Brochure

Transcription

Brochure

KIRLOSKAR VALVES
Precision and Durability with Customised Solutions
KIRLOSKAR BROTHERS LIMITED
Kirloskar Brothers Limited, with over ten decades of immense experience and unfailing customer
satisfaction, has become the name to reckon with for the supplies of pumps, valves and complete
pumping solutions in India and across the globe.
KBL is the first Valve manufacturing company in India accredited with ISO 9001certificate.
The quality and performance of Kirloskar valves is facilitated by :
! One of the Asia's largest Hydraulic Research Centre
! In-house integrated foundries
! Dedicated valve manufacturing facility at Kondhapuri, near Pune, India
! Latest machines and modern automated test rigs
KBL is among the largest manufacturers of Butterfly Valves in India with current size range up to
3600 mm and capacity to manufacture up to 4500 mm. The plant has the capacity to design and
develop valves with customised solutions conforming to various National and International Standards
such as IS/BS/EN/AWWA etc. KBL is the first valve manufacturing company to introduce Sluice
Valves in India and to have successfully carried out Flow Test on a very large size Butterfly Valve
(2200 mm) in-house.
KBL offers CE marked EN 593 Butterfly valves and BS 5163 Sluice valves along with other industrial
valves. It has successfully carried out proof of design test upto 2600 mm size Butterfly valves as per
AWWA C-504.
Valve Manufacturing Plant, Kondhapuri, Near Pune India.
“Yamuna”, the Global Headquarters of Kirloskar Brothers Limited, has been designed to reflect the
four principle tenets of the Kirloskar Group - Concern for the Environment, Comfort of our People,
Commitment to Technology and Innovation and Continued respect for our Heritage.
The corporate office has been awarded the prestigious LEED Platinum rating for green building. The
structure that is spread over 3 acres of land and houses 500 employees is able to save up to 50% of
energy and 30% of water purely by use of technology and effective design.
“Yamuna” uses water-cooled VRV air conditioning system with sensors for monitoring CO2 levels and
optimizing intake of fresh air. The structure has photovoltaic panels to generate electricity and
meeting 2.6% of power consumption.
“Yamuna” has maximum use of glass panels along walls that allow natural light inside the building,
thereby saving on electricity. Most of the illuminating lights have CFL fixtures that are extremely
energy efficient. The structure also uses other energy efficient gadgets like LCD monitors etc. The
facility derives a substantial amount of water from the recharge pits by rainwater harvesting.
YAMUNA - The Global Headquarters Kirloskar Brothers Limited
RESILIENT SEATED
BUTTERFLY VALVES
AS PER API 609/ EN 593
(BS 5155)
WAFER & LUGGED WAFER TYPE
Widely used in Process and General Industries,
Power, Building and Construction and Marine
sectors
Special Features
!
Top plate double drilled to fit ISO 5211 dimensions and standard secondary bolt circle dimensions
!
Unique centre-lock seat design virtually eliminates any seat movement during the seating and
un-seating of the disc
!
Unique stem retention system to provide blow-out proof stem and easy assembly and disassembly
of valve
Constructional Features
Body
Heavy duty one piece wafer and lugged wafer body designed to withstand specified pressures
Disc
Nylon coated high strength disc with hand polished disc edge and hubs ensures excellent corrosion
resistance to several chemical media
Body Seat
Heavy duty square grooved seat design with moulded O-ring seals to serve as flange gasket
Stem
One piece stem with close tolerances double D drive eliminates the need for disc screws or taper pins
Journal Bearing
Heavy duty bearing absorbs the forces acting on the stem/disc assembly due to line pressure
MATERIAL OF CONSTRUCTION
Valve Body
Disc
Seat
Stem
Cast Iron
Ductile Iron (Nylon 12 coated)
EPDM
SS 410
Ductile Iron
SS 316
Buna N
SS 316
Carbon steel
Viton*
Silicone
* Viton is registered trademark of E.I. Dupont
TECHNICAL SPECIFICATIONS
APPLICATIONS
Design and Manufacturing Standard
Suitable for variety of liquids in Process and
General Industry, Water Works, Power Plants,
Sewage Plants, Chemical and Petrochemical
Plants etc. for tight shut off and flow control
API 609/ EN 593 (BS 5155)
Testing Standard
API 598/ EN 12266-1
Size Range
50 mm to 600 mm
Pressure Rating
50 mm to 600 mm : PN 10
50 mm to 300 mm : PN 16
Operation
Manual Hand Lever (Up to 200 mm)
Manual Gearbox (250 mm and above)
Electrical and Pneumatic Actuators with
accessories and Manual Override
End Connection
To suit ANSI # 125 / 150
GENERAL DIMENSIONS / MOUNTING DETAILS
Dimensions
*Face to face dimension “B” generally conforming to API 609 Category A / BS EN 558 - 1 20 / ISO 5752 Series 20 / MSS SP 67 / ASME B 16.10
All dimensions are in mm
BUTTERFLY VALVES
AS PER EN 593 (BS 5155) /
AWWA C 504
Widely used by Municipal and Water Supply
Authorities, Thermal Power Plants, Nuclear
Power Plants, Hydel Power Units and other
Government and Industrial users
Special Features
!
