m12 – m160 architectural structural tie bars

Transcription

m12 – m160 architectural structural tie bars
M12 – M160
ARCHITECTURAL
STRUCTURAL TIE BARS
Since 1920
in accordance with EN1993 -1
ASDO STRUCTURAL TIE BAR SYSTEMS
Anker Schroeder manufacture the ASDO structural tie bars for use on all types
of structures, whether stadia, bridges or buildings. Our tie bars range
in diameter from M12 to M160 and can be supplied in carbon steel
grades 355-S & 540-S and stainless steel grade E600-S.
Anker Schroeder have a long history in the manufacture of tie bars having supplied projects the world over with a range of both
forged and threaded tie bars since 1920. With more than 90 years of experience in the supply of structural tie bar we offer you a
complete package for technically and aesthetically pleasing solutions for your specific applications.
If you have questions or specific project requirements please contact us. We will be happy to develop special proposals with you.
ASDO tie bars for:
Tension structures
2
OVERVIEW
Key features
The ASDO system is the only tie-rod and compression-rod system that
holds an ETA for nominal sizes up to M160
Fork connectors of cast steel in conjunction with high-strength tie-rod enable
design resistance up to 9,568 kN
Uniform fork connector design for all nominal sizes
Identical system components and connection dimensions for carbon steel and stainless
steel version
FEM-supported fork connector design with almost homogeneous tension distribution
Pin locking cap is flush with the fork connector contour
Single rod lengths up to 22m possible
Simple visual checking of minimum thread engagement
The Construction Products Regulation of 2011 (CPR) came into force July 2013 making it mandatory for tension bars supplied
within the European Union to be supplied CE marked indicating they meet the requirements of European harmonised design
codes and are ‘fit for purpose’.
ASDO structural tie bars have met this requirement since 2004 and are manufactured under ISO 9001 and EN1090 independently
audited quality systems. This has allowed Anker Schroeder to successfully supply many projects around the world.
ISO 9001
Architectural bracing and facades
Bowstring trusses, bridges and timber structures
3
PAST PROJECTS
ASDO540-S tie bars were specified for the new stand at Wolverhampton Football Club in the UK as the only system available to
support the high loads and be capable of in-situ stressing.
4
GENERAL
INFORMATION
Sheremetyevo airport under construction
ASDO540-S tie bars are used to support the entrance roof to terminal 3 of Sheremetyevo airport in Moscow.
5
PAST PROJECTS
ASDO540-S tie bars M76 to M160 were used as the tension elements in the trusses to form part of this unique and structurally
demanding London office building at Cannon Place.
Tandem ASDO540-S bars were used to brace the new 52 floor headquarters for the New York Times newspaper.
6
GENERAL
INFORMATION
ASDO540-S M90 tie bars are used as hangers on this East London Line
railway bridge in Shoreditch. As well as undergoing rigorous QA the
system was also fatigue tested to 2m cycles.
ASDO540-S M56 tie bars were used to form the tension elements for this bowstring truss Kåkenhus footbridge in Norrköping, Sweden.
7
ASDO TIE BAR DESIGN CAPACITIES
ASDO tie bars can be supplied in two grades of carbon steel and stainless steel.
All components are designed to exceed the capacity of the bar.
