2013 Harley-Davidson Motorcycles New Product Technical Forum

2013 Harley-Davidson Motorcycles
New Product Technical Forum
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Powertrain
A change has been made to how transmission oil level is
checked.
Currently it is checked on the side stand with the dipstick
resting on the threads.
It is still checked on the side stand.
The change is to screw the dipstick in until the o-ring touches
the case.
Full clutch adjustment added to PDI for all BT
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Tools
Midtronics GRX-3110 HD
Battery Diagnostic Station
Combines Diagnostics and Fast
Charging
Utilizes Conductance and Load
Testing to Determine Battery Health
Battery Clamps Designed for H-D
Batteries
Supports 27 Languages
USB Port for Software Updates
5 Expansion Slots Allow for Future
Capabilities
Optional Cart Available
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MY2013 Offerings – V-Rod®
VRSCDX – Night Rod® Special
VRSCDF – V-Rod Muscle®
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MY2013 Offerings - Sportster
XL883N – Iron 883 ™
XL883L – SuperLow®
XL1200C – 1200 Custom (w/NGP)
XL1200N - Nightster
XL883R (International Only)
XL1200V – Seventy-Two™
XL1200X – Forty-Eight ®
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72
XR1200X
MY2013 Offerings - Dyna®
FXDB Street Bob® + NGP
FXDF Fat Bob®
FXDC Super Glide® Custom
FXDL Dyna Low Rider® (JPN Only)
FXDWG Wide Glide®
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FLD – Switchback
FXDB - Featured Content
New 2-Tone
Scallop Graphic
New Console w/
Ignition Switch
Highlighted Fins
& Black Covers
Side Mounted L/P
Isolated Risers
Gloss Black
Front End
Battery Cover
Round A/C Cover
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FXDBP – MY ’13 Dyna®
Reasons to Buy
Expansion of the NGP program to reach more customers
Customer selected ergonomic options – seat and handlebars
Unique styling options –wheels, unique paint and finishes
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Options Pricing Summary
Painted Parts
Refer to MY2011 Paint
Matrix for Detail
Standard color and 2-tone
pricing
Wheel Assem blies
Engines
Control Position
Handlebar Kits
Seat Kits
ABS/Security
Stock Black Laced
Black 103
Stock Mid
Stock-Ape Hanger
Stock
Stock
$0
$0
$0
$0
Forw ard Controls
Drag Bar
2-Up
ABS w Security
$180
$180
$250
$1,195
$0
$350
Chrom e Laced w / blackw all
$600
Black w / Chrom e 103
$700
Colored Laced w / blackw all
Ergo / Beach Bar
$300
$180
Custom 4
$695
HCC Single Tone
Cast Wheel
Custom 1
$695
$460
Classic 2-tone
Custom 2
$695
Exotic (Pro Street)
Custom 3
$1000
Graphic HCC
Custom 4
$695
Tw o-Tone Bobber
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Hard Candy Custom
Big Flake Paint with
Unique Graphics
Chrome and Black
103” Powertrain
Solo Seat
Chrome Laced
Wheels
Forward Controls
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Mini-Ape Hanger
Handlebar
Chrome Package
as a Part of Wheel
Option
High End Bobber
Two-Tone Scallop
Graphic
Black on Black 103”
Powertrain
Red Laced
Wheels
Solo Seat
Mid Controls
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Mini-Ape Hanger
Handlebar
Stock Blacked Out
Finishes
Classic
Classic 2-Tone Paint
Scheme (reversed)
Chrome and Black
103” Powertrain
Chrome Laced
Wheels
Solo Seat
Mid Controls
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Reduced Reach
Handlebar
Chrome Package
as a Part of Wheel
Option
Dominator
Dominator Paint
Scheme (Yellow)
Black on Black 103”
Powertrain
2-Up Seat
Black Cast
Wheels
Forward Controls
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Drag Bar
Stock blacked out
components
MY2013 Offerings - Softail®
FLSTFB Fat Boy ® Lo
FLSTN Softail® Deluxe
FLSTC Heritage Softail® Classic
FLSTF Fat Boy®
FXS – Blackline®
FLS – Softail® Slim™
FXST Softail® Standard
(Australia Only)
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MY2013 Offerings - Touring
FLHTK Ultra Limited
FLHTCU Ultra
FLTRU Road Glide® Ultra
FLHRC Road King ® Classic
FLHX Street Glide®
FLHTC Classic
FLTRX Road Glide® Custom
FLHR Road King ®
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MY2013 Offerings - Trike
FLHTCUTG Tri Glide® Ultra Classic®
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MY2013 Offerings - Trike
Reverse Motor Running Change – Corrosion Improvements
Added drain hole and
drain valve to allow
water to escape
Brushes rotated away
from 6 o’clock position
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Seventy-Two™ - Features
2.1 Gallon Tank from 48
Solo Seat from 48
Mini Ape Hangers
from NGP
Paint options:
Chopper treatment
from 48 (chopped
fender, stop/turn/tails,
etc.)