Rigid and sturdy design with minimum loss of head across the valve
!
Compact, light weight, low operating torques
!
Eccentric seat geometry results in less wear and tear and longer life
!
Self cleaning and non jamming seat design
!
Gas tight shut-off
!
Self energizing seating design
!
Combined ‘O’ ring and ‘U’ cup seating on shaft
!
Through flow disc design for large size Butterfly Valves
Body
Wafer/ Double flanged short/ long valve body designed to withstand specified pressures.
Disc
Streamlined Single/ Double eccentrically mounted disc to ensure complete shut-off
Body Seat Ring
Accurately machined to close tolerances to achieve tight shut off
Shaft
Stub type design, sealing with unique combination of ‘O’ Ring and ‘U’ Cup Seal to prevent leakage
from drive end side
Clamping Ring
Unique clamping ring design ensures controlled and uniform seat compression and facilitates easy
replacement of seal
Journal Bearing
Low friction self lubricated journal bearings for supporting shaft outside fluid flow.
Valve Body
Disc
Body Seat Ring
Disc Seal
Clamping Ring
Shaft
Cast Iron
Cast Iron
Bronze (LTB2)*
Nitrile Rubber
Carbon (Fab) Steel
SS AISI 410
2% Ni Cast Iron
2% Ni Cast Iron
SS AISI 304
EPDM Rubber
SS AISI 304/CF 8
SS AISI 431
Cast Steel
Cast Steel
SS AISI 316
SS AISI 316/CF8M
SS AISI 304
SG (Ductile) Iron
SG (Ductile) Iron
SS AISI 316L
SS AISI 316L/CF3M
SS AISI 316
Fab. Steel
Fab. Steel
SS AISI 410
Duplex SS
SS AISI 316L
SG Ni Resist
SG Ni Resist
SS AISI 431
SS CF 8
SS CF 8
Duplex SS
SS CF 8M
SS CF 8M
Duplex SS
Duplex SS
Duplex SS
Super Duplex SS
* up to 500mm NB
APPLICATIONS
Manufacturing and Testing Standard
Suitable for variety of liquids in water works,
power plants, sewage plants, process industries,
chemical and petrochemical plants etc. for tight
shut-off and control. Ideally suited for isolating
as well as throttling.
EN 593 (BS 5155) / AWWA C-504
Size Range
80 mm to 3600 mm
Pressure Rating
EN 593 (BS 5155) : PN6, PN10, PN16
and PN25
AWWA C-504 : Class 25, 75, 150 & 250
Higher pressure classes are also available
against customized requirement
Accessories (Optional)
Extension shafting and floor stand
Disc locking arrangement at Non Driving End
Chain and chain wheel arrangement
By-pass arrangement
(on pipeline - across the valve)
Operation
Manual Hand Lever (Up to 150mm)
Integral Valve foot
Manual Quarter Turn Worm Gearbox
Electrical Actuator
Electro - Hydraulic Actuator
Pneumatic Actuator
End Connections
Protective Coatings for Body / Disc
Epoxy Painting (standard)
Corrocoating
Ebonite and EPDM Lining
Wafer / Double Flanged
Flanges drilled to IS/ EN / AWWA/ ANSI/ DIN
or as per customer requirement
80 mm to 500 mm BUTTERFLY VALVES
M
F1
N
F
O
O
S
S
DISC
CLAMPING RING
DISC SEAL
ADAPTOR PLATE/
DE COVER
WASHER
O-RING
BEARING BUSH
BEARING BUSH
SPACER NDE COVER
SPLIT THRUST RING
O-RING
BODY SEAT RING
VALVE BODY
GASKET
SLEEVE
DRIVE END
NON DRIVE END
BODY SEAT RING
SHAFT SEALING ARRANGEMENT
ARRANGEMENT
Dimensions as per EN 593
Nominal
Size
80
100
150
200
250
300
350
400
450
500
M
(approx)
125
145
200
210
260
300
330
360
400
450
Face to face
F1
114
127
140
152
165
178
190
216
222
229
F
64
64
76
89
114
114
127
140
152
152
F: Wafer Long Type
(Basic Series 16)
F1: Double Flanged Short Body Type
(Basic Series 13)
N
(approx)
90
115
160
170
215
260
280
300
335
375
600 mm to 3000 mm BUTTERFLY VALVES
N
M
F1/F2
O
S
DISC COVER
.
