steel structures

STEEL
STRUCTURES
CONTENTS
THE COMPANY ....................................................................................................................3
INTRAKAT STEEL AND ELECTROMECHANICAL FACTORY ...............................4
FACTORY FACILITIES ...............................................................................................................5
STEEL CONSTRUCTION UNIT (S.C.U) ..........................................................7
STEEL CONSTRUCTION UNIT PRODUCTS ...................................................................9
STEEL CONSTRUCTION UNIT MAJOR PROJECTS ................................................. 12
ELECTROMECHANICAL CONSTRUCTION UNIT (E.C.U) ........ 13
SURFACE PROTECTION PROCESSING ........................................................................ 14
SHEET METAL PRODUCTS ................................................................................................. 15
PREFABRICATED STEEL SHELTERS............................................................................... 17
DEFENCE APPLICATIONS ................................................................................................... 19
HOT - DIP GALVANIZING UNIT ....................................................................... 20
THE COMPANY
INTRAKAT STEEL AND ELECTROMECHANICAL FACTORY
INTRAKAT’s steel and electromechanical production unit is amongst
the most important in Greece and the most modern in Europe.
Since 1987, INTRAKAT
The factory headquartered in Giannouli Larissa, is built on a 125,000m2 lot
(INTRACOM CONSTRUCTIONS
(25,000m2 built facilities) and employs more than 300 persons.
SOCIETE ANONYME TECHNICAL
AND STEEL CONSTRUCTIONS)
has been a leader in advanced
The factory, established in 1987, was bought out
by INTRACOM in 1994 and named INTRAMET.
In 2005, INTRAMET merged with INTRAKAT, creating
an autonomous steel construction business unit.
construction technology projects.
INTRAKAT has extensive
To meet the challenges
of today’s global
environment in the
construction market,
INTRAKAT is consolidating
its competitive advantages,
which were boosted
by the merger with INTRAMET
(steel and electromechanical
constructions company
and galvanizing factory)
in 2005.
experience in private and public
sector construction
and has delivered major projects
in Greece and abroad.
Because of its vertical organization, the factory provides a full range
To meet the challenges of today’s
of services that include: study, design, development, manufacturing,
global environment in the
construction market, INTRAKAT
is consolidating its competitive
advantages, which were boosted
Design
and installation of complex steel and electromechanical structures.
3D Modeling
by the merger with INTRAMET
Fabrication
In addition, the company is dynamically involved in defence applications,
(steel and electromechanical
Erection
with increasing export activities.
constructions company
and galvanizing factory) in 2005.
INTRAKAT is sustaining
and advancing its position
in the steel construction industry
and is developing new products
that enable it to penetrate the
energy market and the defence
electronics industry while
preserving its leading position
in telecommunications
and heavy - weight construction.
The core function of the unit is to provide competitive and high - quality
products and services to Greek and international markets, through
the continuous upgrading and introduction of innovative practices
and strategies.
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FACTORY FACILITIES
The factory’s R & D department is responsible for designing
and engineering steel and electromechanical construction projects
and for developing new INTRAKAT products.
All production lines are based on CAD/CAM systems
and robotic applications, and the independent
Galvanizing and Dye units enrich the wide range
of services provided to clients.
The Department also provides:
Static and dynamic analysis of structures
through Finite Elements Analysis.
Simulation of electronic systems cooling with heat transfer analysis
based on Computational Fluid Dynamics.
In steel and electromechanical construction, the factory is widely
recognised for the high standards of its products and services. In addition,
sound and responsible environmental practices constitute an integral part
of INTRAKAT’s strategic development.
Prototype manufacturing and fabrication in one of the most modern
prototyping labs in Europe.
The factory is certified for the following Quality Assurance Systems:
Manufacturing (ΕΝ ISO 9001).
Environment (ΕΝ ISO 14001).
Health and Safety (OHSAS 18001).
Design
Research
Development
Prototyping
Construction
The INTRAKAT factory consists of the following units:
Steel Construction Unit (steel products and structures).
Moreover, the unit’s quality assurance system, that offers full
Electromechanical Structures (integrated metal sheet fabrications
traceability on all processes, and its quality control lab facilitate
and defence applications).
the successful response to the most demanding specifications.
Hot-dip galvanizing unit.
The factory has obtained highly specialized certifications
Dye shop (full range of dyeing technologies).
and accreditations, including:
BOEING approved subcontractor. (No.695489)
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NATO approved manufacturer.
2
NADCAP certification for global Aerospace Industry Subcontractor.
Greek Ministry of Defence certified contractor.
