHI Aerospace: SGV assembly/paintwork (Dec. 2011 - Feb. 2014)
Employees 45
Date established October 01, 1968
Acquisition of
No.
Equipment name
Q'ty
Specifications
1
Mori Seiki NV5000B, VS1000 [3 axis]
2
X axis: 1,020mm (stroke) • Y axis: 510mm • Z axis: 510mm • Table area: 1,320×600mm
2
DMG 100P, 125P [5 axis]
2
X axis: 1,250mm (stroke) • Y axis: 1,000mm • Z axis: 1,000mm
C axis, X axis: 1,000mm (stroke) • Y axis: 1,000mm • Z axis: 1,000mm • C axis
3
NEO [5 axis]
1
X axis: 4,000mm (stroke) • Y axis: 2,000mm • Z axis: 1,200mm
C axis: 0° - ±270° • B axis: 0° - ±110° • Table area: 4,000×2,000mm
4
Cutting plotter
1
Table area: W1,500×L3,500mm
5
Ashida MFG AUTO CLAVE
2
Φ3,000 × 6,000mm • 200℃, 0.99Mpa Φ1,000 × 1,000mm • 400℃, 2Mpa
6
Internal air circulation ovens
5
Size: W7,000 × H3,000 × D2,000mm • 300℃ (MAX)
7
Paint room
1
Complete paint/coating room
8
Measurement/inspection equipment
1
Laser tracker & ultrasonic flaw detector
9
Mold Carrier (Krauss Maffei)
1
Tool Dimension: Length Max: 1500mm • Width Max: 1200mm •
Height Max: 1200mm • Weight Total Tool: 20,000kg Force of Carrier: Max
Clamping Force: 6300kN • Max Tear Open Force: 800kN
Material handling robot
(KUKA FORTEC Series KR240 R3330)
1
Work envelope volume: 114,5m³ • Maximum coverage: 3326mm •
Repeatability: 2421kg • Protection classification of the robot: IP 65 • Sound level: <75dB •
Ambient temperature during operation: 283 K to 328 K (+10℃ to +55℃)
10
There are very few companies in Japan with a fully integrated manufacturing system where all processes, from molding, adhesion,
processing and inspection right up to painting, all areas in which we specialize, are performed under the one roof.
Working towards a fully automated plant, we have introduced new, state-of-the-art equipment and composite material molding
equipment (press/robot), as Uchida aims to enhance its collaborative framework and establish itself as a recognized name in the
area of composite material molding.
■Head office
■Press/robot arm that make up
part of our mass production
system for the production of
modern composite material parts
25
Plastic molding Taiseiplas Co., Ltd.
Taiseiplas Co., Ltd.
Company name
Head office address 9F Nissan Edobashi Bldg. 1-10-5 Nihonbashi Hon-cho, Chuo-ku, Tokyo, 103-0023
Representative
Kogoro Osumi
Tel
+81 3-3243-1851
Contact
Senior Managing Director: Masami Itabashi
FAX
+81 3-3243-1847
E-mail address
[email protected]
Website http://taiseiplas.lekumo.biz/
Capital
140 million yen
Business outline
Manufacture/sale and import/export of synthetic plastic products and raw materials
Manufacture/sale and import/export of materials for plastic processing
Provision of know-how and technology concerning plastic processing
Manufacture/sale and import/export of molds
Patent acquisition, possession and licensing
Technical Center: 18-5 Nitta Kaminaka-cho, Ota-shi, Gunma 370-0353 Japan
Soka plant: 234-8 Tsukada, Ryoshinden Nishi-cho, Soka-shi, Saitama 340-0027 Japan
TAISING COXON LIMITED: West No.8, ZhongNan South Rd., Hai Bin District, Shang Sha Village,
Chang An Town, Dong Guan City, Guang Dong Pro, 523867 China
Main customers
Gomu no Inaki Co., Ltd., Adachi Light, Inc., Rinnai Corporation, Nitto Denko Corporation
Quality management
ISO9001
Date established May 10, 1982
Employees 40
Acquisition of
Special grade molding engineer etc.
CAD/CAM software Solid Works
No.