DISC
CLAMPING RING
BEARING BUSH
O-RING
DE COVER U SEAL CAP
BEARING BUSH
SPACER
DISC SEAL
GASKET
BODY SEAT RING
U SEAL RETAINING
U CUP SEAL
SPACER
SPLIT THRUST
RING
BUSH
NDE COVER
DRIVE END
NON DRIVE END
VALVE BODY
BODY SEAT RING ARRANGEMENT
Dimensions as per EN 593
Face to face
Nominal
Size
600
700
750
800
900
1000
1100*
1200
1300*
1400
1500*
1600
1700*
1800
2000
2100 (Fab)*
2200
2400
2600 (Fab)*
3000 (Fab)*
F1
267
292
312
318
330
410
440
470
500
530
565
600
635
670
760
565
590
890
660
950
F2
390
430
450
470
510
550
590
630
670
710
750
790
830
870
950
990
1030
1110
1190
1350
M
N
475
550
575
595
650
700
775
780
900
955
990
1075
1100
1150
1290
1460
1500
1630
1660
1950
435
515
535
575
625
675
735
800
860
940
1010
1035
1120
1170
1310
1380
1475
1560
1635
1800
* Modified. These sizes are not covered in EN 593 standards
Hydraulic Test Pressures - as per EN 593
Nominal
Size
50 to 3000
Rating
Bar
6
10
16
F1: Double Flanged Short Body
Hydrostatic Test Pressures in Bar
Body
Seat
9
6.6
15
11
24
17.6
F2 : Double Flanged Long Body (Optional)
(Basic Series 13)
(Basic Series 14)
* for 600mm and above sizes support foot can be provided against special request (optional)
DIMENSIONS AS PER AWWA C-504
Nominal
Face to Face
M
N
Size
F1
(Approx)
(Approx)
80*
127
125
90
100
127
145
115
150
127
200
160
200
152
210
170
250
203
260
215
300
203
300
260
350
203
330
280
400
203
360
300
450
203
400
335
500
203
450
375
600
203
475
435
700*
305
550
515
750
305
575
535
800*
305
595
575
900
305
650
625
1000*
305
700
675
1200
381
900
830
1350
381
950
900
1400*
381
1000
935
1500
381
1050
990
1600*
457
1165
1050
1800
457
1275
1190
2000 (Fab)*
540
1350
1230
2200*
590
1500
1475
2400*
660
1625
1500
2600 (Fab)*
660
1660
1635
3000 (Fab)*
950
1950
1800
F1: Double Flanged Short Body
* Modified. These sizes are not covered in AWWA C 504 standards
Hydraulic Test Pressures - as per AWWA C - 504
Nominal
Size
Class
80 to 3000
Class - 75
Class - 150
Body
10.5
21.0
Seat
5.27
10.5
Disc Strength
10.5
21.0
SLUICE VALVES
AS PER BS 5163
Widely accepted by Municipal and Irrigation
Authorities, Water Supply Authorities, National
Thermal Power Plants, Nuclear Power Plants, Hydel
Power Units and other Government and Industrial
users
Special Features
Rigid and sturdy design with minimum loss of head across the valve
=
Assured interchangeability of components
=
Assured parallelism between side flanges
=
Assured equal taper between wedge faces
=
Perfect machining and pressing of body and wedge rings
=
Excellent finish on spindle threads resulting in low friction and smooth operation of valves
=
Long service life and leak-tightness even after thousands of Open / Close cycles
=
Unique spindle with integral forged collar design
=