Base: Black Denim
Mid: Big Blue Pearl
Premium: Big Red
Flake
NEW: Round A/C
Cover
NEW: Whitewall tires (Dunlop)
Nightster Grey &
Chrome Powertrain
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21” Chrome Laced
FLS Softail® Slim - Content
Black cats eye
console
New tank trim strip
Dyna coil, uncovered
Black horn
cover
New ‘Hollywood’ handlebar
FLSTC Risers
New tank medallion
New solo seat,
black vinyl
FLSTFB headlamp
New black nacelle,
revised trim
FXS rear fender
Round AC
black (DOM)
New side mount
LP (DOM)
New front
fender trim
FXS fender LPM
(non-DOM)
FLSTSB
Muffler
and Pipe
Black steel
laced
Half-moon boards
FLSTN suspension
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110th Anniversary - MY13
• Very limited volume; approximately 2-3 per model per dealer worldwide
• Content similar to 105th –
• 7 OE models with 110th 2-tone Anniversary Vintage Bronze Pearl with
Anniversary Vintage Black
• 3 CVO models with special anniversary graphic package
• Serialization
• 110th specific identification on tank, air cleaner, derby cover, etc.
• New seat, and wheels with special finish
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110th Anniversary – Model selections
Tri Glide™
110th Anniversary Models (7):
•Ultra Limited
•Road King®
•Heritage Classic
•Fat Boy ® Lo
•Super Glide®Custom
•1200 Custom
•Tri Glide™
Ultra Limited
Road King ®
Heritage
Classic
Fat Boy ®
Lo
Super
Glide ®
Custom
1200 Custom
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Content Overview – Ultra Limited
Two-tone paint
• Anniversary Vintage Bronze with
Anniversary Vintage Black
• Special Pearl Coat
Contrasting
seat panels
New floating pin
stripe pattern
New 110th
Anniversary
serialized badging
New 110th tank
badge with
cloisonné insert
Wheel
upgrade for
most models
New 110th TourPak medallion
New timer and derby
covers, A/C Inserts
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Tank Medallions
• Tank Badging will be forged solid bronze
• Black nickel chrome plated and buffed
• Badging will be sealed to prevent surface oxidation
• Cloisonné Bar & Shield insert
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Fat Boy® Lo
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Heritage Softail® Classic
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Road King®
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Tri Glide® Ultra Classic®
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2013MY CVO™
FLTRXSE2 Road Glide®
FLHRSE5 Road King ®
FLHTCUSE8 Ultra Classic®
FXSBSE Breakout™
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CVO Product Updates
• All vehicles will have the A&S hydraulic clutch.
• Clutch lever effort is substantially reduced compared to
the OE clutch.
• All CVO engines will now have a full compliment cam
bearing.
• It is recommended that the SE High Performance inner
cam bearing be used on all non-OE cam shafts for all
twin cam engines.
• 24017-10 for 2000 to 2006 Big Twins except 2006 Dyna®.
• 24018-10 for 2006 Dyna® and 2007 and later Big Twins.
