stanching

FLANGE DE VEDAÇÃO
BRIDA DE SELLADO
SEALING FLANGE
MANUAL DE INSTRUÇÕES
MANUAL DE INSTRUCCIONES
INSTRUCTIONS MANUAL
ENGLISH
SEALING FLANGE
INSTRUCTIONS MANUAL
Sealing Flange
INDEX
PREFACE....................................................................................................... 5
USED ABBREVIATIONS ........................................................................ 5
USED SYMBOLS ................................................................................... 6
INTRODUCTION ........................................................................................... 7
TRANSPORTATION, STORAGE AND RECEPTION ......................................... 9
TRANSPORTATION AND STORAGE ..................................................... 9
FV COMPONENTS ................................................................................ 10
INSTALLATION ............................................................................................. 11
NECESSARY TOOLS AND MATERIALS ................................................ 11
INSTALLATION PROCEDURE ............................................................... 11
OPERATION .................................................................................................. 17
MAINTENANCE ............................................................................................ 18
WARNINGS AND RECOMMENDATIONS ....................................................... 19
ANNEX ......................................................................................................... 21
ANNEX 1 – FV DRAWING WITH GENERAL MEASURES ...................... 21
ANNEX 2 – FV TABLE X CUP-SAW........................................................ 22
Sealing Flange
PREFACE
This manual aims to instruct the Sealing Flanges installers and operators
about the best installation and handling practices of these equipments. The
rigorous accomplishment of the instructions here contained warrants bigger
product durability and bigger easiness and reliability on the installation.
We remember that the non accomplishment of any of the instructions of this
manual will annul the product warranty..
USED ABBREVIATIONS
In order to facilitate the reading of this manual, we will use the following
abbreviations:
FV
RC
Sealing Flange
Contention Reservoir
5
Preface
USED SYMBOLS
Along this manual, you will found some symbols. Their meanings are described bellow:
HINT
This symbol indicates that the following instructions can and
will facilitates the installation/operation of the equipment.
!
WARNING
!
DANGER
This symbol indicates that the following instructions are of
extreme importance for the good operation of the equipment. The no accomplishment of these instructions will
result on bad operation of the equipment at short or long
term and can, inclusive, to culminate on contamination.
This symbol indicates that the following instructions are of
extreme importance for the security of the involved people
and of the installation and/or operation of the equipment.
Do you have some doubt? Do you have some problem, critique or
suggestion?
If along the reading of this manual or of the equipment installation or
operation you have some doubt, suggestion or critique, feel free for to
contact us!
(55 11) 4393-3600
Estrada Particular Sadae Takagi, nº 673, Bairro Cooperativa
São Bernardo do Campo / São Paulo / Brasil
CEP 09852-070
Att. Technical Assistance
We will have great pleasure on attending you!
6
Sealing Flange
INTRODUCTION
Inside of a fuels subterraneous storage system (SASC), the contention
reservoirs are stanch containers used for to retain possible leakages coming
from connections or derivations. On its application, the reservoir walls must be
perforated for the tubing passage and at this moment it is necessary the use of
Sealing Flanges for to promote the stanching of these points.
7
Introduction
It is essential the use of Sealing Flanges on any perforation made on contention reservoirs for the lines passage. This procedure warrants the system
stanching.
The Zeppini FV are available on different measures and 2 different models:
–
Conventional – FV – Allows the entry of the simple wall tubing on the
contention reservoirs, as for example breather, electrical, monitoring,
fuels suction, etc. lines.
–
FV – with Secondary protection – Used on double wall lines, this
equipment has application mainly on the fuel transportation with
positive pressure, allowing the primary tube entry (tube with fuel) and
providing the external secondary tube installation, what, on case of
leakage on the primary tube, retains these leakages impeaching the
environment contamination. This FV allows also the realization of
stanching tests between the primary and secondary tubing through a
test nozzle where it is applied pressure between the tubing.
The Sealing Flanges offered by Zeppini are highly reliable and offers safety
and tranquility to the fueling stations operators. Over than, its installation it is
too simple since its fixation is made through the nut and lock-nut system what
eliminates the use of screws, nuts, etc...