Valve Body
Designed for minimum pressure drop with sufficient thickness to withstand torsional forces
and piping loads
Dome
Bolted to valve body to withstand specific pressures
Wedge
Solid, strong, tapered on both sides and precisely machined
Spindle
Designed for smooth operation and low torques
Body/ Wedge Rings
Renewable and precisely machined to close tolerances
Body / Wedge / Dome
Body / Wedge - Ring
Spindle
Stem Nut
Cast Iron
Bronze (LTB2)
High Tensile Brass
Bronze LTB2
SG (Ductile) Iron
SS AISI 410
SS AISI 410
High Tensile Brass
2% Ni Cast Iron
SS AISI 304
SS AISI 304
Cast Steel
SS AISI 316
SS AISI 316
WCB
SS AISI 316 L
SS AISI 316 L
SG Ni Resist
SS AISI 431
SS AISI 431
CS 8
CS 8 M
CS 3 M
Manufacturing and Testing Standard
BS 5163
ACCESSORIES (Optional)
Position Indicator
=
External By-pass arrangement
=
=
Size Range
=
Repacking (Back Seat) arrangement
50 mm to 600 mm
=
Pressure Rating
PN 10 & PN16
=
Operation
Thrust bearing arrangement
(200 NB and above sizes)
=
Channel and Shoe arrangement - Renewable
=
(300 NB and above sizes)
Manual Hand wheel
=
Manual Gearbox
=
Electrical Actuator
=
=
=
=
End Connections
Flanges drilled to IS/ EN / AWWA/ ANSI/
DIN or as per customer requirement
Locking arrangement
Extension shafting and Headstock
Drain Plug
Chain and Chain Wheel arrangement
=
=
Applications
Protective Coatings for Body / Wedge / Dome
Epoxy Painting (standard)
=
Clear water having turbidity upto 5000 ppm
and temperature upto 45° C.
=
Corrocoating
=
Valves can also be supplied upto 180° C
working temperatures with special design,
subject to working pressure limitations
=
50 mm to 300 mm BS 5163 SLUICE VALVES
O
O O
BS 5163 Sluice Valves, Sizes 50 - 300 mm
VALVE
SIZE
50
65
80
100
125
150
200
250
300
A
DIA.
50
65
80
100
125
150
200
250
300
A1
DIA.
99
118
132
156
184
211
266
319
370
B
PCD
125
145
160
180
210
240
295
355
410
C
DIA.
165
185
200
220
250
285
340
405
460
D
4
4
8
8
8
8
12
12
12
E
DIA.
19
19
19
19
19
23
23
28
28
F
G
G1
178
190
203
229
254
267
292
330
356
20
20
22
24
26
26
30
32
32
3
3
3
3
3
3
3
3
4
H1
MAX.
420
435
415
560
625
675
790
900
1000
M
160
160
188
238
280
318
445
483
572
Wt.Kgs.
Approx.
24
25
27
48
67
76
135
195
281
350 mm to 600 mm BS 5163 SLUICE VALVES
O
O O
Part
No.
DESCRIPTION
100
110
115
135
140
146
168
Valve Body
Wedge
Spindle
Spindle Nut
Body Face Ring
Wedge Face Ring
Dome
BS 5163 Sluice Valves, Sizes 350 - 600 mm
VALVE
SIZE
350
400
450
500
600
A
DIA.
350
400
450
500
600
A1
DIA.
429
480
548
609
720
B
PCD
470
525
585
650
770
C
DIA.
520
580
640
715
840
D
16
16
20
20
20
E
DIA.
28
31
31
34
37
F
G
G1
381
406
432
457
508
36
38
40
42
48
4
4
4
4
5
H1
MAX.
1125
1200
1320
1420
1620
L
DIA.
50
50
55
55
60
M
P
626
706
776
886
990
50
65
Wt.Kgs.
Approx.