Equipment name
Q'ty
Specifications
1
Sumitomo SE 200 electric two-color molding machine
2
On loan from partner company
2
Sumitomo SE280 electric two-color molding machine
3
Parent company equipment
3
4
Same as above
4
1
Same as above
5
Nissei DCE120 electric two-color molding machine
3
Same as above
6
Nissei DC200
2
Same as above
7
Nissei DC120
8
Same as above
8
50 t - 100 t injection molding machine
15
Same as above
9
Mold making machine
Same as above
(1) Metal and plastic injection molding and bonding technologies (creation of a strong joint with plastic by chemically treating the metal surface)
(2) Metal and CFRP (CFRTP) bonding technologies (3) Dissimilar material two-color molding technologies
Aluminum surface
Aluminum surface after
chemical treatment
Metal
18mmx45mmx1.6mm
Plastic
10mmx45mmx3mm
Bonding area
10mmx5mm=0.5c㎡
26
Nishina Industrial Co., Ltd. Surface treatment
Nishina Industrial Co., Ltd.
Company name
Head office address 1003 Shimoochiai, Chuo-ku, Saitama-shi, Saitama 338-0002
Representative
Toshio Nishina
Tel
+81 48-831-5238
Contact
General Manager-Sales Dept.: Masato Sugimoto
FAX
+81 48-822-4820
E-mail address
[email protected]
Website http://nishina-inc.com
Capital
10 million yen
Business outline
Nishina specializes in functional plating primarily for metal materials.
We specialize in electroless nickel plating, black electroless nickel plating, composite electroless nickel plating
and zinc plating (trivalent chromate plating) and perform plating services for a broad range of industries,
including parts for general businesses and for the aerospace and defense industries, etc. Our core technology
lies in our ultra-large electroless nickel plating technologies that boast a plating tank 4500*2000*3000 (mm)
that holds 30,000 L that enables precision plating of semiconductor/LCD panel manufacturing equipment parts
and parts for large industrial machinery etc.
• Saitama City: Head office plant, Kuki City: Kuki plant, Mekasys plant, Unitech plant, Ina-cho: Ina plant
Main customers
Mitsubishi Heavy Industries, Ltd., Nippon Signal Co., Ltd., Nikon Corporation, Bosch, Hitachi, Ltd.
Quality management
ISO9001, ISO14001
Mitsubishi Heavy Industries, Ltd., Nikon Corporation, Bosch
Acquisition of
Class 1 plating engineer (1), Level 1 water-based pollution control manager (3),
Level 2 water-based pollution control manager (8)
Employees 97
Date established June 15, 1956
CAD/CAM software
No.
Equipment name
Q'ty
Specifications
1
Ultra-large electroless nickel plating tank
1
Volume: 30000 (L) Max dimensions (MM): 1900 × 4400 × 3200
2
Electroless nickel plating tank
10
Aluminum tank Max dimensions (mm): 3400 × 900 × 2800
3
Black electroless nickel plating tank
2
Piano black (mass production), matt black (prototype)
4
Composite electroless nickel plating tank
4
Electroless nickel PTFE: 3 tanks, Electroless nickel SiC: 1 tank
5
Automatic zinc plating line
1
Volume: 7000 (L) 2 trivalent chromate plating tanks
6
XRF thickness measuring device
2
7
Electron microscope
2
8
Microscope
1
9
Baking oven
5
We specialize in large
electroless nickel plating and
composite electroless nickel
plating. Our plating
applications are used in a
broad range of industries from
the automotive, shipping to
food industries.
Example of composite
electroless nickel plating
(electroless nickel PTFE
plating) superior in terms of
mold release and wear
resistance.
Example of composite
electroless nickel plating
(electroless nickel SiC plating)
that complies with the RoSH
directive of not using hazardous
substances and has the same
hardness as hardened chrome
plating.
Dedicated ultra-large
electroless nickel plating plant
27
Surface treatment Yoshino Denka Kogyo, Inc.
Yoshino Denka Kogyo, Inc.
Company name
Head office address 1-2 Asahi, Yoshikawa-shi, Saitama 342-0008
Representative
Kanji Yoshino
Tel
+81 48-951-1111
Contact
Manager-Sales Dept.: Hiroaki Kaneko
FAX
+81 48-993-3335
E-mail address
[email protected]
Website http://www.yoshinodenka.com/
Capital
99,990,000 yen
Business outline
Yoshino Denka performs surface treatment for automobiles, construction machinery and amusement and lifestyle equipment.
