www.gratingfrpaustralia.com.au The Right Stuff For The Job

The Right Stuff For The Job
w w w. g r a t i n g f r p a u s t r a l i a . c o m . a u
About Us
Grating FRP Australia was established in 2002 by Warren Blay
and was formed to supply and service local industry with
quality products with standards of excellence.
Warren Blay
Warren has been in the Mining industry for over 18 Years based as
a Mechanical Fitter 1st Class Machinist then currently completing a
certificate in Mechanical Engineering.
Warren moved into a Supervisor’s role and Managed for three years
and moved to New Zealand to Manage BHP New Zealand Steel
Conveyor Maintenance contract. Returning to Perth Warren has been
involved in several major projects such as the construction of HIY Yandi
Conveyor systems for Flour Daniels and Yandi One and Two Mines.
Ken Johnston
Ken has over 33 years of experience in the timber and construction
industry from grassroots level to middle management both in Australia
and New Zealand
Combined with retail and wholesale experience he is able to provide
a wealth of knowledge to Grating FRP Australia and its business
partners.
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Contect
MOLDED GRATING ................................................. 01
MINI-MESH GRATING .............................................. 36
STAIR TREADS .......................................................... 37
STAIR TREAD COVERS.............................................. 38
COVERED GRATING ............................................... 39
FIBERGLASS PLATE .................................................. 40
PULTRUDED GRATING .............................................. 41
STRUCTURAL SHAPE................................................. 54
HANDRAIL SYSTEM .................................................. 61
SAFETY LADDER SYSTEM .......................................... 66
HAND RAILSYSTEM .................................................. 70
MANHOLE COVERS ................................................ 71
GRATEMATES .......................................................... 72
STRENGTH
With one of the highest strength-to-weight ratios of any
material, Grating FRP Australia fiberglass grating is strong
and durable, ready for years of dependable use. Unlike
steel, frp Grating has “memory”, and will spring back to its
original shape when deflected. Even major impacts inflict
little damage with no failure. See our load/deflection table
on page 32 to choose a grating pattern and thickness to suit
your particular application.
FLEXIBILITY AND ERGONOMICS
Do your employees notice the hardness of their work floor
surfaces?
Does that contribute to on the job fatigue? Grating FRP Australia
fiberglass grating is naturally flexible, providing a comfortable,
non-skid surface that is easy to stand on. An ergonomic work floor
reduces fatigue and injury, and increase productivity, contributing
to better work environment.
LIGHTWEIGHT
CORROSION RESISTANCE
The key feature of Grating FRP Australia fiberglass grating is
corrosion resistance. With a variety of premium resin systems,
Grating FRP Australia fiberglass grating is the choice for a wide
range of corrosive environments. It will not rot, rust or corrode,
providing many years of use with little or no maintenance.
No scraping or painting required. See our corrosion resistance
chart on page 34 to choose the resin system that is best for
your application.
Have you ever tired to lift a panel of steel grating without a crane
or lift? Check the photo on the right. Two men can easily and
comfortably lift a 1220x3660mm panel of Grating FRP Australia
fiberglass grating. With an average weight of around 15 to 20 kilos
per square meter, Grating FRP Australia fiberglass grating is easy to
carry and install. It’s also easy to remove for maintenance access
or cleaning underneath. Simply unscrew the clips and lift out. No
special lifting equipment required !
MOLDED GRATING SELECTION CHART, UNIT: MM
SLIP RESISTANCE
Slip and fall accidents are the single most expensive and
common type of industrial accident. Choose Grating FRP
Australia with either silica grit top or all resin meniscus top, and
regain sure footing in slippery work area. water, oils, detergents
and food by products are no match for Grating FRP Australia
fiberglass grating, stair treads, stair covers and floor plate.
FABRICATION AND INSTALLATION
Grating FRP Australia fiberglass grating products are easily
cut with standard power tools, using masonry or diamond
embedded blades. We recommend using a worm gear
driven circular saw, but standard tools can be used for most
cutting. And there is no steel cutting, banding or welding,
which require specialized tools and often require facility
permits. Fiberglass grating is lightweight and easy to handle,
requiring no special lifting or installation equipment.
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MOLDED GRATING IN DETAILS, UNIT:MM
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RESINS
Grating FRP Australia offers a variety of resin choices to meet your corrosion control needs. For more information on what resin
might work best in your application, please consult the chemical resistance chart on page 34, or call for additional help.