Table 1 - ASDO grade
ASDO350-S
Nominal thread size
[N/mm²]
fy
fua
[N/mm²]
ASDO540-S
M100 - M130
355
510
M12
355
510
M16-42
540
700
ASDOE600-S
M45-85
540
700
M90 - M100
520
700
M105 - M160*
630
710
M12 - M42
600
800
M48 - M56
460
650
Minimum elongation for all grades 17%; Minimum charpy for all grades 27J @ -20 °C; ASDO350-S M140-M160 differ from above, refer to table 3 for design resistance
*ASDO540-S bars M105-M160 are quench and tempered and should not be galvanised
Yield
Ultimate
Yield
Ultimate
M12
12
113
1.75
84
0.9
30
43
M16
16
201
2
157
1.6
85
110
M20
20
314
2.5
245
2.5
132
171
M24
24
452
3
353
3.6
190
247
M27
27
573
3
459
4.5
248
322
M30
30
707
3.5
561
5.5
303
392
M36
36
1,018
4
817
8.0
441
572
M42
42
1,385
4.5
1,121
10.9
605
785
M45
45
1,590
4.5
1,306
12.5
705
914
M48
48
1,810
5
1,473
14.2
795
1,031
M52
52
2,124
5
1,758
16.7
949
1,230
M56
56
2,463
5.5
2,030
19.3
1,096
1,421
M60
60
2,827
5.5
2,362
22.2
1,275
1,653
ASDO350-S
Ft,Rd
kN
-
-
-
-
-
-
-
-
-
-
-
-
-
ASDO540-S
Ft,Rd
kN
31
79
123
178
232
283
412
565
658
742
886
1,023
1,190
mm
mm2
mm
mm2
kg/m
M12
10.8
92
1.75
84
0.7
M16
15
177
2
157
1.4
M20
18
254
2.5
245
2.0
M24
22
380
3
353
3.0
M27
25
491
3
459
3.9
M30
28
616
3.5
561
4.9
M36
34
908
4
817
7.3
M42
39
1,195
4.5
1,121
9.6
M48
45
1,590
5
1,473
12.7
M56
52
2,124
5.5
2,030
17.0
Yield
kN
51
94
147
212
276
336
490
673
678
934
Ultimate
kN
67
125
196
282
368
448
653
897
958
1,320
Ft,Rd
kN
47
87
136
195
255
311
453
621
656
900
Dimensional data
Load
capacities
ASDO350-S
mm
mm2
mm
mm2
kg/m
kN
kN
kN
kN
Design
resistance1
Table 3 - Carbon steel
Nominal thread size
Nominal shaft size
Shaft area, Ag
Thread pitch
Thread stress area, As
Weight per metre (bar)
ASDO540-S
Nominal thread size
Nominal shaft size
Shaft area, Ag
Thread pitch
Thread stress area, As
Weight per metre (bar)
Design
resistance1
Load
capacities
Dimensional data
Table 4 - Stainless steel
8
ASDOE600-S
M60+
Larger
diameters
available
at request
Notes for tables 3 & 4:
1. Design tensile resistance Ft,Rd = min {fy x Ag / γM0; 0.9 x fua x As / γM2} as per EN1993-1-8 with partial factors γM0 = 1.0 & γM2 = 1.25 for carbon steel and γM0 = 1.1 & γM2 = 1.25 for stainless steel according EN1993-1-4
2. For the full design resistance to be utilised connection plates must be fabricated from S355J2 to EN10025 (or equivalent) and to minimum dimensions given in table 5
3. All threads are cut threads and are not suitable for dynamic loads. Rolled threads with higher fatigue resistance can be made on request - please contact our technical department
4. For full design capacity threads must be engaged at least 1.2 x thread diameter, see installation guide page 17
5. Stainless steel bar grades M12-M42 are austenitic 1.4401/4, M48+ are duplex 1.4462.
PRODUCT DATA
Table 2 - Standard stock bar lengths
Nominal thread size
M16-M42
M45-M100
M105-M160
ASDO350-S
ASDO540-S
ASDOE600-S
16
12
16
12
6
6
-
m
m
m
For longer system lengths bars are connected using couplers or turnbuckles.
M12 available in 6m lengths only.
M64
64
3,217
6
2,676
25.3
1,445
1,873
M68
68
3,632
6
3,055
28.5
1,650
2,139
M72
72
4,072
6
3,460
32.0
1,868
2,422
M76
76
4,536
6
3,889
35.6
2,100
2,723
M80
80
5,027
6
4,344
39.5
2,346
3,041
M85
85
5,675
6
4,948
44.5
2,672
3,463
M90
90
6,362
6
5,591
49.9
2,907
3,914
M95
95
7,088
6
6,273
55.6
3,262
4,391
M100
100
7,854
6
6,995
61.7
2,483
3,567
3,637
4,896
M105
105
8,659
6
7,755
68.0
2,753
3,955
4,886
5,506
M110
110
9,503
6
8,556
74.6
3,037
4,363
5,390
6,074
M115
115
10,387
6
9,395
81.5
3,335
4,791
5,919
6,670
M120
120
11,310
6
10,274
88.8
3,647
5,240
6,472
7,294
M130
130
13,273
6
12,149
104.2
4,313
6,196
7,654
8,626
M140
140
15,394
6
14,181
120.8
4,183
6,665
8,934
10,068
M150
150
17,671
6
16,370
138.7
4,829
7,694
10,313
11,623
M160
160
20,106
6
18,716
157.8
5,334
8,422
11,791
13,289
-
-
-
-
-
-
-
-
2,535
2,795
3,067
3,352
3,650
4,284
4,128
4,739
5,209
1,349
1,540
1,744
1,960
2,189
2,494
2,818
3,162
3,525
3,965
4,374
4,803
5,252
6,210
7,249
8,368
9,568
Corrosion protection
ASDO systems can be supplied self colour or galvanised as standard. Sizes up to M42 are supplied with forks, pins, turnbuckles,
couplers and thread-cover sleeves hot dip galvanized as standard.