Our main surface treatment services include hard chrome plating, electroless nickel plating, zinc-nickel alloy plating, tin-zinc
plating, decorative plating, (material: ABS) and electromagnetic shield plating. We have experience plating fuel injector
systems, interior components for fuel tanks and other external parts (grill, automotive trim etc.) for the automotive industry.
Electromagnetic shield plating is used on control panels for aircraft parts, medical equipment and computers etc. Yoshino
Denka is capable of handling one-off prototypes right up to mass production of 3 million parts per month.
Metal processing Div.: 2849 Koshigaya, Koshigaya-shi, Saitama 343-0024 Japan
Chemical Div.: 3-6-15 Koshigaya, Koshigaya-shi, Saitama 343-0813 Japan
YOSHINO DENKA KOGYO VIETNAM CO.,LTD: Hai Phong city Vietnam /PT.YOSHINO HARD INDONESIA Balikpapan 76116, INDONESIA
Main customers
IHI Corporation, Mitsubishi Heavy Industries, Ltd. Hitachi Automotive Systems, Ltd., Kyosan Denki Co., Ltd.,
Hitachi Construction Machinery Co., Ltd.
Quality management
ISO 9001, Eco Stage, JISQ9100 (scheduled for 2016)
IHI Corporation
Acquisition of
2 certified special grade plating technicians
Employees 230
CAD/CAM software Special analysis equipment for surface treatment processes
No.
Equipment name
Q'ty
1
Hard chrome plating conveyor line
1
2
Hard chrome plating manual line
8
3
Hard chrome plating elevator line (25 racks)
1
4
Zinc plating line
1
5
Electroless nickel line
3
6
Large hard chrome plating line
1
7
Cylindrical buffer
8
8
Automatic decorative plastic chrome plating line
1
9
Automatic decorative plastic microporous chrome plating line
1
Electromagnetic shield line
1
10
Specifications
Decorative plating on ABS plastic (automotive grills etc.)
Electromagnetic shield plating
(computers, aircraft engine control panel units etc.)
Hard chrome plating
(micron chrome)
For use in automotive injectors and allows for
controlling film thickness in microns.
28
SE Co., Ltd. Machinery / Equipment
Company name
SE Co., Ltd.
Head office address 3015 Sasai, Sayama-Shi, Saitama 350-1327
Representative
Ryota Yamaoka
Tel
+81 4-2953-2118
Contact
President: Ryota Yamaoka
FAX
+81 4-2952-0025
E-mail address
[email protected]
Website http://www.esuii.com/
Capital
20 million yen
Business outline
○ Manufacture and sale of liquid crystal manufacturing equipment
○ Manufacture and sale of ultrasonic cleaning equipment
○ Manufacture and sale of switches, including magnetic and electromagnetic switches
○ EMS
Date established March 29, 1954
Employees 46
Main customers
Shindengen Electric Mfg. Co., Ltd., Shindengen Three E Co., Ltd., Y-E Data Inc., Chuo Seisakusho, LTD.
Origin Electric Co., Ltd. KFO etc.
Quality management
ISO9001
Acquisition of
CAD/CAM software I-CAD, CADPAC
No.
1
Equipment name
Equipment manufacturing plant
Q'ty
Specifications
(1) W13 m×D17.5 m × H11.5 m
(2) Ceiling crane × 2 (2.8 t)
■ Spacer spray technology (spacer spray machines)
SE designs and manufactures machines to spray spacers uniformly onto the glass substrate (diameter approx.3μ) in the process of
manufacturing liquid crystal cells.We also design and manufacture spacer counters used to inspect spacer uniformity.
■ Large machine assembly
SE possesses a large manufacturing plant and have experience in the design and manufacture of laser marking machines for 10th
generation 3000□ glass substrates.
■ Design and manufacture of special, industrial use switches (magnetic switches, grounding switches etc.)
SE designs a range of manual and automatic switches, from electrical knife switches to magnetic and grounding switches etc.
29
Power supply units Bellnix Co., Ltd.
Bellnix Co., Ltd.