Type VEF·25 is a premium Vinyl ester resin with a flame spread rating of 25 or less. Type VEFR-25 resin provides the most chemical
resistant molded product offered in the industry. Designed to withstand the harshest chemical environments over a broad range
of acids and caustics, it is primarily used in petrochemical, waste water, mining, and plating applications where the grating is
subject to frequent and direct contact with harsh chemicals. Type VEFR-l0 is manufactured with the same high quality vinyl ester
resin but with an enhanced flame spread rating of 10 or less for those applications requiring more flame resistance, such as an
offshore platform. The standard color for the VEFR-25 is orange, and the standard color for the VEFR-l0 is dark gray.
Type IFR-25 is a premium isophthalic polyester resin with a flame spread rating of 25 or less. Type IFR-25 provides an intermediate
level of chemical resistance and is the correct resin choice for grating subjected to splash and spill contact with harsh chemicals,
and is a very good general purpose resin at a reduced cost compared to the premium vinyl ester resin. Type IFR-l0 is the same
high quality isophthalic polyester resin but with an enhanced flame spread rating of 10. The standard color for the IFR-25 is green
and the IFR-l0 grating is dark gray.
Type FG-30 is Grating FRP Australia molded grating manufactured using a premium food grade polyester resin containing no
harmful ingredients and is certified by the resin manufacturer. Each panel is post cured and detergent washed prior to shipping.
This grating possesses a flame spread rating of 30 and the standard color is light gray.
Type CFR-25 is an orthophthalic polyester resin with a flame spread rating of 25 or less providing moderate chemical resistance.
Grating FRP Australia Type CFR-25 is perfect for use in water/waste water applications, light industrial applications, and in the
wave zone areas of offshore platforms where the environment is moderate. Although Type CFR-25 is the least chemical resistant
resin, it still offers superior performance 10 traditional flooring products such as steel, aluminum and wood, and is the most
economical resin available. The standard colors for the CFR-25 gratings are yellow and dark gray. Type CFR~10, an orthophthalic
polyester resin with an flame spread rating of 10 is available upon request.
Type CFR-25 is an orthophthalic polyester resin with a flame spread rating of 25 or less providing moderate chemical resistance.
Grating FRP Australia Type CFR-25 is perfect for use in water/waste water applications, light industrial applications, and in the
wave zone areas of offshore platforms where the environment is moderate. Although Type CFR-25 is the least chemical resistant
resin, it still offers superior performance 10 traditional flooring products such as steel, aluminum and wood, and is the most
economical resin available. The standard colors for the CFR-25 gratings are yellow and dark gray. Type CFR~10, an orthophthalic
polyester resin with an flame spread rating of 10 is available upon request.
Type MP-5 is Grating FRP Australia molded phenolic grating where fire resistance, low smoke, and low toxic fumes are critical.
Tested in accordance with ASTM E-84, Type MP-S resin has a flame spread rating of 5 and smoke density rating of 5. Our Type MP-5
molded phenolic grating is typically used in confined spaces, subways, offshore and other applications where fire resistance
and low smoke generation is absolutely necessary. The standard color in which the Type MP-5 is available is chocolate brown;
however, phenolic painting of the grating can be performed to obtain a light gray finish.
Conductive Top Grating: All of Grating FRP Australia molded grating products can be provided with a specially formulated carbon
black surface, eliminating hazardous static electricity when properly grounded. Available with all of the above resins, Grating
FRP Australia conductive gratings are primarily used in the high-tech electronic industries, munitions and arsenal manufacturing
plants and other sparking sensitive environments where sophisticated equipment may be damaged due to static electricity. The
surface electric resistance of Grating FRP Australia conductive grating is 1xl 05 ohms to 5xl05 ohms. For grounding requirements,
please consult our engineering staff by calling our office numbers.
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Special resins are available upon request. Various resin formulas can be offered to meet different flame spread ratings,
temperature ranges, and corrosion resistances.
Please refer to the Chemical resistance chart on page 34 for more information on resins. Please call for more details and to
discuss your specific application.
SURFACES
Slip/fall accidents are one of the greatest dangers in an industrial environment, costing employers both time and money.
Grating FRP Australia offers a wide variety of anti-slip surfaces to help eliminate this danger.
Embedded grit: Grit is added to the mold after the grating has been laid but not cured. Grit and resin are forced into the top of
the grating and allowed to cure with the grating. A clean, durable grit surface.
Post~cure grit: after the grating is cured and removed from the mold, grit is applied to the top of the grating with a strong
adhesive. The grit surface is heat-cured with an additional top coat of adhesive for a maximum bond.
Meniscus: no grit is added to the surface after the grating is removed from the mold. A natural anti~slip meniscus surface is
formed during the curing process.