Note ASDO540-S bars M105-M160 are quench and tempered steel
and therefore should not be galvanised.
Bar threads can be formed after galvanising or are re-machined to
size following galvanizing; repairs to the zinc coating are made in
accordance with DIN EN ISO 1461. Spanner flats on the tie-rods are
pressed following hot galvanizing to prevent brittle fracture. Note,
due to the nature of the galvanising process the visual finish of galvanised product is variable. If a high level of aesthetic finish is required systems should be subsequently painted after a suitable
primer has been applied. ASDO tie bars cannot be supplied with
‘top-coat’ finishes, this should be applied by the customer. Please
advise us before placing an order if bars are intended to be painted.
Please contact our technical department for more detail.
Self colour
Galvanised
Stainless
9
CAD 1CAD
( 1 :13( )1 : 3 )
ASDO DIMENSIONAL DATA
CAD 2CAD
( 1 :23( )1 : 3 )
CADCAD
1 ( 11: (31): 3 )
L2CP
CADCAD
2 ( 12: (31): 3 )
LFE
L1CP
CAD11(( 11:: 33 ))
CAD
CAD22 (( 11:: 33 ))
CAD
ØDFE /ØDPN
C
CAD13
13 (( 11:: 33 ))
CAD
C
+/-VFE
CADCAD
4 ( 14 : (31): 3 )
ØETC
ØDTC
TFE
LPN
CAD11
11(( 11:: 33 ))
CAD
CAD 4CAD
( 1 :43( )1 : 3 )
+/-VFE
CAD44 (( 11:: 33 ))
CAD
WFE
TCP
CAD 3CAD 3
A- A (A1A
: 3( )1 : 3 )
CAD
3
CAD
3
CAD33
CAD
CAD
) 2 ( 1: 3 )
A-A((( 11A
A-AAAA1:::3(33)1
) ): 3
BFE
BCP
A
ØDCP
A
LTC
CAD 11 ( 1 : 3 )
CAD 2 ( 1 : 3 )
1: 3 )
L1FE
CAD 11 ( 1 : 3 )
CAD 4 ( 1 : 3 )
NFE
CAD 12 ( 1 : 3 )
CAD 11 ( 1 :ME
3 FE)
LTC
CAD 12 ( 1 : 3 )
CAD 12 ( 1 : 3 )
CAD(carbon
13 ( 1 :and
3 ) stainless) CAD 14 ( 1 : 3 )
Table 5 - Dimensions for ASDO fittings - all grades
CAD 5 ( 1 : 4 )
Nominal size
CAD 5CAD
CAD
5 ((11: 4:54) ( )1 : 4 )CAD 4 ( 1 L: 3 )
FE
CADCAD
5 ( 15: (41): 4 )
CAD 4 ( 1 : 3 )
FE
Fork end
1: 3 )
CAD66 (( 11:: 44 ))
CAD
CAD 7 ( 1 : 4 )
Nominal size
CAD 6CAD
( 1 :64( )1 : 4 )
PN
Pin
CAD 7 ( 1 : 4 )
CADCAD
6 ( 16: (41): 4 )Nominal size
CAD 4 ( 1 : 3CAD
) 9 ( 1: 4 )
CAD 8 ( 1 : 4 )
BFE
WFE
31
TFE
12
CAD
ØDFE13 ( 1 : 313)
L1FE
19
MEFE
14
NFE
38
+/-VFE
6
Weight [kg] CAD
0.17
8
CAD 10 ( 1 : 4 )
9
ØDCAD
PN
LPN
Weight [kg]
(
10
ØECAD
TC
TC
Locking thread LTC
cover
Weight [kg]
Nominal size
CAD 9 ( 1 : 4 )
M12
112: 4
30
0.03
10
341)
13
120: 4
29
M12
30
0.03
M12
20
53
CAD
12
0.09
ØDCO
LCO
Weight [kg]
M12
20
29
0.05