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CVO Hydraulic Clutch - Design
Current
Production
System
2012MY
System
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Assist and Slip Clutch (A&S Clutch)
Parts that did not change
Parts that are new
•Clutch basket assembly
•Judder spring and seat
•Main shaft nut
•Friction plates
•Center plate
•Clutch hub assembly
•Center plate retaining ring
•Steel plates
•Clutch spring
•Pressure plate
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Assist and Slip Clutch (A&S Clutch)
Assist ramps provide additional clamping force onto clutch pack
when torque is applied.
Slip side of the ramps try to separate the clutch pack during
decelerations or downshifting.
Clutch Center
Pressure Plate
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FLTRXSE2 – Road Glide® Custom
Premium Paint & Graphics
Available in 2 Colors:
• Atomic Orange and Galaxy Grey with Edge Graphics
• Roman Gold and Burnt Emerald with Edge Graphics
1.25” FLTR
Handlebar
Windsplitter w/
HD graphic
Hidden Antenna
Custom Solo Seat w/
detach pillion and
New Leather Inserts
Saddlebag Speakers
w/ color matched or
color coordinated
grilles
Amp & Ipod
module in
Saddlebags
DaymakerTM
LED Headlamp
Hydraulic Clutch
System Updates
Slipstream
Collection
Extended Heel Shift
Lever (LH side)
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FLHTCUSE8 – Ultra Classic® Electra Glide®
Premium Paint & Graphics
Available in 3 Colors:
• Tribal Orange/Dark Slate
• Stardust Silver/Dark Slate
• Typhoon Maroon/Black Diamond
Slipstream
Collection –
Heated grips
Slipstream
Collection –
Windshield Trim
Dual control
Leather Seat &
matching
components
Tank
Medallion
Colormatch LED
Tour-pak
Wrap
around
Color-match
Saddlebag
Latches
Hydraulic Clutch
System Updates
Slipstream Collection
Foot Controls
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FLHRSE5 – Road King®
Premium Paint & Graphics; available in 2 colors
Burgundy Blaze w/Hot Fusion Graphics
Crushed Sapphire w/ Cold Fusion Graphics
Custom Solo Seat w/ detachable
New custom console and
Custom Speedo/tach
New vented, detachable,
pillion and new leather Inserts
Dark smoked w/shield
200 watt amp, audio module
and iPod in LH s/bag
Profile mirrors
Ergo designed 1 ¼
5 X 7 speakers
Handlebar, w/audio
In s/bag lids
controls
Extended
s/bags with
Hydraulic Clutch
LED lighting
System Updates
Slipstream collection
5 ¼ 2-way speakers
Mirror chrome
Pegs, boards, grips
In fairing lowers
Agitator wheels
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FXSBSE - Breakout™
NEW –Leather
Seats with
Horn-Back
Gator-Style
NEW – Ultra-low
Accents
Profile Chrome Console
NEW – 1-Piece
w/ Braided Stainless
Chrome Forged
Steel Lines
Aluminum Fender
Supports
NEW – 240mm Wide
Rear Wheel
Polished and
chrome
matching rotors
and sprocket
Heavy Breather
High Flow
Intake
NEW –Chrome
Cast Aluminum
Oil Tank
NEW – 1 1/4” Chrome
Internally Wired H’bar w/
Mounted 4” Digital Speedo
NEW - Wide,
Slammed Front End
w/ 130mm 21” tire
Slipstream
Collection: Foot
Controls and
Grips
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NEW – Mirror Chrome Turbine
Custom Wheels: 21x3.5” Front
Breakout™ Paint Options
Unique, Custom Polished Metal Fuel Tank & Fenders
Black Diamond and Molten Silver with Crushed Slate Graphics
Hard Candy Gold Dust and Liquid Sun with Gold Leaf Graphics
Crimson Red Sunglo and Scarlet Lace with Hammered Sterling Graphics
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CVO Gold Museum Membership
Each New Vehicle Purchaser (NVP) receives a CVO Gold Collector Coin with
Membership. CVO Gold Museum Membership Benefits:
Base Membership Benefits
CVO Gold Museum Extras
•Museum Membership Card
•Unlimited Museum Admission
•Collectible Limited Edition Dog Tag
•Member-only Website Content
•Special Privileges to Museum Programs, Events & Exhibits
10% Discounts at Motor Bar & Restaurant, Café Racer, The Shop, & Online Art