Concave
COLORS
An assortment of standard colors are available, including green, yellow,
orange, light gray, gray and dark gray. Special colors include red, and other
shades of green. Custom colors are available for special order. Please call
for color and grit samples.
INSTALLATION ACCESSORIES
Grating FRP Australia offers a variety of holddown clips to help secure our grating to structural supports.
Each clip is specifically designed for our grating and plate products. All clips are made of 316SS for
maximum corrosion resistance.
Installation-whenever is possible, provide for a minimum of 40mm bearing support at all grating supports. Holddown clips should
be used at the rate of one clip for every 0.6 square meters of grating minimum, or at least 4 clips for any square or rectangular
piece, or at least 3 for a triangular piece.
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GRATING FRP AUSTRALIA MOLDED GRATING LOAD TABLES
NOTES
1. The designer should not exceed MAXIMUM RECOMMENDED load at any time. MAXIMUM LOAD represents a 5:1 factor
of safety on ULTIMATE CAPACITY.
2. ULTIMATE CAPACITY represents a complete and total failure of the grating.
3. Walking loads, typically 2.4 KN/M2, is recommended for pedestrian traffic. Deflections for worker comfort are typically
limited to 9mm or SPAN divided by 120 under full live load. For a firmer feel under full live load or a 3.6 KN/m2 load,
limit deflection to 6 MM or SPAN divided by 200.
4. The allowable loads are for STATIC LOAD CONDITIONS at ambient temperatures. Allowable loads for impact or dynamic
loads should be a maximum of ONE-HALF the value shown. Long term loads will result in added deflection due to
creep in the material and will also require higher safety factors to ensure acceptable performance.
5. For applications at elevated temperatures, call for further assistance.
6. Load tables are for reference only. Grating FRP Australia is not responsible for the use of these tables and can not
warrant the performance of grating through the use of these tables. Please call for assistance in the use of these
tables. Load tables for grating types are not in the list. Please call our technical department for further assistance.
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NOTES
1 The designer should not exceed MAXIMUM RECOMMENDED load at any time. MAXIMUM LOAD represents a 5:1 factor of
safety on ULTIMATE CAPACITY.
2. ULTIMATE CAPACITY represents a complete and total failure of the grating.
3. Walking loads, typically 2.4 KN/m2, is recommended for pedestrian traffic. Deflections for worker comfort are typically limited
to 9mm or SPAN divided by 120 under full live load. For a firmer feel under full live load or a 3.6 KN/m2 load, limit deflection
to 6 MM or SPAN divided by 200.
4. The allowable loads are for STATIC LOAD CONDITIONS at ambient temperatures. Allowable loads for impact or dynamic loads
should be a maximum of ONE-HALF the value shown. Long term loads wilt result in added deflection due to creep in the
material and will also require higher safety factors to ensure acceptable performance.
5. For applications at elevated temperatures, please call our office numbers for further assistance.
6. Load tables are for reference only. Grating FRP Australia is not responsible for the use of these tables and can not warrant the
performance of grating through the use of these tables. Please call for assistance in the use of these tables.
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CHEMICAL RESISTANCE CHART
The corrosion resistance data listed above is for general information only. Resin manufacturers have provided test data which
indicates that the specific resin can withstand the corrosion conditions listed above. Grating FRP Australia believes the data to
be true and accurate but no guarantee is expressed or implied as to specific performance. Testing for specific environments is
recommended. Our responsibility for claims arising from breach of warranty, negligence or otherwise is limited to the purchase
price of the material sold by Grating FRP Australia.
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MINI-MESH GRATING
STAIR TREADS
Grating FRP Australia fiberglass stair treads combine the unique features
Grating FRP Australia mini -mesh grating provides a “middle of the road” solution
of fiberglass grating with an easy-to fabricate panel. Waste is virtually
to those applications where solid flooring is not permissible due to airflow
eliminated by the double-bar cutting channel conveniently space each
requirements, but where the openings must be smaller than our conventional
152mm, leaving a solid bar on each side of the cut. No nubs to cut off
Grating FRP Australia products. The Grating FRP Australia Mini-mesh flooring
between treads= no wasted grating!
systems has one-fourth the opening of our standard 38mm square mesh gratings.
The smaller openings prevent objects as small as 13mm from falling through,
and because of the closer pacing of the bearing bars, Grating FRP Australia Minimesh panels provide an easier flooring for pushing carts, drum dollies and they
comply with ADA requirements for wheelchair floorings. Grating FRP Australia Minimesh grating panels are light in weight and easily removable, corrosion resistant
and provide for unobstructed airflow. Further, Grating FRP Australia Min-mesh
panels meet the 15mm ball test for floorings, a European safety requirement
commonly used in some sectors of the offshore industry.