Authorization by the Ministry of Defence
to manage classified material.
It should be noted that INTRAKAT is one of the few companies
1. Galvanizing Unit
2. Dye Shop
in the international arena to obtain these certifications and accreditations.
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All equipment is based on CNC systems and consists of:
STEEL CONSTRUCTION UNIT (S.C.U.)
CNC lines for cutting, drilling and marking angled profiles.
(max: length 200mm x 30mm)
CNC lines for cutting, drilling and marking steel plates.
The Steel
Construction
Unit consists
of a 15,000m2
facility and
specializes
in manufacturing
complex steel
structures
and steel products
with high
specifications
and demanding
requirements.
a. Oxyflame (maximum steel cutting thickness 120mm.
Table dimensions 2,500mm x 13,500mm).
b. Plasma (maximum cutting thickness:
Steel 25mm, Aluminum 20mm, Stainless Steel 20mm.
Table dimensions: 2,000mm x 14,000mm).
Oxyflame CNC line for cutting and drilling of steel beams (up to ΗΕΜ 1000).
Oxyflame CNC line for tube cutting
(max diameter: 815mm and length up to 18,200 mm).
CNC line (two heads) with submerged arc for welding of built-up beams,
Power (1,000A) 2mm x 1,500mm x 15,000mm (height 1,700mm).
Automatic CNC line (Robot) for cutting and welding
(maximum dimensions 1,500mm x 27,000mm).
CNC hydraulic cylinder for bending plates
(maximum dimensions length: 3,000mm and thickness: 40mm).
2. CNC welding line
CNC plate drilling machines (max thickness 40mm).
for built-up beams
Shears length: 3,000mm, cutting up to thickness: 12.7mm.
3. CNC plasma station
Bending machines: length 2,000mm - 6,000mm.
Hydraulic bending machine for merchant bars.
for cutting plates
Automatic welding machines MIG-MAG, 22 units of 5 kVA to 152 kVA.
4. Hydraulic cylinder
1. CNC tube cutting line
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Automatic sand blasting and primer painting line
(width: 2,500mm, height: 700mm).
for bending plates
Mobile dyeing and drying chamber, dimensions 10m x 20m.
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The factory also features:
Certified procedures for welding specialized steel (for example StE690).
Certified systems for dyeing, based on the environmental conditions
of each project.
Dedicated area for pre-assembling complex steel structures.
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STEEL CONSTRUCTION UNIT PRODUCTS
The core activity of the factory’s steel construction unit
is the production of grating steel, tubular structures,
and heavyweight structures.
GRATING STEEL
AND TUBULAR STRUCTURES
HEAVYWEIGHT STEEL STRUCTURES
Through the provision of integrated services that include design,
manufacturing and erection, INTRAKAT delivers complex, high quality,
precision steel structures to its clients.
Steel buildings.
High technical and design specifications,
multi - storey buildings with large cross sections
Grating steel structures are primarily used
or built-up beams.
in infrastructure facilities in the energy and
Stadiums – Roofs.
telecommunications sectors. INTRAKAT is a leader
Tubular space - frame roofs with large cross sections.
in these sectors in the Greek market with significant
ΙΝΤRAPARK ®.
exporting activity to the Balkans and Cyprus.
Prefabricated steel - deck, dismountable, reusable,
parking systems.
Main products:
Industrial equipment and infrastructure facilities.
Lattice-steel towers for overhead transmission lines.
Conveyor belts, silos, electrostatic filters.
(a variety of types, for example 150kV, 400kV)
Specialized structures.
Clients: PUBLIC POWER CORPORATION (PPC),
Standardized and customised access platform
AREVA, SIEMENS Hellas, TERNA
and staircase systems for access provision
Supporting structures and gantries
to large industrial complexes.
for electric substations and switchyards.
Clients: PPC, AREVA, ALSTHOM, ABB Hellas,
ABB AG Germany, SIEMENS Hellas,
SIEMENS AG Germany
Towers and masts.
TV, fixed and mobile telephony, and a variety
of towers and masts, depending on the load
bearing capacity (quantity and types of antennae
installed), height, and other factors.
Clients: ΟΤΕ, VODAFONE, TIM, COSMOTE,
MEGA TV, ANT 1 TV, ALPHA TV, GLOBUL,
ARMENTEL, VODAFONE Albania,
CONNEX Romania
Railway electrification towers.
Clients: ΑΒΒ, BALFOUR BEATTY RAIL SpA
Radar towers.