440
515
650
1020
1260
Hydraulic Test Pressures
Nominal
Size
Rating (Bar)
50 to 600
10
16
Body
15
24
Seat
10
16
BALL VALVES
AS PER EN ISO 17292 (BS 5351)
FULL BORE & REDUCED BORE
Widely used in Process and General Industries, Power,
Chemical, Petrochemical plants, Marine and Building
and Construction sectors
Special Features
Top flanged is designed as per EN ISO 5211 for direct mounting of actuators and gear operators
=
Body joint sealing is provided by a reinforced graphite gasket to withstand high temperatures and
is contained in a precision-machined groove for extended sealing life
=
Double “V” stem packing in graphite is loaded with the gland assembly to ensure positive and
trouble free sealing
=
Adjustable packing gland bolts are provided to ensure easy access to adjust packing with the
actuator in place
=
Body
Flanged, two piece design in cast construction
Ball
Floating design with stainless steel ball with superior finish and sphericity ensures extended seat life
and low operating torques
Seat
Seat is contoured to ensure that all stresses due to the line pressure are counterbalanced and that
the extrusion of the seat into the body cavity due to sealing forces is eliminated
Stem
Heavy duty stem in stainless steel designed to provide positive engagement with all types of valve
operators
Stem Bearing
Heavy duty reinforced PTFE bearing is provided to absorb side and thrust load hence reducing stem
torques and protect stem packing from deformation
Body
Ball
Stem
Seat
WCB
CF8
SS 304
PTFE
CF8
CF8M
SS 316
CF8M
CF3
SS 304L
CF3
CF3M
SS 316L
CF3M
CA15
SS 410
LCB
SS 316
CA15
SS 304
APPLICATIONS
Design and Manufacturing Standard
Suitable for variety of liquids in Process and
General Industry, Power Plants, Sewage Plants,
Chemical and Petrochemical Plants etc. for tight
shut off and flow control
EN ISO 17292 (BS 5351)
=
Size Range
15 mm to 300 mm
=
Pressure Rating
Class 150 and Class 300
=
Operation
Manual Hand Lever (Up to 100 mm)
=
Manual Gearbox (150 mm and above)
=
Electrical and Pneumatic Actuators with
accessories and Manual Override
=
End Connections
As per ASME B16.5 - 2003 Class 150 / 300
=
End-to-End Dimensions
Valve end-to-end dimensions as per
ASME B 16.10/ API 6D
=
Full Bore Class 150
Full Bore Class 300
Reduced Bore Class 150
Reduced Bore Class 300
SPECIAL COATINGS
Kirloskar Brothers Limited specializes in providing various types of protective coatings for valves such as Epoxy
Painting, Corrocoating, Ebonite and EPDM Lining for drinking / portable and sea water
Kirloskar Corrocoat Range of High Performance Protective Coatings
Kirloskar Brothers Limited in association with Corrocoat Ltd., U.K., brings you advanced technology glass flake
filled coating systems to suit a wide range of application needs
Plasmet ZF has been specially developed to satisfy the demand for a rust tolerant coating requiring minimal
surface preparation yet offering long term resistance to corrosion
=
Plasmet ZX is to be applied as a top coat over ZF and other epoxy based primers where decorative
appearance and chemical resistance is necessary. It is used mainly in atmospheric conditions
=
Plasmet ZE is a versatile, high performance glass flake filled epoxy system developed for application
directly on to metal substrates or on to an inhibitive primer system such as ZF
=
Plasmet ECP is a clear coating system for coating or priming masonry and concrete substrates. It is suitable
for application to damp surfaces, which for operation reasons cannot be dried out prior to application
=
Polyglass High Performance Coating System
The polyglass range of materials was originally developed to create a spray- applied protective coating
which offers all the performance advantages of a flake glass filled system, together which improved ease
and speed of application
=
REFERENCES
2400 mm manually operated Butterfly Valve,
2600 mm Butterfly Valve for National Thermal Power Corporation,
Brihan Mumbai Municipal Corporation, Mumbai, India
Sipat – I & Barh – I, India
1800 mm motorized Butterfly Valve for
2200 mm Butterfly Valve for Sohar Sea Water Intake Pipeline Project, Oman
Massachusetts Water Resources Authority, Boston, USA
Proof of design test as per AWWA C - 504
Kirloskar Brothers Limited have successfully carried out proof of design test on rubber seated butterfly valves as per
AWWA C - 504
Valve
size tested
This covers
size range
Pressure
class
No. of
cycles
2600 mm
1200 mm & above
CL - 75
1000 (one thousand)
2200 mm
1200 mm & above
CL - 75
1000 (one thousand)
1400 mm
1200 mm & above
CL - 75
1000 (one thousand)
800 mm
600 mm to 1050 mm
CL - 150
5000 (five thousand)
450 mm
75 mm to 500 mm
CL - 150
10000 (ten thousand)
300 mm
75 mm to 500 mm
PN 16
10000 (ten thousand)
NOT E S
NOT E S
OUR GLOBAL PRESENCE

Brochure

Transcription

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