WE HAVE TWO STANDARD PANEL SIZES:
Option 1, 38mm thick, 580mm wide by 3660mm long with tread nosing
on each side of the panel, allowing treads to be cut from both sides.
Standard mesh is 38mmx152mm
Option 2, 38mm thick, 5B5mm wide by 3050mm long with tread nosing
on each side of the panel, allowing treads to be cut from both sides.
Standard mesh is 25mmx152mm
All Grating FRP Australia fiberglass stair treads utilize a gritted nosing for
added slip- resistance. This nosing contrasts with the color of the stair tread,
increasing visibility and reducing slip/fall accidents.
Grating FRP Australia fiberglass stair treads are available pre-fabricated
and ready-to-install !
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STAIR TREAD COVERS
Grating FRP Australia fiberglass stair tread covers provide an excellent alternative to stair tread replacement, combining
slip -resistance with corrosion resistance. Simply place the pre-molded cover over existing stairs and secure using
Grating FRP Australia’s W-clip. It is quick, easy and instantly transforms worn out or damaged stair treads.
The aluminum oxide grit surface provides an extremely slip-resistant stair tread, even when wet or oily, for maximum
safety. The integral yellow nosing allows for higher visibility, reducing trip hazards and improving OSHA compliance,
all done with a minimum investment
The standard panel size for stair tread covers is 345mm deep by 3660mm long. Simply trim the panel to the desired
depth and cut to the correct width. Plus, Grating FRP Australia stair tread covers can be pre-fabricated to any depth
and width, ready-to-install from the factory!
Grating FRP Australia stair tread covers should be installed using mechanical fasteners to insure a positive connection
to the tread underneath. Low profile head fasteners and washer style clips(W-clips) are available in 316SS for
installation.
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COVERED GRATING
Grating FRP Australia covered grating is a one-piece molded grating,
combing the solid surface of plate and the structural support of molded
grating. Covered grating is available in a variety of thickness, ranging
from 25mm to 54mm. Grit top surface is standard on all covered
grating products, creating a safe walking surface. Chequered plate
gratings are welcome too.
Covered grating is ideal for applications what require no permeation
of the grating. Whether over a food process or for reducing fumes
and odors, covered grating meets the needs for solid surface decking
that is both corrosion resistant and slip resistant. It is also used in areas
where cart wheels or shoe heels might otherwise have difficulty over
standard open mesh grating.
Covered grating is available in the same resin systems as our standard
grating as well as colors. Custom resin and colors are available for
special orders.
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FIBERGLASS PLATE
GRATING FRP AUSTRALIA PULTRUDED GRATING
Fiberglass plate is made by laminating sheets of fiberglass woven with Grating FRP Australia’s high quality resin system. Grit top
surface is standard on all plate products, providing an excellent anti-slip walking surface, Chequered surface is available too.
Fiberglass plate is also lightweight and easy to cut, making installation easy and inexpensive.
Grating FRP Australia pu1truded grating is manufactured with every
panel of grating subjected to a sequence of quality assurance
inspections ensuring complete sealing of all joints, full wet-out of
the glass ravings, consistent resin-to-glass ratios, and consistent
non-skid features.
Fiberglass plate is available in the same resins and colors as our standard grating products. Other colors, resins, custom thickness,
and panel sizes are available for special order.
Both Grating FRP Australia’s fiberglass plate and covered grating should be installed using mechanical fasteners. Grating FRP
Australia’s W-clip provides a solid anchor point. While eliminating tripping hazards associated with higher profile fasteners.
Grating FRP Australia Pultruded grating is lightweight, strong,
chemical and UV resistant, and reduces costly maintenance.
Grating FRP Australia pultruded grating is particularly well suited for
highly corrosive environments and offers extended life, eliminating
periodic maintenance and replacement costs, thus making
Grating FRP Australia pultruded gratings the preferred alternative
to conventional steel gratings.
Higher Stiffness
Grating FRP Australia pultruded grating possesses approximately 65% glass and 35% resin content by weight, giving it a very
high strength to weight ratio. Load bearing bar capacity can be tailored to the application by modifying the glass content, fiber
orientation, and combination of mat and roving reinforcement.
Chemical Resistance
Grating FRP Australia pultruded gratings offer superb chemical resistance to variety of acids and caustics. Grating FRP Australia
pultruded grating is offered in an array of corrosion resistant resins designed for any environment, from light or moderately
corrosive environments to extremely corrosive applications. Grating FRP Australia pultruded grating is offered in either premium
Isophthalic polyester, vinyl ester, or phenolic resins.