8
Sealing Flange
TRANSPORTATION, STORAGE AND RECEPTION
The correct FV transportation and storage is extremely important for to warrant
the equipment integrity.
The FVs are packed on appropriated boxes where can be accommodated up
to 5 units per box.
For to transport and to store these products, follow rigorously the instructions:
!
Transport the FVs on adequate vehicles inside its packages.
Keep the FVs away from sharpened objects that could
damage it.
Avoid impacts during the FVs transportation.
Store carefully the FVs, protecting it against impacts,
sharpened objects and flexion.
Protect the FVs from the ultraviolet rays (UV) keeping it
stored on protected place until the moment of its
installation.
Don’t place heavy objects over the FVs.
!
If necessary to stack the FVs, do it with care. Bad stacked
equipments can slip and to cause personal injuries or
product damages.
9
FV Components
FV COMPONENTS
The Sealing Flange is composed by:
1
2
3
7
8
4
5
6
– Flange ................................................................................
– Sealing ring ........................................................................
– Tightening nut ....................................................................
– Nut clamp...........................................................................
– Bellows ..............................................................................
– Secondary tube clamp (*) .................................................
– Test nozzle (*) ....................................................................
– Primary tube clamp ...........................................................
1 part
1 part
1 part
1 part
1 part
1 part
1 part
1 part
(*) Items available only on the FV with Secondary Protection
!
10
At the moment of the reception, check if all the materials
were sent on the correct quantity and if it doesn’t presents
damages or defects. Reject materials delivered out of the
Zeppini specification!
Sealing Flange
INSTALLATION
NECESSARY TOOLS AND MATERIALS
For to install the FVs is necessary the use of the following tools and materials
according to the items below:
1.
2.
3.
4.
5.
Electrical drill
Cup-saw of appropriated size (see annex 2)
Tightening wrench on “PE”
Support wrench on “PE”
Screwdriver
We recommend the use of the Tightening and Support
Wrenches developed by Zeppini for to install the FVs.These
wrenches apply an effective and safe tightening to the
components facilitating the installation.
INSTALLATION PROCEDURE
The FV installation is divided on 3 main stages, as follows:
1 st Phase – Flange Installation
2 nd Phase – Bellows Installation
3 rd Phase – Stanching Test
!
Observe the procedures and safety warnings described on
the installation instructions.
11
Installation
1 st Phase – Flange Installation
Step 1
Perforate the contention reservoir wall on the tubing passage exact point
using a cup-saw of adequate size according to the annex 2.
Step 2
Insert the flange on the perforation made on the step 1 by the reservoir
external side.
Step 3
Insert the sealing ring on the flange thread by the RC internal side paying
attention to the ring salience that must be pointing to inside the reservoir.
Step 4
Place the Sealing Nut on the Flange thread by the reservoir internal side.
Step 5
Tighten the Flange/Tightening Nut assembly using the Support and
Tightening Wrenches with an adequate torque.
12
Sealing Flange
!
When perforating the RC wall, pay attention to the size of
the used cup-saw. It must correspond to the FV size as
shown on annex 2. Never use any other tool for to perforate
the contention reservoirs walls, as this practice can
compromise its stanching!
Install the flange, the sealing ring and the tightening nut
according to the sequence and order described on the 1 st
Stage, the non accomplishment of these procedures and
possible inversions on the components order will
compromise the equipment stanching.
The excessive tightening of the flange/tightening nut
assembly can result on components breakage, because of
this it is recommended the use of the tightening and
support wrenches developed for this purpose.
13
Installation
2 nd Phase – Bellows Installation
Step 1
Insert the side of bigger diameter of the bellows on the tightening nut
undercut.
Step 2
Install the nut clamp involving the bellows and tighten it against the nut.
Step 3
For the Secondary Protection type FV follow the step 4, for the Conventional
FV follow the step 6.
Step 4
Insert the secondary tubing by the FV until it touch on the bellows stop.
Step 5
Install the secondary tube clamp and tighten it against the tube.
Step 6
Insert the primary tubing by the FV in such a way for to trespass the
Bellows.