All dimensions in mm unless noted otherwise
CAD 10 ( 1 : 4 )
10
38
29
76
12
1.4
M16
16
40
0.07
M20
20
47
0.14
M24
24
57
0.25
M27
27
63
0.34
15
53
17
27
36
15
66 14
CAD
21
33
46
20
178: 3
25
39
53
M16
23
40
0.05
M20
29
50
0.09
17
26
19
51
8
1 0.42
:4)
)
)
( 117: 4 )
ØDTB
L TB
+/-VTB
Weight [kg]
Nominal size
CO
Coupler
31
24
64
10
0.83
77
90
28
33
28
32
38
42
47
57
32
36
43
84
95
114
13,5
CAD10
1015(( 11:: 44 18
CAD
))
2.0
2.8
4.8
CAD
:3)
21 14 ( 125
CAD 8CAD
( 1 :84( )1 : 4 )
8 ( 18: (41):
CAD 9 ( 1 : 4 ) CADCAD
M12
M24
CAD 36 M16
( 1 : 4 M20
)
TCP
BCP 13 ( 1 :
CAD
CP
ØDCP
Connection
plate
L1CP
CAD 10 (
L2CP (min)
TB
Turnbuckle
42
CAD
1): 4 )66
CAD
7 50
( 17: (461
17
18
23
23
CAD 8 (( 1 : 4 )
CAD 11 ( 1 : 3 )
CAD 12 ( 1 : 3 )
Nominal size
CAD 8 ( 1 : 4 )
M127 ( 1 M16
M24
M27
M30
M36
M42
M45
M48
CAD
: 44 )) M20
CAD
CAD
9
(
1
:
4
)
777 ( 1 :CAD
104
129
155
172
193
232
271
290
310
CAD
7
(
1
:
4
)
CAD
9
(
1
:
4
)
7 ( 1: 4 )
( )1 :
33
44
53
65
98 CADCAD
114
122
14 ( 19:CAD
3( )1 :94130
CAD
13 (731 : 3 ) 81
M16
27
70
36 16
( 1:
0.16
M16
27
39
0.09
4
4)
(
M36
36
85
10.81
:4
104
108
119
44
66
50
134
21
7.6
47
71
54
143
23
9.4
50
76
58
152
24
11
M42
M45
M48
M52
97
102
111
120
4)
38 CAD
CAD
9 38
( 19: (4144): 4 )
CAD 36 ( 1 : 4 )
M30
30
73
CAD
36
0.46
CAD36
36 (( 11:: 4
CAD
M56
M52
334
139
126
44
54
81
62
166
25
15
)
CAD
CAD
( 110
: 4(48)1 : 452)
42 10 45
1.2 CAD
CAD
10 1.5
( 10
1 : (412 ): 4 ) 2
361
150
139
49
58
88
67
181
25
18
M56
56
129
3
M27
20
88
28
44
57
M30
25
100
32
50
62
M36
30
119
38
59
72
M42
35
138
44
69
81
M45
35
147
47
73
86
M48
40
156
50
78
91
M52
40
169
54
84
101
M56
45
181
58
91
108
M24
35
55
0.1
M27
39
60
0.2
M30
42
70
0.3
M36
51
80
0.4
M42
60
95
0.7
M45
64
100
0.8
M48
69
110
1.1
M52
75
115
1.3
M56
81
120
1.6
M20
36
88
)20
0.32
M24
42
106
24
0.6
M27
48
119
27
0.9
M30
51
132
30
1.2
M36
60
158
36
1.8
M42
70
185
42
2.8
M45
76
198
45
3.3
M48
83
211
48
3.9
M52
89
225
50
5.4
M56
95
234
50
6.2
M20
36
48
0.17
M24
42
58
0.3
M27
48
65
0.5
M30
51
72
0.7
M36
60
87
1.1
M42
70
101
1.7
M45
76
108
2.0
M48
83
116
2.3
M52
89
125
3.2
M56
95
135
3.9
(
)
)
)
)
)
PRODUCT DATA
The components shown are generic and the design of pins, couplers and
turnbuckles may change dependent on bar diameter. Turnbuckles and
couplers from M105 to M160 have a cross bore instead of spanner flats.