LightWeight
Grating FRP Australia Pultruded Grating weight much less than comparable steel gratings-as much as 50%-75% weight savings
can be realized depending on the bearing bar configuration. For weight sensitive structures, such as a tension-leg platform
for an offshore deepwater facility, the use of Grating FRP Australia pultruded grating offers significant weight savings, thereby
reducing the overall cost of the project.
UV resistance
All Grating FRP Australia pultruded gratings are manufactured with resins containing UV inhibitors. UV resistance is enhanced with
the use of a synthetic surfacing veil, creating a “resin rich” surface, and further strengthening Grating FRP Australia pultruded
grating resistance to UV attack.
Impact Resistance
Grating FRP Australia Pultruded Gratings offer better impact resistance than conventional steel gratings.
Fire Retardancy
All Grating FRP Australia pultruded gratings are designed to exhibit a flame spread rating of 25 or less test in accordance with
ASTM E-84 tunnel test, and meet the self-extinguishing requirements of ASTM D-635. A variety of resins are available offering an
array of flame spread ratings and smoke densities.
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Non-Skid and Safety
All Grating FRP Australia pultruded grating are equipped with a durable and permanent gritted surface on the topside of all
bearing bars, thus providing superior slip resistance as compare to traditional steel grated walking surfaces,
Thermally and Electrically Non-Conductivity
Grating FRP Australia pultruded grating is both thermally and electrically non-conductive, two features that make it a desirable
product in many applications such as those involving electrical and fire hazards. The thermal non-conductivity feature of Grating
FRP Australia pullruded grating protects individuals from the head radiation that occurs on traditional steel grating during firesfirefighters can gel and stay closer to the fire source for linger periods of time.
GRATING FRP AUSTRALIA GRATING IN DETAILS, UNIT:MM
Low Maintenance/Maintenance Free
With resin and pigment blended throughout Grating FRP Australia pullruded grating, you never need to coat or paint the
product--it simply does not rust. Coupled with our 316 stainless steel attachment systems, Grating FRP Australia pultruded grating
offers “maintenance-free” walkway systems. You install it and forget about it !
GRATING FRP AUSTRALIA PULTRUDED GRATING SELECTION CHART UNIT:MM
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GRATING FRP AUSTRALIA PULTRUDED GRATING LOAD TABLES
RESINS
Manufactures pultruded grating in a variety of resins, each with its own unique performance character- islics. The resin selection
is critical in determining the corrosion resistance of the finished product. Please consult the Grating FRP Australia chemical
resistance guide for assistance in selecting the proper resin for your application.
Grating FRP Australia resin designations are comprised of two components: the resin type and it ASTM E-84 flame spread
rating.
Grating FRP Australia pultruded grating VEFR·25 is a premium vinyl ester resin with a flame spread rating of 25 or less. VEFR·25
pultruded grating is our most chemical resistant resin. Designed to withstand the harshest chemical environments over a broad
range of acids and caustics, it is primarily used in petrochemical, wastewater, mining, and plating applications where the
grating is subject to frequent and direct contact with harsh chemicals. The standard color is yellow, but it is also available in
dark gray.
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Grating FRP Australia pultruded Grating IFR-25 is a premium isophthalic polyester resin with a flame spread rating of 25 or less.
IFR-25 pUltruded grating provides an intermediate level of chemical resistance and is the correct resin choice for grating
subjected to splash and spill contact with harsh chemicals, and is a very good general purpose resin at a reduced cost
compared to the premium vinly ester resin. The standard color is yellow, but it is also available in dark gray.
NOTES
1. The designer should not exceed MAXIMUM RECOMMENDED load at any time. MAXIMUM LOAD represents a 2:1 factor of
safety on ULTIMATE CAPACITY,
2. ULTIMATE CAPACITY represents a complete and total failure of the grating.
3. Walking loads, typically 2.4 KN/M2, recommended for pedestrian traffic. Deflections for worker comfort are typically limited
to 9mm or SPAN divided by 120 under full live load. For a firmer feel under full live load or a 3.6 KN/M2 load, limit deflection
to 6 MM or SPAN divided by 200.
4. The allowable loads are for STATIC LOAD CONDITIONS at ambient temperatures. Allowable loads for impact or dynamic
loads should be a maximum of ONE-HALF the value shown. Long term loads will result in added deflection due to creep in
the material and will also require higher safety factors to ensure acceptable performance.
5. For applications at elevated temperatures, call our office numbers for further assistance.
6. Load tables are for reference only. Grating FRP Australia is not responsible for the use of these tables and can not warrant
the performance of grating through the use of these tables. Please call for assistance in the use of these tables.