Company name
Head office address 5-7-8 Negishi, Minami-ku, Saitama-shi, Saitama 336-0024
Representative
Shotaro Suzuki
Tel
+81 48-864-7733
Contact
Senior Manager-General Admin. Dept.: Shuji Aizawa
FAX
+81 48-861-6402
E-mail address
[email protected]
Website http://www.bellnix.co.jp/
Capital
20 million yen
Business outline
Development, manufacture and sale of power supply units used in electronic products in a range of areas
excluding consumer products, including medicine, communications, measuring and testing, aviation and rail.
• Testimony to the reliability of our technologies is our string of awards, including our selection as one of the top
300 manufacturing SMEs supporting a bright future for Japan (METI), the Shibusawa Eichi Venture Dream
Award (Saitama Prefecture), Certification as a Saitama Technical Brand Company (Saitama City) and the EDN
Innovation Award 210 Grand Prix (leading US media outlet).
• From 2012, we started work on the development of an electric motor-assisted bicycle with the support of
Saitama City as it aims to become an environmental city of the future, and from 2016 will start on an electric
powered bicycle equipped with a newly developed non-contact power supply unit.
Technical Center: 5-6-1 Negishi, Minami-ku, Saitama-shi, Saitama 336-0024 Japan
Main customers
Panasonic AVC, Shimadzu Corp., Mitsubishi Electric Corp. Kamakura Seisakusho., Co., Ltd.,
Panasonic System Network Co., Ltd., Japan Radio Co., Ltd., Hitachi Aloka Medical, Ltd., Hitachi, Ltd., etc.
Quality management
JISQ9100, ISO9001, ISO14001
Hitachi Aloka Medical, Ltd., Japan Radio Co., Ltd., Hitachi, Ltd., Toshiba Fuchu Plant, ABB Bailey Japan, Panasonic Corp., NEC
Employees 86
Date established June 1978
Acquisition of
CAD/CAM software Electric circuit design system, metal sheet 3D design system
No.
Equipment name
Q'ty
Specifications
1
Spectrum analyzer (Agilent Technologies)
2
EMI, MEC measurement
2
Oscilloscope (Tektronix)
45
200MHz, 500KHz or above
3
Environmental testing system (Espec Corp.)
2
Temperature, humidity, air pressure
4
Digital voltage, current meters (YEW, Agilent)
110
Voltage, current measurement
5
Thermostatic bath (Espec Corp.)
5
Temperature, humidity testing
6
High pressure shield test chamber (custom order)
1
Safe up to180KV
7
Lightning & surge tester (Noise Laboratory)
2
Lightening and surge testing
8
Shield room (custom order)
1
EMI, MEC measurement
Bellnix manufactures highly-reliable, long-lasting power supply units.
60A digital POL converter
Multiple output switching power supply
unit used in medical equipment
Electric bicycles with
non-contact electric power
supply unit outside
Musashi-Urawa Station
30
High voltage DC power units
YCI Co., Ltd. Material coating
YCI Co., Ltd.
Company name
Head office address 557-1 Shimoakasaka, Kawagoe-shi, Saitama 350-1155
Representative
Yoshio Yokouchi
Tel
+81 49-266-8897
Contact
President: Yoshio Yokouchi
FAX
+81 49-266-7957
E-mail address
[email protected]
Website http://www.k-yci.com/
Capital
10 million yen
Date established 1950
Employees 18
Our painting division specializes in painting metal casings for electrical equipment and adding design features
such as silk printing and machine engraving.
Business outline
Our craft division specializes in cutting a range of plastic materials, including acrylic and Bakelite etc. We also
work with our partner companies to develop prototype products, including acrylic display panels and insulating
parts etc. We can also design metal sheet casings to order and produce precision sheet metal through our
partner companies.
Same as above
Main customers
Sanwa Denka Co., Ltd., Niwa Electric Co., Ltd., Unit Safety Signs Co., Ltd., Autonics Co., Ltd.
Quality management
Acquisition of
Level 2 painters: 3, Class B level 4 hazardous materials engineers: 3
CAD/CAM software 2DCAD WINSTARCAD V.11 x 3, SOLIDWORKS 2016 x 1
No.