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STEEL CONSTRUCTION UNIT MAJOR PROJECTS
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PROJECT
CLIENT
WEIGHT (Kg )
YEAR OF SALE
OLYMPIC EQUESTRIAN HORSE TRACK
CENTRE, GRAND STAND - DESIGN
AND CONSTRUCTION
J/V ETETH - J&P - GEK
530,000
2002-2003
OLYMPIC EQUESTRIAN CENTRE, ARENA DESIGN AND CONSTRUCTION
J/V ETETH - J&P - GEK
235,000
2003
TAE-KWON-DO STADIUM - STEEL ROOF
DESIGN AND CONSTRUCTION
VIOTER S.A.
1,400,000
2003
OLYMPIC WRESTLING CENTRE -TIER
SEATING DESIGN AND CONSTRUCTION
J&P S.A.
358,000
2003
PANTHESSALIKO STADIUM STEEL ROOF CONSTRUCTION
PANTHESSALIKO STADIUM
JOINT - VENTURE
1,100,000
2003
KARAISKAKI STADIUM STEEL ROOF CONSTRUCTION
J&P S.A.
5,390,000
2003-2004
OLYMPIC AQUATIC CENTRE TIER SEATING CONSTRUCTION
J/V MOHLOS - INTRAKAT GANTZOULAS S.A.
615,000
2004
STEEL BUILDING CONSTRUCTION
(WAREHOUSE AND OFFICES)
J&P - AVAX S.A.
450,000
2005
STEEL BRIDGE DESIGN
AND CONSTRUCTION
PARNITHA CAZINO
130,000
2005
CARREFOUR, NAFPLIO STEEL BUILDING CONSTRUCTION
OMEGA S.A.
123,200
2005
AEGALEO FOOTBALL STADIUM ROOF DESIGN AND CONSTRUCTION
HOROTECHNIKI S.A.
240,000
2005
OTE STEEL BUILDINGS
AND WAREHOUSES,
PARNITHA – CONSTRUCTION
AKTOR
950,000
2005
LIGNITE MINING CENTRE
OF MAVROPIGI - CONSTRUCTION
OF CONVEYOR BELTS AND ERECTION
OF ELECTROMECHANICAL EQUIPMENT
GREEK PPC (DEH)
1,500,000
2005/2006
LIGNITE MINING CENTRE OF SOUTH
FRONT - CONSTRUCTION AND ERECTION
OF COVERS FOR CONVEYOR BELTS
GREEK PPC (DEH)
450,000
2005
NEW CONCRETE STORAGE
BUILDING - CONSTRUCTION,
ERECTION AND CLADDING
AGET HERCULES/LAFARGE
480,000
2006
MAIN STORE AND OFFICE
BUILDINGS - CONSTRUCTION,
ERECTION AND CLADDING
LAKIS GAVALAS S.A.
1,450,000
2006
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ELECTROMECHANICAL CONSTRUCTION UNIT (E.C.U.)
The core activities of the unit are:
Sheet metal processing of steel, INOX, and aluminum;
punching lines and robotic bending machines.
ΜΙG/TIG welding and spot welding for aluminum and steel parts.
The Electromechanical
Construction Unit
(E.C.U.) consists
of an 8,000m2 facility,
that manufactures
integrated sheet metal
(steel and aluminum)
products and defence
system parts.
Installation of sheet metal inserts.
Surface protection processes.
Silk-screening and marking.
Fabrication of shelters, telecommunication cabinets,
racks and sub-racks.
SURFACE PROTECTION PROCESSING
The Electromechanical Construction Unit provides
several specialized processes, including:
Surface Protection:
Aluminum and stainless steel passivation.
Aluminum chromate conversion coating.
Aluminum and stainless steel nickel-plating.
Zinc phosphate.
Electrolytic zinc planting.
Dyeing Processes:
Epoxy and polyester powder coating.
Wet paint.
Electro-deposition coating.
Special Processes:
Bonding.
Silk-screening and soft marking.
These processes are carried out in full compliance with the strict
environmental specifications of the European Union
(LF directive, R.o.H.S. directive).
CLIENTS
OPTRONICS, RHEINMENTAL, ZEISS, Krauss Maffei Wegmann,
INTRACOM Τelecom, INTRACOM Defense Electronics.
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OUTDOOR CABINETS
SHEET METAL PRODUCTS
The factory’s electromechanical construction unit
produces prefabricated and specially adapted
sheet metal products, and interior and exterior
enclosures for equipment housing.
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CABINETS
The unit produces a large variety of products according
to client requirements and needs.
Special cabinets for housing:
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Electrical and electronic equipment.
Telecommunications and network systems.
Fiber optics.
Cabinets are for interior or exterior use.