Step 7
Install the primary tube clamp and tighten it against the tube.
14
Sealing Flange
On the FV with secondary protection, the test nozzle must
be turned downwards for to facilitate the draining of
possible liquids between the tubing walls.
!
The Bellows installation and the clamps tightening is
indispensable in order to the FV provides stanching.
During the Step 1, assure that the bellows extremity
remains touching on the salience of the tightening nut.
15
Installation
3 rd Phase – StanchingTest
Step 1
Close the tubing entry in order to render it stanch.
Step 2
Fill the RC with water until to cover completely the FV.
Step 3
Mark the water level with the marker pencil on the Reservoir wall.
Step 4
Wait from 15 to 30 minutes and check the water level. This one must be
exactly the same previously marked.
Step 5
If there is level variation, make the necessary repairs and make again the
stanching test, otherwise the installation is finished.
16
Sealing Flange
OPERATION
The operation of this equipment is applicable only to the FV’s with Secondary
Protection and consists on to realize the stanching test between the tubing.
Step 1
Connect the “Test Kit for FV with secondary protection” on the test nozzle.
Step 2
Connect the compressed air line on the “Test Kit for FV with secondary
protection”.
Step 3
Observing the Kit manometer, inject air on the system until to reach 5 PSI on
the pressure.
Step 4
Check the manometer reading during 30 minutes, if the pressure is maintained, it means that the primary and secondary tubing doesn’t presents
damages, otherwise it must be realized the adequate maintenance on the
tubing.
Step 5
Disconnect from the FV test nozzle the “Test Kit for FV with secondary
protection”.
17
Maintenance
MAINTENANCE
The FV maintenance must be realized at each 6 months and is summarized on
the bellows cleaning and on the retightening of the equipment.
Step 1
Using a humid cloth, make a bellows cleaning for to remove possible debris
that could damage it.
Step 2
Retighten the tightening nut and all the clamps existing on the FV
warranting the stanching.
Step 3
Remove the internal valve existing on the test nozzle, make its cleaning and
install it again (*).
(*) Items available only on the FV with Secondary Protection
18
Sealing Flange
WARNINGS AND RECOMMENDATIONS
For to warrant the FV integrity during its entire life, follow the Warnings and
Recommendations:
!
The tubing that trespass the FVs must be perpendicular to
the reservoir walls.The tubing maximum entry angle on the
FV must be of 15 degrees, if this angle is surpassed, will
occurs serious equipment damages.
19
Warnings and Recommendations
!
Warrant that the FV don’t remains on constant contact with
fuels, as this will cause equipment damages.
Don’t allow the contact of sharpened objects with the FV
Bellows, as this could cause equipment damages and
stanching loss.
At the moment of the reservoirs maintenance, don’t step on
the FV or on the tubing that trespass it, as this practice can
cause the equipment breakage.
When handling the tubing that trespass the FV, take care for
that the FV bellows doesn’t suffers deformations, as this
could to break it.
20
Sealing Flange
ANNEX 1 – FV DRAWING WITH GENERAL MEASURES
A
A
B
B
38
64,5
96,5
71,5
50
C
D
E
CODE
DIMENSION
91107016
91107024
91107032
91107138
91107040
91107059
91107067
91107075
91107083
½"
¾"
1"
1.¼"
1.½"
2"
2.½"
3"
4"
91108020
91108012
91107105
2.½" x 1.½"
2.½" x 2"
2" x 1.½"
A
B
C
SEALING FLANGE ON "PE"
32,5
32,5
32,5
50
50
62
75
110
110
22,5
25,5
--40
------80
---
77
77
77
77
77
77
77
114
114
D
E
126
126
126
126
126
126
126
166
166
-------------------
126
126
126
75
75
62
FLANGE - SECUNDARY PROTECTION WITH TEST VALVE
62
62
50
50
-----
77
77
77
21
Annex
ANNEX 2 – FV TABLE X CUP-SAW
FV Diameter
22
Cup-Saw diameter
1/2”, 3/4", 1", 1.1/2", 2", 2.1/2"
3.5/8”
3", 4"
5”
Rev.: 01 - Nov.13