Load tables for grating types are not in the list, please call our technical department for further assistance.
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1. The designer should not exceed MAXIMUM RECOMMENDED load at any time. MAXIMUM LOAD represents a 2:1 factor of safety
on ULTIMATE CAPACITY,
2. ULTIMATE CAPACITY represents a complete and total failure of the grating.
3. Walking loads, typically 2.4 KNIM1, is recommended for pedestrian traffic. Deflections for worker comfort are typically limited
to 9mm or SPAN divided by 120 under full live 10ad.For a firmer feel under full live load or a 3.6 KN/M2 10ad, limit deflection to
6 MM or SPAN divided by 200.
4. The allowable loads are for STATIC LOAD CONDITIONS at ambient temperatures. Allowable loads for impact or dynamic loads
should be a maximum of ONE-HALF the value shown. Long term loads will result in added deflection due to creep in the material
and will also require higher safety factors to ensure acceptable performance.
5. For applications at elevated temperatures, call our office numbers for further assistance.
6. Load tables are for reference only. Grating FRP Australia is not responsible for the use of these tables and can not warrant
the performance of grating through the use of these tables. Please call for assistance in the use of these tables. Load tables for
grating types are not in the list, please call our office numbers for further assistance.
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FIELD FABRICATION AND INSTALLATION OF GRATING FRP AUSTRALIA MOLDED AND PULTRUDED GRATING
Safety Precuations-when cutting Grating FRP Australia grating, always wear safety glasses or goggles to protect your eyes and
always wear a dust mask to reduce dust inhalation. Always wear gloves and it is recommended that a shop coat with neck and
tapered sleeves be worn to prevent skin irritation. Work in well-lighted and ventilated area. Always read the MSDS (material safety
data sheet) before cutting and sealing Grating FRP Australia grating. Always provide firm support of the grating panels to prevent
shifting and the use of sawhorses and other supports will help to prevent common back injuries. Cutting Grating FRP Australia
grating will produce dust- this dust in non-carcinogenic but may cause some skin irritation.
Cutting Grating FRP Australia grating- Depending on the amount( linear meter) of grating to be cut, and the type of cutting
required, i.e., straight cuts or circular cuts, a variety of field and shop tools can be used such as an abrasive coated metal blade,
or a standard bimetal blade or a hacksaw with a blade with a similar tooth pattern as the bimetal blade.
FOR MAKING STRAIGHT CUTS, THE FOLLOWING EQUIPMENT IS RECOMMENDED:
Panel saw *
Circular saw*
Table saw*
Radial arm saw*
Reciprocating saw(152mm Ig, abrasive coated or a bimetal blade, 12-14 teeth, min.)
Hand-held hack saw( for small quantities or emergencies)
*The blade should be an abrasive continuous rim cut-off blade normally used on masonry or ceramic products (silica gritted or
diamond coated blades)
For making small radius circular cuts, a reciprocating saw with the same blade specifications above is recommended.
For making larger radius circular cuts, a circular saw can be used using the blade specifications sated above.
Remember that the width of the saw blades will remove about 3mm of grating with each cut, so be sure to allow for this when
measuring and laying out your marks on the grating panel.
Always use sandpaper or a sanding wheel to smooth out all cut edges before seating and ALL CUT EDGES MUST BE SEALED.
For this, Grating FRP Australia sealing kits to effectively seal cut surfaces of fiberglass products to protect the glass fibers from
environmental attack.
HOW TO ORDER GRATING FRP AUSTRALIA MOLDED OR PULTRUDED GRATING
The corrosion resistance data listed above is for general information only. Resin manufacturers have provided test data which
indicates that the specific resin can withstand the corrosion conditions listed above. Grating FRP Australia believes the data to
be true and accurate but no guarantee is expressed or implied as to specific performance. Testing for specific environments is
recommended. Our responsibility for claims arising from breach of warranty, negligence or otherwise is limited to the purchase
price of the material sold by Grating FRP Australia.
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1, Determine the application of Molded Grating or Pultruded Grating
2, Determine the physical requirements such as :
a) exposure to chemicals and lor extreme temperatures( see chart)
b) fire retardance.
c) loading requirements, span, and support (see load chart)
3, Specify the style and resin:
a) For molded grating, thickness, mesh size, load bars run direction( for rectangular mesh)
b) For pultruded grating, bar type (I or T).size and spacing of bearing and crosses.
c) type of resin
4, Determine width and length
a) For molded grating, note our maximum width and length, and load bars run direction
b) For pullruded grating, length is always bearing bar length, and width is end to end of the cross rod.
5, Choose grit surface
6, Choose color
7, Determine number of pieces required.