INTRAKAT’s cabinets include connectivity, management
and expandability features. In addition, the company provides
custom - made solutions to meet client requirements.
Outdoor cabinets are designed to operate under adverse weather
conditions according to the stipulations of ETSI 300 019-1-4,
annex Α1.
Anti-vandalism cabinets.
Weather resistant cabinets (protection grade IP55).
These cabinets provide ensured performance in highly
corrosive environments. The cabinets are constructed
of hot-dip galvanized steel sheets (zinc coating
600 gr/m2) and are subjected to special phosphate
processing and electrostatic powder coating.
Earthquake resistant cabinets with zero impact
on construction integrity.
Temperature regulators and double insulated walls
ensure equipment remains cool.
Temperature regulators are also incorporated to manage
the operation of heat exchangers and fans in the cabinets.
The regulators can support alarm signalling
(NMS reporting).
TELEPHONE BOOTHS
1. Coronis® Terminal
Attractively designed Telephone Booths that provide comfort
to users, for indoor or outdoor installations.
2. Infokiosk
CONSOLES (CONTROL PANELS)
INDOOR CABINETS
A variety of cabinets and related parts for interior use are
available. Dimensions vary according to ETSI and 19’’ standards.
Cabinets featuring ventilation openings
(available with or without doors).
EMC (electromagnetic compatibility) cabinets.
Rack rows.
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Consoles are conceptualized and designed to meet the ergonomic
needs of users.
Examples: air traffic control tower consoles (Airports of Athens
and Teheran); sea traffic control consoles (Ministry of Mercantile
Marine, Greece).
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PREFABRICATED STEEL SHELTERS
PRODUCTS
Shelters for electronic equipment
For 20 years, INTRAKAT
has held a leading position
in the market for shelters
in Greece and in Southeast
Europe. The company offers
a large variety of prefabricated
steel shelters covering nearly
all applications.
Mobile telephony.
Wireless telecommunication networks.
Tracking systems (RADAR).
TV transmission.
Railway networks.
Defence industry networks.
Shelters for generators
Shelters for generator sets with oil tanks ensure constant power flow
to network equipment and machinery.
With complete vertical production
processes, from design to assembly
One - and two - storey shelter complexes
and installation of the end product,
Shelter combinations for equipment and personnel.
INTRAKAT has one of the most modern
production lines for shelters in Greece.
The facility consists of 4,000 m2,
and has a production capacity of more
Base substation shelters with self - supported antennae masts
(lattice or monopoles)
Combination of easily assembled and disassembled mobile shelter
and spider - like towers for the creation of autonomous base stations.
than 100 units per month.
FLAT PACK Shelters
INTRAKAT’s extensive know - how
and experience ensures superior design
and end products that are reliable,
durable, and customised to the needs
of each client. INTRAKAT serves world - class
telecommunications’ manufacturers
and operators, technical companies,
and public and private organisations
in Greece and abroad.
INTRAKAT’s shelters are available in a flat pack format.
This type of shelter minimises the cost of transportation and facilitates
transport and assembly on site in areas with difficult access.
Also available: Prefabricated school classrooms and WCs, fulfilling
the specifications set by the National School Buildings Organization (OSK).
CLIENTS: Cosmote, Vodafone Global, Vodafone Hellas, Vodafone Albania,
TIM, OTE, OSE, ΑΜC, Romtelecom, Globul, Telelink, Hellascom, ΙΝΤRΑCOM
Telecom, Armentel Mobile, Mega Tyletypos, ΑLTER Channel, ALPHA TV,
ABB, Romcon, Siemens AG (Global Partner), Siemens Dubai, Siemens
Pakistan, Siemens Hellas, OSK, Connex Romania.
TECHNICAL FEATURES
All shelters are designed and fabricated
to be robust, waterproof (ratio up to IP 54),
resistant to corrosion, heat insulated,
and soundproof.
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DEFENCE APPLICATIONS
HOT - DIP GALVANIZING UNIT
As a member of ΙΝΤRACOM HOLDINGS Group, the largest domestic
FACILITIES
supplier of defence electronic systems to the Greek Military Forces,
The hot - dip galvanizing unit of the factory is one of the largest
and most modern units in Greece, occupying an area of 2.000m2.
INTRAKAT’s state - of - the - art galvanizing process ensures optimum
quality surface coating against corrosion and is executed in accordance
with International Standards such as ISO 1461, ASTM A - 123, DIN 50928,
DIN 50976, BS729.
The galvanizing unit is equipped with eleven (11) tanks that are served
by seven (7) overhead-cranes.
INTRAKAT is very active in the field of defence applications through its
steel construction unit.