CAD 11 ( 1 : CAD
3 ) 11 ( 1 : 3CAD
3 ) 12 ( 1 : 3 )
) 12 ( 1 : CAD
CAD 11 ( 1 : 3CAD
) 11 ( 1 : 3CAD
3 ) 12 ( 1 : 3 )
) 12 ( 1 : CAD
3 ) 14 ( 1 : 3 )
CAD 13 ( 1 : CAD
3 ) 13 ( 1 : 3CAD
) 14 ( 1 : CAD
ØDTB
ØDCO
3 ) 14 ( 1 : 3 )
CAD 13 ( 1 : CAD
3 ) 13 ( 1 : 3CAD
) 14 ( 1 : CAD
LCO
M60
386
159
149
54
62
93
72
196
25
22
M64
412
172
159
59
66
100
77
210
25
27
M68
438
182
167
59
70
106
82
225
25
33
M60
60
140
4
M64
64
151
5
M60
50
194
62
97
113
LTB
CAD
( 1 : CAD
4M80) 36 M85
M72 36 M76
( 1 : 4M90)
463
193
179
64
74
112
86
240
25
39
489
203
191
69
78
119
91
254
25
45
516
219
196
74
82
128
96
267
25
51
547
230
211
79
87
133
102
287
25
63
579
243
226
84
92
140
108
306
25
74
M95
610
258
237
89
97
150
114
321
25
85
M100
645
271
248
94
102
160
120
340
25
100
M105
677
287
259
96
108
167
126
359
25
119
M110
709
301
271
101
113
175
132
377
25
136
M115
742
316
284
106
118
184
138
395
25
156
M120
773
330
303
116
123
191
144
413
25
177
M130
837
354
327
126
133
207
156
449
25
221
M140
901
381
351
136
143
222
168
486
25
277
M150
966
410
375
146
153
239
180
522
25
340
M160
1,031
436
405
156
163
255
192
559
25
417
M68
68
157
5
M72
72
166
6
M76
76
175
7
M80
80
182
8
M85
85
195
11
M90
90
205
12
M95
95
218
14
M100
100
229
16
M105
105
241
19
M110
110
250
22
M115
115
261
25
M120
120
277
29
M130
130
301
37
M140
140
323
46
M150
150
344
57
M160
160
365
71
M64
55
206
66
103
120
M68
55
219
70
109
126
M72
60
231
74
115
132
M76
65
244
78
122
139
M80
70
256
82
128
148
M85
75
272
87
136
153
M90
80
287
92
144
160
M95
85
303
97
151
170
M100
90
319
102
159
180
M105
90
337
108
169
192
M110
95
353
113
176
200
M115
100
369
118
184
209
M120
110
384
123
192
216
M130
120
415
133
208
232
M140
130
447
143
223
247
M150
140
478
153
239
264
M160
150
509
163
254
280
M60
87
120
1.8
M64
92
135
2.2
M68
99
135
2.7
M72
104
135
2.9
M76
110
135
3.3
M80
113
140
3.6
M85
122
140
4.2
M90
129
140
4.7
M95
134
140
4.9
M100
143
140
5.7
M105
152
140
6.6
M110
158
140
7.0
M115
166
140
7.8
M120
173
140
8.6
M130
187
140
10
M140
202
140
12
M150
216
140
13
M160
232
140
15
M60
102
244
50
8.5
M64
108
254
50
10
M68
114
263
50
12
M72
121
273
50
14
M76
127
282
50
16
M80
133
292
50
18
M85
140
304
50
20
M90
152
326
50
24
M95
159
338
50
30
M100
171
350
50
34
M105
178
387
50
42
M110
191
399
50
49
M115
194
411
50
62
M120
203
423
50
61
M130
219
447
50
82
M140
241
471
50
96
M150
254
495
50
115
M160
273
519
50
147
M60
102
144
5.3
M64
108
154
6.3
M68
114
164
7.8
M72
121
173
9.2
M76
127
183
11
M80
133
192
12
M85
140
204
14
M90
152
226
17
M95
159
238
22
M100
171
250
25
M105
178
287
32
M110
191
299
37
M115
194
311
47
M120
203
323
47
M130
219
347
65
M140
241
371
77
M150
254
395
93
M160
273
419
119
CAD 36 ( 1 : CAD
4 ) 36 ( 1 : 4 )
11
ASDO CROSS BRACING
ASDO tie bars bar can be used for cross
bracing in a variety of ways but in all cases
are easy to install and allow for In-Situ length
adjustment to accommodate construction
tolerances. When selecting a bracing system
the accessibility for installation and overall
cost should be considered as well as the
aesthetics. The three most common types
are shown opposite:
ASDO bracing with centre disc
This is the most common system used
as it offers the greatest flexibility and
gives the best length adjustment capabilities. It should be considered that
double the number of clevises are required compared to the other systems.