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STRUCTURAL SHAPES
Grating FRP Australia offers a wide selection of structural shapes to
complement our line of fiberglass grating. Fiberglass structural shapes
have one of the highest strength-la-weight ratios of any structural product,
as well as superior corrosion resistance.
Fiberglass structural shapes are manufactured using the pultrusion process.
Glass mat and roving are drawn through a resin bath and pulled through
a heated die to form the desired shape. This process can yield almost any
profile shape commonly used in structural construction.
Fiberglass structural shapes are dimensionally stable, 85 well as thermally and electrically non-conductive. Being easy to fabricate
as well as lightweight, fiberglass structural shapes are also easy 10 install, reducing costs associated with special lift equipment
and tools.
Grating FRP Australia structural shapes are available in a wide variety of shapes, including I beam, equal angle, channel, square
tube, and round tube, concrete embedment angle is also available in a variety of sizes for use in areas where traditional metal
embedment angle may corrode prematurely.
Fiberglass structural shapes are available in two main resins: VEFR-25, a vinyl ester resin with superior corrosion properties, IFR-25,
a premium polyester resin. Both resins have a standard flame spread rating of 25 or less as per
ASTM E-84. Special resins are available upon request.
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HANDRAIL SYSTEMS
Meets your requirements, from small platforms to complex
structures, with high-strength, maintenance free handrail that are
ideal for any location.
Offers two handrail systems that meet a variety of needs. We
have the capability 10 design, manufacture, and fabricate a
custom system.
AREAS OF APPLICATIONS FOR FIBERGLASS HANDRAIL
Mining
Offshore & Marine
Petro-chemical & Refining
Metal Plating
Communications
Food & Beverage
Water/Wastewater
Water parks And Zoos
Transportation & Transit
Shipping
Aerospace
Aquariums
Automotive
Textile
ENGINEERING
Our in house engineering and drafting capabilities ensure that custom projects meet custom specifications with quality and
accuracy for every phase: Design, fabrication and installation.
CODE COMPLIANT
Grating FRP Australia profiles meet or exceed the following specifications and building codes:
OSHA, Section 1910.23
BOCA Basic Building Code, Section 1615.8
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GRATING FRP AUSTRALIA SAFETY LADDER SYSTEM
Designed for easy installation and fabrication, Grating FRP Australia meets
or exceeds OSHA requirements with durable construction and
corrosion-resistant materials.
Advantages
Grating FRP Australia systems are one-third weight of steel and require less
maintenance and upkeep. That’s because they’re manufactured with the
optimal combination of fiberglass ravings and isophtalic polyester or vinyl
ester resins, ensuring a long, corrosion·free life.
Grating FRP Australia has engineered two basic ladder systems. Our
standard fiberglass ladder offers the necessary rigidity and safety when
structural stand-off supports are capable of being provided at regular and
close intervals. However, in some cased, stand off supports can not be
provided at regular intervals, thus requiring the ladder to span much longer
distance. In order to comply with OSHA standards for ladder safety and
design, Grating FRP Australia offers stiffened ladder to meet these needs.
All Grating FRP Australia Ladders are designed for ease fabrication and
installation, while offering the maximum corrosion resistance.
DESIGN.STANDARD
Grating FRP Australia meet the following min requirement of OSHA code, Section 1910.27:
Min design live load shalt be a single concentrated load of 300kgs.
Distance between rungs shall not exceed 300mm
Min. Distance between side rails shall be min 400mm.
The safety cage is required on ladders of more than 6m to a maximum unbroken length of 9m.
The safety cage to extend minimum of 1050mm above top of lading.
The safety cage to begin minimum 2100mm to maximum 2400mm above base of ladder(f1oor)
The safety cage shall not extend less than 675mm or more than 700mm from the centerline of the rungs of the ladder.
Cage shall not be less than 675mm in width.
The distance between hoop cages shall be max 850mm.
The wall mounting brackets shall be spaces at max.1800mm.
Vertical bars shall be located at a maximum spacing of 40 degrees around circumference of the cage, this will give a maximum
spacing of approximately 238mm center to center.
In certain location, where safety is a major concern, our safety cage shall have a fiberglass net manufactured by pultrusion
process instead of vertical bars, average thickness 3mm fixed on the FRP cage hoops, to provide extra safety for workers.
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GRATING FRP AUSTRALIA HAND RAILSYSTEM
GRATING FRP MANHOLE COVERS
Our system has been developed to meet the requirements of the Australian Standards as well as offering a unique, extremely
Our FRP manhole covers have the following properties:
strong handrail system.