The company’s successful presence in the sector is based on its strategic
choice to invest in advanced technology, a contemporary management
structure and competitive human resource selection procedures.
By participating in a wide variety of military programmes,
the factory has established a proven track record
and is recognised for the high quality of its products and services
in a sector that requires the most demanding specifications.
The extensive list of certifications and accreditations earned by
INTRAKAT is testament to its high standards and market position.
Zinc bath dimensions: 9.50m Χ 1.20m Χ 180m
Annual production capacity: 24,000 ΤΝ
The zinc used in the galvanizing process of the factory is of SHG quality
and 99,995% purity.
The unit can galvanize structures up to a length of 14 meters.
Galvanizing provides full anticorrosive protection under adverse
conditions (sea, corrosive, and acid environment).
A large part of the company’s turnover stems from its activities in the field
of defence applications:
Hot-dip galvanizing ensures maintenance - free products, corrosion
protection, durable coating, long product life, reliability, and low
long - term costs for most applications.
Steel Products.
Cutting, bending, surface protection, and dyeing of steel,
aluminum, and stainless steel. All processes meet or exceed
required military standards. With specialized equipment
for surface protection and coating processes, the factory
ENVIRONMENT
responds to virtually every need in the field.
ΙΝΤRΑΚΑΤ’s factory manufactures high quality galvanized structures
and is innovative in its environmental protection practices.
Factory facilities include biological degreasing and neutralization systems
operating as a “closed loop of waste treatment and recycling” with
the use of environmentally friendly chemical compounds during
the surface cleaning process.
Waste is recycled and re-used as chemical components in the production
process, which reduces the processing time and zinc consumption,
while at the same time ensures full environmental management impact.
The minimal final waste emissions are not hazardous to the environment.
The factory’s chemical laboratory performs recurring tests of the chemical
composition of acid, flux, and zinc in the tanks. At the same time,
the closed-loop zinc tank does not pollute the atmosphere
due to the highly effective absorption and filtering system.
This way, health and safety of personnel are ensured.
Upgrading and modification of military equipment including,
amongst others, armoured personnel transport vehicles.
Due to wide - ranging and advanced capacities, large manufacturing
facilities, modern equipment, and up-to-date know-how in welding
(specialised steel, armored steel), INTRAKAT partners with the most
well-respected names in the industry.
CLIENTS: Raytheon, THALES, KONGSBERG, MATRA, BOEING, HDW,
NOSKE - KAESER, DAHER L’HOTELLIER, KMW, MOOG, ΙΝΤRACOM Defense
Electronics, Ministry of National Defence
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Zinc Bath
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CLIENTS
VODAFONE HELLAS
COSMOTE
HELLENIC TELECOMMUNICATIONS
ORGANISATION
ROMTELECOM ROMANIA
VODAFONE GLOBAL
AMC ALBANIA
TIM
TELELINK BULGARIA
ΑΒΒ
ARMENTEL MOBILE ARMENIA
SIEMENS -AG
PUBLIC POWER CORPORATION
INTRACOM
DEFENSE ELECTRONICS
HDW
KMW
CONNEX VODAFONE ROMANIA
COSMOFON - FYROM
ΑΝΤΕΝΝΑ GROUP
MINISTRY OF MERCANTILE MARINE
THALES
DAHER L`HOTELLIER
BOEING
MINISTRY OF NATIONAL DEFENCE
SIEMENS GREECE
SIEMENS DUBAI
AREVA
KONGSBERG
RAYTHEON
ALTER CHANNEL
SIEMENS PAKISTAN
ALSTOM
CIVIL AVIATION COMMISSION
HELLASCOM FYROM
ROMCON - ROMANIA
INTRACOM
TELECOMMUNICATION SYSTEMS
NATIONAL SCHOOL BUILDINGS
ORGANISATION (OSK)
HELLENIC RAILWAYS
ORGANISATION
GLOBUL BULGARIA
ALPHA TV
MEGA TYLETYPOS
VODAFONE ALBANIA
MATRA
NOSKE-KAESER
MOOG
VIOTER
AKTOR
ZEISS
J&P-AVAX
e-mail: [email protected]
www.intrakat.gr
DESIGN - PRODUCTION
HEADQUARTERS:
19 km Peania - Markopoulo Ave.
190 02 Peania, Attica, Greece
Tel.: +30 210-6677700, Fax: +30 210-6646353
FACTORY:
5 km Larissa - Tyrnavos Rd.
415 00 Giannouli Larissa, Greece
Tel.: +30 2410-567200, Fax: +30 2410-591461