CD Centre Disk 45° ≤ αCD ≤ 135°
Table 6 - Dimensions for ASDO cross bracing
connectors - grades ASDO350-S & ASDO540-S
Nominal size
TCD
αCD
ØD4CD
ØD3CD
ØD2CD
ØD1CD
ØCCT
FCT
CT-40 Cross Turnbuckle 40° ≤ αCT ≤ 140°
GCT
LCT
FCT
GCT
LCT
ØCCT
CT-60 Cross Turnbuckle 60° ≤ αCT ≤ 120°
CD
Centere Disk
45° ≤ αCD ≤ 135°
TCD
ØD1CD
ØD2CD
ØD3CD
ØD4CD
Weight [kg]
M12
10
170
110
60
13
1.5
M16
15
215
140
80
17
3.6
ØCCT
LCT
+/-VCT
GCT
FCT
Weight [kg]
M12
24
111
12
57
16
0.2
M16
36
153
16
81
20
0.6
ØCCT
LCT
+/-VCT
GCT
FCT
Weight [kg]
M12
-
M16
-
Nominal size
CT-40
Cross Turnbuckle
40° ≤ αCT ≤ 140°
Nominal size
CT-60
Cross Turnbuckle
60° ≤ αCT ≤ 120°
All dimensions in mm unless noted otherwise
Stainless steel connectors available on request - please contact our sales
department for more information
12
PRODUCT DATA
ASDO bracing with cross turnbuckle
The cross turnbuckle can offer a more
cost effective alternative to the centre
disc, dependent on size, but gives limited
in-situ adjustment. Further turnbuckles
can be added for greater adjustment.
Two angles are offered, 40° ≤ αCT ≤ 140°
degrees and 60° ≤ αCT ≤ 120° degrees
ASDO bracing with crossed bars
If the tie rods can be offset from each
other (ie are not in the same plane)
then bars can be crossed as above.
This is the most cost effective solution
requiring the least components but has
limited adjustment. Turnbuckles can be
added to provide greater adjustment.
M20
15
255
170
100
21
4.9
M24
20
300
200
120
25
9.0
M27
20
335
225
135
28
11
M30
25
370
250
150
32
17
M36
30
445
300
180
38
30
M42
35
520
350
210
44
47
M45
35
555
375
225
47
54
M48
40
595
400
240
50
71
M52
40
635
430
260
54
80
M56
45
680
460
280
58
103
M60
50
740
500
300
62
136
M64
55
785
530
320
66
168
M68
55
825
560
340
70
185
M72
60
870
590
360
74
224
M76
65
930
630
380
78
279
M20
42
184
20
94
24
1.0
M24
48
221
24
111
30
1.6
M27
52
245
27
123
33
2.0
M30
56
269
30
133
36
2.6
M36
68
324
36
162
44
4.5
M42
80
379
42
189
52
7.3
M45
85
404
46
200
55
8.8
M48
95
438
48
220
58
12
M52
100
465
50
235
64
14
M56
105
490
50
250
68
15
M60
115
518
50
268
72
20
M64
125
551
50
289
78
25
M68
130
577
50
305
82
28
M72
140
606
50
326
88
33
M76
145
631
50
341
92
37
M20
-
M24
-
M27
-
M30
-
M36
-
M42
80
306
42
116
52
6.6
M45
85
326
46
122
55
8.0
M48
95
352
48
134
58
10
M52
100
374
50
144
64
12
M56
105
393
50
153
68
14
M60
115
414
50
164
72
18
M64
125
439
50
177
78
22
M68
130
458
50
186
82
25
M72
140
479
50
199
88
30
M76
145
499
50
209
92
33
13
ASDO COMPRESSION STRUTS
ØD
ThreadCC
ASDO Compression connections for Zürich Airport
Lsys
Table 7a - Compression strut connections
ThreadCC
NFE
ECC
NFE + ECC
S355 CHS Size (dia. x thk)
Max Nc,Rd
mm
mm
mm
mm
kN
M12
38
106
144
33.7 x 4
15
M16
51
121
172
44.5 x 4
30
M20
64
135
199
54 x 5
45
M24
76
150
226
63.5 x 5
65
M27
84
161
245
73 x 5
90
M30
95
176
271
82.5 x 5
110
M36
114
202
316
101.6 x 6.3
170
M42
134
223
357
114.3 x 6.3
240
M45
143
240
383
127 x 8
285
M16
30
30
20
-
M20
45
40
25
15
-
M24
65
65
40
25
15
10
10
-
M27
90
90
65
40
30
20
15
-
M30
110
110
95
60
40
30
25
20
15
10
10
M36
170
170
170
140
100
75
55
45
35
30
25
M42
240
240
240
200
145
105
85
65
55
45
35
M45
285
285
285
285
240
180
140
110
90
75
65
Table 7b - Compression strut design resistance in kN
Pin-Pin Length Lsys [m]
1
2
3
4
5
6
7
8
9
10
11
12
M12
15
15
8
-
Notes:
1. Approximate design compression resistance Nc,Rd as per Eurocode EC3 (with partial safety coefficient γM0= 1.0). Capacities given for guidance only - values should be checked by a competent person for each project.