Shop
The Backroad Chronicles, a pocket-sized guide to the Museum
•Unlimited visits for two (2) adults (and kids/grandkids)
•Bring Up To Four (4) Complimentary Guests Each Visit
•A second Collectible Limited Edition Dog Tag
•Certificate for a free Audio Tour at the Museum
•Exclusive CVO content on the Members-Only Website
Special CVO Communications/Stories and Presence at
Event
The CVO Gold Coin
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CVO - Model Selections
110th Anniversary Models (3):
• CVO™ Road King®
• CVO™ Road Glide ®
• CVO™ Ultra Limited
Ultra Limited
Road Glide ®
Road King ®
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CVO
Unique Anniversary Paint
Scheme
• Diamond Dust & Obsidian with
Palladium graphics
110th Seating
• Unique pattern design
• New - Bomber Black leather
inserts
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CVO
• Exclusive Badges
• Solid Bronze Tank Medallion
with Midnight Pearl finish
• Bar & Shield Cloisonné
• Serialized nameplates
• Midnight Pearl Inserts
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110th Anniversary Edition FLTRXSE2 CVO™ Road Glide® Custom
Custom Solo Seat w/
detach pillion and
New Leather Inserts
1.25” FLTR
Handlebar
Windsplitter w/
HD graphic
Hidden
Antenna
Saddlebag
Speakers w/
color matched
or color
coordinated
grilles
Amp & Ipod
module in
Saddlebags
DaymakerTM
LED
Headlamp
Hydraulic Clutch
System Updates
Extended Heel Shift
Lever (LH side)
Slipstream
Collection
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Anniversary Edition FLHTCUSE8 CVO™ Ultra Classic® Electra Glide®
110th
Anniversary
Seat, Rider &
Passenger
Backrest
Serialized
Badge on
Console Midnight Pearl
Finish
Slipstream Collection
Hand grips
110th Fuel Tank
Medallion
110th Tourpak Lid
Medallion –
Midnight
Pearl Finish
Color-match
Saddlebag
Latches
Slipstream Collection
Foot Controls
A&S Clutch
Timer, Derby, Air Cleaner, Ignition
Switch Inserts -Midnight Pearl Finish
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Anniversary Edition FLHRSE5 CVO™ Road King®
Custom Solo Seat w/ detachable
pillion and new leather Inserts
New custom console and
Custom Speedo/tach
200 watt
amp, audio
module and
iPod in LH
s/bag
New vented,
detachable,
Dark smoked
w/shield
Ergo 1 ¼
Handlebar,
w/audio controls
5 X 7 s/bag
lid Speakers
Mirror chrome
Extended
s/bags with
Agitator wheels
LED lighting
Hydraulic Clutch
Slipstream collection 5 ¼ 2-way speakers
System Updates
Pegs, boards, grips
In fairing lowers
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MY’13 International Products
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MY’13 New Global Launches
XL1200V – 72™(Seventy-Two™)
FLS – Softail® Slim
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1200 Custom Limited NGP Int’l Configs - XL1200CA
•Candy Orange and Beer Bottle Delux Paint
•Drag Bars
•Forward Controls
•Black Engine
•Chrome Wheels
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1200 Custom Limited NGP Int’l Configs - XL1200CB
• Denim Black Paint
•Mini Apes
•Mid Controls
•Black Laced Wheels
•Black Engine
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Performance Rear Suspension
Suspension upgrade
to International base
FLHX/ FLTRX
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Electrical
Japan Headlight/Fog Lamp Harness Changes
Softail Models Receive a New Headlamp Assembly for Japan, Australia, and England
Markets
• Fog Lamp Switch Power Spliced to O/W wire Instead of Y Wire.
Touring Models Continue to Use Jumper Harnesses (Installed at York Assembly Plant)
Brazil GPS Security System
Utilizes GPS for Positioning Information and GSM Cellular for Remote Immobilization
Implemented on Softail Models by January 31st to Meet Regulatory Requirements
All other Models will Receive System in 2014 Model Year
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