Materials:
t Our FRP manhole covers are made from composite materials such as glass fiber, resin, quartz and corundum.
t We apply wear-resistant and climate-resistant materials on the top surface layers so that the product can be
used under very harsh conditions.
Design:
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We can custom make any man hole design, pattern or company logo on the surface of the covers giving a
personal finish to your manhole cover project.
Application Temperature Scope
The materials used to manufacture the manhole covers are important, that is why we only use quality
materials. The main material that contributes to the product application is the non saturated polyester resin.
It belongs to the thermosetting resin, the performance after its solidification is as follows:
3 Way Tee Connector
4 Way Angle Connector
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4 Way Cross Connector
3 Way Angle Connector
63 Degree Tee Connector
63 Degree Cross Connector
90 degree Elbow Connector
End Bend Connector
Wall connector
Base Flange
FootAngle Connector
Tube
t Longitudinal strength:250-600Mpa
t Compressive strength:300-600Mpa
t Stretch modulus:25-35Gpa
t Break elongation ratio:1.3-10.0%
t Bending strength:700-1400Mpa
t Curving module:25-35Gpa
t Poisson-ratio:0.35
t Relative density:1.11-1.15
t Water-absorptive(24h):10-30mg
t C250(can load 25tons) D400(can load 40tons)
t Volume resistivity.1*(1012-1014)cm
t general application temperatures in -40~80
Opening Size 600*600 (mm)
Size: 400*420*30 (mm)
Load Ability: C250
Load Ability: B50
Approx. Weight: 61kg
Approx. Weight: 18.6kg
RECTANGULAR DRAINS
Diameter: 600(mm)
Opening Size 600 (mm)
Load Ability: D400
Load Ability: D400
Approx. Weight: 50kg
Approx. Weight: 58kg
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GRATEMATES
SAFETY POLICY
BRIDGING LADDERS. SAND, SNOW AND MUD SELF RECOVERY TRACTION AIDS
Grating FRP Australia`s vision is to be a leader in safety management and performance and our objective is that our
health and safety goals be effectively communicated, understood and implemented in a consistent manner across
our business and our employees.
We will continue to place the utmost importance on health and safety awareness programs and we are determined to
continue to improve our safety performance to realize our vision and our customer’s individual requirements.
CCUPATIONAL SAFETY AND HEALTH POLICY
COMMITMENT
Grating FRP Australia acknowledges that the provision of a safe and healthy work environment for employees, contractors
and the community is not just a moral and legal responsibility but also a
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Easy to use solo recovery device
Prerequisite for it to achieve its primary mission of conducting our business to the highest international standards.
This commitment to protecting its human resources also extends to ensuring our operations do not place the local
Gritted for superior slip resistance
community at risk of injury, illness or property damage.
Drive over and through otherwise impossible obstacles
OBJECTIVES
Grating FRP Australia will ensure compliance with the Western Australian Occupational Safety and
Made from durable, Fibreglass Reinforced Polyester (FRP)
Designed and tested to meet Australian 4wd conditions
Supports up to 3 tonne per pair when used for bridging
Lightweight - only 10 kg per pair. Stores easily in your 4x4
12 month limited warranty
Health Act and Regulations, other legislation and industry standards by:
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Providing and maintaining safe workplaces, plant and systems of work
Providing information, instruction, training and supervision to ensure safe systems of work
Ensuring that nominated safety personnel are adequately trained and supported
Consulting and cooperating with safety and health representatives, employees and others
Providing and maintaining personal protective equipment as required
Continuously reviewing and improving its safety performance.
RESPONSIBILITIES
Management is responsible for:
t The provision and maintenance of a safe workplace and systems of work
t Involvement in the development, promotion and implementation of safety and health policies and
procedures
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Training and supervising employees in the safe performance of assigned tasks
The provision of resources to meet the safety and health commitment. Employees, and contractors are to:
Take reasonable care of their safety and health and that of others
Follow all safety and health policies and procedures
Report all known or observed hazards, incidents and injuries.
APPLICATION OF THE POLICY
This policy is applicable to Grating FRP Australia in all its operations and functions including those situations where
employees are required to work off site.
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Warren Blay / Ken Johnston
Directors of the Safety Committee
2012
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CALL US FOR A QUOTE!
NSW - OFFICE
Manager
Todd Blaker
0416 251 924
Fax:
08 9581 8897
[email protected]
WA - HEAD OFFICE
Manager
Warren Blay 0407 211 171
SalesManager
Ken Johnston 0457 021 178
Address Unit 4/33 Thornborough Rd.
Mandurah 6210, WESTERN AUSTRALIA
Phone: 08 9584 2500
Fax: 08 9581 8897
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