2. CHS diameters suggested only - any standard section can be used to suit.
3. Compression systems are also available in stainless steel - please contact our technical department for more information
4. Full fork end dimensions can be found in table 5
14
PRODUCT DATA
pin
circular hollow section
ØDchs
ThreadCC
tchs
compression cone
ECC
NFE
Lchs
Lsys
fork end
M48
152
257
409
139.7 x 10
265
M52
166
260
426
139.7 x 10
325
M56
181
275
456
152.4 x 10
370
M60
196
282
478
159 x 10
440
M64
210
301
511
177.8 x 10
500
M68
225
302
527
177.8 x 10
580
M72
240
318
558
193.7 x 12.5
660
M76
254
336
590
203 x 12.5
740
M80
267
343
610
219.1 x 12.5
835
M85
287
360
647
244.5 x 16
960
M90
306
362
668
244.5 x 16
1,095
M95
321
388
709
273 x 16
1,240
M100
340
390
730
273 x 16
1,390
M48
265
265
265
265
265
265
230
180
150
125
105
M52
325
325
325
325
325
295
230
180
150
125
105
M56
370
370
370
370
370
370
300
240
195
160
135
M60
440
440
440
440
440
430
340
270
225
185
155
M64
500
500
500
500
500
500
475
385
315
260
220
M68
580
580
580
580
580
580
475
385
315
260
220
M72
660
660
660
660
660
660
660
595
490
410
350
M76
740
740
740
740
740
740
740
685
565
475
405
M80
835
835
835
835
835
835
835
715
600
510
M85
960
960
960
960
960
960
960
960
960
870
M90
1,095
1,095
1,095
1,095
1,095
1,095
1,095
1,095
1,020
870
M95
1,240
1,240
1,240
1,240
1,240
1,240
1,240
1,240
1,240
1,210
M100
1,390
1,390
1,390
1,390
1,390
1,390
1,390
1,390
1,390
1,210
15
INSTALLATION
bar length La
visual check for minimum
thread engagement
VFE
VFE
ØDCP
TCP
L1 C
β
L2CP
P
weld length
to EN1993-1-8
Connection plates
The shape of the connection plate is dependent on the load
transfer to the supporting structure as shown above. It should
be ensured that the correct load path is followed back to the
structure.
The plate should be fabricated in S355J2 grade material according EN10025 with minimum dimensions as per Table 5.
Minimum plate thickness can be built up using welded bosses if
required. Stainless steel connection plates should have a min.
0.2% proof stress equivalent or greater than grade S355 of the
same thickness.
Pin holes must be produced mechanically.
Weld lengths ands sizes should be designed appropriately to
EN1993-1-8.
16
Assembly
The ASDO system is simple to assemble. Generally tie bars less
than 6m will be delivered fully assembled (pins are packed separately), longer lengths may be split into transportable lengths. On
receipt of goods please check that all components are present
and no damage has occurred to any part of the system, please
contact our technical department if you suspect damage has occurred.
Prior to installation assemble full lengths and adjust to the correct pin-to-pin length. To install simply place the fork over the
connection plates, insert pins and secure and hand tighten the
system by either rotating the turnbuckle (if present) or the bar
(if no turnbuckle).
The pin design varies depending on the nominal size and steel
grade but typically are as shown above. End caps should be
screwed tight using Loctite or similar.