Equipment name
Q'ty
Specifications
1
Drying oven
2
4m × 2.5 m × 2.5 m
2
Yamagata drying oven
1
Usable dimensions 0.8 m × 1m × 20m
3
Pumpless painting booth
2
3.5 m
4
Spray paint booth
2
3.5 m, 2.5 m
5
Pre-paint zirconia coating system
1
2.9 m × 1.2 m × 1.4 m
6
Dust collector
2
3 m, 2.5 m
7
Powder coating equipment
3
Ransburg spray gun × 2
8
Screw compressor
2
15 kw
9
NC engraving machine
3
1000 × 1200, 500 × 300 × 2
Panel saw
1
H1800
10
We have a long history as a specialist painting company with technologies in the area of putty application, polishing and masking.
We also offer the application of a zirconia coating as a surface treatment for metal painting applications.
Partner company precision sheet metal
Laser tone painting
Silk printing
Acrylic panel on top
Silk printed panels to be affixed
Calibration case for motion frame research at a university
Acrylic fabrication + silk printing + assembly
31
Casting Tajima Light Metal Co., Ltd.
Tajima Light Metal Co., Ltd.
Company name
Head office address 1375 Aza Jonuma, Fujiikamigumi, Hanyu-shi, Saitama 348-0064
Representative
Masaaki Tajima
Tel
+81 48-563-5221
Contact
Leader-Sales Dept.: Yujin Uchiyama
FAX
+81 48-563-4335
E-mail address
[email protected]
Website http://www.tac-casting.com
Capital
20 million yen
Business outline
Employees 92
Date established April 01, 1968
Aluminum cast products
Parts for semiconductor, LCD panel and solar cell
manufacturing equipment, motor parts (boats, trucks,
generators), industrial robot parts, medical equipment parts
(X-ray CT equipment, dentistry equipment), rail car parts
(shinkansen), vacuum equipment parts, large press jig parts
(automobiles, rail cars), ornamental cast products, aerospace
components, inspection jigs.
inspection equipment components, assembly equipment parts
(chip mounters, etc.), machine tool parts (presses, lasers,
high-speed NC machine tools, etc.), other components for
precision machinery, etc.
Aluminum metal matrix composites (MMC)
Cast products (includes SiC ceramics)
Parts for semiconductor, LCD panel manufacturing equipment,
Thermal treatment
Blasting
Machining
Manufacture and sale of electric rollover machines
Product name: Universal Hanger
Dual arm (Max load: 400 kg - 2,600 kg) / Ceiling hanger (Max
load: 1,000 kg - 20,000 kg)
Komatsudai plant: 2-705-32 Komatsudai, Hanyu-shi, Saitama 348-0038 Japan
Main customers
Honda Motor Co., Ltd., Makino Milling Machine Co., Ltd., IHI Aerospace Engineering, FANUC Corporation, etc.
Quality management
ISO 9001, Eco Action 21
Acquisition of
X-ray radiologist, electric welding
CAD/CAM software SOLID WORKS 2015
No.
Equipment name
Q'ty
Specifications
1
Large heat treatment furnace (Nakanihon-Rokogyo Co., Ltd.)
2
2.5 × 3.5 m
2
Large machining center (Toshiba Machinery) MPE-2650 (BO)
1
2.2 × 5 m
3
Large machining center (Toshiba Machinery) TUE-200 (S)
1
Φ2.2 m
4
Organic furan resin self-hardening sand treatment machine (Taiyo Machinery)
4
Since our foundation, we have
manufactured a range of aluminum cast
products using sand casting technologies,
and over this time, we have taken on the
challenge of developing new
manufacturing approaches.
Our 4 core technologies include:
1. Large aluminum cast products
2. High-quality sand mold pore-free
aluminum cast products
3. Sand mold low pressure casting
methods
4. Complex casting technologies such as
new material aluminum metal matrix
composites (MMC) and high-rigidity
aluminum alloys (MON.3)
We aim to revolutionize casting with these
advanced manufacturing technologies and
support the future of Japanese industry
with passion and forward-looking
technologies.
Test equipment part (satellite) 565 kg
Atomic physics research equipment part
(Tokai-mura J-PARC facility) 770 kg
Large jig for part machining (rocket) over 2000 kg
32

i-ject Co., Ltd. Machining i

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