GENERAL
INFORMATION
misalignment
γ ≤ 0.5°
A- A ( 1 : 5 )
Installation
When installing the ASDO system ensure that the maximum
misalignment does not exceed 0.5° from the plane of line of
force as shown above. This prevents bending in the fork connectors and connection plates.
ASDO tie-rod system should be installed with fork ends in the
same orientation and not twisted as shown above.
The bar thread end should be visible through the fork to ensure
full thread engagement
For detailed information on the installation of our tie rods and
the required tools please contact our technical department.
In-Situ stressing and load measurement
ASDO tie bars can be stressed or have their tensile load measured once installed. Specially designed hydraulic rigs can be hired
which allow tie bars to be stressed or have the tensile load they
are carrying measured, contact our technical department for
more detail.
ASDO tie bars can also be supplied with Strainsonic load measuring pins. Using a portable hand-held device ultrasonic signals are
passed through the pin and the time-of-flight is measured using
sophisticated on-board electronics. From instant measurements
of the changes in the ultrasonic signal due to stress in the pin the
‘acoustoelastic’ effect of materials is utilised to determine the
load in the pin.
This provides a robust and accurate (+/-2.5%) method of load
measurement and is self-compensating for temperature effects.
17
QUALITY ASSURANCE & DESIGN
Dynamic loads
The ASDO system can also be supplied with cold rolled
threads that gives bar threads a much greater resistance to
fatigue than the standard cut thread.
Fatigue tests have been performed on full scale ASDO systems
to over 2m cycles of loading without failing. ASDO do not
recommend hot dip galvanising rolled threads due to the
increased risk of hydrogen embrittlement and much reduced
fatigue resistance.
Please contact our technical department for further information
regarding ASDO systems for use on structures subject to
fatigue.
Design and quality assurance
The ASDO system is manufactured under independently audited
quality systems to ISO 9001 & EN1090 ensuring the requirements of the ETA and CE marking are met.
The ASDO fork (or clevis) was developed using FEM techniques
resulting in a very efficient load carrying design.
Technical drawings / BIM
To assist you in the design process ASDO can supply component data in CAD and BIM format. Links to files can be found on
our website www.asdo.com and a dedicated server ensures the
user always downloads the latest information, for BIM this
includes quality documents, installation manuals, brochures
and design loads.
As most tension systems on the market ASDO fork connectors
are made from cast steel. The ability of castings to transfer
load from the structure to the bar is paramount and Anker
Schroeder have a stringent quality control regime for the casting process. All castings meet the requirements of EN10340.
Enhanced non-destructive testing can be offered by agreement.
Please call our technical department for more detail.
For CAD users we offer 2D and 3D files which contain most of
the components shown in this brochure. Individual components
can be arranged into assemblies as required, only the individual
tie rod length (see page 9) and restrictions to the angle of cross
bracings (see page 12) need to be adapted to your project needs.
See www.asdo.com for more detail.
18
OTHER PRODUCTS
ASDO Marine
Upset forged tie bars to
EN1993-5 for use in marine
retaining structures
GENERAL
INFORMATION
Diameter M64 to M170
ASDO Structural
Tie bars for bridges and
dynamic loads
Diameter M64 to M170
with upset forged,
threaded or cast end
connections
ASDO Micro-Piles
Diameters up to
M160 and working
loads > 4,500 kN
ASDO Forged
Shackles
Working load
capacities up to
1,500 tonnes
This publication provides information and technical details currently used by Anker Schroeder in the manufacture of its products.
Although we have taken great care in the preparation of the data within this publication, we cannot accept responsibility for the
completeness and accuracy of all the details given. Each customer should satisfy themselves of the product suitability for their
requirements. The publication of this data does not imply a contractual offer.
In line with Anker Schroeder’s policy of continuous improvement the company reserves the right to change or amend details. Please
contact our technical department for further information or to ensure these details are current.
Sustainability
Steel is the most recycled material in construction. All anchorage material supplied by Anker Schroeder is
sourced from reputable steel mills and, where possible, up to 90% of melt is recycled steel. Once a structure has reached the end of it’s design life Anker Schroeder bars are 100% recyclable as scrap material.
19
Anker Schroeder ASDO GmbH
Hannöversche Straße 48
44143 Dortmund
Germany
Phone +49 231 51701-0
Fax +49 231 51701-56
[email protected]
www.asdo.com
Printed May 2015, see www.asdo.com for the latest version